BORING SYSTEMS INFO. 3 nd edition

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2 BORING SYSTEMS INFO 3 nd edition April 25

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4 TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY TECHNOOGY FOR HIGH PRECISION Ingersoll Cutting Tool Company has been a leader in the metal removal industry for over years. We have maintained this leadership role by bringing our engineering and manufacturing expertise together to provide our customers with superior products that, in turn, give them the edge they need to compete in a global economy. In our continuing effort to offer innovative tooling and systems that offer real value to our customers, we are pleased to announce the addition of D'ANDREA high precision machine tool accessories. Known throughout the world, D'ANDREA has a full range of modular boring, balanceable holders, milling chucks and special systems for turning, boring, grooving and facing a wide variety of workpieces. Since 95, D'ANDREA has consistently lead their field in the development of new and increasingly effective technologies. Our network of direct Sales Engineers and Technical Distributors are an unparalleled resource of customer support and tooling application. These highly trained, skilled professionals work on-site in your facility to insure our products are performing to your satisfaction. Ingersoll Cutting Tools, U.S.A.

5 FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PR The ISO 9 certification A D Andrea products Balanceable tool holders, up to G grade. Simple, adjustable radial mounted weights. TOPRUN arge CNC facing and boring heads for boring machines and machining centers. Designed as part of a new machine, new application. Performs turning, boring, back turning and more. Can be retrofit to most CNC s. U-TRONIC Modular tool holding system for boring, drilling, tapping, milling. Ultra rigid modular connection. MHD CNC facing and boring heads for machining centers. U-CENTER Facing heads with automatic feed. No electronic interface required. AUTORADIA Boring/facing/grooving heads. Designed for use on manual machines. Tool rotates while moving radially. SENSITIV T-TA

6 TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY

7 FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH P INFO 3 nd edition April 25 D ANDREA s.p.a. Via Garbagnate 7 22 ainate (MI) - Italia Tel Fax info@dandrea.com

8 TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY

9 FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PRECISION TECHNOOGY FOR HIGH PR THE COMPANY TOPRUN 2 MODUHARD ANDREA SENSITIV T-TA 44 contents AUTORADIA U-CENTER U-TRONIC 46 INSERTS 58 ACCESSORIES AND SPARE PARTS 78 TECHNICA DATA 84 26

10 TOPRUN High speed balanceable toolholders 2 HSK-A ER p. 4 FORCE p. 5 WD p. 6 WN p. 7 PFS p. 8 FITMI p. 9 CM p. 2 MS p. 2 TR5 p. 22 HSK-E ER p. 24 PFS p. 25 TR32 p. 26 DIN 6987-A p ER p. 28 FORCE p. 29 WD p. 3 WN p. 3 PFS p. 32 FITMI p. 33

11 TOPRUN High speed balanceable toolholders MAS 43 BT Index p ER p. 34 FORCE p. 35 WD p. 36 WN p. 37 PFS p. 38 FITMI p. 39 CAT p ER p. 4 FORCE p. 4 WD p. 42 PFS p. 43

12 TOPRUN Balanceable toolholders - Balancing and Precision 2 High precision monobloc toolholders for machining centres, balanceable for high speed machining. QUAITY TOPRUN toolholders are manufactured and guaranteed by design, manufacturing and sales procedures according to the ISO 9 standard (certification no. 66/98). Arbors are manufactured within tolerance AT3 and the concentricity with the tool seat is lower than.3 mm. BAANCING For high speed machining with TOPRUN toolholders, the two counterweights in the graduated groove (patented) have to be positioned following the indications provided by the electronic balancing unit; a quick and easy balancing of the toolholder complete with tension rod and tool according to the ISO 94/ standards. For machining up to 8, RPM it is sufficient to position the counterweights at and at 8. ADVANTAGES The use of TOPRUN balanceable toolholders provides the following advantages: considerable extension of spindle bearings life; considerable extension of tool life; improved accuracy and surface finish; drastic reduction of vibrations and noise level of the machining centre.

13 Balanceable toolholders - Balancing and Precision D ANDREA The purpose of a toolholder s balancing is to improve the masses distribution of its body in order to produce centrifugal forces within a prescribed limit, when spinning at a given spindle speed (RPM). The problem of toolholder balancing has become more evident with the diffusion of high speed machining: reduced life of the spindle bearings, short cutting tool life, vibrations and poor surface finish. The balancing operation has the aim to bring the original unbalance U within the maximum admissible level G. The manufacturers of high speed milling machines usually prescribe a balancing level G or G 2.5 for the toolholders to be used on their machines according to the ISO 94/ standard. From the value of the maximum admissible unbalance level G and the spindle RPM, the value e can be calculated, corresponding to the balancing defect (expressed in g mm/kg) or the toolholder runout (expressed in µm). The patented TOPRUN balancing system allows a quick, easy and accurate achievement of high balancing standards of the toolholder, within.5 g mm/kg, without any need to remove or add material. Specifically, the original unbalance U of the tool and toolholder is neutralized by the resulting centrifugal force C produced by the two balancing masses T and T2. The operator is guided by the balancing unit for the appropriate positioning of the two masses. The TOPRUN toolholders are essential for high speed machining and they will enhance machines and modern tool s performance, extending life and improving quality standards. 3 e = g.mm/kg C T T G 6 G ,3 G 2.5 6,3 4 2,5,6 G 4 2,5,6 G.4,63,63,4,4,25,25,6,6 U, , RPM x.3.3.5

14 TOPRUN Balanceable collet chucks holder d d d d2 d3 2 HSK-A ER - DIN 6499 fig. fig. 2 Supplied with coolant tube - without collets and clamping wrenches HSK-A REF. CODE TYPE d d2 d3 2 kg fig. HSK-A63 ER ER HSK-A63 ER HSK-A63 ER ER HSK-A63 ER HSK-A63 ER ER HSK-A8 ER ER HSK-A8 ER HSK-A8 ER ER HSK-A8 ER HSK-A8 ER ER HSK-A ER ER HSK-A ER HSK-A ER ER HSK-A ER HSK-A ER ER HSK-A ER N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of.5 mm. p. 22 p. 22 p p. 87

15 High precision ultra-tight balanceable toolholder D ANDREA FORCE 2 d d2 g HSK-A Supplied with coolant tube - without clamping wrench HSK-A REF. CODE d d2 2 kg HSK-A63 FORCE HSK-A63 FORCE HSK-A FORCE KIT FORCE KIT K FORCE 2 consisting of: FORCE 2 RC 2.6 RC 2.8 RC 2. RC 2.2 RC 2.6 CHV 5 KIT K FORCE 32 consisting of: FORCE 32 RC 32.6 RC 32.8 RC 32. RC 32.2 RC 32.6 RC 32.2 RC CHV 75 HSK-A REF. CODE KIT K FORCE 2 HSK KIT K FORCE 32 HSK KIT K FORCE 32 HSK xD D UTRA-TIGHT TIGHTENING The FORCE ultra high tightening power is guaranteed by the reduced allowance. PRECISION The concentricity precision is always below 5 micron VCR 2-32 COOANT OUTET VCR 2-32 screw for coolant passage through the tool (see p. 22) on request. p. 87 p. 94 p. 22 p. 22

16 TOPRUN Balanceable Weldon toolholder d d d d2 2 HSK-A WD - DIN 835-B fig. Supplied with coolant tube HSK-A REF. CODE d H5 d2 kg fig. HSK-A63 WD HSK-A63 WD HSK-A63 WD HSK-A63 WD HSK-A63 WD HSK-A63 WD HSK-A63 WD HSK-A63 WD HSK-A8 WD HSK-A8 WD HSK-A8 WD HSK-A8 WD HSK-A8 WD HSK-A8 WD HSK-A WD HSK-A WD HSK-A WD HSK-A WD HSK-A WD HSK-A WD HSK-A WD fig. 2 p. 2 p. 23 p. 87

17 Balanceable Whistle Notch toolholder D ANDREA a d d2 a d d2 2 HSK-A WN - DIN 835-E fig. 2 2 Supplied with coolant tube HSK-A REF. CODE d H5 d2 a kg fig. HSK-A63 WN HSK-A63 WN HSK-A63 WN HSK-A8 WN HSK-A8 WN HSK-A8 WN HSK-A WN HSK-A WN HSK-A WN fig. 2 p. 87 p. 23 p. 2

18 TOPRUN Balanceable face mill holder HSK-A PFS d d d d2 2 fig. M d3 fig. 2 Supplied with coolant tube HSK-A REF. CODE d d2 d3 M kg fig. HSK-A63 PFS HSK-A63 PFS HSK-A63 PFS HSK-A63 PFS HSK-A8 PFS HSK-A8 PFS HSK-A8 PFS HSK-A8 PFS M HSK-A PFS HSK-A PFS HSK-A PFS HSK-A PFS M p. 2 p. 24 p. 87

19 HSK-A FITMI Balanceable toolholder for milling heads with threaded fitting D ANDREA M d d2 d3 2 9 Supplied with coolant tube HSK-A REF. CODE M d H6 d2 d3 2 kg HSK-A63 FM HSK-A63 FM M HSK-A63 FM HSK-A63 FM HSK-A63 FM M HSK-A63 FM HSK-A63 FM HSK-A63 FM HSK-A63 FM M HSK-A63 FM HSK-A63 FM HSK-A63 FM HSK-A63 FM HSK-A63 FM M HSK-A63 FM HSK-A63 FM HSK-A FM HSK-A FM M HSK-A FM HSK-A FM HSK-A FM HSK-A FM M HSK-A FM HSK-A FM p. 87 p. 2

20 TOPRUN Morse taper toolholder HSK-A CM d d2 2 HSK-A REF. CODE MORSE d d2 kg HSK-A63 CM2. B HSK-A63 CM3.3 B HSK-A63 CM4.55 B HSK-A8 CM2. B HSK-A8 CM3.3 B HSK-A8 CM4.55 B HSK-A CM2.2 B HSK-A CM3.4 B HSK-A CM4.6 B p. 2

21 HSK-A MS Tapping toolholder D ANDREA a a d d2 2 HSK-A REF. CODE d d2 a kg 63 HSK-A63 MS M HSK-A63 MS 2 M HSK-A8 MS M HSK-A8 MS 2 M HSK-A8 MS 3 M HSK-A MS M HSK-A MS 2 M HSK-A MS 3 M p p. 2

22 TOPRUN Balanceable micrometric boring head Testarossa HSK-A TR5 2µm TR5 HSK-A63 Ø 2.5 ~ 22 RPM MAX ø ø 6 H6 ø Supplied with coolant tube HSK-A REF. CODE Ø kg 63 TR5 HSK-A ~ HSK-A REF. CODE Ø lb 63 TR5 HSK-A63 INCH ~ METRIC INCH D B... ø 8 g5 ø 96 Carbide tools REF. CODE Ø 2 B ~ B ~ p. 2 p. 29 p. 24 p. 95 p. 87 INFO

23 D ANDREA 22 B3... REF. CODE Ø B ~ TS 2 WCGT B ~ TS 2 TORX T6 B ~ B ~ B ~ B ~ TPGX 92.. CS 25 T TORX T8 B ~ B ~ B ~ B5... ø6 g5 ø ø6 g5 ø 93 Tools 93 Vibration-damping tools REF. CODE Ø B ~ 8 36 TS 2 WCGT TORX T6 B ~ 48 TS 2 B ~ 2 6 B ~ TPGX 92.. CS 25 T TORX T8 B ~ 6 84 B ~ B8... ø6 g5 ø 93 Tools with carbide shank REF. CODE Ø B ~ 8 45 TS 2 WCGT TORX T6 B ~ 6 TS 2 B ~ 2 75 B ~ TPGX 92.. CS 25 T TORX T8 B ~ 6 5 B ~ 8 2 p. 8-8 p. 29 INFO

24 TOPRUN Balanceable collet chucks holder HSK-E ER - DIN fig. 2 2 d d2 d d d2 Supplied without collets and clamping wrenches HSK-E REF. CODE TYPE d d2 d3 2 kg fig. HSK-E4 ER ER HSK-E4 ER HSK-E4 ER ER HSK-E5 ER ER HSK-E5 ER HSK-E5 ER ER fig. 2 N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of.5 mm. p. 2 p. 22 p. 88-9

25 HSK-E PFS Balanceable face mill holder D ANDREA d d2 25 HSK-E REF. CODE d d2 kg 4 HSK-E4 PFS HSK-E4 PFS HSK-E5 PFS HSK-E5 PFS p. 24 p. 2

26 TOPRUN Balanceable micrometric boring head Testarossa HSK-E.. TR32 2µm TR32 HSK-E.. Ø 2.5 ~ 8 RPM MAX ø Ø 8 H6 ø METRIC HSK-E REF. CODE Ø 2 kg 4 TR32 HSK-E ~ TR32 HSK-E ~ INCH HSK-E REF. CODE Ø 2 lb 4 TR32 HSK-E4 INCH ~ TR32 HSK-E5 INCH ~ p. 2 p. 29 p. 24 INFO

27 D ANDREA B... 2 Ø 8 g5 Ø 96 Carbide tools REF. CODE Ø 2 B ~ B ~ B... Ø 8 g5 Ø 95 Tools REF. CODE Ø B ~ TS 2 WCGT TORX T6 B ~ 28 - TS 2 B ~ TPGX 92.. CS 25 T TORX T8 B... 4 Ø 8 g5 Ø 93 Tools REF. CODE Ø B ~ 4 42 B ~ 6 48 TPGX 92.. CS 25 T TORX T8 B ~ 8 54 p. 8-8 p. 29 INFO

28 TOPRUN Balanceable collet chucks holder DIN 6987-A ER - DIN d d fig d d2 d3 2 fig. 2 Supplied without collets and clamping wrenches ISO REF. CODE TYPE d d2 d3 2 kg fig. DIN6987-A4 ER ER 6.5 ~ 24 DIN6987-A4 ER DIN6987-A4 ER ER 25 ~ 6 38 DIN6987-A4 ER DIN6987-A4 ER ER 32 2 ~ DIN6987-A5 ER ER 25 ~ 6 38 DIN6987-A5 ER DIN6987-A5 ER ER 32 2 ~ 2 5 DIN6987-A5 ER DIN6987-A5 ER ER 4 3 ~ N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of.5 mm. p. 22 p. 22 p p. 86

29 DIN 6987-A High precision ultra-tight balanceable toolholder D ANDREA FORCE d d2 g Without clamping wrench ISO REF. CODE d d2 2 kg 4 DIN6987-A4 FORCE DIN6987-A4 FORCE DIN6987-A5 FORCE DIN6987-A5 FORCE KIT FORCE KIT K FORCE 2 consisting of: FORCE 2 RC 2.6 RC 2.8 RC 2. RC 2.2 RC 2.6 CHV 5 KIT K FORCE 32 consisting of: FORCE 32 RC 32.6 RC 32.8 RC 32. RC 32.2 RC 32.6 RC 32.2 RC CHV 75 ISO REF. CODE 4 KIT K FORCE2 DIN KIT K FORCE32 DIN KIT K FORCE2 DIN KIT K FORCE32 DIN xD D UTRA-TIGHT TIGHTENING The FORCE ultra high tightening power is guaranteed by the reduced allowance. PRECISION The concentricity precision is always below 5 micron VCR 2-32 COOANT OUTET VCR 2-32 screw for coolant passage through the tool (see p. 22) on request. p. 86 p. 94 p. 22 p. 22

30 TOPRUN Balanceable Weldon toolholder DIN 6987-A WD - DIN 835-B d d2 2 2 fig. 3 d d fig. 2 ISO REF. CODE d H5 d2 kg fig. DIN6987-A4 WD DIN6987-A4 WD DIN6987-A4 WD DIN6987-A4 WD DIN6987-A4 WD DIN6987-A4 WD DIN6987-A4 WD DIN6987-A4 WD DIN6987-A5 WD DIN6987-A5 WD DIN6987-A5 WD DIN6987-A5 WD DIN6987-A5 WD DIN6987-A5 WD p. 22 p. 23 p. 86

31 DIN 6987-A WN - DIN 835-E Balanceable Whistle Notch toolholder D ANDREA a 2 fig. 3 a d d d d2 fig. 2 ISO REF. CODE d H5 d2 a kg fig. DIN6987-A4 WN DIN6987-A4 WN DIN6987-A4 WN DIN6987-A5 WN DIN6987-A5 WN DIN6987-A5 WN p. 86 p. 23 p. 22

