ToolLine. Tungaloy Report No. 410-E. Quick change system with polygon coupling tooling

Transcription

1 Tooline Tungaloy eport No. 410-E w w w. t u n g a l o y. c o m Quick change system with polygon coupling tooling

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3 Tooline Accelerated operation on CNC lathes and multi-task machines!

4 High productive machining and drastic reduction of downtime! High rigidity The clamping is extremely rigid and strong against bending force due to dual contact of polygonal taper and flange face. Excellent accuracy - High repeatability of the edge position in tool change: ±2 µm - The polygonal clamping design divides cutting torque evenly, increasing self-centering effect Quick change system (Compatible with PSC standard) Polygonal design for self-centering Edge position repeatability ±2 µm Face and taper contact Highly rigid clamping V groove for ATC arm Face and taper contact Groove for magazine and spindle positioning Coolant hole 4

5 Easy tool management Suitable for a wide range of applications - TungCap used as modular tools allows various machining - Adapters for HSK or BT shank with dual contact are available Ideal tooling - Appropriate overhang length can be set with extension or reduction holders Short tool-change time Tool change time (min) Conventional product Change time 1/ No need to change inserts on the machine - epeatability: ±2 µm - No test cutting is required as set-up and measuring can be done outside of the machine Drastically reduces machine downtime Works with TungJet toolholders TungJet toolholder supplies high pressure coolant. - Forms short chips in machining of Inconel, titanium, and other heat-resistant alloys 7 MPa Normal pressure coolant (External supply) 5

6 Toolholders for turning Interface of machine PSC BT HSK-T Adapters for BT shank with dual contact Adapters for HSK shank BT-FC-T P. 32 HSK-A-C-T P. 33 Special clamping units for CNC lathes Extension eduction P. 36 C-EX P. 34 C-E P. 34 External turning tools Internal turning tools Adapters for external turning C-ACN/ P. 8 C-ADJN/ P. 9 C-PCN/ P. 14 C-PDUN/ P. 14 C-ASHA C-ADE/ P. 19 C-ASH P. 19 C-ADUN/ P. 14 C-ADES P. 20 C-ACNN P. 9 C-ADNNN P. 10 Grooving tools Adapters for boring bars C-PCN/ P. 8 C-PDJN/ P. 9 C-CHFV/ P. 16 C-CHS/ P. 16 C-ADI P. 21 C-ABB P. 20 Threading tool C-SVVCN P. 11 C-SVJC/ P. 11 C-TBK P. 22 C-CE P. 13 6

7 Holders for milling & drilling Interface of machine PSC BT HSK-A Holders for BT shank with dual contact Holders for HSK shank BT-FC P. 32 HSK-A-C/-T P. 33 Extension eduction C-EPS C-ES C-EXN C-TDX Special tools Special tools Special tools Special tools C-EX P. 34 C-E P. 34 Power chuck holders Side lock holders for endmill Side lock holders for drill E collet chuck holders Center alignment holders Thermal shrinking holders C-MAXIN P. 28 C-EM P. 22 C-EM-E P. 23 C-E P. 24 ADJ-C P. 25 C-SKIN P. 31 Shell mill holders Slot milling holders Indexable modular system High speed holder with coolant pressure Tool clamp fixture C-SEM P. 27 C-SCA P. 32 C-ODP P. 28 TJS-C P. 35 P. 35 7

8 Toolholders for external turning C-ACN/ External turning and facing A type (Negative rake, Double-clamping system) Min. ød1 f Min. ød2 1 2 C-PCN/ Min. ød1 f 1 C-PCN/-CHP f ight-hand () shown Std. Corner radius Applicable inserts 1 2 f ød1 ød2 rε C4ACN/ N CN**1204** C5ACN/ N CN**1204** C6ACN/ N CN**1204** C6ACN/ N CN**1204** C6ACN/ N CN**1604** Applicable for 7 MPa pressure coolant External turning and facing P type (Negative rake, ever-lock system) Min. ød2 2 ight-hand () shown Std. Corner radius Applicable inserts 1 2 f ød1 ød2 rε C5PCN/ (1) CN**1204** C5PCN/ N (2) CN**1204** C6PCN/ (1) CN**1204** C6PCN/ N (2) CN**1204** (1) Applicable for normal pressure coolant (2) Applicable for 7 MPa pressure coolant External turning and facing P type (Negative rake, ever-lock system) Min. ød1 Min. ød2 1 2 ight-hand () shown Std. Corner radius Applicable inserts 1 2 f ød1 ød2 rε C5PCN/ CHP CN**1204** C6PCN/ CHP CN**1204** Applicable for 14 MPa pressure coolant : ed items 8

