MULTI-TASK MACHINING. Tooling possibilities Products

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1 Content MULT-TASK MACNNG MULT-TASK MACNNG Tooling possibilities Products Tool holder overview Coromant Capto multifunctional tools CoroPlex MT - milling and turning tool CoroPlex TT - turning tool CoroPlex SL mini-turret CoroTurn P - Coromant Capto tools for igh Pressure coolant T-Max P - holders for negative basic-shape inserts CoroTurn holders for positive basic-shape inserts Coromant Capto tools for general turning CoroTurn RC - holders for negative basic-shape inserts CoroTurn holders for positive basic-shape inserts CoroTurn TR - Coromant Capto tools for copy machining CoroTurn TR - holders for positive basic-shape inserts Adaptors CoroTurn SL adaptor for cutting heads CoroTurn SL70 adaptor for cutting heads Adaptor for shank tool - radial mounting Adaptor for shank tool - axial mounting Mini-turret for shank tool - axial mounting Adaptor for shank tool - angular mounting oring bar adaptor MULT-TASK MACNNG Content 1

2 MULT-TASK MACNNG Tooling possibilites - tooling possibilities Coromant Capto the connecting link to multi-task machining A tooling system for multi-task machines has to transmit satisfactory torque levels, be capable of high spindle speeds, have high bending strength with high precision couplings for repeatable accuracy. Pre-measurement and setting should be possible outside the machine. Coromant Capto has a proven record of fulfilling all the requirements for the large variation of operational demands in these machines involving stationary and rotating tools. With its broad programme of turning, milling and drilling tools, using the same selfcentering tool-coupling for a very broad application area, the system has been successfully equipped in all the major multitask machines. Clamping units for turning Standard turret heads for lathes can easily be converted to Coromant Capto modular quick-change system by using standard clamping units. See page G6. CoroPlex nnovative multifunctional tools For taking advantage of versatile multi-task machine tools and to optimize their efficiency, there is now a demand for running them with dedicated tooling. The CoroPlex tools are designed for multi-task machining giving: - accessibility, stability and higher productivity - reduced tool changing time - saved tool pocket in tool magazine - cost reduction - one tool replaces many tools CoroPlex MT one milling and four turning tools in one CoroPlex MT is a combination of two winning concepts in one CoroMill 390 and CoroTurn 107. t is either applied rotating as an effective tool for milling applications or indexed in a number of optional positions for stationary turning, external and internal, using two different CoroTurn 107 inserts. See page A9. For ordering CoroMill 390 inserts, see chapter D, Milling. CoroPlex TT twin tools two turning tools in one CoroPlex TT twin tool is a rotating solution with two turning inserts in one holder allowing for the quick changing of tooling operations by a quick indexing of the tool. CoroPlex SL mini-turret four turning tools in one uild your own multi-functional tool by using Coromant Capto tool adaptor and apply a CoroPlex SL mini turret adaptor plate to be combined with four SL cutting heads and blades for turning, threading or grooving operations. See page G6. MULT-TASK MACNNG Tooling possibilites 2

3 - tooling possibilities Turning tools For general turning the T-Max P system with negative inserts and CoroTurn 107 with positive inserts forms the basis for high productivity turning. n parting and grooving the first choice is the CoroCut system and in threading the best option is the CoroThread 266 or T-Max U-Lock system. See chapters A, and C. Tooling possibilites MULT-TASK MACNNG Milling tools n the CoroMill family there is always a milling cutter to fit your needs perfectly. The CoroMill family is a multi-purpose milling system for use in applications such as face, shoulder, slot and profile milling. See chapter D, Milling. ole making tools The drilling and boring programme, CoroDrill and Coroore, offers a wide range of high performance hole making products. Regardless of the hole style we can offer you the right tool for the best productivity in a wide diameter range. See chapter E, Drilling and F, oring. Tool holders and tool adaptors Modern machines and tools put greater demands on tool holders. Low runout is required to achieve long tool life. ydro-grip fulfills all the demands on a tool holder. Different types of tool adaptors are available to help in building a correct tool length. See chapter G, in this catalogue and in the Main Catalogue for milling and drilling tools. Accessories Sandvik Coromant offers a range of accessory tools for the various coupling sizes, which are strongly recommended for setting important parameters such as spindle orientation, clamping forces etc. See chapter G, Tooling systems in this catalogue and in the Main Catalogue for milling and drilling tools. MULT-TASK MACNNG Tooling possibilites 3