32 TOPRUN Balanceable face mill holder DIN 6987-A PFS d d2 fig. M d d d2 fig. 2 ISO REF. CODE d d2 d3 M kg fig. DIN6987-A4 PFS DIN6987-A4 PFS DIN6987-A4 PFS DIN6987-A4 PFS DIN6987-A5 PFS DIN6987-A5 PFS DIN6987-A5 PFS DIN6987-A5 PFS M p. 22 p. 24 p. 86

33 DIN 6987-A FITMI Balanceable toolholder for milling heads with threaded fitting D ANDREA M d d2 d3 33 ISO REF. CODE M d H6 d2 d3 2 kg DIN6987-A4 FM DIN6987-A4 FM M DIN6987-A4 FM DIN6987-A4 FM DIN6987-A4 FM M DIN6987-A4 FM DIN6987-A4 FM DIN6987-A4 FM DIN6987-A4 FM M DIN6987-A4 FM DIN6987-A4 FM DIN6987-A4 FM DIN6987-A4 FM DIN6987-A4 FM M DIN6987-A4 FM DIN6987-A4 FM DIN6987-A5 FM DIN6987-A5 FM M DIN6987-A5 FM DIN6987-A5 FM DIN6987-A5 FM DIN6987-A5 FM M DIN6987-A5 FM DIN6987-A5 FM p. 86 p. 22

34 TOPRUN Balanceable collet chucks holder MAS 43 BT ER - DIN d d d d2 d3 fig. fig. 2 Supplied without collets and clamping wrenches ISO REF. CODE TYPE d d2 d3 2 kg fig. MAS43 BT3 ER ER 6.5 ~ 24 3 MAS43 BT3 ER MAS43 BT3 ER ER 25 ~ MAS43 BT4 ER ER 6.5 ~ 24 MAS43 BT4 ER MAS43 BT4 ER ER 25 ~ 6 38 MAS43 BT4 ER MAS43 BT4 ER ER 32 2 ~ MAS43 BT5 ER ER 25 ~ 6 38 MAS43 BT5 ER MAS43 BT5 ER ER 32 2 ~ 2 5 MAS43 BT5 ER MAS43 BT5 ER ER 4 3 ~ N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of.5 mm. p. 23 p. 22 p p. 86

35 g MAS 43 BT High precision ultra-tight balanceable toolholder D ANDREA FORCE d d2 2 2 Supplied without clamping wrenches ISO REF. CODE d d2 2 kg 4 MAS43 BT4 FORCE MAS43 BT4 FORCE MAS43 BT5 FORCE MAS43 BT5 FORCE KIT FORCE KIT K FORCE 2 consisting of: FORCE 2 RC 2.6 RC 2.8 RC 2. RC 2.2 RC 2.6 CHV 5 KIT K FORCE 32 consisting of: FORCE 32 RC 32.6 RC 32.8 RC 32. RC 32.2 RC 32.6 RC 32.2 RC CHV 75 ISO REF. CODE 4 KIT K FORCE2 BT KIT K FORCE32 BT KIT K FORCE2 BT KIT K FORCE32 BT UTRA-TIGHT TIGHTENING COOANT OUTET The FORCE ultra high VCR 2-32 screw for coolant tightening power is passage through the tool 27(see guaranteed by the reduced p. 22) on request. allowance D 3xD PRECISION The concentricity precision is always below 5 micron. VCR 2-32 p. 86 p. 94 p. 22 p. 23

36 TOPRUN d d d d2 Balanceable Weldon toolholder MAS 43 BT WD - DIN 835-B fig. fig. 2 BT REF. CODE d H5 d2 kg fig. MAS43 BT4 WD MAS43 BT4 WD MAS43 BT4 WD MAS43 BT4 WD MAS43 BT4 WD MAS43 BT4 WD MAS43 BT4 WD MAS43 BT4 WD MAS43 BT5 WD MAS43 BT5 WD MAS43 BT5 WD MAS43 BT5 WD MAS43 BT5 WD MAS43 BT5 WD p. 23 p. 23 p. 86

37 MAS 43 BT WN - DIN 835-E Balanceable Whistle Notch toolholder D ANDREA a d d fig. 37 a d d fig. 2 BT REF. CODE d H5 d2 a kg fig. MAS43 BT4 WN MAS43 BT4 WN MAS43 BT4 WN MAS43 BT5 WN MAS43 BT5 WN MAS43 BT5 WN p. 86 p. 23 p. 23

38 TOPRUN Balanceable face mill holder MAS 43 BT PFS 38 M d d d d d2 fig. 2 fig. 2 BT REF. CODE d d2 d3 M kg fig. 3 MAS43 BT3 PFS MAS43 BT3 PFS MAS43 BT4 PFS MAS43 BT4 PFS MAS43 BT4 PFS MAS43 BT4 PFS MAS43 BT5 PFS MAS43 BT5 PFS MAS43 BT5 PFS MAS43 BT5 PFS M p. 23 p. 24 p. 86

39 MAS 43 BT FITMI Balanceable toolholder for milling heads with threaded fitting D ANDREA M d d2 d3 39 BT REF. CODE M d H6 d2 d3 2 kg MAS43 BT4 FM MAS43 BT4 FM M MAS43 BT4 FM MAS43 BT4 FM MAS43 BT4 FM M MAS43 BT4 FM MAS43 BT4 FM MAS43 BT4 FM MAS43 BT4 FM M MAS43 BT4 FM MAS43 BT4 FM MAS43 BT4 FM MAS43 BT4 FM MAS43 BT4 FM M MAS43 BT4 FM MAS43 BT4 FM MAS43 BT5 FM MAS43 BT5 FM M MAS43 BT5 FM MAS43 BT5 FM MAS43 BT5 FM MAS43 BT5 FM M MAS43 BT5 FM MAS43 BT5 FM p. 86 p. 23

40 TOPRUN Balanceable collet chucks holder CAT INCH ER - DIN d d2 2 4 fig. 2 2 fig d d2 d3 Supplied without collets and clamping wrenches CAT REF. CODE TYPE d d2 d3 2 kg fig. CAT4 UNC ER ER6 /64-3/8 24 CAT4 UNC ER CAT4 UNC ER ER25 /32-5/8 38 CAT4 UNC ER CAT4 UNC ER ER32 5/64-3/ CAT5 UNC ER ER32 5/64-3/4 5 CAT5 UNC ER CAT5 UNC ER ER4 /8-63 CAT5 UNC ER N The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of.5 mm. p. 24 p. 22

41 CAT INCH High precision ultra-tight balanceable toolholder D ANDREA FORCE d d2 g Without clamping wrench CAT REF. CODE d d2 2 lb CAT4 UNC FORCE 3/ CAT4 UNC FORCE -/ CAT5 UNC FORCE -/ KIT FORCE KIT K FORCE 3/4 consisting of: FORCE 3/4 RC 3/4./4 RC 3/4.5/6 RC 3/4.3/8 RC 3/4./2 RC 3/4.5/8 CHV 5 KIT K FORCE -/4 consisting of: FORCE -/4 RC -/4.3/8 RC -/4./2 RC -/4.5/8 RC -/4.3/4 RC -/4. CHV 75 CAT REF. CODE KIT K FORCE 3/4 CAT KIT K FORCE -/4 CAT KIT K FORCE -/4 CAT D UTRA-TIGHT TIGHTENING The FORCE ultra high tightening power is guaranteed by the reduced allowance. 33 COOANT OUTET VCR 3/4, - VCR -/4 screw for coolant passage through the tool (see p. 22) on request. 3xD PRECISION The concentricity precision is always below 5 micron. 2 VCR 3/4 VCR -/4 p. 94 p. 22 p. 24

42 TOPRUN Balanceable Weldon toolholder CAT INCH WD d d2 42 fig d d2 fig. 2 CAT REF. CODE d d2 lb fig. CAT4 UNC WD 3/ CAT4 UNC WD / CAT4 UNC WD 5/ CAT4 UNC WD 3/ CAT4 UNC WD CAT4 UNC WD -/ CAT5 UNC WD 3/ CAT5 UNC WD CAT5 UNC WD -/ p. 24 p. 23

43 CAT INCH PFS Balanceable face mill holder D ANDREA d d2 43 CAT REF. CODE d d2 lb CAT4 UNC PFS 3/ CAT4 UNC PFS CAT4 UNC PFS -/ CAT5 UNC PFS 3/ CAT5 UNC PFS CAT5 UNC PFS -/ CAT5 UNC PFS -/ p. 24 p. 24

44 MODUHARD ANDREA High precision modular toolholder system ARBORS EXTENSIONS REDUCTIONS AND COOANT FEED CHUCKING TOOS p p. 62 p. 7 p. 88 p. 86 p p. 63 p. 7 p. 64 p. 8-9 p. 86 p p. 65 p. 2 p. 86 p p g.6 2 g.6 2 p. 65 p. 2 p. 22 p p. 24 p. 23 p p. 25 p. 23

45 2 DA' NDREA MA DE IN I TA Y BF 5/ DA' NDREA MA DE IN I TA Y BF 5/ R E N DA' MA DE 32 HS N 5 Y I N I T A DA' NDREA MA DE IN I TA Y BF 5/ Index MODUHARD ANDREA High precision modular toolholder system HEADS AND DOUBE-BIT BORING BARS TESTAROSSA AND BORING BARS KIT p ø.2 D'AN DR EA MADE IN ITAY TRM HS p. 82 D'AN DR EA MADE I ITAY TRM p. 83 p. 96 p. 7 p. 83 p. 98 p. 86 p. 87 p. p D A TRM p. 88 p. 2 p. 4 p p p. 8-9 p p. 79 p p. 93 p. 8-8 p. INFO p WinTool p. 8-8 p. 2-5 p. 28

46 MODUHARD ANDREA What is MHD? 46 A modular toolholder system for boring, milling, drilling, tapping. A rigid high precision system, conceived and manufactured with the most advanced design and production facilities, backed by an experience over many decades in boring operations. A system of extreme flexibility and simplicity suitable for machine tools, machining centres and flexible manufacturing systems. A system for machining to closest tolerances with a high degree of surface finish. A system with a patented cylindrical-conical coupling and radial expanding pin ensuring maximum rigidity and concentricity in boring and milling jobs. A system with internal coolant supply in all its components. A system available in 8 sizes with full interchangeability of all components.

47 The MHD coupling D ANDREA SIZES AND DRIVING TORQUE MHD Ø d Ø m S Nm MHD 6 6 2,5 2-2,5 MHD ,5 MHD ,5-7,5 MHD MHD MHD MHD MHD Ø d Ø m S The MHD coupling is the heart of the tool system as it ensures utmost rigidity and concentricity during milling and boring operations. This is achieved by the cylindrical-conical fit and by a radial expanding bolt for clamping and driving. FITTING INSTRUCTIONS The conical and cylindrical surfaces should be carefully cleaned before assembly. This will ensure good rigidity and coaxiality and prevent any damage to the surfaces. Assembly -Secure the arbor to a rigid support. -Fit the required component (adaptor, extension, double-bit boring bar, boring head etc.) to the arbor ensuring that the radial expanding pin does not project from the cylindrical part. -Clamp the component by turning the radial pin clockwise with the hexagonal wrench provided or with a torque wrench. Recommended torque: MHD 6 = 2 2,5 Nm MHD 2 = 4 4,5 Nm MHD 25 = 6,5 7,5 Nm MHD 32 = 7 8 Nm MHD 4 = 6 8 Nm MHD 5 = 3 35 Nm MHD 63 = 8 9 Nm MHD 8 = 8 9 Nm Disassembly -Secure the arbor to a rigid support. -Unlock the radial pin by turning it counterclockwise. The above operations should be carried out using suitable tools. MAINTENANCE The conical and cylindrical surfaces of each component should be cleaned and lubricated at periodic intervals. The expanding radial pin should be treated regularly with an anti-souff lubricant. The slide guideway of the micrometric boring bars should be cleaned and lubricated at periodic intervals. The assembly tools should be maintained in perfect condition.

48 MODUHARD ANDREA Arbors Extensions Reductions ARBORS Arbors are manufactured in accordance with DIN 6987 A-B, MAS 43 BT, DIN 28, ANSI-CAT, DIN A and are made of carburized steel, hardened and ground to AT3 tolerance. They are available in three sizes, MHD 5, MHD 63 and MHD 8. Taper ISO 4 is recommended for size MHD 5 only. Arbor size MHD 8 is recommended for heavy milling and for bores deeper than 25 mm and exceeding 25 mm diameter. Special arbors are available on request. EXTENSIONS Extensions of various lengths are available for each MHD size, allowing greater flexibility in machining depth. REDUCTIONS MHD components of a smaller size can be used by means of adaptor sleeves which allow greater interchangeability and ensure tool rigidity. 48

49 DIN HSK-A Arbors D ANDREA ) MHD' d ) Cutting edge position Supplied with coolant tube HSK-A REF. CODE MHD d kg 5 HSK-A5 MHD HSK-A63 MHD HSK-A63 MHD HSK-A8 MHD HSK-A8 MHD HSK-A8 MHD HSK-A MHD HSK-A MHD HSK-A MHD ) MHD'd ) Cutting edge position Supplied with coolant tube HSK-A REF. CODE MHD d kg 63 HSK-A63 MHD HSK-A MHD HSK-A MHD HSK-A MHD p. 87 p. 2

50 MODUHARD ANDREA Arbors ISO 7388/ DIN 6987 ) AD MHD d 5 ) Cutting edge position ISO REF. CODE MHD d kg 3 DIN6987-A3 MHD DIN6987-A3 MHD DIN6987-A4 MHD DIN6987-A4 MHD DIN6987-A45 MHD DIN6987-A45 MHD DIN6987-A45 MHD DIN6987-A5 MHD DIN6987-A5 MHD DIN6987-A5 MHD AD+B ) 2 MHD' d ) Cutting edge position ISO REF. CODE MHD d kg 4 DIN6987-AD+B4 MHD DIN6987-AD+B5 MHD DIN6987-AD+B5 MHD DIN6987-AD+B5 MHD p. 22 p. 86

51 ISO 7388/ DIN 6987 Arbors D ANDREA ) B 2 MHD' d ) Cutting edge position ISO REF. CODE MHD d kg 4 DIN6987-B4 MHD DIN6987-B4 MHD DIN6987-B45 MHD DIN6987-B45 MHD DIN6987-B45 MHD DIN6987-B5 MHD DIN6987-B5 MHD DIN6987-B5 MHD p. 86 p. 22

52 MODUHARD ANDREA Arbors MAS 43 BT ) 52 ) Cutting edge position ISO REF. CODE MHD d kg 3 MAS43-BT3 MHD MAS43-BT3 MHD MAS43-BT35 MHD MAS43-BT4 MHD MAS43-BT4 MHD MAS43-BT45 MHD MAS43-BT45 MHD MAS43-BT45 MHD MAS43-BT5 MHD MAS43-BT5 MHD MAS43-BT5 MHD B 2 MHD' d MHD' d ) ) Cutting edge position ISO REF. CODE MHD d kg 4 MAS43-BT4B MHD MAS43-BT5B MHD MAS43-BT5B MHD MAS43-BT5B MHD p. 23 p. 86

53 MAS 43 BT Arbors D ANDREA B ) 2 MHD' d 53 ) Cutting edge position ISO REF. CODE MHD d kg 4 MAS43-BT4B MHD MAS43-BT4B MHD MAS43-BT5B MHD MAS43-BT5B MHD MAS43-BT5B MHD p. 86 p. 23

54 MODUHARD ANDREA Arbors ANSI/CAT ) ANSI/CAT METRIC M MHD' d 54 ) Cutting edge position ISO REF. CODE MHD d M lb 4 ANSI/CAT4 MHD M6 ANSI/CAT4 MHD ANSI/CAT45 MHD ANSI/CAT45 MHD M ANSI/CAT45 MHD ANSI/CAT5 MHD ANSI/CAT5 MHD M ANSI/CAT5 MHD p. 24

55 ANSI/CAT Arbors D ANDREA CAT INCH ) M MHD' d ) Cutting edge position ISO REF. CODE MHD d M lb 4 CAT4UNC MHD UNC 5/8 - CAT4UNC MHD CAT45UNC MHD CAT45UNC MHD UNC 3/ CAT45UNC MHD CAT5UNC MHD CAT5UNC MHD UNC CAT5UNC MHD CAT INCH ) M MHD'd ) Cutting edge position ISO REF. CODE MHD d M lb 4 CAT4UNC MHD UNC 5/ CAT5UNC MHD CAT5UNC MHD UNC CAT5UNC MHD p. 24

56 MODUHARD ANDREA Arbors DIN 28-A OTT ) M MHD' d 56 ) Cutting edge position ISO REF. CODE MHD d M kg 3 DIN28-A3 MHD M2.6 4 DIN28-A4 MHD M6 DIN28-A4 MHD DIN28-A45 MHD DIN28-A45 MHD M2.9 DIN28-A45 MHD DIN28-A5 MHD DIN28-A5 MHD M DIN28-A5 MHD NMTB ) M MHD' d ) Cutting edge position ISO REF. CODE MHD d M kg 4 NMTB4 MHD UNC 5/8 - NMTB4 MHD NMTB5 MHD NMTB5 MHD UNC NMTB5 MHD p. 25

57 Arbors D ANDREA DIN 228/A 227 M MHD' d MORSE REF. CODE MHD d M kg 4 MORSE4-A MHD M SIP MORSE4-A SIP MHD M4 57 DIN 228/B 86 MHD' d MORSE REF. CODE MHD d kg 4 MORSE4-B MHD MORSE5-B MHD p. 26

58 MODUHARD ANDREA Arbors R8 METRIC/INCH ) 58 ) Cutting edge position REF. CODE MHD d M kg R 8 (M2) M2x.75.8 R 8 (UNF 7/6-2) UNF 7/6-2.8 BR d2 h6 d2 h5 MHD' d fig. MHD' d M MHD d fig. 2 METRIC REF. CODE MHD d d2 fig. kg BR 6/ BR 2/ BR 25/ BR 32/ INCH REF. CODE MHD d d2 fig. lb BR BR -/ p. 27

59 Arbors D ANDREA DIN M d5 d4 d3 MHD' d d2 59 REF. CODE MHD d d2 d3 d4 d5 2 M kg DIN M2.8 DIN M2 2 DIN M6 5.4 DIN M6 5.3 MR M d4 d MHD' d d2 REF. CODE MHD d d2 d3 d4 M kg MR 5/ M6.5 MR 63/ M8 3. MR 8/ M 6.