9 C-ACNN External turning and facing A type (Negative rake, Double-clamping system) Min. ød1 f 1 2 Std. Corner radius Applicable inserts 1 2 f ød1 ød2 rε C5ACNN (1) CN**1204** C5ACNN N (2) CN**1204** C5ACNN (1) CN**1204** C5ACNN N (2) CN**1204** C6ACNN N (2) CN**1204** C6ACNN N (2) CN**1204** (1) Applicable for normal pressure coolant (2) Applicable for 7 MPa pressure coolant C-ADJN/ External turning and profiling A type (Negative rake, Double-clamping system) Min. ød1 28 f Min. ød2 1 2 ight-hand () shown Std. Corner radius 1 2 f ød1 ød2 rε Applicable inserts C4ADJN/ N (2) DN**1504** (DN**1506**) C5ADJN/ (1) DN**1504** (DN**1506**) C5ADJN/ N (2) DN**1504** (DN**1506**) C6ADJN/ (1) DN**1504** (DN**1506**) C6ADJN/ N (2) DN**1504** (DN**1506**) C6ADJN/ N (2) DN**1504** (DN**1506**) (1) Applicable for normal pressure coolant (2) Applicable for 7 MPa pressure coolant C-PDJN/ External turning and profiling A type (Negative rake, Double-clamping system) Min. ød1 28 f Min. ød2 1 2 ight-hand () shown Std. Corner radius 1 2 f ød1 ød2 rε Applicable inserts C5PDJN/ N DN**1504** (DN**1506**) C6PDJN/ N DN**1504** (DN**1506**) Applicable for 7 MPa pressure coolant : ed items 9

10 C-ADNNN External turning and profiling A type (Negative rake, Double-clamping system) Min. ød1 1 2 f Std. Corner radius 1 2 f ød1 ød2 rε Applicable inserts C5ADNNN (1) DN**1504** (DN**1506**) C5ADNNN N (2) DN**1504** (DN**1506**) C5ADNNN (1) DN**1504** (DN**1506**) C5ADNNN N (2) DN**1504** (DN**1506**) C6ADNNN (1) DN**1504** (DN**1506**) C6ADNNN N (2) DN**1504** (DN**1506**) C6ADNNN (1) DN**1504** (DN**1506**) C6ADNNN N (2) DN**1504** (DN**1506**) (1) Applicable for normal pressure coolant (2) Applicable for 7 MPa pressure coolant C-PDJN/-CHP External turning and facing P type (Negative rake, ever-lock system) Min. ød1 Min. ød2 f 1 2 ight-hand () shown Std. Corner radius Applicable inserts 1 2 f ød1 ød2 rε C5PDJN/ CHP DN**1504** C6PDJN/ CHP DN**1504** Applicable for 14 MPa pressure coolant : ed items 10

11 C-SVJC/ External turning and profiling S type (Positive rake, Screw on clamping system) Min. ød1 50 f Min. ød2 1 2 ight-hand () shown Std. Corner radius 1 2 f ød1 ød2 rε Applicable inserts C4SVJC/ N (2) VC**1604** C5SVJC/ (1) VC**1604** C5SVJC/ N (2) VC**1604** C6SVJC/ (1) VC**1604** C6SVJC/ N (2) VC**1604** (1) Applicable for normal pressure coolant (2) Applicable for 7 MPa pressure coolant C-SVVCN External turning and profiling S type (Positive rake, Screw on clamping system) 27 1 Std. Corner radius 1 2 f rε Applicable inserts C5SVVCN (1) VC**1604** C5SVVCN N (2) VC**1604** C5SVVCN (1) VC**1604** C5SVVCN N (2) VC**1604** C6SVVCN (1) VC**1604** C6SVVCN N (2) VC**1604** C6SVVCN (1) VC**1604** C6SVVCN N (2) VC**1604** (1) Applicable for normal pressure coolant (2) Applicable for 7 MPa pressure coolant C-AWN/ f f 2 External turning and facing A type (Negative rake, Double-clamping system) 1 2 ight-hand () shown Std. Corner radius 1 2 f rε Applicable inserts C4AWN/ N WN**0804** Applicable for 7 MPa pressure coolant : ed items 11

12 Parts for A type Shim Shim screw Clamp Clamping screw Spring Spring pin Wrench Coolant nozzle C*ACN/... ASC422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F SATZ-M10X1-M5 C*ACNN... ASC422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F C*ADJN/... C*ADNNN.. ASD423(04) (ASD432(06)) ASD423(06) (ASD432(04)) CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F (1) EZ83 (2) SATZ-M8X1-M3 (1) EZ104 (2) SATZ-M10X1-M5 (1) EZ104 (2) SATZ-M10X1-M5 C4AWN/... ASW422 CSTB-3.5 ACP4S ACS-5W BP-7 SP-2.5 T-15F - Parts for P type Shim Spring pin ever Clamping screw Wrench Coolant nozzle C*PCN/... SC42 SP4 C4 CS4 P-3 C*PDJN/... Parts for S type ASD423(04) (ASD432(06)) SP4(04) (SP4S(06)) (1) EZ104 (2) SATZ-M8X1-M3 C4 CS4 P-3 SATZ-M10X1-M5 Shim Shim screw Clamping screw Wrench Wrench Coolant nozzle SSV32 DTS5-3.5 CSTB-3.5 T-15F P-3.5 (1) EZ104 (2) SATZ-M10X1-M5 Parts for CHP type Toolholder Cat. No Applicable inserts Shim Clamping screw Wrench for clamping screw Spring pin ever Coolant screw Wrench for coolant screw C*PCN/ CHP CN 1204 SC42 CS4 P-3 SP4 C4 C*PDJN/ CHP DN 1504 SD43A CS4 P-3 SP4 C4 SM4X4 T360 SM4X4 T360 P-2 P-2 Coolant set Toolholder Cat. No Applicable inserts Coolant unit Mounting screw Wrench for mounting screw O-ring C*PCN/ CHP CN 1204 CU-CW-CHP SM3 T-8F O6.4X0.9N C*PDJN/ CHP DN 1504 CU-D-CHP SM3 T-8F O6.4X0.9N : ed items 12