4 MULT-TASK MACNNG Multi-functional tools CoroPlex MT CoroPlex MT Multifunctional milling and turning tool Many optimized tools in one solution dedicated to multi-task machining.... as a CoroMill 390 cutter...as a CoroTurn 107 tool Shoulder milling Face and longitudinal turning Circular interpolation in helix Profiling nternal turning Turn milling SO application areas: MULT-TASK MACNNG Multi-functional tools CoroPlex MT 4

5 Multi-functional tools CoroPlex MT MULT-TASK MACNNG Multi-functional tools CoroPlex MT for milling and turning in multi-task machines Coolant inlet: Axial through the center Entering angle: K r = 93 K r = 95 Lead angle: -3-5 nsert size Coupling size Dimensions, mm, inch Gauge insert D c mm D K m SO ic inch Ordering code z n min D 5m 1 l 3 l 1 f a p γ 1) λ s 2) ANS n max 3) U 11 C5 32 M-32C C09D R / CCMT 09 T CCMT 3 (2.5) / DCMT DCMT 2 (1.5) 1 11 C6 32 M-32C C09D R / CCMT 09 T CCMT 3 (2.5) 07 1/ DCMT DCMT 2 (1.5) 1 18 C6 40 M-40C C12D R / CCMT CCMT / DCMT 11 T DCMT 3 (2.5) 1 18 C8 40 M-40C C12D R / CCMT CCMT / DCMT 11 T DCMT 3 (2.5) 1 1) γ = Rake angle (valid with flat insert). 2) λ s = Angle of inclination. 3) n max (max. rev/min) for holders must also be considered. C Limitation on workpiece diameter When turning axially and using the CCMT insert, it may be that the R390 inserts, because of their position in the tool, limit the workpiece diameter. See illustration below. For ordering CoroMill 390 inserts, see chapter D, Milling. CoroMill 390 inserts to be finded in Main Catalogue part two, chapter D.CMT Tool diameter, Dc mm (inch) Max workpiece diameter, Dm mm (inch) nsert type Wiper R R R (1.260) 150 (5.906) 100 (3.935) 380 ( ) A44 5 G6 J2 MULT-TASK MACNNG Multi-functional tools CoroPlex MT 5

6 MULT-TASK MACNNG Multi-functional tools CoroPlex MT Multi-functional tools CoroPlex MT Spare parts nsert Torque value 1 2 Type/size SO-code ANS-code nsert screw Key (Torx Plus) Nm ft-lbs CCMT CCMT 3 (2.5) (15P) CCMT CCMT (20P) DCMT DCMT 2 (1.5) (7P) DCMT DCMT 3 (2.5) (15P) R R (8P) R R (15P) One and the same tool for rotating and stationary use The CoroMill 390 inserts are positioned a little ahead of the CoroTurn inserts axially as well as radially to guarantee that turning inserts are not in cut when the tool is applied rotating. This means that turning of an available blind hole using the CoroTurn function of the tool must be stopped before the CoroMill 390 inserts get in contact with bottom face. Tool length optimized for accessibility in multi-task machining The tool bodies are extended by 65 mm (2.60 inch) compared to corresponding conventional tools to allow freer use of the working positions possible in multi-task machining without any need for extensions. Length and design of the tool body is optimized by each Coromant Capto size to provide best accessibility relative to the most common chuck sizes. The tool is designed with all inserts positioned on the centre line of the tool, to be easy to use together with the standard programme cycles in the machine tools. MULT-TASK MACNNG Multi-functional tools CoroPlex MT 6