60 MODUHARD ANDREA Carbide bars 6 CARBIDE BARS FOR DEEP-HOE MACHINING D Andrea solves the deep- diameter 6, 2, 25, 32 mm the machining of holes, TS double-bit roughing heads, hole boring machining by and ending with MHD arbor. whose depth is 6.3, 8 and TRM Testarossa finishing means of a wide programme BMD bars are built in three times the diameter/bar. heads and PE chucking tools of BMD carbide bars having different working lengths for BMD bars accept: for ER collets.

61 Carbide bars D ANDREA BMD Ød2h5 MHD' d METRIC REF. CODE MHD d d2 kg BMD 6/ BMD 6/ BMD 6/ BMD 2/ BMD 2/ BMD 2/ BMD 25/ BMD 25/ BMD 25/ BMD 32/ BMD 32/ BMD 32/ INCH REF. CODE MHD d d2 lb BMD 5/ BMD 5/ BMD 5/ BMD 3/ BMD 3/ BMD 3/ BMD BMD BMD BMD -/ BMD -/ BMD -/

62 MODUHARD ANDREA Extensions PR MHD' d 62 REF. CODE MHD d lb PR PR PR PR PR PR PR PR PR PR PR PR PR PR PR PR PR p. 96

63 RD Reductions D ANDREA MHD' d MHD' d2 REF. CODE MHD d MHD d2 lb RD 2/ RD 25/ RD 25/ RD 32/ RD 32/ RD 32/ RD 4/ RD 4/ RD 4/ RD 4/ RD 5/ RD 5/ RD 5/ RD 5/ RD 5/ RD 63/ RD 8/ RD 8/ p. 96

64 MODUHARD ANDREA Reductions RD MHD' d MHD' d2 64 REF. CODE MHD d MHD d2 lb RD 5/ RD 5/ RD 5/ RD 5/ RD 5/ RD 5/ RD 5/ RD 5/ RD 5/ RD 5/ p. 96

65 RAV Vibration-damping reductions D ANDREA MHD' d d3 MHD' d2 REF. CODE MHD d MHD d2 d3 lb RAV 5/ RAV 5/ RAV 5/ RAV 5/ RAV 5/ RAV 63/ RAV 8/ MHD'd MHD'd2 REF. CODE MHD d MHD d2 lb RD 5/ p. 96

66 MODUHARD ANDREA Balancing rings BC di de 3 6 g.6 2 A 66 REF. CODE MHD de di (G6) BC BC BC BC ASSEMBY -Remove the plastic guard ring -Insert the BC ring and lock the A screws.

67 4 2 3 M A D E BF Ø Ø Y Balancing rings D ANDREA g.6 2 g.6 2 g.6 2 g g.6 2 g.6 2 D 'A N D R E A I N I T A 25/ The BC balancing ring, only by setting the two incorporated graduated counterweights, allows to balance, in an accurate and economical way, the toolholder on which it is mounted. The use of the BC ring provides the following advantages: improved accuracy and surface finish considerable extension of tool life considerable extension of spindle bearings life drastic reduction of vibrations and noise level in the machining centre. The purpose of the balancing of a toolholder is to improve the distribution of the masses of the different elements in order to produce centrifugal forces within a prescribed limit, when spinning at a given spindle speed (RPM). The balancing operation for a toolholder has the aim to bring the original unbalance within the maximum admissible level G prescribed by the ISO 94/ standards.

68 MODUHARD ANDREA Heads and double-bit boring bars FEATURES The double-bit boring bars are simple and extremely stable due to serrated mating surfaces between the bit holder and the boring bar itself and also to the constant spacing between the bit holder clamp screw and the cutting edge. COMPONENTS. Setting screw 2. Tools clamp screws 3. Coolant outlets 4. Body 5. Bit holders

69 Heads and double-bit boring bars D ANDREA ø ø 2 ø SSCC SSCC SMC SSCC PT SSCC 69 A A A A ø fig. a fig. b fig. c USE The radial setting of the cutting edges should be carried out with tool presetting equipment. The boring bars are fitted with two bit holders for roughing operations involving heavy chip removal. The double-bit boring bars may include: - (fig. a) two SSCC bit holders on the same plane and with the two cutting edges set at identical radial distance for high feed rate roughing operations. - (fig. b) an SSCC bit holder and an SMCC bit holder not at the same plane and with the two cutting edges set at different radial distances for high cutting depth roughing operations. - (fig. c) The boring bars are fitted with a single bit holder for roughing and finishing operations involving normal chip removal. The serrated surface protection plate PT should always be fitted. IMPORTANT NOTE Bit holders and inserts should be firmly fixed.

70 MODUHARD ANDREA Heads and double-bit boring bars TS Ø 8 ~ 2 d2 MHD' d ø ø ø SSCC SMCC SSSC SSTC REF. CODE Ø MHD d d2 S... lb 7 TS 6/ ~ S 6. TS 2/ ~ S 2.99 TS 25/ ~ S TS 32/ ~ S TS 4/ ~ S TS 5/ ~ S TS 5/ ~ S TS 63/ ~ S ~ 6 S 8 TS 8/ ~ 2 S 9 BS Ø 28 ~ 68 MHD' d d2 ø ø SSCC SMCC SSSC REF. CODE Ø MHD d d2 S lb BS 5/ ~ S BS 5/ ~ S BS 5/ ~ S BS 63/ ~ S 25 BS 63/ BS 63/ ~ S BS 63/ BS 63/ ~ S 4-4 BS 63/ p. 28 p. 8-8 p. 96 INFO

71 BPS Ø 2 ~ 5 Double-bit boring crossbars D ANDREA Ø 66.7 A MHD' 8 Ø 4 H7 Ø PF 8/4 n 4 M2 x 35 SSCC 9 SMCC 9 SSSC 9 SSTC 9 PF 8/4 excluded REF. CODE Ø A S 9 kg BPS ~ 3 98 SSCC BPS ~ SMCC 9 SSSC BPS ~ SSTC 9. p. 97 p. 28 INFO

72 MODUHARD ANDREA Double-bit boring crossbars Ø.6 A MHD'8 Ø 6H7 Ø /4 GAS PF 8/6 N 4 M6 x 5 SSCC 9 SMCC 9 SSSC 9 SSTC 9 REF. CODE Ø A S..9 kg BPS ~ SSCC BPS ~ SMCC 9 SSSC 9 9 BPS ~ SSTC 9.5 p. 28 p. 97 INFO

73 Back-facing machining D ANDREA SSQC roughing bit-holders perform roughing machining of holes back-facing. The bit-holders can be mounted on the TS double-bit roughing heads, on BS double-bit boring bars and on BPS bars, thus allowing a working range from 2 to 82 mm diameter. For back-facing machining use only one SSQC bit-holder. In order to protect from the chips the part of the TS and BS serration groove remaining exposed, it is advisable to use a PT protection plate (see p. 78). TS... d BS... d BPS... d d2 d2 d2 73 d d d d min = (d+d2+) : 2 REF. CODE REF. TS/BS/BPS d d2 SSQC TS 6/ SSQC TS 2/ TS 25/25 39 SSQC BS 5/ BS 63/ BS 63/ TS 32/32 5 SSQC BS 5/ BS 63/ BS 63/ TS 4/ SSQC BS 5/ BS 63/ BS 63/ SSQC TS 5/ SSQC TS 5/ TS 63/63.5 SSQC TS 8/ TS 8/ BPS BPS SSQC BPS BPS BPS BPS p. 97 p. 28 INFO

74 MODUHARD ANDREA Bit-holders for double-bit items SSCC A 9 B REF. CODE Ø A B 74 SSCC ~ SSCC ~ SSCC ~ CCMT 62.. TS 25 TORX T8 SSCC ~ SSCC ~ SSCC ~ CCMT 9T3.. TS 4 TORX T5 SSCC ~ SSCC ~ SSCC ~ CCMT 24.. TS 5 TORX T25 SSCC ~ SSCC ~ SMCC A 9 B REF. CODE Ø A B SMCC ~ SMCC ~ CCMT 62.. TS 25 TORX T8 SMCC ~ SMCC ~ CCMT 9T3.. TS 4 TORX T5 SMCC ~ SMCC ~ SMCC ~ CCMT 24.. TS 5 TORX T25 SMCC ~ SMCC ~ p. 28 p. 8-8 INFO

75 Bit-holders for double-bit items D ANDREA A 75 SSSC SSTC 75 REF. CODE Ø A B SSTC ~ SSTC ~ TCMT TS 5 TORX T25 SSTC ~ Bit-holders for back-facing machining 9 A B B REF. CODE Ø A B SSSC ~ SSSC ~ SSSC ~ SSSC ~ SSSC ~ SSSC ~ SCMT 9T3.. TS 4 TORX T5 SCMT 24.. TS 5 TORX T25 A 9 B SSQC C REF. CODE Ø A B C SSQC ~ SSQC ~ CCMT 62.. TS 25 TORX T8 SSQC ~ SSQC ~ CCMT 9T3.. TS 4 TORX T5 SSQC ~ SSQC ~ SSQC ~ CCMT 24.. TS 5 TORX T25 SSQC ~ SSQC ~ p. 8-8 p. 28 INFO

76 MODUHARD ANDREA Toolholder heads and toolholders TP 76 REF. CODE Ø MHD d d2 PC.. lb ~ 5.52 PC.5 TP 8/ ~ 7.94 PC ~ 7.94 PC ~ 2.25 PC 3.5 TP 8/ ~ 6.42 PC ~ PC 5.5 TU 2 d2 MHD' d d2 MHD' d ø REF. CODE MHD d 2 d2 lb TU 5/ TU 63/ TU 8/ p. 96

77 Toolholder heads D ANDREA PC 5 B REF. CODE B lb PC PC PC PC PC CA ISO56 95 E 9 E 95 PTGN 6CA-6 PCN 6CA-2 B 45 F B F B F B F E E 75 PSSN 6CA-2 PSRN 6CA-2 On request REF. CODE F B E PTGN 6CA TNM PCN 6CA CNM PSSN 6CA SNM PSRN 6CA SNM. 24..

78 MODUHARD ANDREA Cover plates PT H d M 78 REF. CODE d H M PT M 3x2 PT M 4x4 PT M 4x6 PT M 5x2 PT M 6x25 PT M 8x25 PT M x3 PT M 2x35

79 Chamfering tools D ANDREA AS d2 d ø min ø max 79 REF. CODE Ø d d2 lb AS ~ AS ~ DCMT 72.. TS 25 TORX T8 AS ~ AS ~ AS ~ DCMT T3.. TS 4 TORX T5 AS ~ AS ~ DCMT 54.. TS 5 TORX T25 AS ~

80 MODUHARD ANDREA Testarossa and micrometric boring bars 2 m FEATURES High precision work to IT6 tolerance, with excellent surface finish, is achieved using TRM boring heads and micrometric boring bars. These are very sensitive and radial correction of micron can be effected directly on the machine and easily read on the vernier scale. COMPONENTS. Body 2. Slide toolholder 3. Expanding radial pin 4. Micrometric vernier scale 5. Slide clamp screw 6. Coolant outlet 7. Tool clamp screw 8. Oiler IMPORTANT NOTE - Tool and toolholder should be firmly fixed to the slide. The only screws to be used for the operations with heads and micrometric boring bars are those listed at point Components. - The screws not listed at the point Components should not be touched in order not to compromise the correct operation of boring bars and heads. - Bit holders and boring bars should be assembled with the insert turned on the same direction of the vernier scale (see photo).

81 Testarossa and micrometric boring bars D ANDREA 8 - oosen the screw (5) before the vernier setting (4). Fix the screw (5) at the end of the adjustment. The POSITIVE micrometric adjustment should be carried out turning the the vernier counterclockwise (4). - Resume the radial clearance between vernier and slide toolholder every time the vernier s direction of rotation is inverted.

82 MODUHARD ANDREA Balanceable Testarossa METRIC mm REF. CODE Ø kg TRM32 HS ~ INCH REF. CODE Ø lb TRM32 HS INCH ~ MHD' B... TRM 32 HS Ø 2.5 ~ 2 Ø RPM MAX 2. Ø 8 H6 Ø B... Ø8 g5 Ø Carbide tools REF. CODE Ø 2 B ~ B ~ B... Ø 8 g5 Tools REF. CODE Ø B ~ TS 2 WCGT TORX T6 B ~ TS 2 B ~ TPGX 92.. CS 25 T TORX T8 4 B... Ø 8 g5 Ø 93 Tools REF. CODE Ø B ~ B ~ TPGX 92.. CS 25 T TORX T8 B ~ p. 29 p. 8-8 p INFO

83 Balanceable Testarossa D ANDREA mm TRM 5 HS Ø 2.5 ~ 22 RPM MAX 2. MHD' 5 Ø Ø6H6 Ø B METRIC INCH REF. CODE Ø kg TRM5 HS ~ REF. CODE Ø lb TRM5 HS INCH ~ TRM 5/5 Ø 2.5 ~ 3 (84) MHD 5 Ø Ø 6 H6 4 B... METRIC INCH REF. CODE Ø kg TRM5/ ~ 3 6 REF. CODE Ø lb TRM5/5 INCH ~ p. 95 p p. 29 INFO

84 MODUHARD ANDREA Tools B... D Ø 8 g5 Ø 96 Carbide tools REF. CODE Ø 2 B ~ B ~ B3... Ø6g5 Ø 93 Tools REF. CODE Ø B ~ TS 2 WCGT B ~ TS 2 TORX T6 B ~ B ~ B ~ B ~ TPGX 92.. CS 25 T TORX T8 B ~ B ~ B ~ p. 29 p. 8-8 p. 95 INFO

85 D ANDREA B Ø 6 g5 Ø 93 Vibration-damping tools REF. CODE Ø B ~ TS 2 WCGT TORX T6 B ~ TS 2 B ~ B ~ TPGX 92.. CS 25 T TORX T8 B ~ B ~ B Ø 6 g5 Ø 93 Tools with carbide shank REF. CODE Ø B ~ TS 2 WCGT TORX T6 B ~ TS 2 B ~ B ~ TPGX 92.. CS 25 T TORX T8 B ~ B ~ p. 8-8 p. 29 INFO

86 MODUHARD ANDREA Testarossa 2 mm TRM Ø 8 ~ 84 MHD' d Ø C SFTP SFCC METRIC 86 REF. CODE Ø MHD d C SF kg TRM 6/ ~ SF TRM 2/ ~ SF.. 2. TRM 25/ ~ SF TRM 32/ ~ SF TRM 4/ ~ SF TRM 5/ ~ SF.. 5 INCH REF. CODE Ø MHD d C SF lb TRM 6/6 INCH ~ SF TRM 2/2 INCH ~ SF TRM 25/25 INCH ~ SF TRM 32/32 INCH ~ SF TRM 4/4 INCH ~ SF TRM 5/5 INCH ~ SF p. 29 p. 8-8 p. 98 INFO