13 Toolholders for threading C-CE/ External threading Dual method clamp type (Screw-on / Clamp-on) f 1 2 ight-hand () shown Std. Corner radius 1 2 f rε Applicable inserts C4CE/ EN (2) E/ C5CE/ E (1) E/ C5CE/ EN (2) E/ C6CE/ E (1) E/ C6CE/ EN (2) E/ (1) Applicable for normal pressure coolant (2) Applicable for 7 MPa pressure coolant Parts Shim Shim screw Clamping screw Clamping set Wrench Wrench Coolant nozzle A16-1DT DTS5-3.5 CSTB-3.5ST CSP16 T-15F P-3.5 (1) EZ104 (2) SATZ-M10X1-M5 : ed items 13

14 Toolholders for ineternal turning C-PCN/ Internal turning and facing P type (Negative rake, ever-lock system) f 1 m 2 f ight-hand () shown Min. dia. Std. Corner radius Applicable inserts m (mm) f f2 rε C4PCN/ CN**1204** C-ADUN/ Internal turning and profiling A type (Negative rake, Double-clamping system) m 20 C-PDUN/ m f 1 f 2 f2 1 ight-hand () shown Min. dia. Std. Corner m (mm) radius f f2 rε Applicable inserts C4ADUN DN**1504** C4ADUN DN**1504** Internal turning and profiling P type (Negative rake, ever-lock system) 1 2 f ight-hand () shown Min. dia. Std. Corner m (mm) radius Applicable inserts f f2 rε C4PDUN/ DN**1104** : ed items 14

15 Parts for A type Shim Spring pin Shim screw Clamp Clamping screw Spring Wrench ASD423(04) SP-2.5 CSTB-3.5 ACP4S ACS-5W BP-7 T-15F Parts for P type Shim Spring pin ever Clamping screw Wrench Srcew for coolant hole C*PCN/... ESD317B SP-3 C33 CS3 P C*PDUN/ C43N CS43 P-2.5 SSHM5-6 : ed items 15

16 Toolholders for grooving C-CHFV/ Grooving Horizontal type A f1 B 1 3 ight-hand () shown 1 A 3 f1 B C4CHFV/27050N (2) Table* Table* C5CHFV/35060 (1) Table* Table* C5CHFV/35060N (2) Table* Table* C6CHFV/45065 (1) Table* Table* C6CHFV/45065N (2) Table* Table* *See the below table for offset dimensions Combination of blade and toolholder Blades Toolholders CAE CAE CAF CAF CHFV*** CHFV*** C-CHS/ Grooving Vertical type f1 B A 1 3 ight-hand () shown 16 1 A 3 f1 B C4CHS/27050N (2) Table* Table* C5CHS/35060 (1) Table* Table* C5CHS/35060N (2) Table* Table* C6CHS/45065 (1) Table* Table* C6CHS/45065N (2) Table* Table* *See the below table for offset dimensions Parts Clamping screw Wrench Coolant nozzle Coolant pipe CSHB-6-A P-4 (1) CNZ125 (1) PNZ5 (2) SATZ-M10X1-M5 (2) - Combination of blade and toolholder Blades Toolholders CAE CAE CAF CAF CHS*** CHS*** Table: Offset dimensions for blade Application For external grooving For face grooving Blades A B CAE/-3T CAE/-4T CAE/-5T CAE/-6T CAF/-3T12-* CAF/-4T16-* CAF/-5T20-* CAF/-6T20-* : ed items

17 CAE / Blades for external grooving and turning f ar Inserts: DGS, SGS, DGM, SGM, DTX, DTE, DGG, DT, SGN Shanks: CHFV/, CHS/ W 1 ight-hand () shown Insert * Max. Parts seat groove depth size ar (mm) 1 f W Clamping screw Wrench 3 CAE/-3T BHM6-20-A P-4 4 CAE/-4T BHM6-20-A P-4 5 CAE/-5T BHM6-20-A P-4 6 CAE/-6T BHM6-20-A P-4 CAF / Blades for face grooving and turning W 1 f ar m max Inserts (5) CAF/-3T : DTF Seat size 3 (3) - 6: DTF (4), DTE, DGG, DTX, DGS, DGM, DT Shanks: CHFV/, CHS/ ight-hand () shown Insert Min. dia. Max. dia. Max. groove Parts seat m m depth size (mm) (mm) ar (mm) 1 f (2) W Clamping screw Wrench 3 CAF/-3T BHM6-20-A P-4 3 CAF/-3T BHM6-20-A P-4 3 CAF/-3T BHM6-20-A P-4 3 CAF/-3T BHM6-20-A P-4 3 CAF/-3T BHM6-20-A P-4 4 CAF/-4T BHM6-20-A P-4 4 CAF/-4T BHM6-20-A P-4 4 CAF/-4T BHM6-20-A P-4 4 CAF/-4T BHM6-20-A P-4 5 CAF/-5T BHM6-20-A P-4 5 CAF/-5T BHM6-20-A P-4 5 CAF/-5T BHM6-20-A P-4 5 CAF/-5T BHM6-20-A P-4 5 CAF/-5T BHM6-20-A P-4 6 CAF/-6T (1) BHM6-20-A P-4 6 CAF/-6T (1) BHM6-20-A P-4 6 CAF/-6T (1) BHM6-20-A P-4 6 CAF/-6T (1) BHM6-20-A P-4 (1) When groove depth is beyond the value of insert full length -1.5 mm, 1-conered insert is recommended. (2) The value f is the dimension when the insert with groove width (W) in the above table is attached. (3) Not applicable for CAF/-3T (4) Seat sizes of DTF are only 3 and 4. (5) Min. diameter m of DTE, DGS and DGM insert Inserts DTE 3 / DGS 3 / DGM 3 DTE 4 / DGS 4 / DGM 4 DTE 5 / DGS 5 / DGM 5 DTE 6 / DGS 6 / DGM 6 m (mm) ø44 ø42 ø50 ø48 Note When diameter is smaller than m, DTF or DTX type insert is recommended. : ed items 17

