WINNER! ALBRECHT. Precision Chucks

Transcription

1 WINNER! ALBRECHT Precision Chucks

2 At present, the Albrecht APC is the best performing chuck world wide. In the area of speed, tool life and safety. 3 4

3 You can expect: A clearly higher chip removal rate A considerably longer tool life 100% process reliability 54 6

4 Winner in Speed. Good reasons On this photo finish the production speed of 4 chuck technologies is being compared. The machine, the milling cutter D = 16 and the material are identical for all 4 milling operations. We call out to any sceptic: come to the race! Albrecht APC

5 Winner in Life time. Weldon One-sided wear Out! Hydraulic Big nicks Stop! Good reasons Shrink Fit Micro nicks Limited! Albrecht APC Minimal rounding Good Continue! This comparison shows the influence the chuck has on the life of your cutting tool. The test milling cutter is a 4-blades tool, D=16, with identical material, identical machine and identical parameters. The tool life advantage in the Albrecht APC chuck can clearly be attributed to the excellent vibration dampening and highly precise accuracy of this precision chuck. We ask you to value your economic advantages yourself

6 Winner in Safety. Good reasons Weldon Holds Hydraulic Possible pull-out Shrink Fit Possible pull-out Albrecht APC Holds The most common solution. The mill is fixed with a side lock screw. Solid fixation. No dampening. Run-out not so good. The mill is held by an inner membrane. This soft technology might enable the mill to be levered out especially by lateral forces. Clamping very rigid. Thus, vibrations might loosen the mill from the chuck. The clamping torque is dependent on the tolerances Strong clamping force due to the assemblage of collet and taper. Available also with a Pin-Lock engaged to Weldon slot which acts as an additional safe- of the tool shaft. guard for the mill. This we guarantee!

7 These wins have reasons. 2. Highest rigidity thanks to design and body. Measuring portfolio from Sophia University Tokyo. Good reasons 1. The world s only Milling Chuck with 1:16 worm gear. Patent no The only way how 100% holding force gets to the cutting tool. 3. The worm gear with 3 tons traction force and the collet with a slow-taper angle of 1,25 do guide the tool perfectly through trochoidal-, dry- and hard-machining operations up to 110 C Ideal dampening. The collet-cone assemblage absorbs virtually all vibrations.

8 SK Precision Chucks APC, DIN (ISO ). Highest gripping force due to integrated worm gear transmission. Easy exchange of tools by setting of hex-key. Maintenance free. Sealed against coolant and contamination. Slow collet taper angle. Gripping torque > 400 Nm at D = 20 mm. Runout accuracy 3 µm at 2.5 x D and standard length. Clamping of tool shanks according to DIN 1835 A, B and DIN 6535 HB, HA as well as HE up to D = 20 mm. SK Z A/AD G= SK Z A/AD G= SK Z A/AD G= SK Z A/AD G= SK Z A/AD G= SK Z A/AD G= SK Z A/AD G= SK Z A/AD G= SK Z A/AD G= SK Z A/AD G= SK Z A/AD G= SK Z A/AD G= SK mm Z A/AD * G= SK Z A/AD G= * ohne Einschnürung / without Safety Zone BBT ABS KM MAS-BT POLYGON HSK SK APC

9 HSK Precision Chucks APC, DIN Highest gripping force due to integrated worm gear transmission. Easy exchange of tools by setting of hex-key. Maintenance free. Sealed against coolant and contamination. Slow collet taper angle. Gripping torque > 400 Nm at D = 20 mm. Runout accuracy 3 µm at 2,5 x D and standard length. Clamping of tool shanks according to DIN 1835 A, B and DIN 6535 HB, HA as well as HE up to D = 20 mm. HSK50 Form A Z A G= HSK63 A Z A G= HSK63 Form A Z A G= HSK50 Form A Z A G= HSK63 Form A Z A G= HSK50 Form A Z A G= HSK63 Form A A A G= HSK63 Form F F F G= HSK80 Form A Z A G= HSK100 Form A Z A G= HSK63 Form A Z A G= HSK100 Form A Z A G= HSK63 Form A Z A G= HSK100 Form A Z A G= HSK63 Form A mm Z A G= HSK80 Form A Z A G= HSK100 Form A Z A G= HSK125 Form A Z A G= BBT ABS KM MAS-BT POLYGON HSK SK APC