87 2 mm Micrometric boring bars D ANDREA Ø 28 ~ 63 MHD' d d2 Ø C SFTP SFCC METRIC REF. CODE Ø MHD d d2 C SF.. kg 87 BF 5/ ~ SF BF 5/ ~ SF BF 5/ ~ SF BF 63/ ~ SF..25 BF 63/ BF 63/ ~ SF..32 BF 63/ BF 63/ ~ SF..4 BF 63/ INCH REF. CODE Ø MHD d d2 C SF.. lb BF 5/25.63 INCH ~ SF BF 5/32.8 INCH ~ SF BF 5/4. INCH ~ SF BF 63/25. INCH ~ SF.. 25 BF 63/25.6 INCH BF 63/32.25 INCH ~ SF.. 32 BF 63/32.2 INCH BF 63/4.6 INCH ~ SF.. 4 BF 63/4.25 INCH p. 98 p. 8-8 p. 29 INFO

88 MODUHARD ANDREA Testarossa 2 mm TRM Ø 77 ~ 5 d2 MHD' d ø 5 SFTP 5 SFCC 5 88 PS... METRIC REF. CODE Ø MHD d d2 PS kg 77 ~ PS.3.7 TRM 5/ ~ 25 PS ~ PS.3 2 TRM 63/ ~ 25 PS ~ 4 PS TRM 5/ ~ 6 PS ~ 4 PS TRM 8/ ~ 6 PS ~ 2 PS ~ 3 PS TRM 8/ ~ 4 PS ~ 5 PS INCH REF. CODE Ø MHD d d2 PS lb 3. ~ 3.9 PS TRM 5/63 INCH ~ 4.9 PS ~ 5.9 PS TRM 63/63 INCH ~ 4.9 PS ~ 5.5 PS TRM 5/8 INCH ~ 6.3 PS ~ 5.5 PS TRM 8/8 INCH ~ 6.3 PS ~ 8.3 PS ~ 2.2 PS TRM 8/25 INCH ~ 6. PS ~ 9.7 PS p. 29 p. 98 INFO

89 Ø I 2 mm Double-bit crossbars for large diameters finishing D ANDREA BPS Ø 2 ~ OCK D'A N D M A D E N T R 2 R E A IT A Y SFCC 5 ø 66.7 SFTP 5 TR 2 A MHD' 8 Ø 4H7 PF 8/4 N 4 M2x CW 2 CW 2 REF. CODE Ø A SF..5 kg BPS ~ SFTP 5 BPS ~ SFCC 5 BPS ~ p. 98 p. 29 INFO

90 Ø MADE IN TR 2 IT A Y MODUHARD ANDREA Double-bit crossbars for large diameters finishing 2 mm BPS Ø 5 ~ SFCC 5 SFTP 5 TR 2 Ø CW 2 A MHD'8 Ø 6H7 OCK D'A ND R E A /4 GAS PF 8/6 N 4 M6 x 5 CW 2 PF 8/6 excluded REF. CODE Ø A SF..5 kg BPS ~ SFTP 5 BPS ~ SFCC 5 BPS ~ p. 29 p. 98 INFO

91 Testarossa for back-facing machining D ANDREA SFQC bit-holders perform back-facing applications. The bit-holders can be mounted on Testarossa micrometric heads, thus allowing a working range from 2 to 82 mm diameter. TRM - BF TRM... BPS... d d d d2 d2 d2 9 d d d d min = (d+d2+) : 2 REF. CODE REF. TRM/BF/BPS d d2 SFQC TRM 6/6 2 ~ SFQC TRM 2/ ~ TRM 25/ SFQC BF 5/ ~ 4 25 BF 63/ BF 63/ TRM 32/32 53 SFQC BF 5/ ~ BF 63/ BF 63/ TRM 4/4 68 SFQC BF 5/ ~ 65 4 BF 63/ BF 63/ TRM 5/5 56 ~ TRM 63 + PS.3 82 ~ TRM 8 + PS 2.3 ~ TRM 25 + PS.4 4 ~ SFQC BPS 2 + TR 2 22 ~ BPS 3 + TR 2 32 ~ BPS 4 + TR 2 42 ~ BPS 5 + TR 2 52 ~ BPS 6 + TR 2 62 ~ BPS 7 + TR 2 72 ~ p. 98 p. 29

92 MODUHARD ANDREA Micrometric head 2 mm TR 2 92 METRIC REF. CODE Ø kg TR ~ INCH REF. CODE Ø lb TR 2 INCH ~ CW CW 2 Ø SFCC 5 SFTP 5 3x56.5 REF. CODE lb CW E A PS B REF. CODE A B E lb PS PS PS PS PS PS PS p. 29 p. 8-8 p. 98 INFO

93 9 2 mm Bit-holders for double-bit items D ANDREA A SFTP B REF. CODE Ø A B SFTP ~ SFTP ~ SFTP ~ SFTP ~ TPGX 92.. CS 25T TORX T8 TPGX 3.. CS 389T TORX T8 A SFCC 93 9 B REF. CODE Ø A B SFCC ~ SFCC ~ SFCC ~ SFCC ~ SFCC ~ SFCC ~ CCGT 62.. TS 25 TORX T8 CCGT 9T3.. TS 4 TORX T5 Bit-holders for back-facing machining 9 A SFQC B C REF. CODE Ø A B C SFQC ~ SFQC ~ SFQC ~ SFQC ~ SFQC ~ SFQC ~ CCMT 62.. TS 25 TORX T8 CCMT 9T3.. TS 4 TORX T5 p. 8-8 p. 29 INFO

94 MODUHARD ANDREA Testarossa kit 94 KIT K TRM 5/63 KIT K TRM 63/63 KIT K TRM 5/8 KIT K TRM 8/8

95 Testarossa kit D ANDREA SUPPY TESTAROSSA boring heads are supplied in a robust metal box with a wide range of toolholders, tools, inserts and service wrenches. FEATURES High precision work to IT6 tolerance and with excellent surface finish is achieved using TRM boring heads. These are very sensitive and radial correction of micron can be effected directly on the machine and easily read on the vernier scale. FEXIBIITY The series of TRM heads permits high precision boring works from 6 to 5 mm diameter. 95 KIT K TRM 5/5

96 4 I T MODUHARD ANDREA Balanceable kit KIT K TRM 32 HS 2 mm Ø 2.5 ~ 2 RPM MAX consisting of: TRM 32 HS B.2 B.4 B.6 B.8 B. 5 TPGX 922 DC 2 WCGT 22 DC REF. CODE Ø K TRM32 HS ~ 2 K TRM32 HS INCH ~.47 TRM 32 HS COMPONENTS 6 2 B.2 B Ø 2 D'AN DR E A IN A MADE Y TRM 32 HS B.6 B.8 WCGT22 DC B. 2 TPGX922 DC

97 KIT Working range D ANDREA Ø B.2 B.4 Ø Ø Ø D 'A N DRE A MA D E IN ITA Y TRM 32 HS B.6 Ø 6-8 B.8 Ø 8- B. Ø -2 COMPONENTS. Body 2. Tool slide 3. Expanding pin 4. Micrometric vernier scale 5. Slide lock screw 6. Coolant outlet 7. Tool lock screw The boring head TRM 32 HS bores diameters from 2.5 to 2 mm. - Fit the tool B.. into seat and lock with screw (7). The cutting tool must be on the slide longitudinal axis.

98 MODUHARD ANDREA Balanceable kit KIT K TRM 5 HS 2 mm Ø 6 ~ 22 RPM MAX consisting of: TRM 5 HS B3.6 B3.8 B3. B3.2 B3.4 B3.6 B3.8 5 TPGX 922 DC 2 WCGT 22 DC REF. CODE Ø K TRM5 HS ~ 22 K TRM5 HS INCH ~.86 TRM 5 HS COMPONENTS B3.6 B Ø IN I TA Y D'A NDR E A DE HS 5 MA TRM WCGT22 DC TPGX922 DC B3. B3.2 B3.4 B3.6 B

99 KIT Working range D ANDREA ø Ø B3.6 B3.8 B3. ø 6-8 ø 8- ø -2 D' ANDREA MADE IN ITA Y TRM 5 HS B3.2 ø 2-4 B3.4 ø 4-6 B3.6 ø 6-8 B3.8 ø 8-22 COMPONENTS. Body 2. Tool slide 3. Expanding pin 4. Micrometric vernier scale 5. Slide lock screw 6. Coolant outlet 7. Tool lock screw 8. Oiler The boring head TRM 5 HS bores diameters from 6 to 22 mm. - Fit the tool B.. into seat and lock with screw (7). The cutting tool must be on the slide longitudinal axis.

100 MODUHARD ANDREA KIT K TRM 5/5 2 mm Ø 6 ~ 84 consisting of: TRM 5/5 B3.6 B3.8 B3. B3.6 B3.22 P25.63 SFTP25 SFTP32 SFTP5 BM 5 TPGX 922 DC TPGX 32 DC 2 WCGT 22 DC REF. CODE Ø KTRM5/ ~ 84 KTRM5/5 INCH ~ 3.3 TRM 5/5 COMPONENTS TPGX32 DC 2 SFTP5 6 8 BM P D'AN DREA MA D E IN IT A Y TRM 5/5 Ø Ø TPGX922 DC SFTP25 SFTP32 B3.6 B3.8 WCGT22 DC TPGX922 DC B3. B3.6 B3.22

101 I T Y KIT Working range D ANDREA Ø 6-3 Ø Ø Ø 5 B3.6 Ø 6-8 DAN ' DR E A M A D E IN IT A Y TRM 5/5 Ø Ø Ø Ø TRM 5/5 D A' N DR E A MA D E IN A Y 63 6 BM P25.63 SFTP 5 D'AN DR E A MA D E IN IT A TRM 5/5 Ø Ø 9 4 * B3.8 5 Ø 8-2 Ø * B3. Ø -7 SFTP 25 Ø * B3.6 Ø 6-23 SFTP 32 Ø * B3.22 Ø 22-3 COMPONENTS. Body 2.Tool slide 3.Expanding pin 4.Micrometric vernier scale 5. Slide lock screw 6.Coolant outlet 7. Tool lock screw 8.Oiler The boring head TRM 5/5 bores diameters from 6 to 84 mm. - For bores from Ø 6 to 3 mm fit the tool B.. into seat and lock with screw (7). The cutting tool must be on the slide longitudinal axis. - For bores from Ø 28 to 54 mm fit extension P25.63 into seat and lock with screw (7). - For bores from Ø 54 to 84 mm fit sleeve BM into seat. Before tightening the screw (7) make sure that the latter engages the recess provided in sleeve BM which shall not project from the tool slide; if so, fit the sleeve overturned into seat. Fit the bit holder SF.. and secure it by the appropriate screw. * For a best flexibility of the TRM 5/5 kit, the working range of the B3.8, B3., B3.6, B3.22 tools is different from those suggested and reported on page 82.

102 MODUHARD ANDREA KIT K TRM 5/63 - K TRM 63/63 2 consisting of: TRM../63 B3.6 B3.8 B3. B3.6 B3.22 P2.3 P2.3 P3.3 PS.3 SFTP25 SFTP32 SFTP5 5 TPGX 922 DC TPGX 32 DC 2 WCGT 22 DC 2 mm Ø 6 ~ 25 REF. CODE MHD Ø K TRM5/ ~ 25 K TRM63/ ~ 25 K TRM5/63 INCH ~ 4.92 K TRM63/63 INCH ~ 4.92 TRM 5/63-63/63 COMPONENTS TPGX32 DC SFTP5 2 9 PS.3 P2.3 P TPGX922 DC 9 SFTP25 SFTP32 P2.3 B3.6 B WCGT22 DC TPGX922 DC 7 B3. B3.6 B3.22

103 KIT Working range D ANDREA Ø 6-3 Ø 28-8 Ø Ø 63 P2.3 B3.6 *B3.8 Ø 6-8 Ø P2.3 P SFTP 5 PS.3 Ø *B3. Ø -7 *B3.6 Ø 6-23 SFTP 25 Ø 28-7 *B3.22 Ø 22-3 SFTP 32 Ø 36-8 COMPONENTS. Body 2. Tool slide 3. Expanding pin 4. Micrometric vernier scale 5. Slide lock screw 6. Coolant outlet 7. Tool lock screw 8. Oiler 9. Toolholder lock screws The boring head TRM 63 bores diameters from 6 to 25 mm. - For bores from Ø 6 to 3 mm fit the toolholder P2.3 at the centre of the slide and secure it by screws (9). Fit the tool B.. and secure it by screws (7). The cutting tool must be on the slide longitudinal axis. - For bores from Ø 28 to 8 mm fit the toolholder P.. in the slide and secure it by screws (9). - For bores from Ø 77 to 25 mm fit the toolholder PS.3 in the slide and secure it by screws (9). Fit the bit holder SF.. on the toolholder and secure it by the screw. * For a best flexibility of the TRM 5/63 and 63/63 kits, the working range of the B3.8, B3., B3.6, B3.22 tools is different from those suggested and reported on page 82.

104 MODUHARD ANDREA KIT K TRM 5/8 - K TRM 8/8 4 consisting of: TRM../8 B3.6 B3.8 B3. B3.6 B3.22 P2.3 P2.3 P3.3 P4.3 PS2.3 PS3.3 SFTP25 SFTP32 SFTP5 5 TPGX 922 DC TPGX 32 DC 2 WCGT 22 DC 2 mm Ø 6 ~ 22 REF. CODE MHD Ø K TRM5/ ~ 22 K TRM8/ ~ 22 K TRM5/8 INCH ~ 8.66 K TRM8/8 INCH ~ 8.66 TRM 5/8-8/8 COMPONENTS TPGX32 DC SFTP5 2 9 PS2.3 PS3.3 P2.3 P3.3 P TPGX922 DC 9 SFTP25 SFTP32 P B3.6 B3.8 WCGT22 DC TPGX922 DC 7 B3. B3.6 B3.22

105 KIT Working range D ANDREA Ø 6-3 Ø 3-96 Ø Ø 8 58 P2.3 B3.6 Ø 6-8 *B3.8 Ø P2.3 P PS... SFTP5 PS 2.3 Ø *B3. Ø P4.3 PS 3.3 Ø 4-22 *B3.6 Ø 6-23 SFTP 25 Ø 3-86 *B3.22 Ø 22-3 SFTP 32 Ø COMPONENTS. Body 2. Tool slide 3. Expanding pin 4. Micrometric vernier scale 5. Slide lock screw 6. Coolant outlet 7. Tool lock screw 8. Oiler 9. Toolholder lock screws The boring head TRM 8 bores diameters from 6 to 22 mm. - For bores from Ø 6 to 3 mm fit the toolholder P2.3 at the centre of the slide and secure it by screws (9). Fit the tool B.. and secure it by screws (7). The cutting tool must be on the slide longitudinal axis. - For bores from Ø 3 to 96 mm fit the toolholder in the slide and secure it by screws (9). - For bores from Ø 95 to 22 mm fit the toolholder PS.. in the slide and secure it by screws (9). Fit the bit holder SF.. on the toolholder and secure it by the screw. * For a best flexibility of the TRM 5/8 and 8/8 kits, the working range of the B3.8, B3., B3.6, B3.22 tools is different from those suggested and reported on page 82.

106 MODUHARD ANDREA Toolholders kit for TRM 8/25 KIT K3 (TRM 8/25) 2 mm Ø 36 ~ 4 6 consisting of: P2.4 P3.4 P4.4 PS.4 PS2.4 PS3.4 SFTP32 SFTP4 SFTP5 REF. CODE Ø K3 TRM8/ ~ 4 TRM 25 COMPONENTS 2 9 SFTP 5 PS.4 PS2.4 PS3.4 P2.4 P3.4 P SFTP32 SFTP4

107 KIT Working range D ANDREA Ø Ø 35-5 Ø 25 9 P2.4 8 PS SFTP 5 25 PS.4 ø 35-2 P3.4 2 PS2.4 ø 25-3 SFTP32 ø PS3.4 ø 35-4 P4.4 PS4.4 ø 45-5 SFTP 32 ø 4-23 SFTP 4 ø COMPONENTS. Body 2. Tool slide 3. Expanding pin 4. Micrometric vernier scale 5. Slide lock screw 6. Coolant outlet 7. Tool lock screw 8. Oiler 9. Toolholder lock screws The boring head TRM 25 bores diameters from 36 to 5 mm. - For bores from Ø 36 to 37 mm fit the toolholder P.. in the slide and secure it by screws (9). - For bores from Ø 35 to 5 mm fit the toolholder PS.. in the slide and secure it by screws (9). Fit the bit holder SF.. on the toolholder and secure it by the screw.