18 Insert application Application Grooving Turning Parting External Internal Face External Internal Face Insert DGM / SGM DGS / SGS DTE DGG DGE DTX DTI DGIM / DGIS DTF DT DTIU Undercutting Undercutting DTA SGN Al wheel machining Al wheel machining : ed items 18

19 Adapters C-ADE/ Adapters for square shank toolholders r1 h h2 1 f 2 h1 eft-hand () shown 2 f h h1 h2 1 r1 Clamp screw C3ADE-16/ SM10X20DIN91545H C4ADE-20/ SM10X20DIN912 C5ADE-20/ SM10X16 Shank length of toolholder must be shorter than 67 mm C-ASHA Adapters for square shank toolholders b 3 H4 h1 h2 H5 Max. 10 MPa 1 h1 b 2 3 h3 H5 h2 H4 C5ASHA C6ASHA C6ASHA C-ASH/ f2 b 2 3 h1 h2 1 h3 2 1 h3 Adapters for square shank toolholders Max. 10 MPa 1 ef-hand () shown f2 h1 b h2 h3 1 Clamp screw C5ASH/ SM10X25DIN91545H C6ASH/ SM12X30DIN91545H C8ASH/ SM12X30DIN91545H Please check the shank length of the tool holder as the length may need to be shortened. : ed items 19

20 C-ASH/-45 Adapters for square shank toolholder with 45 slanted b 2 f2 D H5 h3 Max. 10 MPa h1 h2 A left-hand tool in a righthand adapter is shown h1 b 2 h2 h3 H5 f2 D C5ASH/ C6ASH/ C6ASH/ C-ADES Adapters for square shank toolholders 3 Coolant nozzle b r1 h h2 3 h h2 b r1 C4ADES C5ADES C-ABB Adapters for boring bars with sleeves 1 ø 1 ø 2 Max. 10 MPa ød2 1 1 Clamp screw Used on A-type sleeves Used on B-type sleeves C5ABB SM10X20DIN915 SM10X12DIN1835-B C6ABB SM10X20DIN915 SM10X12DIN1835-B C6ABB SM12X20DIN915 SM12X16DIN1835-B C8ABB SM10X20DIN915 SM10X12DIN1835-B C8ABB SM12X20DIN915 SM12X16DIN1835-B : ed items 20

21 SC Sleeves for C-ABB adapters Fig. A ø 2 G1 Fig. B C-ADI ød2 M12 1 ø 1 ø 1 ø 2 ød2 1 G1 Fig. SC25T6A M6 A SC25T8A M8 A SC25T10A M8 A SC25T12A M8 A SC25T16B B SC25T20B B SC40T6A M6 A ød2 1 G1 SC40T8A M6 A SC40T10A M8 A SC40T12A M8 A SC40T16B B SC40T20B B SC40T25B B SC40T32B B Fig. Adapters for boring bars Max. 10 MPa 1 1 ød2 1 G1 C4ADI M6 C4ADI M8 C4ADI M8 C4ADI M10 C4ADI M12 C5ADI M6 C5ADI M8 C5ADI M8 C5ADI M12 C5ADI M12 C5ADI M12 C6ADI M8 C6ADI M8 1 ød2 1 G1 C6ADI M10 C6ADI M12 C6ADI M12 C6ADI M12 C6ADI M12 C8ADI M8 C8ADI M8 C8ADI M10 C8ADI M12 C8ADI M12 C8ADI M12 C8ADI M12 : ed items 21

22 C-TBK-/ Adapters for parting-off blades f1 B1 C6TBK C6TBK C-EM 1 1 ød2 1 ød2 1 f1 B1 Side-lock holders for weldon endmills (DIN1835 Form B) ød 2 25 ød2 1 1 ød2 1 1 C3EM6X C6EM10X C3EM8X C6EM12X C3EM10X C6EM14X C3EM12X C6EM16X C4EM06X C6EM18X C4EM08X C6EM20X C4EM10X C6EM25X C4EM12X C6EM32X C4EM14X C6EM40X C4EM16X C8EM06X C5EM06X C8EM08X C5EM08X C8EM10X C5EM10X C8EM12X C5EM12X C8EM14X C5EM14X C8EM16X C5EM16X C8EM18X C5EM18X C8EM20X C5EM20X C8EM25X C5EM25X C8EM32X C6EM6X C8EM40X C6EM8X C8EM50X : ed items