10 POLYGON Precision Chucks APC, ISO Highest gripping force due to integrated worm gear transmission. Easy exchange of tools by setting of hex-key. Maintenance free. Sealed against coolant and contamination. Slow collet taper angle. Gripping torque > 400 Nm at D = 20 mm. Runout accuracy 3 µm at 2.5 x D and standard length. Clamping of tool shanks according to DIN 1835 A, B and DIN 6535 HB, HA as well as HE up to D = 20 mm. C Z 9C G= C Z 9C G= C Z 9C G= C Z 9C G= C Z 9C G= C Z 9C G= C Z 9C G= C Z 9C G= C Z 9C G= C Z 9C G= C mm Z 9C G= C Z 9C G= BBT ABS KM MAS-BT POLYGON HSK SK APC

11 MAS-BT Precision Chucks APC, JIS B Highest gripping force due to integrated worm gear transmission. Easy exchange of tools by setting of hex-key. Maintenance free. Sealed against coolant and contamination. Slow collet taper angle. Gripping torque > 400 Nm at D = 20 mm. Runout accuracy 3 µm at 2.5 x D and standard length. Clamping of tool shanks according to DIN 1835 A, B and DIN 6535 HB, HA as well as HE up to D = 20 mm. BT Z A/AD G= BT Z A/AD G= BT Z A/AD G= BT Z A/AD G= BT Z A/AD G= BT Z A/AD G= BT Z A/AD G= BT Z A/AD G= BT Z A/AD G= BT Z A/AD G= BT Z A/AD G= BT mm Z A/AD G= BT Z A/AD G= BBT ABS KM MAS-BT POLYGON HSK SK APC

12 BBT ABS KM Precision Chucks APC, BBT with Flange contact. Highest gripping force due to integrated worm gear transmission. Easy exchange of tools by setting of hex-key. Maintenance free. Sealed against coolant and contamination. Slow collet taper angle. Gripping torque > 400 Nm at D = 20 mm. Runout accuracy 3 µm at 2.5 x D and standard length. Clamping of tool shanks according to DIN 1835 A, B and DIN 6535 HB, HA as well as HE up to D = 20 mm. BBT Z 43P 0 A/AD G= BBT Z 44P 0 A/AD G= BBT Z 45P 0 A/AD G= BBT Z 44P 0 A/AD G= BBT Z 45P 0 A/AD G= ABS Z K G= KM 63 XMZ ISO Z X G= BBT ABS KM MAS-BT POLYGON HSK SK APC

13 APC collet with peripheral cooling APC collet with peripheral cooling Additional cooling and rinsing effect. Increases the safety of processing. Constant coolant flow of litre/min at 50 bar coolant pressure up to D = 20 mm through the slots of the collet. Special coating. Maintenance free. Integrated, fine adjustable length stop with access from both sides. Clamping of tool shanks corresponding to DIN 1835 A, B and DIN 6535 HB, HA as well as HE up to D = 20 mm. Collet APC14 2 Periphery Periphery Periphery Periphery Periphery Periphery * 8 Periphery Periphery * 10 Periphery Periphery * 12 Periphery Periphery Collet APC20 2 Periphery Periphery Periphery Periphery Periphery Periphery Periphery * 10 Periphery Periphery * 12 Periphery Periphery * 14 Periphery Periphery * 16 Periphery Periphery * 18 Periphery Periphery Collets Collet APC mm 16 Periphery Periphery Periphery Periphery Periphery Periphery * Special size and inch diameter on request 25 26