108 MODUHARD ANDREA Boring kit for mold makers KIT K BORE mm Ø 8 ~ 28 8 consisting of: RD 5/6.4 TRM 6/6 SFCC 6 TS 6/6 2 SSCC 6 RD 5/2.7 TRM 2/2 SFCC 2 TS 2/2 2 SSCC 2 CCGT 622 DC REF. CODE Ø K BORE ~ 28 WORKING RANGE ø 5 ø 5 ø ø 2 2 ø 8-22 ø 8-22 ø ø 22-28

109 KIT K BORE 28-5 Boring kit for mold makers D ANDREA 2 mm Ø 28 ~ 5 consisting of: RD 5/25.87 TRM 25/25 SFTP 25 TS 25/25 2 SSCC 25 RD 5/32.87 TRM 32/32 SFTP 32 TS 32/32 2 SSCC 32 TPGX 922 DC 9 REF. CODE Ø K BORE ~ 5 WORKING RANGE Ø 5 Ø 25 Ø 5 Ø Ø Ø Ø Ø

110 MODUHARD ANDREA BMD kit consisting of: BMD 6/6.4 BMD 6/6.7 TRM 6/6 BMD 2/2.7 BMD 2/2.2 TRM 2/2 SFCC 6 SFCC 2 K BMD mm Ø 8 ~ 28 REF. CODE Ø K BMD ~ 28 consisting of: BMD 25/25.6 BMD 25/25.25 BMD 25/ TRM 25/25 SFCC 25 K BMD mm Ø 28 ~ 38 REF. CODE Ø K BMD ~ 38 consisting of: BMD 32/32.95 BMD 32/32.25 BMD 32/32.35 TRM 32/32 SFTP 32 K BMD mm Ø 36 ~ 5 REF. CODE Ø K BMD ~ 5

111 BMD kit D ANDREA WORKING RANGE 25 6 K BMD 8-28 BMD 6/6.4 BMD 6/6.7 TRM 6/6 SFCC 6 Ø BMD 2/2.7 BMD 2/2.2 TRM 2/2 SFCC 2 Ø WORKING RANGE K BMD BMD 25/ Ø BMD 25/25.6 BMD 25/25.25 TRM 25/25 SFTP 25 WORKING RANGE K BMD BMD 32/32.95 BMD 32/32.25 BMD 32/32.35 TRM 32/32 SFTP 32 Ø 36-5

112 MODUHARD ANDREA Tools and toolholders for Testarossa kit E A PS B 2 REF. CODE A B E kg PS PS PS PS PS PS PS D E P.. B C A REF. CODE A B C D E kg P P P P P P p. 99

113 9 Tools and toolholders for Testarossa kit D ANDREA P Ø 6g6 Ø REF. CODE kg P SFTP A B REF. CODE A B SFTP SFTP SFTP SFTP TPGX 92.. CS 25T TORX T8 TPGX 3.. CS 389T TORX T8 p. 99 p. 8-8 p. 29 INFO

114 95 MODUHARD ANDREA Tools and toolholders for Testarossa kit Ø P Ø 3 Ø 6 H6 REF. CODE kg P D B... Carbide tools ø 8 g5 96 REF. CODE 2 B B B... Tools REF. CODE B TS 2 WCGT TORX T6 B TS 2 B TPGX 92.. CS 25 T TORX T8 4 Ø 8 g5 Ø Ø 8 g5 B Tools REF. CODE B B TPGX 92.. CS 25 T TORX T8 B p. 29 p. 8-8 p. 99 p. 95 INFO

115 D ANDREA 22 B3... Ø6g5 Ø 93 Tools REF. CODE B TS 2 WCGT B TS 2 TORX T6 B B B B TPGX 92.. CS 25 T TORX T8 B B B consisting of: B3.6 B3.8 B3. B3.6 B TPGX922 3 WCGT22 K 2.5 Ø 6 ~ 3 REF. CODE Ø K ~.8 p. 8-8 p. 29 INFO

116 MODUHARD ANDREA Chucking tools 6 CHUCKING TOOS Combi-toolholders Weldon (DIN 835 B) and Whistle Notch (DIN 835 E) with axial adjustment screw. Collet chucks to DIN 6499 sizes ER, ER 6, ER 2, ER 25, ER 32, ER 4, including axial adjustment screw. Supplied without collets. Tapping chuck holders for high production thread cutting. arge length compensation in response to tension and compression. With quick-change clutch for tap holders with or without torque clutch. Universal milling cutterholders for disc cutters and facing cutters. Toolholders with internal morse taper for tools with thread to DIN 228-A and tang to DIN 228-B. Drill chuck-holders with internal taper B6 to DIN 238. Semi-finished toolholders for special tools with hardened and ground MHD coupling part and cylindrical part with hardness HRC Coolant chucking tools.

117 Collets chucking tools D ANDREA 2 PE ER DIN 6499 Supplied without collets and clamping wrenches REF. CODE MHD d d lb N. m PE 6 / ERM ~ ER-M EM 3 PE 2 / ER6M ~ ER-6M E6M 4 PE 25 / ER2M ~ ER-2M E2M 8 PE 32 / ER25M ~ ER-25M E25M 6 PE 4 / ER ~ UM/ER25 E25 2 PE 5 / ER ~ UM/ER25 E PE 5 / ER ~ UM/ER32 E32 22 PE 63 / ER ~ UM/ER32 E PE 63 / ER ~ UM/ER4 E Collet chucks to DIN 6499 sizes ER, ER 6, ER 2, ER 25, ER 32, ER 4 supplied with axial adjustment screw and without collets. MHD FORCE 2 MHD' d d2 d3 MHD' d d METRIC Without clamping wrench REF. CODE MHD d d2 d3 kg FORCE 5/2 HS FORCE 63/32 HS INCH REF. CODE MHD d d2 d3 lb FORCE 5 3/4 HS FORCE 63 -/4 HS p p

118 MODUHARD ANDREA Weldon Whistle Notch chucking tools AW DIN 835 B-E 2 DIN 835-E W.-NOTCH MHD' d d2 d3 fig. 2 3 DIN 835-B WEDON DIN 835-E W.-NOTCH MHD' d d2 d3 fig. 2 DIN 835-B WEDON METRIC REF. CODE MHD d d2 H5 d3 2 3 fig. kg AW 5/ AW 5/ AW 5/ AW 5/ AW 5/ AW 5/ AW 5/ AW 5/ AW 63/ AW 63/ AW 63/ AW 63/ AW 8/ Combi-toolholders Weldon (DIN 835 B) and Whistle Notch (DIN 835 E) with axial adjustment screw. p. 96-2

119 AW INCH Weldon Whistle Notch chucking tools D ANDREA 2 W.-NOTCH MHD' d d2 d3 fig. 2 3 WEDON W.-NOTCH MHD' d d2 d3 fig. 2 WEDON INCH REF. CODE MHD d d2 H5 d3 2 3 fig. lb AW 5 / AW 5 3/ AW 5 / AW 5 5/ AW 5 3/ AW 63 / AW 63 5/ AW 63 3/ AW AW 63 -/ AW 8 -/ AW p. 96-2

120 MODUHARD ANDREA Disc and facing cutter holders PF MHD' d d2 d3 d4 fig. M 2 MHD' d d2 d3 d4 d5 fig. 2 METRIC REF. CODE MHD d d2 d3 d4 d5 M fig. kg PF 4/ M PF 5/ M PF 5/ M PF 5/ M PF 5/ M PF 63/ M PF 63/ M PF 8/ M PF 8/ M M PF 8/ M M INCH REF. CODE MHD d d2 d3 d4 fig. lb PF 5 3/ / PF / PF 63 3/ / PF / PF 63 -/ / PF 8 -/ / PF Combi-chucking tools for disc and facing cutter holders. p. 96-2

121 CM DIN 228 A-B Morse taper chucking tools D ANDREA MHD' d d2 DIN 228 B 2 2 F d3 3 DIN 228 A REF. CODE MHD d MORSE d2 d3 F lb CM 5/ M6.323 CM 5/ M.544 CM 5/ M CM 63/ M CM 63/ M6 4.4 MT DIN 228-A To chuck a morse taper tool with thread proceed as follows: a. Drive in screw. b. Remove expanding pin 2 and sleeve 3 to allow the Allen wrench to be introduced from the rear. c. Fit the tool and tighten screw clockwise. d. Reassemble expanding pin 2 and sleeve 3. MT DIN 228-B To chuck a morse taper tool with tang remove screw. Combi-chucking tools for morse taper with DIN 228-A thread bore and with DIN 228-B tooth. p. 96-2

122 MODUHARD ANDREA Tapping chuck holders AM a a MHD' d d2 d3 WFK 22 REF. CODE MHD d WFK Capacity d2 d3 a lb AM 5/M WFK 5B/A 38 M 3 ~ AM 5/M WFK 225B/A 38 M 8 ~ AM 63/M WFK 5B/A 38 M 3 ~ AM 63/M WFK 225B/A 38 M 8 ~ Tapping chuck holders suitable for high production. Great axial adjustment both in compression and tension. There is the possibility of using quick change clutches with or without torque clutch. p p

123 Drilling chuck holders and semifinished chuck holders D ANDREA 24 B6 DIN 238 MHD' d Ø B6 REF. CODE MHD d lb B 5/ B 63/ Drilling chuck holders with B6 DIN 238 thread. 23 NS MHD' d d2 HRC REF. CODE MHD d d2 lb NS NS NS Semifinished chucking holders for special tools, manufactured with the tempered and ground part of the MHD coupling and the cylindrical neutral part with a hardness of HRC p. 96

124 MODUHARD ANDREA Coolant chucking tools ACR/NC MHD' d MHD' d d2 R ø 8 24 REF. CODE MHD d R d2 2 RPM max BAR lb ACR/NC 5/ max 4.9 ACR/NC 5/ max 5.53 ACR/NC 63/ max.25 N Activate coolant prior to starting spindle to prevent damage to internal components. p. 96

125 Coolant chucking tools D ANDREA ACR R 3/8 MHD' d MHD' d d REF. CODE MHD d d2 RPM max BAR lb ACR 63/ max N Activate coolant prior to starting spindle to prevent damage to internal components. p. 96

126 SENSITIV T-TA Boring and facing heads with manual and automatic feed

127 Index SENSITIV T-TA Boring and facing heads with manual and automatic feed GENERA FEATURES p. 28 COMPONENTS AND ASSEMBY p. 29 SUPPY p. 3 ARBORS p. 3 ACCESSORIES p TECHNICA DATA p. 36

128 SENSITIV T-TA General features The line of T-TA boring and facing heads is provided with radial feed movement of the radial slide while the head rotates. The radial feed can be either manually operated by a crank or automatic. Via an interchangeable taper, these heads can be utilized on milling machines, boring machines, jig boring machine, radial drills and will allow to perform a wide range of machining operations such as facing, back-facing, boring, taper boring, grooving both on ID or OD. The T-TA line of heads includes 4 models: T provided with manual radial feed only; TA 2, TA 7 and TA 22 provided with manual and automatic radial feed. A wide range of toolholders is available for these heads to allow the widest range of machining operations. 28

129 Components and assembly D ANDREA COMPONENTS. Stationary body 2. Rotating body 3. Interchangeable body 4. Feed crank 5. Quick return crank 6. Automatic feed crank 7. Automatic feed disengage button 8. Crank lock 9. Micrometric vernier scale. Centesimal vernier scale. Tool slide 2. Position stop 3. Toolholder clamp screw 4. Check rod 5. Transparent guard 6. Slide clamp screw 7. Toolholder check pins 8. Fork 29 ASSEMBY The SENSITIV are mounted on the machine via the taper. The check rod 4, inserted in fork 8 and locked onto the machine head, prevents the fixed body from rotating. For severe, heavy tooling, it is advisable to apply a flange to block the SENSITIV onto the sleeve or the head of the machine tool. The type of flange to be used depends on the machine model and on whether or not there are threaded holes in the front of the spindle or machine head. The flange may be easily built by the customer or supplied by D Andrea.

130 SENSITIV T-TA Supply INFO The standard K Kit includes the following in a case: T or TA head; transparent guard; 2 boring toolholders (P2, P3), 2 facing toolholders (P, P2), 3 heads (T, T2, T3), carbide tools; check rod; set of wrenches; instruction booklet; warranty card. Other accessories are also available upon request. Fitting tapers are optional. P2 T P3 P T2R P2 T3U SAFETY The T-TA are equipped with a transparent guard that ensures safe use. In addition, the toolholder slide is fitted with a safety device that prevents the toolholder from being released. 3 KIT K consisting of: T../TA.. P 2 P 3 P P 2 T T 2R T 3U Tools M2 T TA 2 TA 7 TA 22 REF. CODE CODE CODE CODE K KIT K3 consisting of: P 2 P 3 P P 2 T T 2R T 3U Tools M2 T - TA 2 TA 7 TA 22 REF. CODE CODE CODE K

131 Arbor D ANDREA REF. T - TA 2 TA 7 TA 22 CODE CODE CODE DIN 6987/CAT ISO ISO 7388 ISO MAS-BT ISO ISO DIN 28 OTT REF. T - TA 2 TA 7 TA 22 CODE CODE CODE ISO ISO 4 inch ISO ISO 5 inch CHUCKING TOO FOR MHD ARBORS MHD' d REF. T - TA 2 CODE MHD d MHD 5 T / TA REF. TA 7 CODE MHD d MHD 63 TA REF. TA 22 CODE MHD d MHD 8 TA

132 SENSITIV T-TA Accessories T and TA heads are designed for applying modular toolholders and interchangeable fitting tapers. All heads are made with dovetail guides on the slide for mounting the tool holders. This allows optimum positioning of the toolholders and ensures that they are very securely fastened in place. The toolholders have a tapered fitting for inserting the interchangeable heads available in right and left versions, screw-locking positive inserts and for round tools specifically made of carbide (M2). A BORING TOOHODERS P2 P3 P4 P5 B D ø min. 32 T - TA 2 TA 7 TA 22 REF. CODE A B D Ø min. P ,5 P , P ,5 P , P P P P P ,5 P P P FACING TOOHODERS A P P2 P3 D REF. CODE A Ø P T - TA 2 P P P TA 7 P P P TA 22 P P

133 Accessories D ANDREA HEADS T T2R T3U A ø 6 6 D REF. CODE D A Ø T T - TA 2 T2 R T3 U T TA 7 T2 R T3 U T TA 22 T2 R T3 U TOOS M2 33 A A2 A3 A4 A5 A6 B B2 B3 B ø T TA 2 TA 7 TA 22 REF. CODE Ø REF. CODE Ø REF. CODE Ø A 8 M A M A 2 M A2 8 M A2 M A2 2 M A3 8 M A3 M A3 2 M A4 8 M A4 M A4 2 M A5 8 M A5 M A5 2 M A6 8 M A6 M A6 2 M B 8 M B M B 2 M B2 8 M B2 M B2 2 M B3 8 M B3 M B3 2 M B4 8 M B4 M B4 2 M

134 SENSITIV T-TA Accessories D HEADS 9 T2 T22R A F REF. CODE D A F T - TA 2 TA 7 TA 22 T T22 R T T22 R T T22 R CCMT 9T CCMT 9T CCMT T23 T24R D HEADS 34 A 9 F REF. CODE D A F T - TA 2 TA 7 TA 22 T T24 R T T24 R T T24 R CCMT 9T CCMT 9T CCMT D HEADS T27 T28R 5 A 8 5 F REF. CODE D A F T - TA 2 TA 7 TA 22 T T28 R T T28 R T T28 R CCMT 9T CCMT 9T CCMT

135 Accessories D ANDREA D HEADS T25 T26R 45 A F REF. CODE D A F T - TA 2 TA 7 TA 22 T T26 R T T26 R T T26 R SCMT 9T SCMT 9T SCMT D HEADS T4 6 T4 9 T42 6R T42 9R A 35 F REF. CODE D A F T - TA 2 TA 7 TA 22 T T42.6 R T T42.6 R T T42.9 R T T42.6 R T T42.9 R X X X6 9T X X6 9T On right heads (R) left inserts () are used and vice versa p. 8-82

136 SENSITIV T-TA Technical data A H G B P2 P3 Ø F P P2 P3 P4 Ø I P D C E 36 TECHNICA DATA T TA 2 TA 7 TA 22 A mm inch B mm inch C mm inch M6 M6 M8 M2 D mm inch E mm inch F max P standard mm inch P 2 standard mm inch P 3 mm inch G mm inch H P2 standard mm inch P3 standard mm inch P4 mm inch P5 mm inch I max. mm inch Radial trasverse mm inch Feed mm/ inch/ Feed mm/ inch/ Rapid return mm/ inch/ Max. speed RPM RPM Net weight kg pound Torque Nm Ib ft Motor power Kw hp

137 D ANDREA 37

138 AUTORADIA Automatic facing heads

139 Index AUTORADIA Automatic facing heads AUTORADIA p. 4 COMPONENTS AND ASSEMBY p. 4 SUPPY p. 42 TOOHODERS-INTERCHANGEABE FEEDS p. 43 TECHNICA DATA p. 44

140 MADE IN ITAY AUTORADIA Autoradial 4 CW serial no. 988 RPM max 8 A A serial no. D ANDREA 988 MADE IN ITAY RPM max 8 AR R R D ANDREA AR START STOP CCW REVERSE Facing heads with automatic feed and quick return of the slide without stopping or reversing the spindle of the machine tool. Available in 3 models: AR, AR 25 and AR 6; they have got a feed and quick return. To change the feed, some interchangeable, optional, gear blocks (F) are available, for feeds in mm/rev. of:.5;.;.2;.4;.6 and a quick return of.8 mm/rev. The interchangeable arbor uses the same locking system used in the MHD modular system. A simple attachment of the toolholders to the slide favours the manufacturing of special toolholders. The AUTORADIA heads are applicable on machining centres and on N.C. machines and, without the need of any electronic interface, they can execute automatically a working cycle of: Facing Backfacing Internal or external grooving for spring washers and O-rings Record spiral cutting on flanges. The cycle is composed of the working feed and of the quick return of the slide without ever stopping or reversing the rotation of the spindle. To reset the cycle, merely reverse the spindle rotation for a few revolutions.