23 C-EM-E Side-lock holders for drills (DIN1835 Form E whistle notch) 1 max. min. 2 J 1 max. min. 2 2 J ød2 1 ød2 1 ød 2 25 ød2 1 1 J ød2 1 1 J Min. Max. Min. Max. C4EM06X70E M5 C6EM14X80E M10 C4EM08X70E M6 C6EM16X85E M12 C4EM10X70E M8 C6EM18X85E M12 C4EM12X75E M10 C6EM20X85E M16 C4EM14X75E M10 C6EM25X90E M20 C5EM06X70E M5 C6EM32X95E M20 C5EM08X70E M6 C8EM06X65E M5 C5EM10X70E M8 C8EM08X65E M6 C5EM12X75E M10 C8EM10X65E M8 C5EM14X75E M10 C8EM12X70E M10 C5EM16X80E M12 C8EM14X70E M10 C5EM18X80E M12 C8EM16X75E M12 C5EM20X85E M16 C8EM18X75E M12 C6EM6X75E M5 C8EM20X80E M16 C6EM8X75E M6 C8EM25X90E M20 C6EM10X75E M8 C8EM32X95E M20 C6EM12X80E M10 : ed items 23

24 C-E E collet chuck holders (DIN6499) J CSI 1 ange ange CSI 1 1 J CSI 1 1 J Min. Max. Min. Max. C3 E16X E M10 C3 E20X E C4E16X E M10 C4E20X35* E C4E20X E C4E25X38* E C4E25X E C4E32X E C5E16X E M10 C5E16X E M10 C5E20X E C5E20X E M12 C5E20X E M12 C5E25X E C5E25X E M16 C5E32X E C5E32X E M22X1.5 C6E16X E M10 C6E16X E M10 C6E16X E M10 C6E20X E Wrench is not included *Without V grooves, for manual use only. C-E-M C6E20X E M12 C6E20X E M12 C6E20X E M12 C6E25X E C6E25X E M16 C6E25X E M16 C6E25X E M16 C6E32X E C6E32X E M22X1.5 C6E32X E M22X1.5 C6E32X E M22X1.5 C6E40X E C6E40X E M28X1.5 C6E40X E M28X1.5 C8E32X E C8E32X E M22x1.5 C8E32X E M22x1.5 C8E40X E C8E40X E M28x1.5 C8E40X E M28x1.5 J CSI 1 1 Mini E collet chuck holders (DIN 6499) Wrench P. 25 E Collet P Min. ange Max. CSI 1 1 J C4E16X70M E M10 C5E16X100M E M10 C5E16X130M E M10 C6E16X100M E M10 C6E16X130M E M10 C6E16X160M E M10 Wrench is not included Wrench Preset Screw P. 25 E Collet P. 26 : ed items

25 ADJ C-E Center alignment collet chuck holders 1 3 ef mm 1 ange CSI Min. Max. ADJC5E32 50 E ADJC6E32 63 E WENCH-E / E DIN 6499 (Wrench) Fig. 1 A Fig. 2 Fig. 3 A A H A H Fig. WENCHE11MINI WENCHE WENCHE16MINI WENCHE WENCHE20MINI WENCHE WENCHE25MINI WENCHE WENCHE WENCHE WENCHE WENCHE20SHOTING WENCHE32SHOT WENCHE40SHOT PESET E-JET (Preset screws) J Fig. 40 Fig. 1 J 15 ø3 Fig. 2 J 15 PESETE-JET8X1 M8X1.0 2 PESETE-JET8X1.25 M8X PESETE-JET10X1.5 M10X1.5 2 PESETE-JET12X1 M12X1.0 2 PESETE-JET12X1.75 M12X PESETE-JET12X1.75 M12X PESETE-JET14X1 M14X1.0 2 PESETE-JET16X2 M16X2 2 PESETE-JET16X2 M16X2 1 PESETE-JET18X1 M18X1.0 2 PESETE-JET18X1.5 M18X1.5 2 PESETE-JET18X1.5 M18X1.5 1 PESETE-JET22X1.5 M22X1.5 2 PESETE-JET22X1.5 M22X1.5 1 PESETE-JET28X1.5 M28X1.5 2 : ed items 25

26 E collet E11 SP AA 1 Collet size 2 Collet type 3 Diameter range (mm) 4 Additional feature E SP Standard type AA Ultra precision E E20 20 SEA Sealed type.. JET2 External coolant E25 25 E32 32 E E SP - AA ange Super precision class (mm) E11 E16 E20 E25 E32 E UTA PECISION AA E SEA - ange Sealed type for internal coolant supply (mm) E16 E20 E25 E32 E E SP - ange Precision class (mm) E11 E16 E20 E25 E32 E E SEA - JET2 ange Sealed type JET2 for external coolant supply (mm) E16 E20 E25 E32 E : Not available : ed items