14 APC collet for tools with internal coolant APC collet for tools with internal coolant 100% leak proof up to 100 bar coolant pressure. Special coating. Maintenance free. Integrated, fine adjustable length stop. Clamping of tool shanks corresponding to DIN 1835 A, B and DIN 6535 HB, HA as well as HE up to D = 20 mm. Collet APC14 2 Central T Central T Central T Central T Central T Central T 0.09 * 8 Central T Central T 0.08 * 10 Central T Central T 0.07 * 12 Central T Central T Collet APC20 2 Central T Central T Central T Central T Central T Central T Central T 0.16 * 10 Central T Central T 0.15 * 12 Central T Central T 0.14 * 14 Central T Central T 0.12 * 16 Central T Central T 0.10 * 18 Central T Central T Collets Collet APC mm 16 Central T Central T Central T Central T Central T Central T * Special size and inch diameter on request 27 28

15 Collets Collet APC mm 6 Periphery Set SL Periphery Collet L with 8 Periphery Set SL Periphery Collet L Periphery Set SL Periphery Collet L Periphery Set SL Pin-Lock 12 Periphery Collet L Periphery Set SL Periphery Collet L Periphery Set SL Periphery Collet L Periphery Set SL Periphery Collet L Collet APC mm 6 Central Set SL0 T Central Collet L0 T Central Set SL0 T Central Collet L0 T Central Set SL0 T Central Collet L0 T Central Set SL0 T Central Collet L0 T APC collet 14 Central Set SL0 T with mechanical 14 Central Collet L0 T pull stop Pin-Lock 16 Central Set SL0 T Easy mechanical pull stop 16 Central Collet L0 T solution in combination with 18 Central Set SL0 T side lock (Weldon) shanks 18 Central Collet L0 T corresponding to DIN 6535 HB Collet APC mm and DIN 1835 B. All positive features of APC are kept like runout accuracy and dampening. Special coating. Maintenance free. 18 Periphery Set SL Central = for tools with internal coolant. 18 Periphery Collet L % leak proof up to 100 bar coolant pressure. 20 Periphery Set SL Periphery = additional cooling and rinsing effect. 20 Periphery Collet L Increases the safety of processing. Set consists of 22 Periphery Set SL collet, safety pin, pin punch and torque wrench. 22 Periphery Collet L Periphery Set SL Periphery Collet L Collet APC mm 18 Central Set SL0 T Central Collet L0 T Central Set SL0 T Central Collet L0 T Central Set SL0 T Central Collet L0 T Central Set SL0 T Central Collet L0 T MQL Extension Pin-Lock Plus

16 Precision Cylindrical shank 14 mm (DIN 6535-HB) 1,0-6,0 mm L Part.No. Coolant D kg Euro Central Chuck extension. For extension of Precision Chucks Very slim design for operation areas not easily accessible. High Gripping torque because of slow angle taper. Runout accuracy 8 µm. Clamping of tool shanks according to DIN 1835 A, B and DIN 6535 HB, HA, HE. Special coated collets. Maintenance free. Operated from behind with included hex-key Central Central Cylindrical shank 20 mm (DIN 6535-HB) 1,0-6,0 mm L Part.No. Coolant L2 D D2 kg Euro Central Central Collet with peripheral cooling. Additional cooling and rinsing effect. Increases the safety of processing. D Part.No. Coolant kg Euro Periphery Periphery Periphery 0.02 * Periphery 0.02 * Periphery Periphery 0.02 * Periphery Periphery 0.02 * Periphery Periphery Collet for tools with internal coolant. 100% leak proof up to 100 bar coolant pressure. D Part.No. Coolant kg Euro T Central T Central T Central 0.02 * T Central 0.02 * T Central L2 D2 MQL Extension Pin-Lock Plus T Central 0.02 * T Central T Central 0.02 * T Central T Central * Special size and inch diameter on request 31 32