141 MA D E IN IT A Y MADE IN I T A Y Components and assembly D ANDREA COMPONENTS. Override (A), return (R) 2. imit blocks 3. Control screw 4. Check pin 5. Interchangeable feed block 6. Tool slide 7. Interchangeable arbor 8. Drive flange 9. Rotating body ASSEMBY In the AUTORADIA the slide is moved forward by holding back the drive flange 8 while the spindle is rotating. The T-block supplied with the K-NC KIT is to be applied to a fixed part around the spindle, observing the measurements indicated. If the stroke of the check pin is not 5 ±.25, you must adjust the position of the T-block using the spacer S. The angle α is freely adjustable by loosening the 3 screws A, turning the flange 8 to the desired angle and tightening the screws A. Ø S ± serial no. 988 RPM max 8 A R D'AN DREA AR X T A A serial no. D' ANDR E A 988 RPM max 8 AR R 4 α α

142 RPM max serial no A R D A' NDR E A MADE IN I T A Y AR AUTORADIA Supply K2 REF. F CODE mm/ inch/ K2 AR K2 AR 25 K2 AR 6 K2 AR... - F K2 AR... - F K2 AR... - F K2 AR... - F K2 AR... - F K2 AR... - F R K-NC 42 REF. CODE R.65 R.8 R. K-NC R... - AR K-NC R... - AR K-NC R... - AR MHD ARBOR X AR AR 25 AR 6 MHD CODE X CODE X CODE X mm inch mm inch mm inch DIN A DIN A MAS 43 BT MAS 43 BT CAT 4 UNC CAT 5 UNC HSK - A HSK - A DIN 28 - A4 OTT DIN 28 - A5 OTT

143 .5 m Toolholders-Interchangeable feeds D ANDREA G TOOHODERS P H Ø REF. CODE G H Ø mm inch mm inch mm inch P - AR P - AR P - AR INTERCHANGEABE FEEDS F... REF. F CODE mm/ inch/ AR AR 25 AR 6 F.5 - AR F. - AR F.2 - AR F.3 - AR F.4 - AR F.6 - AR AR 6 Av.5 Av INSTRUCTIONS TO REPACE THE FEED BOCK a. oosen the screw b. Extract block 2 c. Insert new block 2 lubricated with ISO-UNI XM2 grease d. ock screw

144 R AUTORADIA Technical data D DR E A ADE Y AR M A' N IN I T A X B 2 C M A R serial no. 988 RPM max 8 Ø D Ø D2 V MHD' Ø A Ø 8 E x P 5 ±.25 Y 44 TECHNICA DATA AR AR 25 AR 6 ø A mm inch B mm inch R mm inch Y mm inch X mm inch p. 42 D x mm inch 48x25 5.8x4.9 9x6 7.5x6.3 27x2.6x7.9 D2 x 2 mm inch 25x3 9.8x.2 32x4 2.6x.5 4x5 5.7x.2 C mm inch V mm inch M mm inch M5 M5 M6 E x P mm inch x x. x x. 2 x x. MHD Radial trasverse mm inch Interchangeable feeds mm/ inch/ p. 43 Quick return mm/ inch/ Max. rotation RPM RPM Weight without arbor Kg pounds

145 D ANDREA AR AR 25 AR 6 45

146 U-CENTER NC heads for facing, boring, threading and radiusing for machining centres

147 Index U-CENTER NC heads for facing, boring, threading and radiusing for machining centres GENERA FEATURES p U-DRIVE p. 5 ASSEMBY p. 5 SIZES p. 52 CHIP REMOVA CAPACITY p. 53 SUPPY p. 54 TOOHODERS AND HEADS p. 55 TECHNICA DATA p

148 U-CENTER General features o + 4 A U-CENTER U-CENTER boring and facing heads are designed for use on machines with automatic tool change, thus essentially on machining centres. The feed movement of the toolholder slide and the tool position, even during rotation, is controlled by a U-DRIVE motor drive unit. This unit is managed directly by an axis, known as U, of the machining centre numerical control. 3 CNC X Y Z 2 6 A machining centre set up in this way allows to carry out a series of different tooling procedures such as inner and outer turning, cutting grooves, tapered bores (even variable), concave and convex spokes, cylindrical and tapered threading, phonographic spirals, etc. W U 5. Power take-off 2. Servomotor 3. Transducer 4. imit microswitches 5. Arbor 6. U-CENTER head 48 KINEMATIC SYSTEM OF THE U-CENTER The kinematic system of all U-CENTERS is made up of a differential unit where one revolution of the power takeoff A corresponds to one.25 mm radial shift of the slide. The maximum allowed rate of 2 RPM at power take-off corresponds to a slide feed speed of 5 mm/min. The rated torque necessary for power take-off is 2 Nm. Between the servomotor mounted in the U-DRIVE unit and the toolholder slide of the U-CENTER is a radial reversal play of approximately.5 mm, thus in order to be precise positioning must take place in a single direction, and be included during programming.

149 General features D ANDREA COMPONENTS. Stationary body 2. Rotating body 3. Tool slide 4. Interchangeable arbor 5. Counterweights 6. Toolholders with interchangeable head 7. Coolant outlets 8. Power take-off A ; locking-release system ensures that the rotating body is secured to the fixed body when the U-CENTER is automatically removed from the spindle of the machining centre and placed in the tool magazine. BAANCING U-CENTER heads are designed with two counterweights (5) for automatic balancing, which move in the opposite direction to the slide (3) to allow to work at a high RPM without noticeable sways. The balanced heads are especially suited for precision tooling and to create diameters that require high rotation speed. A

150 U-CENTER U-DRIVE fig. 3 The U-DRIVE unit has to be properly mounted on the machine s headstock to allow for a safe engagement with the U-CENTER head (fig.3). The U-DRIVE unit contains the U axis servomotor (), a transducer (2), the end of stroke (3), zero reference proximity switches and the drive system to the U-CENTER head. The U-DRIVE can take different patterns according to the application on the machining centre; the most common are: angle (fig.4) or in line (fig.5) fig. 4 fig. 5

151 Assembly D ANDREA ASSEMBY The manufacture and installation of the U-DRIVE must observe the measurements and tolerances indicated on the drawings. DATA. Spacer to adapt the U-DRIVE according to the measurement (X+.5) mm 2. Preload spring (max load 2N) 3. Air intake for cleaning the power take-off 4. Wedge clutch axial stroke from to 2 mm 5. Spring (max load 5 N) 6. Rotation lock disengage stroke 7. ock-release lever 8. Reference peg 9. Positioning ring A. Distance between the taper reference line and the surface of the U-CENTER head H. Height of the U-CENTER power take-off max 2 RPM 7 (X +.5).5 - H A ± U-DRIVE Ø 46 8 H X A Ø 5 ±.5 9 Ø Ø U-CENTER 5

152 R32 U-CENTER Sizes 5.5 O Ø A 5 C Ø B C D I ±. ±. Ø Ø Ø 7 -. Ø 8 Ø N ± Ø S T 75 ± ± E +.4 prof 2 F H M X P G Q 49 R (75) 4 5 Ø U 52 DATA UC 4 BH UC 6 BH UC 8 BH UC 2 BH ØA mm ØB mm C mm D mm E mm 2 2 F mm G (da N) H mm I mm 2 2 mm M mm n 4 M 5x n 8 M 5x n 4 M 6x2 n 26 M 6x2 ØN mm O mm P mm Q mm R mm ØS mm T mm ØU mm Xmm DATA. Maximum overall dimensions of balancing weights 2. Measurements for hollows 3. Rotation lock disengage stroke 4. Coolant intake 5. Coolant outlet 6. Centre of gravity

153 Chip removal capacity D ANDREA These parameters are indicative for normal working conditions on steel with a hardness of 6-2 HB, positive insert and cutting speed of 2 m/min. D mm U-CENTER 4/BH D U-CENTER 6/BH - 8/BH - 2/BH mm 5 5 U-CENTER 4/BH -6/BH U-CENTER 8/BH - 2/BH Chip section in mm 2 U-CENTER 4/BH.75.5 U-CENTER 6/BH.85.6 U-CENTER 8/BH U-CENTER 2/BH.75 D mm U-CENTER 4/BH 53 D U-CENTER 6/BH - 8/BH - 2/BH mm 5 5 U-CENTER 4/BH -6/BH 5 5 U-CENTER 8/BH - 2/BH Chip section in mm 2 U-CENTER 4/BH.5 U-CENTER 6/BH.65 U-CENTER 8/BH U-CENTER 2/BH

154 U-CENTER Supply K2 REF. K2 UC 4/BH K2 UC 6/BH K2 UC 8/BH K2 UC 2/BH CODE K3 consisting of: P P P P T 24 T 24 R REF. K3 UC 4/BH K3 UC 6/BH K3 UC 8/BH K3 UC 2/BH CODE ARBORS To order the U-CENTER arbor, it is necessary to draw-up the form on p. 56 REF. UC 4/BH UC 6/BH UC 8/BH UC 2/BH ISO 45 / 5 ISO 45 / 5 ISO 45 / 5 ISO 45 / 5

155 Toolholders and heads D ANDREA P P UC 4-6/BH UC 8-2/BH REF. CODE D H P P P P P P UC 4-6/BH UC 8-2/BH REF. CODE S P P P P T 24 D T 24 R T 24 T 24R A D H S F REF. CODE A D F UC 4-6/BH UC 8-2/BH T T 24 R T T 24 R CCMT CCMT

156 U-CENTER Technical data A Ø max 56 To order the U-CENTER supplied with arbor (A) it is necessary to enclose a filled copy of the following design, or the application layout. REQUESTED DATA U-CENTER mod.: Type of arbor (A): MACHINING CENTRE Trademark: Model: Spindle: Max. tool weight:

157 Technical data D ANDREA G P I K H F E Ø Ø C Ø D Ø B Ø A P P P TECHNICA DATA UC 4 BH UC 6 BH UC 8 BH UC 2 BH H mm inch K mm inch I mm inch mm inch Tool slide trasverse mm inch Feed mm/min. inch/min Rapid motion mm/min. inch/min Maximum speed RPM RPM Torque Nm lb ft Max. torque on take-off shaft Nm lb ft Radial force dan pound Unidirec. repeatability accuracy RP mm inch Weight with shank Kg pound Ø A mm inch Ø B mm inch Ø C mm inch Ø D mm inch E mm inch F mm inch G mm inch Boring accuracy H7 H7 H7 H7 H7 H7 H7 H7 Facing accuracy on tot. slide stroke mm inch Max. chip removal on C4 steel Facing mm 2 inch Boring mm 2 inch Roughness Ra µin

158 U-TRONIC Medium and large-sized NC heads for facing, boring, threading and radiusing

159 Index U-TRONIC Medium and large-sized NC heads for facing, boring, threading and radiusing GENERA FEATURES p. 6 COMPONENTS AND IMPORTANT WARNINGS p. 6 SIZES p EECTRIC COMPONENTS p ASSEMBY/GENERAITIES p. 68 U-TRONIC 8-2 BH ASSEMBY p. 69 FANGE-CONSTRUCTION EXAMPE p. 7 CHIP REMOVA CAPACITY p. 7 TOOHODERS p TECHNICA DATA p

160 U-TRONIC General features AXES CNC X Y Z W U M= motor T= transducer T U TRONIC M U T M W INTERFACE U-TRONIC are medium and large NC heads, controlled by the U axis of the CNC of the machine tool for inner and outer facing, undercutting, cylindrical and conical boring and threading, concave and convex radiusing machining, by interpolation with other machine axis. These heads can be fitted to boring machines, to machining centres and to special machines manually, automatically or by means of palletized systems. These heads are manufactured in 8 models, from ø 8 mm to mm and all of them have internal coolant supply. The versions ø 8 and 2 BH are provided with two counterweights which allow machining at high RPM with unsignificant vibrations. U-TRONIC special versions, with two slides and with self-balance counterweights can be supplied on request. Fixed toolholders are applied on the slide, with manual or automatic tool change. 6

161 Components and important warnings D ANDREA COMPONENTS. Stationary body 2. Rotating body 3. Tool slide 4. Gears 5. Bearings 6. Coolant way 7. Servomotor 8. Rotary transducer 9. imit switches. Connectors. Interchangeable arbor 2. Flange 6 IMPORTANT NOTE The kinematic system of the U-TRONIC is made up of a kinematic chain complete with differential or epicycloidal unit where: - U-TRONIC 8 and 2 BH one motor revolution=.25 mm radial shift of the slide. One revolution of the transducer =.25 mm radial shift of the slide. - U-TRONIC 325, 4, 5 and 63 one motor revolution=. mm radial shift of the slide. One revolution of the transducer = 2 mm radial shift of the slide. - U-TRONIC 8, one motor revolution=.4 mm radial shift of the slide. One revolution of the transducer = 2 mm radial shift of the slide. Between the transducer and the toolholder slide there is a max radial reversal play in the kinematic chain of approximately.5 mm, thus in order to be precise positioning must take place in a single direction, and be included during programming For safety reasons, install a microswitch on the machine that signals when the U-TRONIC is mounted and limits spindle rotation as follows: UT 8 BH max. RPM UT 2 BH max. RPM 8: per stroke mm RPM 6: per stroke from 25 to 37.5 mm UT S max. RPM 5 UT 5-4 S max. RPM 4 UT 5-5 S max. RPM 35 UT 5-63 S max. RPM 25 UT 8-8 S max. RPM 2 UT 8- S max. RPM 6

162 5 U-TRONIC Sizes U-TRONIC 8 BH 255 M2 prof.fil.2 E C ø C M6 prof.fil E2 Ø D Ø 5 Ø 8 Ø 6 H6 Ø prof A Ø ±. 3 ±. U-TRONIC 2 BH M2 prof.fil C Ø 275 Ø C 62 E Ø 5 Ø 8 Ø 6 H6 Ø prof M6 prof.fil.2 E2 Ø D A 6 ±. 6 ±. A = Coolant outlet C = Radial trasverse D = Coolant way E = Electric connectors Encoder-imit stop E2= Electric connectors Servomotor

163 Sizes D ANDREA U-TRONIC 3/325 S G Ø 25 Ø F Ø Mx M6x '3'' A B Ø 7 H7 Ø 4 Ø Ø 325 M8 prof.fil Ø H8 4 D E 5 44 E2 H gr C U-TRONIC 5/4 S G Ø M prof.fil.6 Mx 7 7'3'' A B H7 prof.9 Ø M2x.5 4 Ø 3 H7 Ø 2 Ø 242 Ø Ø M prof.fil.6 F Ø Ø Ø H gr H8 D E E2 C 4.5 A = Coolant outlet B = Presetting block C = Radial trasverse D = Coolant way E = Electric connectors Encoder-imit stop E2= Electric connectors Servomotor F =.5- BAR air intake for inner pressurization G = Cables way H = Camlock