27 C-SEM Shell mill holders with coolant hole 1 2 ød 1 ød ød C4SEM16X32C C4SEM16X55C C4SEM22X40C C4SEM22X55C C5SEM16X35C C5SEM16X70C C5SEM22X35C C5SEM25.4X37C C5SEM22X70C C5SEM27X40C C5SEM31.75X60C C5SEM32X40C C6SEM16X50C C6SEM16X100C C6SEM22X50C C6SEM22X100C C6SEM25.4X37C C6SEM27X60C Wrench is not included C6SEM27X100C C6SEM31.75X60C C6SEM32X60C C6SEM38.1X60C C6SEM40X60C C8SEM16X50C C8SEM16X100C C8SEM22X50C C8SEM22X100C C8SEM25.4X50C C8SEM27X50C C8SEM27X100C C8SEM31.75X50C C8SEM32X50C C8SEM32X100C C8SEM38.1X50C C8SEM40X60C WENCH SEMC / DIN 6368 (Option) H Inner diameter of cutter body ø Screw size H WENCHM8SEMC16 16 M WENCHM10SEMC22 22 M WENCHM12SEMC27 27 M WENCHM16SEMC32 32 M WENCHM20SEMC40 40 M WENCHM24SEMC50 50 M : ed items 27

28 C-FM Shell mill holders G1 5 G ød 1 2 ød G1 G C8FM60X M16 M20 C-ODP Indexable modular holders with threaded connection 2 10 M M M C4ODP10X53 M C4ODP12X53 M C4ODP16X53 M C5ODP10X53 M C5ODP10X103 M C5ODP12X53 M C5ODP12X103 M C5ODP16X53 M C5ODP16X103 M C-MAXIN Power chuck holders C6ODP10X55 M C6ODP10X105 M C6ODP10X130 M C6ODP12X55 M C6ODP12X105 M C6ODP12X130 M C6ODP16X55 M C6ODP16X105 M C6ODP16X130 M max. min. J ød ange ød Min. Max. Min. Max. C5MAXIN20X M16 C6MAXIN20X M16 C6MAXIN32X M16 C8MAXIN20X M16 C8MAXIN32X M16 Wrench is not included Wrench P. 30 Preset Screw : ed items J

29 Collets for power chuck SC-SEA SC-SP HC N HC N5 Max. 10 MPa 1 1 G ød G ød SC-SEA ød 1 G SC20SEA M16 SC20SEA M16 SC20SEA M16 SC20SEA M16 SC20SEA M16 SC20SEA M16 SC20SEA M16 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC32SEA M24x1.5 SC-SP SC sealed straight collets - metric SC straight collets - metric ød 1 G SC20SP M16 SC20SP M16 SC20SP M16 SC20SP M16 SC20SP M16 SC20SP M16 SC20SP M16 SC32SP M24x1.5 SC32SP M24x1.5 SC32SP M24x1.5 SC32SP M24x1.5 SC32SP M24x1.5 SC32SP M24x1.5 SC32SP M24x1.5 SC32SP M24x1.5 SC32SP M24x1.5 SC32SP M24x1.5 SC32SP M24x1.5 SC32SP M24x1.5 : ed items 29

30 Preset screw for power chuck PESET SC CAP Preset screw for SC Collets Fig. 1 Fig. 2 8 J K K J G G W W Fig. Collet Wrench W J G ange K Collet size PESETSCCAP8x M8x25 M SC20 PESETSCCAP8x M8x25 M SC20 PESETSCCAP10x M10x30 M24x SC20 PESETSCCAP10x M10x30 M24x SC20 Wrench SC Collet extracting hook ø WENCHMAXIN20HOOK WENCHMAXIN32HOOK EXTACTOSCCOETS Preset screws K G G K PESETMAXIN16X30 M PESETMAXIN16X44 M PESETMAXIN20X55 M : ed items 30

31 C-SKIN Thermal shrinking holders J max. min ød ød J Min. Max. C4SKIN6X M5 C4SKIN8X M6 C4SKIN10X M8 C4SKIN12X M10 C4SKIN14X M10 C4SKIN16X M12 C4SKIN18X M12 C4SKIN20X M16 C5SKIN6X M5 C5SKIN8X M6 C5SKIN10X M8 C5SKIN12X M10 C5SKIN14X M10 C5SKIN16X M12 C5SKIN18X M12 C5SKIN20X M16 C5SKIN25X M16 C6SKIN6X M5 C6SKIN8X M6 C6SKIN10X M8 C6SKIN12X M10 C6SKIN14X M10 C6SKIN16X M12 C6SKIN18X M12 C6SKIN20X M16 C6SKIN25X M16 C6SKIN32X M16 : ed items 31

32 C-SCA Slot milling holders Coller ød C6SCA C6SCA C8SCA C8SCA SCA BT-FC ød Coller for slot milling holder (Option) H 1 2 H SCA , 5, 7, 8, 10, 12, 14 SCA , 5, 7, 8, 10, 12, 14 Holders BT shank with dual contact BT-FC (Dual contact) G N C 1 Cutting edge position C BT-FC 1 1 G N* (N m) BT40FC-C4-040 C M16 55 BT40FC-C5-050 C M16 95 BT40FC-C6-075 C M BT50FC-C4-040 C M24 55 BT50FC-C4-070 C M24 55 BT50FC-C5-040 C M24 95 C BT-FC 1 1 G N* (N m) BT50FC-C5-080 C M24 95 BT50FC-C6-050 C M BT50FC-C6-100 C M BT50FC-C8-070 C M BT50FC-C8-120 C M * ecommended clamping torque : ed items 32