7 Coromant Capto cutting units - overview MULT-TASK MACNNG Coromant Capto cutting units for multi-task machining CoroPlex TT Twin tool, rigid clamp design Entering angle (Lead angle) 95 (-5 ) 93 (-3 ) 95 (-5 ) nsert size, mm (ic, inch) Coromant Capto size T-DCMxxDDMxx T-DCMxxDDMxx T-DCL.xxDCLxx (1/2-5/8) 15 (1/2) (1/2-5/8) C5-C8 C5-C8 C5-C8 Page CoroTurn RC rigid clamp design Entering angle (Lead angle) 95 (-5 ) 93 (-3 ) 95 (-5 ) nsert size, mm (ic, inch) Coromant Capto size DCMNN DDNML DVMNL (1/2-5/8) 15 (1/2) 16 (3/8) C5-C8 C5-C8 C8 Page CoroTurn P lever design (T-Max P) Entering angle (Lead angle) 95 (-5 ) 50 (40 ) 93 (-3 ) nsert size, mm (ic, inch) Coromant Capto size PCLNR/L PCMNN PDJNR/L 12 (1/2) 12 (1/2) 15 (1/2) C6 C6-C8 C6 Page CoroTurn P lever design (T-Max P) Entering angle (Lead angle) 45 (45 ) nsert size, mm (ic, inch) Coromant Capto size Page PSSNR/L 12 (1/2) C6 24 MULT-TASK MACNNG Coromant Capto cutting units - overview 7

8 MULT-TASK MACNNG Coromant Capto cutting units - overview Coromant Capto cutting units for multi-task machining CoroTurn 107 screw clamp design Entering angle (Lead angle) 95 (-5 ) - 95 (-5 ) nsert size, mm (ic, inch) Coromant Capto size SCMCN SRDCN SVML 12 (1/2) ( ) 16 (3/8) C6 C6 C5-C6 Page CoroTurn P screw design (CoroTurn 107) Entering angle (Lead angle) 50 (40 ) nsert size, mm (ic, inch) Coromant Capto size SVMR/L 16 (3/8) C6 Page 25 CoroTurn TR P Entering angle (Lead angle) screw clamp design 93 (-3 ) 95 (-5 ) D13MCL V13ML nsert size mm Coromant Capto C5-C6 C5-C6 size Page MULT-TASK MACNNG Coromant Capto cutting units - overview 8

9 MULT-TASK MACNNG CoroPlex TT Multifunctional turning tool Two turning tools in one dedicated to multi-task machining. CoroPlex TT twin tool combines two tool holders in one: - Reduced tool changing time. - Saved tool pockets in the tool magazine. - Flexible tool holders optimized in length, stability and coolant solution for multi-task machines. - CoroTurn RC insert clamping system with wide flexibility. - One holder replaces two - cost reduction. To apply the twin tool, move the Y-axis the distance h 1, so that the insert will cut on the centre line of the workpiece. When working against a sub-spindle, the Y-axis must be offset in the opposite direction in relation to the main spindle. Flexibility with multi-task machining 45 CoroTurn 107 single tool 45 CoroTurn RC single tool 45 CoroPlex TT twin tool 45 CoroPlex TT twin tool 0 CoroPlex TT twin tool 90 CoroPlex TT twin tool MULT-TASK MACNNG 9

10 MULT-TASK MACNNG Coromant Capto cutting units Code key for CoroPlex TM TT twin tools 1 Coupling size mm, inch 2 3 and 7 4 and 8 Type of tool Clamping system nsert shape C = Coromant Capto T = Twin tool D 5m = Coupling size D C C3 D 5m = 32 (1.260) C4 D 5m = 40 (1.575) C5 D 5m = 50 (1.969) Top and hole clamping (RC) C6 D 5m = 63 (2.480) CoroTurn RC C8 D 5m = 80 (3.150) D Coromant Capto 5 and 9 6 and and of tool 12 Tool length, 1 l mm older style Cutting edge length, l mm L M R Feed (-5 ) (40 Entering angle (Lead angle) L Feed N Feed Feed MULT-TASK MACNNG Coromant Capto cutting units 10