164 U-TRONIC Sizes G Ø U-TRONIC 5/5 S A B M prof.fil.6 M2x.5 7 7'3'' H7 prof Mx Ø 3 H7 Ø 242 Ø 2 Ø Ø 5 M prof.fil F Ø H8 D E E2 H Ø C U-TRONIC 5/63 S 2 G Ø Ø 5 M prof.fil.6 25 H7 prof.9 9 Mx M2x.5 7 7'3'' A B Ø 3 H7 Ø 2 Ø 242 Ø M prof.fil.6 F Ø H8 D E 2 E2 5.7 Ø 25.4 H C 4.5 A = Coolant outlet B = Presetting block C = Radial trasverse D = Coolant way E = Electric connectors Encoder-imit stop E2= Electric connectors Servomotor F =.5- BAR air intake for inner pressurization G = Cables way H = Camlock gr.8

165 Sizes D ANDREA 26 U-TRONIC 8/8 S M24 prof.fil.4 M prof.fil G M24 prof.fil.4 A B H7 prof Ø 25 H7 Ø 32 Ø 382 Ø 5 H4 Ø 8 M2 prof.fil E2 M4x.5 D Ø C F Ø H H8 26 U-TRONIC 8/ S 435 M prof.fil.2 Ø G M24 prof.fil.4 A B 25 H7 prof.8 Ø Ø 25 H7 Ø 32 Ø 382 Ø 5 H4 65 M24 prof.fil M2 prof.fil.24 E2 M4x.5 5 D Ø C F Ø H H8 A = Coolant outlet B = Presetting block C = Radial trasverse D = Coolant way E2= Electric connectors Servomotor F =.5- BAR air intake for inner pressurization G = Cables way

166 U-TRONIC Electric components BURNDY CONNECTOR UTG6 6-9 SN BURNDY CONNECTOR UTG 6-9 PH BURNDY CONNECTOR UTG 4-2 PH BURNDY CONNECTOR UTG6 4-2 SN SIEMENS CONNECTOR 6FX23-OCE2 6FX23-OCE7 (DIGITA) SIEMENS CONNECTOR 6FX23-OCE IMIT SWITCH KW423K6U375 A B C U-TRONIC 8-2 BH E F D R G H J A C B T S M P K N V U BURNDY CONNECTOR UTG6 6-9 SN COD BURNDY CONNECTOR UTG 6-9 PH COD ENCODER (E) ROD 426-E/5 pulse/rev IMIT SWITCH KW423K6U375 SIEMENS A.C. SERVOMOTOR FT546-AK7 SIEMENS A.C. SERVOMOTOR FT644-A4K7 DIGITA Ua2 +5V Ua Ua Ua Ua _ Ua2 screen V +5V V ENCODER (E) ROD 426-E/25 pulse/rev PINK BUE RED BACK BROWN GREEN YEOW GRAY WHITE-BROWN.5 mm 2.5 mm 2 WHITE WHITE BROWN A B C D E F G H J K M BURNDY CONNECTOR UTG6 4-2 SN COD BURNDY CONNECTOR UTG 4-2 PH COD U-TRONIC 3/325 S 66 BURNDY CONNECTOR UTG 4-2 PH BURNDY CONNECTOR UTG6 4-2 SN BURNDY CONNECTOR UTG6 6-9 SN SIEMENS CONNECTOR 6FX23-OCE SIEMENS CONNECTOR 6FX23-OCE2 6FX23-OCE7 (DIGITA) BURNDY CONNECTOR UTG 6-9 PH IMIT SWITCH KW423K6U5 A B C E F D R G H J A C B T S M P K N V U BURNDY CONNECTOR UTG6 6-9 SN COD BURNDY CONNECTOR UTG 6-9 PH COD SIEMENS A.C. SERVOMOTOR FT534-AK7 SIEMENS A.C. SERVOMOTOR FT634-4AK7 DIGITA ENCODER (E) ROD 426-E/5 pulse/rev IMIT SWITCH KW423K6U5 Ua2 +5V Ua Ua Ua Ua Ua2 screen WHITE-BROWN.5 mm 2.5 mm 2 +5V PINK BUE RED BACK BROWN GREEN YEOW GRAY WHITE ENCODER (E) ROD 426-E/5 pulse/rev WHITE BROWN A B C D E F G H J K M BURNDY CONNECTOR UTG6 4-2 SN COD BURNDY CONNECTOR UTG 4-2 PH COD A= END OF STROKE B= EMERGENCY C= RESET (E): For digital servomotor, encoder on request

167 Electric components D ANDREA SIEMENS A.C. SERVOMOTOR FT546-AK7 SIEMENS A.C. SERVOMOTOR FT644-4AK7 DIGITA U-TRONIC 5/4-5/5-5/63 S A B C IMIT SWITCH KW423K6U E F D R G H J A C B T S M P K N V U BURNDY CONNECTOR UTG6 6-9 SN COD BURNDY CONNECTOR UTG 6-9 PH COD IMIT SWITCH KW423K6U5 ENCODER (E) ROD 426-E/5 pulse/rev BURNDY CONNECTOR UTG 6-9 PH BURNDY CONNECTOR UTG 4-2 PH BURNDY CONNECTOR UTG6 6-9 SN BURNDY CONNECTOR UTG6 4-2 SN SIEMENS CONNECTOR 6FX23-OCE2 6FX23-CE7 (DIGITA) SIEMENS CONNECTOR 6FX23-OCA Ua2 +5V Ua Ua Ua Ua Ua2 screen.5 mm 2 +5V.5 mm 2 WHITE ENCODER (E) ROD 426-E/5 pulse/rev PINK BUE RED BACK BROWN GREEN YEOW GRAY WHITE-BROWN WHITE BROWN A B C D E F G H J K M BURNDY CONNECTOR UTG6 4-2 SN COD BURNDY CONNECTOR UTG 4-2 PH COD U-TRONIC 8/8-8/ S SIEMENS A.C. SERVOMOTOR FT5 74-AF7 SIEMENS A.C. SERVOMOTOR FT684-84F7 DIGITA SIEMENS CONNECTOR 6FX23-OCA 6FX23-OCB (DIGITA) SIEMENS CONNECTOR 6FX23-OCA2 6FX23-OCE7 (DIGITA).3 m m IMIT SWITCH KW423K6U5 A B C E F D R G H J A C B T S M P K N V U CABES ENGTH = m. 67 IMIT SWITCH KW423K6U5 ENCODER (E) ROD 426-E/5 pulse/rev Ua2 PINK +5V BUE Ua RED Ua BACK Ua BROWN Ua GREEN - YEOW Ua2 GRAY screen WHITE-BROWN -.5 mm 2 +5V.5 mm 2 - WHITE ENCODER (E) ROD 426-E/5 pulse/rev WHITE BROWN A B C D E F G H J K M CABES ENGTH =,3 m. A= END OF STROKE B= EMERGENCY C= RESET (E): For digital servomotor, encoder on request

168 U-TRONIC Assembly/Generalities U-TRONIC BH U-TRONIC S CAMOCK The BH U-TRONICS are applied manually or automatically using the taper for rotation and a flange for fastening. The other U-TRONICS, fitted with rotation plate in place of the taper, are applied: a. manually, with a camlock flange for quick fastening b. automatically with palletized systems and special connectors. 68

169 U-TRONIC 8-2 BH assembly D ANDREA C A B D A.8. X.8 E On machines with fixed spindle - Mount the U-TRONIC with the taper and without flange on the machine spindle and measure exactly the X distance with a tolerance of ±.5 mm. - Make the flange with X distance and a tolerance of ±.5 mm. - Mount the U-TRONIC with the taper and the flange on the machine spindle and tighten the screws. On machines with axial spindle stroke (boring machines) - Make the flange with support surfaces parallel in. mm tolerance. - Mount the U-TRONIC with the taper and the flange on the machine spindle. - Retract the spindle until the flange rests lightly against the front surface of the boring machine head. - Block the axial stroke of the boring machine spindle. - Tighten the flange screws. B = Center the boring machine spindle C = Flange D = Arbor E = Stud Bolt 69

170 U-TRONIC FANGE - Construction example C U-TRONIC 325 S 5.9 ±. 98 ±.5 98 ±.5. A A A.8 CAMOCK KIT 98 ±.5 98 ± '6" 45 ø ø B ø 65 M8 ø '3" +.5 D G n ø consisting of: n 4 camlock cams n 4 pins for cams n 4 springs for cams n key n M eyebolt F min. 4 E ± ±.5. A U-TRONIC S C A.8. A ø '8" 5 ±.5 5 ±.5 2 ±.5 2 ±.5 ø 5 B '3" ø ø CAMOCK KIT 76 M8 ø 3.5 D consisting of: n 6 camlock cams n 6 pins for cams n 6 springs for cams n key n 2 M6 eyebolt +.5 H n ± F ø min..8 5 E. B = Center the boring machine spindle C = Eyebolt D = Control with Gauge E = Size to control depending on the spindle protrusion F = Control wrench G = Bores min. depth 46 H= Bores min. depth 53

171 Chip removal capacity D ANDREA U-TRONIC 8-2 BH U-TRONIC 325 S D mm D mm UT 2/BH UT 325 S UT 8/BH TOO ENGTH mm mm 2,4 mm 2,8 mm 2 TOO ENGTH mm mm 2 4 mm mm 2 5 U-TRONIC S U-TRONIC 8- S D mm D mm UT 5-63 S UT 8- S UT 5-5 S UT 8-8 S UT 5-4 S TOO ENGTH mm mm 2 6 mm 2 4 mm 2 TOO ENGTH mm mm 2 mm 2 7 mm 2 5 mm These parameters are indicative for normal working conditions on steel with a hardness of 6-2 HB, tool with a positive rake angle y= + 6 and lead angle = 75 (average Ks = 2N/mm 2 ) cutting speed = 2 m/min. Optimal value and working time will be determined by tests. For a good chip removal and for the chip break control, it is advised: a : f = 6 8 a = cutting depth (mm) f = feed (mm/rev)

172 U-TRONIC Toolholders U-TRONIC 8-2 BH P P T 24 R ARBOR T 24 P U-TRONIC FANGE P K3 consisting of: P P P P T 24 T 24 R REF. K3 UT 8/BH K3 UT 2/BH CODE ARBORS 72 REF. UT 8/BH UT 2/BH ISO 4 - ISO 45 - ISO 5 ISO 4 - ISO 45 - ISO 5

173 Toolholders and heads D ANDREA P P UT 8-2/BH REF. CODE D H P P UT 8-2/BH REF. CODE S P P T 24 D T 24 R 95 A D H P P S T 24 T 24R F REF. CODE A D F 73 UT 8-2/BH T T 24 R CCMT

174 U-TRONIC Toolholders U-TRONIC S B5 B 5 25x25 TU 8/ CA ISO56 B MR PC.5 TP 8/9.5 FANGE U-TRONIC B 2 PC K3 consisting of: B B2 B5 MR TU REF. UT3/325S UT5/4S UT5/5S UT5/63S UT8/8S UT8/S Toolholder with automatic tool change B5 UT5/4S REF. UT5/5S B5 HSK - A63 - A UT5/63S B5 DIN6987-A - B5 UT8/8S B5 MAS BT5 UT8/S

175 Toolholders D ANDREA A H B/B2 Ø d H7 Ø d2 REF. CODE A d d2 H kg UT3/325S B UT B2 UT UT5/4S B UT UT5/5S UT5/63S B2 UT UT8/8S B UT UT8/S B2 UT Ø d2 A H Ø d H7 H B5 REF. CODE A d d2 H H kg UT3/325S B5 UT UT5/4S UT5/5S B5 UT UT5/63S UT8/8S UT8/S B5 UT Ø d MHD' 8 Ø d2 MR REF. CODE d d2 2 kg UT3/325S MR 5/ UT5/4S UT5/5S MR 63/ UT5/63S UT8/8S UT8/S MR 8/ MHD' Ø 95 TU REF. CODE kg UT3/325S UT5/4S UT5/5S TU 8/ UT5/63S UT8/8S UT8/S d2 MHD' TP UT3/325S UT5/4S UT5/5S UT5/63S UT8/8S UT8/S REF. CODE d2 kg TP 8/ TP 8/ CA 59 PC Use 6CA ISO56 cartridges (see p.77) B REF. CODE B kg UT3/325S UT5/4S PC UT5/5S PC UT5/63S PC UT8/8S UT8/S PC

176 U-TRONIC Technical data H P " 2.8" D D C/2 C/2 255 " 255 " P D P P ø E max. ø F max. P P P ø M max. ø N max. C/2 C/2 P P2 P D C B ø F max. ø M max. ø N max. S H 76 TECHNICA DATA UT 8 BH UT 2 BH UT 325 S Radial trasverse C mm inch Feed mm/min. inch/min Rapid trasverse mm/min. inch/min Maximum rotation min - RPM 8 5 Torque da Nm lb ft Radial force da N pound Weight Kg pound Ø B mm inch Ø D mm inch H mm inch S mm inch Ø E x P mm inch 24 x x 3 35 x x Ø F x P mm inch 36 x x 3 45 x x 3 65 x x.5 Ø M x P2 mm inch 25 x x x 2 7 x x x 5.75 Ø N x P mm inch 65 x x x x x 24 2 x 9.45 Repeatibility accuracy mm inch Boring accuracy H7 H7 H7 H7 H7 H7 Facing accuracy mm inch Max. chip removal on C4 steel mm 2 inch Roughness Ra µin

177 Technical data D ANDREA UT 5 4 S UT 5 5 S UT 5 63 S UT 8 8 S UT 8 S x x 6 x x 6 25 x 5 49 x 6 6 x 6 63 x x 6 79 x x x x x x x x x x x x x.6 85 x x.6 5 x x.6 25 x 37\ 49.2 x x x H7 H7 H7 H7 H7 H7 H7 H7 H7 H

178 INSERTS

179 INSERTS

180 INSERTS 8 WCGT 7 r d s SIZES CARBIDE CERMET COATED REF. CERMET d s r DP 3 DK DC DCT WCGT 22.2 TS 2-TS TORX T6 WCGT 24.4 * * TS 2 for B...6 / TS 2 for B CCGT 7 r d s SIZES CARBIDE CERMET COATED REF. CERMET d s r DP 3 DK DC DCT CCGT 62 CCGT TS 25 TORX T8 CCGT CCGT 9T TS 4 TORX T5 CCGT 9T TPGX r d s 8 SIZES CARBIDE CERMET COATED REF. CERMET d s r DP 3 DK DC DC DCT TPGX 92 TPGX CS 25 T TORX T8 TPGX TPGX 3 CS 389T TORX T8 TPGX TPGX 34.4

181 D ANDREA 6 TPGX r d s SINTERED CUBIC BORON SIZES REF. DIAMOND NITRIDE d s r D2 MDC D2 CBN D25 CBN TPGX CS 25 T TORX T8 TPGX TPGX CS 389T TORX T8 TPGX CCMT 7 d r s CARBIDE CVD COATED SIZES REF. CARBIDE d s r DP 3 DP R CCMT TS 25 TORX T8 CCMT CCMT 9T TS 4 TORX T5 CCMT 9T38.8 CCMT TS 5 TORX T25 CCMT TORX SCREW TORX WRENCH D M REF. CODE M D REF. CODE 8 TS M 2x TORX TO TS M 2x TORX TO CS 25 T M 2.5x TORX TO CS 389 T M 3x TORX TO TS M 2.5x TORX TO TS M 4x TORX T TS M 5x TORX T

182 INSERTS X6...R S X6... On request P REF. CODE S P REF. CODE S P X6 62-R X X6 62-3R X X6 62-6R X X R X X R X X R X X6 62-3R X X R X X6 9T3-45R X6 9T X6 9T3-55R X6 9T X6 9T3-55R X6 9T X6...R..R R X6...R.. P On request REF. CODE R P REF. CODE R P X6 62-RR X6 62-R X6 62-R5R X6 62-R X6 9T3-R2R X6 9T3-R X6 9T3-R25R X6 9T3-R TORX SCREW TORX WRENCH D M 82 REF. CODE M D REF. CODE TS M 2.5 x TORX T TS M 3 x TORX T