33 BT-FC-T Holders BT shank with dual contact (For turning on multi task machine) BT-FC (Dual contact) N Cutting edge position C G 1 1 C BT-FC 1 1 G BT40FC-C4-040T C M16 55 BT40FC-C5-050T C M16 95 BT50FC-C6-050T C M BT50FC-C8-070T C M N* (N m) HSK-A-C/-T Holders for HSK shank * ecommended clamping torque N C HSK 1 1 for HSK-T shank C HSK 1 1 N* (N m) HSK63A-C4-080T C HSK63A-C5-090T C HSK63A-C6-110T C for HSK-A shank C HSK 1 1 N* (N m) HSK100A-C6-110 C HSK100A-C8-120 C * ecommended clamping torque C-ADSKA Holders for DIN form AD / ADB tapered shanks SK: DIN69871 G C 1 C SK 1 G C4ADSKA40X30 C M16 55 C5ADSKA40X30 C M16 95 C5ADSKA50X30ADB C M24 95 C6ADSKA50X30 C M C8ADSKA50X70ADB C M N* (N m) * ecommended clamping torque : ed items 33

34 C-ADCAT Holders for caterpillar AD / ADB tapered shanks G CAT D2 C C-EX 1 C C1 1 1 N* (N m) C4EX-060 C4 C C4EX-080 C4 C C CAT 1 D2 5 G C4ADCATI40X40ADB C /8X11 55 C5ADCATI40X90ADB C /8X11 95 C5ADCATI50X40ADB C C6ADCATI50X50 C C8ADCATI50X100ADB C N* (N m) * ecommended clamping torque Extension holders C N 1 C1 C5EX-080 C5 C C5EX-100 C5 C C6EX-100 C6 C C6EX-140 C6 C C8EX-100 C8 C C8EX-160 C8 C * ecommended clamping torque C-E eduction holders C N 1 C1 1 C C1 1 1 N* (N m) C5-C4E-060 C5 C C5-C4E-080 C5 C C6-C4E-080 C6 C C6-C5E-080 C6 C C6-C5E-120 C6 C C8-C4E-070 C8 C C8-C5E-080 C8 C C8-C6E-080 C8 C C8-C6E-120 C8 C * ecommended clamping torque : ed items 34

35 Speed vs. pressure Productivity quadruples due to spindles that rotate at high speed with coolant pressure. Jet spindle type / n (min -1 ) Coolant pressure 2 MPa 3 MPa 4 MPa TJS20K TJS30K TJS40K These are approximate min -1 values, and they depend on coolant pressure, flow rate, and type. TJS-C C High speed holder with coolant pressure E11SPEX...AA G2.5 40,000 min -1 ø81.2 MUTICAMP H2 H4 C Max. tool dia. Weight (kg) c TJS20KC5 C ø TJS20KC5 C ø TJS30KC5 C ø TJS30KC5 C ø TJS40KC5 C ø TJS40KC5 C ø TJS20KC6 C ø TJS20KC6 C ø TJS30KC6 C ø TJS30KC6 C ø TJS40KC6 C ø TJS40KC6 C ø Max. tool shank diameter: ø6.0 mm Coolant pressure through machine spindle: Min. 2 MPa / Max. 4 MPa Min. flow rate: 12 l/min 2 1 ød2 5 ød4 b H1 Clamp fixture ø Parts Descriptions Display* Nut Wrench for nut Wrench for setting *Optional TJSTSDDISPAY NUTE11GHS WENCHE11SMS WENCHDIA3.2X45 Direction of tool rotation ød2 1 2 H1 H2 H4 b 5 ød4 MUTICAMPC MUTICAMPC MUTICAMPC MUTICAMPC : ed items 35

36 Clamping unit Designation for clamping units Fixed-type clamping unit For external (Tool setting direction cross X) C -DTO- C-****-/ For internal (Tool setting direction straight Z) C -DTI- C-****-/ Turning Unit C -DDC- C-**** C -DDS- C-**** Driving Unit Description of clamping unit for turning C3 - D T I - IC - SC150 - ***** PSC size C* 2 Device D 3 Turning T 4 O I Application External Internal 5 IC OC WC Coolant Internal External Double 6 Machine description SC Machine s number ***** 8 Hand ight eft Description of clamping unit for driving C6 - D D C - OC - WT100 - ***** PSC size C* 2 Device D 3 Drive D 4 S C X Tool setting direction Straight: Z Cross: X Other 5 IC OC WC Coolant Internal External Double 6 Machine description WT Machine s number ***** : ed items 36

37 C-DTOS/ Manual clamping unit; Square shank h3 h h2 C C Turret size h h3 h2 C3-DTOS4038/ C C4-DTOS5048/ C C5-DTOS6464/ C Items for special order C-DTI Manual clamping unit; ound shank C G1/8 N* (N m) * ecommend clamping torque 2 1 h C 1 h 2 C3-DTI D32 C C4-DTI D40 C C4-DTI D50 C C5-DTI D50 C N* (N m) C-DTOF/ Manual clamping unit; Fixed type * ecommend clamping torque C W1 W W3 W2 W4 h1 h 12 l7 l6 Coolant hole O-ring øp l5 Clamping torque N 4-M l1 l2 l3 l4 C h h1 W W1 W2 W3 W4 l1 l2 l3 l4 l5 l6 l7 d1 (f6*) P M N** (N m) C5-DTOF/32048 C P7 M10 70 C6-DTOF/42060 C P10 M10 90 C8-DTOF/50088 C P11 M Items for special order * f6 tolerance: d20 & 25 = / , d32 = / ** ecommend clamping torque : ed items 37