17 MQL Albrecht MQL, minimum quantity lubrication DIN HSK 50 Form A ( Z und Z 650 0) MQL Length screw Coolant tube 1-channel Coolant tube 2-channel Ø Part.No. Euro Part.No. Euro Part.No. Euro inside MQL by Albrecht Of course the APC Precision Chuck is also available with Minimum-Quantity-Lubrication. For 1- and 2-Channel-systems in combination with internal coolant collets. Please choose your MQL Length screw and Coolant tube alternatively 1- or 2-channel. 100% perfect matched set with MQL conform delivery at the tool shaft end with 90. Based on MQL company standard. Insertion depth corresponding to DIN 1835 and DIN DIN HSK 63 Form A ( Z und Z 663 0) MQL Length screw Coolant tube 1-channel Coolant tube 2-channel Ø Part.No. Euro Part.No. Euro Part.No. Euro DIN HSK 80 Form A ( Z 680 0) MQL Length screw Coolant tube 1-channel Coolant tube 2-channel Ø Part.No. Euro Part.No. Euro Part.No. Euro DIN HSK 100 Form A ( Z 610 0) MQL Length screw Coolant tube 1-channel Coolant tube 2-channel Ø Part.No. Euro Part.No. Euro Part.No. Euro MQL Extension Pin-Lock Plus

18 Accessories Spannschlüssel Operation Key Part.No. Euro Standardschlüssel mit Drehmomentanzeige Standard key with marking for torque applied Drehmomentschlüssel fest 12 Nm Torque key fixed at 12 Nm Drehmomentschlüssel einstellbar Torque key von Nm Adjustable Nm Ersatzklinge für Drehomentschlüssel Spare bit for torque key Drehmomentschlüssel für Spannfutter-Verlängerung. Einstellbar von Nm Torque key for chuck-extension. Adjustable Nm Kegelwischer Taper Wiper Part.No. Euro für APC 14 for APC GR für APC 20 for APC GR für APC 25 for APC GR für APC 32 for APC GR Kühlmittelrohre DIN69893 (HSK) Coolant tubes DIN69893 (HSK) Part.No. Euro Kühlmittelrohr HSK-A50 Coolant tube HSK-A Kühlmittelrohr HSK-A63 Coolant tube HSK-A Kühlmittelrohr HSK-A80 Coolant tube HSK-A Kühlmittelrohr HSK-A100 Coolant tube HSK-A Steckschlüssel mit T-Griff für Kühlmittelrohr HSK-A50 Key with T-handle for coolant tube HSK-A für Kühlmittelrohr HSK-A63 for coolant tube HSK-A für Kühlmittelrohr HSK-A80 for coolant tube HSK-A für Kühlmittelrohr HSK-A100 for coolant tube HSK-A Ersatzteil Spare parts Part.No. Euro Schneckensatz APC 14/20 bis 2007 Worm set 14/20 until Schneckensatz APC 32 Worm set APC Schneckensatz APC 14/20 ab 2008 Worm set 14/20 from Schneckensatz APC 14/20/25 Ø9 kurz Worm set 14/20/25 Ø9 short Schneckensatz APC 14/20/25 Ø9 lang Worm set 14/20/25 Ø9 long Ersatz-Stifte für Pin-Lock DxL Spare-Pins for Pin-Lock for Part.No. Euro Ø2x12 3 pieces APC20 Ø18 3 pieces Ø3x12 3 pieces APC20 Ø16 3 pieces Ø3x14 3 pieces APC20 Ø pieces Ø4x20 3 pieces APC25 Ø pieces Ø4x26 3 pieces APC25 Ø pieces Accessory 35 36

19 Thank You ALBRECHT PRÄZISION GmbH & Co. KG Antoniusstraße 25 D Wernau T / F / info@albrecht-germany.com ALBRECHT Precision Chucks All dimensions in millimeter. We reserve the right for changes in design due to technical improvements. Pictures and dimensions not binding. Albrecht Germany Version 1.0 7/2015