183 Grades for inserts D ANDREA ISO CEMENTED CARBIDE CERMET COATED CERMET CVD COATED CARBIDE P DC P DC DCT DPR P2 P3 DP3 P4 K K DK DC DCT DPR K2 DP3 K3 QUAITY APPICATIONS DP3 Roughing and finishing ow carbon steel - stainless steels Cemented carbide DK Roughing and finishing Finishing Aluminium alloy Cast iron CVD coated carbide DPR Roughing Steels, alloy steels and cast iron Cermet DC Finishing High alloyed steel DC Finishing Alloy steels and cast iron Coated Cermet DCT Finishing Alloy steels, stainless steels and cast iron Polycrystalline diamond D2 MDC Finishing Aluminium alloys, non-ferrous materials and non-metals 83 Cubic boron nitride D2 CBN D25 CBN Finishing Finishing High hardness steels (over 5 HRC) (it may replace the grinding) High hardness steel (over 5 HRC) and interrupted cutting (it may replace the grinding)

184 ACCESSORIES AND SPARE PARTS

185 ACCESSORIES AND SPARE PARTS

186 ACCESSORIES AND SPARE PARTS ISO 7388/2-A - DIN d d2 d3 d4 a REF. CODE ISO d d2 d3 d4 a M ISO 7388/2-A M DIN M ISO 7388/2-B - ANSI B.5 5 d d2 d3 d4 a REF. CODE ISO d d2 d3 d4 a M ISO 7388/2-B M ANSI B M MAS 43 BT d d2 d3 d4 a 86 REF. CODE ISO d d2 d3 d4 a M MAS43 BT M M M M MAS43 BT M M M

187 D ANDREA HSK 2 REF. CODE α CODE 2 HSK ± 5 4 HSK ± 5 6 HSK ± 5 8 HSK ±

188 ACCESSORIES AND SPARE PARTS ER collet ER.. DIN 6499-B 8 D d D2. REF. d D D2 ER.5 ~ ER 6.5 ~ ER 2 ~ ER 25 ~ ER 32 2 ~ ER 4 3 ~ RANGE ER ER6 ER2 ER25 ER32 ER SET ER REF. Ø CODE SET ER/ SET ER6/ SET ER2/ SET ER25/ SET ER32/ SET ER4/

189 ER.. DIN 6499-B ER ultra-precise collet D ANDREA 8 D d D2.3 REF. d D D2 ER 6.UP.5 ~ ER 25.UP ~ ER 32.UP 2 ~ ER 4.UP 3 ~ RANGE ER6 ER25 ER32 ER On request 89

190 ACCESSORIES AND SPARE PARTS Tapping collets with axial compensation ET-- ER.. E 8 D d For TOPRUN spindles, use ring-nuts shown in the chart REF. CODE d D E ET--ER (M2 ~ M2) ET--ER (M4 ~ M6) ET--ER4 (M8 ~ M2) On request 9

191 ER.. -GB Tapping collets without axial compensation D ANDREA 8 D c d For TOPRUN spindles, use ring-nuts shown in the chart REF. CODE (d Ø x c ) DIN 37 DIN D x 3.4 M4 M x 4.3 M7 ER 6-GB M5 (M4 ~ M) x 4.9 M8 M x 5.5 M6 M x 3.4 M4 M x 4.3 M7 M5 ER 25-GB x 4.9 M8 M6 (M4 ~ M6) x 5.5 M x 7 M x 9 M x 9 M x 3.4 M4 M x 4.3 M x 4.9 M5 M6 M8 ER 32-GB x 5.5 M (M4 ~ M2) x 7 M x 9 M x 9 M x M x 2 M x 5.5 M x 7 M x 9 M x 9 M6 ER 4-GB x M (M ~ M27) x 2 M2 On request x 4.5 M22 M x 6 M27 9

192 ACCESSORIES AND SPARE PARTS Quick change tap holders without torque clutch BFC 3 2 D2 c d D REF. CODE (d Ø x c ) DIN 37 DIN 374 DIN 376 D D x 2.7 M3 M5 M x 3.4 M4 M6 M6 BFC x 4.3 M7 M7 (M3 ~ 2) M x 4.9 M8 M8 M x 5.5 M M x 7 M2 M x 4.9 M5 M6 M8 M x 5.5 M M BFC x 7 M2 M2 (M6 ~ 2) x 9 M4 M x 9 M6 M x M8 M x 2 M2 M x 9 M4 M x 9 M6 M x M8 M x 2 M2 M2 BFC x 4.5 M22 M (M4 ~ 33) M24 M x 6 M27 M x 8 M3 M x 2 M33 M33 On request 92

193 BFS Quick change tap holders with torque clutch D ANDREA 3 2 D2 c d D REF. CODE (d Ø x c ) DIN 37 DIN 374 DIN 376 D D x 2.7 M3 M5 M x 3 M x 3.4 M4 M6 M x 4.3 M7 M7 BFS M x 4.9 M8 M8 (M3 ~ 2) M x 5.5 M M x 6.2 M x 7 M2 M x 8 M x 4.9 M5 M6 M8 M x 5.5 M M x 6.2 M8 BFS x 7 M2 M2 (M6 ~ 2) x 8 M x 9 M4 M x 9 M6 M x M8 M x 2 M2 M x 9 M4 M x 9 M6 M x M8 M x 2 M2 M2 BFS3 M22 M (M4 ~ 33) x 4.5 M24 M x 6 M27 M x 8 M3 M x 2 M33 M33 On request 93

194 ACCESSORIES AND SPARE PARTS Bushes for ultra-tight spindle RC Ø d2 ø d FORCE (d2) REF. CODE d RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC RC 3/4./ /4 RC 3/4.5/ /6 3/4 RC 3/4.3/ /8 RC 3/4.7/ /6 5 RC 3/4./ /2 RC 3/4.5/ /8 RC -/4.3/ /8 RC -/4./ /2 -/4 RC -/4.5/ /8 63 RC -/4.3/ /4 RC -/

195 Reduction D ANDREA D.. Ø 6 g6 Ø d H6 REF. CODE ø d H6 D D D D

196 ACCESSORIES AND SPARE PARTS MHD SYSTEM MHD OR d d2 OR REF. CODE d d2 CODE CODE OR MHD MHD MHD MHD MHD MHD 5 (RD5/..) MHD MHD TS - BS TS../ BS.. S.. SSQC REF. CODE CODE 2 CODE 3 TS... / TS... / TS / BS.../ TS / BS.../ TS / BS.../ TS... / TS... / TS... /

197 MHD D ANDREA BPS 4 SSQC S REF. CODE CODE 2 CODE 3 CODE 4 CODE 5 CODE 6 BPS BPS

198 ACCESSORIES AND SPARE PARTS MHD BM SF.. SFQC BF.. SF.. SFQC TRM/BF TRM REF. CODE CODE 2 CODE 3 CODE 4 CODE 5 TRM TRM / BF.../ TRM / BF.../ TRM / BF.../ TRM / BF.../ TRM / BF.../ TRM TRM.. SF.. SFQC REF. CODE CODE 2 CODE 3 TRM TRM TRM SFQC BPS 3 SF REF. CODE CODE 2 CODE 3 CODE 4 BPS BPS

199 MHD D ANDREA PS REF. CODE PS PS PS PS PS PS PS P.. REF. CODE P P P P P P P REF. CODE CODE 2 P P REF. CODE P

200 ACCESSORIES AND SPARE PARTS MHD 2 3 PE ER DIN 6499 REF. CODE CODE 2 CODE 3 PE 6 / ERM PE 2 / ER6M PE 25 / ER2M PE 32 / ER25M PE 4 / ER PE 5 / ER PE 5 / ER PE 63 / ER PE 63 / ER AW DIN 835 B-E REF. METRIC CODE CODE 2 REF. INCH CODE CODE 2 AW 5/ AW 5 / AW 5/ AW 5 3/ AW 5/ AW 5 / AW 5/ AW 5 5/ AW 5/ AW 5 3/ AW 5/ AW 63 / AW 5/ AW 63 5/ AW 5/ AW 63 3/ AW 63/ AW AW 63/ AW 63 - / AW 63/ AW 8 - / AW 63/ AW AW 8/ AM 3 2 REF. REF. CODE REF. 2 CODE 2 CODE 3 AM 5/M3-2 RAM 5/M WFK 5B/A AM 5/M8-2 RAM 5/M WFK 225B/A AM 63/M3-2 RAM 63/M WFK 5B/A AM 63/M8-2 RAM 63/M WFK 225B/A

201 MHD D ANDREA 5 4 PF METRIC REF. CODE CODE 2 CODE 3 CODE 4 CODE 5 PF 5/ PF 5/22 PF 4/ PF 5/ PF 5/ PF 63/ PF 63/ PF 8/ PF 8/ PF 8/ INCH 2 REF. CODE CODE 2 CODE 3 CODE 5 PF 5 3/ PF PF 63 3/ PF PF 63 - / PF 8 - / PF CM DIN 228 A REF. CODE CM 5/ CM 5/ CM 5/ CM 63/ CM 63/

202 ACCESSORIES AND SPARE PARTS TOPRUN ER 4 d d2 2 REF. CODE d CODE 2 d2 CODE 3 CODE 4 ER ~ ~ ER ~ ~ ER ~ ~ ER ~ ~ FORCE REF. METRIC CODE CODE 2 FORCE FORCE REF. INCH CODE CODE 2 FORCE 3/ FORCE - / FORCE 2 33 d 2 33 d fig. fig fig. REF. METRIC CODE d VCR 2 HSK ~ 2 VCR 2 MHD ~ ~ 2 VCR 32 HSK ~ 2 VCR 32 MHD ~ 32 2 VCR 2 DIN/BT ~ ~ ~ 2 2 VCR 32 DIN/BT ~ ~ ~ 2 2 VCR 32 DIN/BT ~ ~ 32 fig. REF. INCH CODE d VCR 3/4 HSK /4 ~ 7/6 VCR 3/4 MHD /2 ~ 3/ /8 ~ /2 VCR -/4 HSK /8 ~ 3/4 VCR -/4 MHD ~ -/4 2 VCR 3/4 CAT /4 ~ 7/ /2 ~ 3/ /8 ~ /2 2 VCR -/4 CAT /8 ~ 3/ ~ -/4

203 TOPRUN 2 D ANDREA WD REF. METRIC CODE WD WD WD 2 9 WD WD WD WD WD WD REF. INCH CODE WD 3/ WD / WD 5/ WD 3/ WD WD -/ WN REF. CODE CODE 2 WN WN WN WN

204 ACCESSORIES AND SPARE PARTS TOPRUN PFS 2 3 REF. CODE CODE 2 CODE 3 METRIC PFS PFS PFS PFS PFS REF. INCH CODE CODE 2 CODE 3 PFS 3/ PFS PFS -/ PFS -/ TR TR REF. CODE CODE 2 CODE 3 TR TR

205 D ANDREA 25

206 TECHNICA DATA

207 Index TECHNICA DATA INFO CUTTING CONDITIONS p ARBORS STANDARDS p WinTool WINTOO p. 28

208 TECHNICA DATA Suggested cutting conditions for roughing operations with double-bit boring bars MHD cutting speed Vc= sfm feed f= ipr (twin cutters) material boring bar working diameter insert radius dimensions conditions D <.5 D =.5~4 D > 4.72 R =.8 R =.6 R =.3 / d = 2.5 good carbon steel / d = 4 normal HB 2 / d = 6.3 difficult / d = 2.5 good carbon steel / d = 4 normal HB > 2 / d = 6.3 difficult / d = 2.5 good stainless steel / d = 4 normal AISI / d = 6.3 difficult / d = 2.5 good cast iron / d = 4 normal / d = 6.3 difficult / d = 2.5 good aluminium / d = 4 normal / d = 6.3 difficult Twin cutters at the same cutting diameter d D cutting working max. cutting depth range depth ap = inch Ø = inch steel cast iron, aluminium d B ap Twin cutters at different cutting diameters It s advisable to start with B hole the boring bar diameter d. N ATTENTION: For boring operations at different diameters, reduce to a half the feed indicated on the above table. 28

209 MHD Suggested cutting conditions for boring operations with Testarossa and micrometric boring bars D ANDREA cutting feed f= ipr material boring bar working speed insert radius insert cutting dimensions conditions Vc= sfm R =. R =.8 R =.6 quality depth / d = 2.5 good DC carbon steel / d = 4 normal HB 2 / d = 6.3 difficult DP3 / d = 2.5 good DC carbon steel / d = 4 normal HB > 2 / d = 6.3 difficult DC / d = 2.5 good stainless steel / d = 4 normal DP3 AISI / d = 6.3 difficult ap / d = 2.5 good DC cast iron / d = 4 normal / d = 6.3 difficult DK / d = 2.5 good aluminium / d = 4 normal DK / d = 6.3 difficult steel / d = 2.5 good HCR > 5 / d = 4 normal D2CBN d CACUATION FORMUAS FOR BORING Vc cutting speed (sfm) D bore diameter (inch) n spindle revolution (rpm) VF feed rate (ipm) f feed (ipr) pi pi D n Vc = 2 Vc 2 n = pi D VF = n f 29

210 TECHNICA DATA Arbors standards HSK DIN A B d2 d l l HSK-A d d2 l HSK-B d d2 l C D d2 d d2 d l l HSK-C d d2 l HSK-D d d2 l E F d2 d d2 d d2 d l l HSK-E d d2 l HSK-F d d2 l

211 HSK DIN Arbors standards D ANDREA l4 l f f3 DIN A-E +.2 ø +.9 h2 d d2 d5 d6 d4 d d d2 b3 b l5 f4 6 ±5' h h2 h f2 l l8 f f3 l7 d d2 d5 d6 d4 d d d2 HSK b b2 H b3 H d H d d4 H d5 H d d max d d d f f2 min f3 ± f h h l f4 ± f2 l l l l6 JS l l

212 e2 e e TECHNICA DATA Arbors standards DIN 6987 l f2 DIN 6987 A-B f3 f 8 7'5" a 7 l6 l7 l5 d d3 d2 d8 d7 d6 d5 b l2 l3 6 ±5' l5 d ±3' ISO a ± b H d d2 M2 M6 M2 M24 d3 H d5 ± d d d8 max d e ± e2 max f ±..... f2 min f l l l3 min l l l

213 e2 e e MAS 43 BT Arbors standards D ANDREA MAS 43 BT A-B l f2 f 8 7'5" a f3 d7 l4 l4 d d3 d2 d4 d5 d6 b l2 l3 f4 f5 6-3' d ±3' ISO a ± b H d d2 M 2 M 2 M 6 M 2 M 24 d3 H d d5 H d d d e ± e2 max f ± f f3 min f f l ± l l3 min l

214 TECHNICA DATA Arbors standards ANSI/CAT METRIC - CAT INCH l f 9.5±.5.±. 5.87±.5 8 7'5" (3.8) 7 l4 l5 d d3 d2 d7 d6 d5 d4 ø 9.5 b l l3 6 ±5' ANSI/CAT METRIC ISO b d d2 M 6 M 2 M 24 d3 H d4 ± d d d7 ± f ± l l l3 min l l CAT INCH ISO b d d2 UNC 5/8 - UNC 3/4 - UNC d d4 ± d d d7 ± f ± l l l l l

215 DIN 28 - NMTB Arbors standards D ANDREA l k l2 a '5" b ø d d2 d5 d4 l7 l7 ISO 4 OTT l6 d7 l4 DIN 28 ISO a ± b H d d2 a d4 M 2 M 6 M 2 M 24 d d k ± l l l l l7 max NMTB ISO 4 5 a ± b H d d2 a d4 UNC 5/8- UNC d d k ±.5 2 l l l l6 5 l7 max

216 TECHNICA DATA Arbors standards DIN 228/A DIN 227 DIN 228/B DIN 86 DIN 228/A l a l a l6 b DIN 227 l2 45 l7 c/2 d d4 d8 d9 d l5 l3 MORSE 4 4 SIP a b d c/ d d4 max d8 7 7 d9 M 6 M 4 l max l2 9 9 l3 min l l6 5 5 l l7 l6 a DIN 228/B DIN 86 c/2 d6 d b s r l9 l8 26 MORSE 4 5 a b H c/ d d6 max l l7 max l l r2 8 s

217 a R8 METRIC/INCH Arbors standards D ANDREA l2 l R8 r d2 b d d4 d3 R8 METRIC INCH a b ± d d d3 M 2 UNF 7/6-2 d l l2 min r

218 TECHNICA DATA WINTOO Search by Tool list Active comp. Class Ident-No Caption Pages Assembled tools Ident-No Machine Caption Design Sort <empty record> It allows to be graphically constructed in a short period of time, showing the complete composition of the MODUHARD ANDREA tools, including dimensions, weight and the list of components. Zoom picture Italian English German 28