38 Clamping units & tools for CNC lathes Selection for External turning Fig. 1 X T/ T/ Z T/ T/ Fig. 2 T/ T/ X Z T/ T/ : igth hand cutting tool, : eft hand cutting tool T/: ight hand clamping unit, T/: eft hand clamping unit Spindle rotation : Clockwise : Counterclockwise Spindle otation Hand Clamping Unit Cutting Head Fig. eft side Counterclockwise 1 ight side Counterclockwise 1 eft side Clockwise 2 ight side Clockwise 2 38

39 Clamping units & tools for CNC lathes Selection for Internal turning Fig. 1 T/ X T/ Z T/ T/ Fig. 2 T/ X T/ Z T/ T/ : igth hand cutting tool, : eft hand cutting tool T/: ight hand clamping unit, T/: eft hand clamping unit Spindle rotation : Clockwise : Counterclockwise Spindle otation Hand Clamping unit Cutting head Fig. eft side Clockwise 1 ight side Counterclockwise 1 eft side Counterclockwise 2 ight side Clockwise 2 39

40 Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: Tungaloy America, Inc N Ventura Drive Arlington Heights,I 60004, U.S.A. Phone: Fax: Tungaloy Canada 432 Elgin St. Unit 3 Brantford, Ontario N3S 7P7, Canada Phone: Fax: Tungaloy de Mexico S.A. C os Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico Phone: Fax: Tungaloy do Brasil tda. ua dos Sabias N Vinhedo, São Paulo, Brazil Phone: Fax: Tungaloy Germany GmbH An der Alten Ziegelei 1 D Monheim, Germany Phone: Fax: Tungaloy France S.A.S. ZA Courtaboeuf - e io 1 rue de la Terre de feu F Courtaboeuf Cedex, France Phone: Fax: Tungaloy Italia S.r.I. Via E. Andolfato 10 I Milano, Italy Phone: Fax: Tungaloy Czech s.r.o. Turanka 115 CZ Brno, Czech epublic Phone: Fax: Tungaloy Ibérica S.. C/Miquel Servet, 43B, Nau 7 Pol. Ind. Bufalvent ES Manresa (BCN), Spain Phone: Fax: Tungaloy Scandinavia AB S:t ars Väg 42A SE und, Sweden Phone: Fax: Tungaloy us, C 36-D Harkovsky ane Belgorod, ussia Phone: Fax: Tungaloy Polska Sp. z o.o. ul. Genewska Warszawa, Poland Phone: Fax: Tungaloy U.K. td The Technology Centre, Wolverhampton Science Park Glaisher Drive, Wolverhampton West Midlands WV10 9U, UK Phone: Fax: salesinfo@tungaloyuk.co.uk Tungaloy Hungary Kft Erzsébet királyné útja 125 H-1142 Budapest, Hungary Phone: Fax: info@tungaloytools.hu Tungaloy Turkey Dudullu OSB 4. Cad No: Ümraniye Istanbul, TUKEY Phone: Fax: info@tungaloy.com.tr Tungaloy Benelux b.v. Tjalk 70 N-2411 NZ Bodegraven, Netherlands Phone: Fax: Tungaloy Croatia Josipa Kozarca Bregana, Croatia Phone: Fax: Tungaloy Cutting Tool (Shanghai) Co.,td. m No 401 No.88 Zhabei Jiangchang No.3 d Shanghai , China Phone: Fax: Tungaloy Cutting Tool (Thailand) Co.,td. TCIF Tower 4th Fl. 1858/5-7 Bangna-Trad oad km.5 Bangna, Bangna, Bangkok Thailand Phone: Fax: Tungaloy Singapore (Pte.), td. 62 Ubi oad 1, #06-11 Oxley BizHub 2 Singapore Phone: Fax: Tungaloy Vietnam Unit 18, 4th Fl. Saigon Centre Building 65 e oi Blvd. Dist 1, Ho Chi Minh City, Vietnam Phone: Fax: Tungaloy India Pvt. td. Unit#13, B wing, 8th Fl. Kamala Mills Compound Trade World, ower Parel (West) Mumbai India Phone: Fax: Tungaloy Korea Co., td #1312, Byucksan Digital Valley 5-cha Beotkkot-ro 244, Geumcheon-gu Seoul, Korea Phone: Fax: Tungaloy Malaysia Sdn Bhd 50 K-2, Kelana Mall, Jalan SS6/14 Kelana Jaya, Petaling Jaya, Selangor Darul Ehsan Malaysia Phone: Fax: Tungaloy Australia Pty td PO Box 2232, owville, Victoria 3178, Australia Phone: Fax: PT. Tungaloy Indonesia Kompleks Grand Wisata Block AA-10 No.3-5 Cibitung Bekasi 17510, Indonesia Phone: Fax: follow us at: facebook.com/tungaloyjapan twitter.com/tungaloyjapan To see this product in action visit: Distributed by: DOWNOAD Dr. Carbide App ISO 9001 Certifi ed QC00J0056 Tungaloy Corporation 18/10/1996 ISO Certifi ed EC97J1123 Tungaloy Group Japan site and Asian production site 26/11/ Produced from ecycled paper Jul (TJ)