11 Coromant Capto cutting units MULT-TASK MACNNG Multifunctional tools CoroPlex TT twin tool CoroTurn RC rigid clamp design Side of tool/type of insert Cx-T-DCMxxDDMxx DCM DDM Entering angle: κ r 50 (95 ) κ r 48 (93 ) Lead angle -5-3 Coolant inlet: Axial through the center Left hand style shown Dimensions, mm, inch Gauge inserts SO ANS Nm 3) 12 1/2 15 1/2 C5-T-DCM12DDM15L CNMG CNMG DNMG DNMG C6-T-DCM12DDM15L CNMG CNMG DNMG DNMG C6-T-DCM12DDM15L CNMG CNMG DNMG DNMG /8 15 1/2 C8-T-DCM16DDM15L CNMG CNMG DNMG DNMG Main application K ic F ic Ordering code D 5m D 1 f 1 h 1 l 1 γ 1) λ s 2) U 1) γ = Rake angle (valid with flat insert). L = Left hand 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. To apply the twin tool, move the Y-axis the distance h 1, so that the insert will cut on the centre line of the workpiece. For about alternative use, see page 9 Main spare parts nsert size K F ic ic Shim Shim screw Key (Torx Plus) Complete clamp set 4) Key (Torx Plus) 12 1/ (15P) (15P) 15 1/ (15P) (15P) 16 5/ (20P) (20P) 4) To modify CoroTurn RC holders for other inserts, see clamp sets on page A359. A9 13 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 11

12 MULT-TASK MACNNG Coromant Capto cutting units Multifunctional tools CoroPlex TT twin tool CoroTurn RC rigid clamp design Side of tool/type of insert Cx-T-DCL.xxDCLxx DCL... DCL... Entering angle: κ r 95 κ r 95 Lead angle: -5-5 Coolant inlet: Axial through the center Left hand style shown Dimensions, mm, inch Gauge inserts D Main application K m1 ic Ordering code D 5m min D 1 1 f h 1 1 l 3 l γ 1) λ s 2) U SO ANS Nm 3) 12 1/2 C5-T-DCL12DCL12L CNMG CNMG C6-T-DCL12DCL12L CNMG CNMG /8 C8-T-DCL16DCL16L CNMG CNMG ) γ = Rake angle (valid with flat insert). L = Left hand 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. Main spare parts nsert size K ic Shim Shim screw Key (Torx Plus) Complete clamp set Key (Torx Plus) 12 1/ (15P) ) (15P) 16 5/ (20P) ) (20P) 4) To modify CoroTurn RC holders for other inserts, see clamp sets on page A359. A9 13 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 12

13 Coromant Capto cutting units MULT-TASK MACNNG Spare parts CoroPlex TT with CoroTurn RC rigid clamp design )2) 4 1)2) Clamp sets for ceramic inserts without hole Clamp sets for ceramic inserts with hole Twin tool Shim screw Shim For insert thickness mm (inch). Key (Torx Plus) Complete clamp set C5-T-DCL12DCL12L (.187) (15P) C6-T-DCL12DCL12L ) 7.94 (.313) C8-T-DCL16DCL16L (.250) (20P) ) 7.94 (.313) C5-T-DCM12DDM15L (.187) (15P) C6-T-DCM12DDM15L ) 7.94 (.313) C6-T-DCM12DDM15L130 C8-T-DCM16DDM15L (.250) (20P) ) 7.94 (.313) )2) 8 1)2) Clamp sets for ceramic inserts without hole Clamp sets for ceramic inserts with hole Twin tool Shim screw Shim For insert thickness mm (inch). Key (Torx Plus) Complete clamp set C5-T-DCL12DCL12L (.187) (15P) C6-T-DCL12DCL12L ) 7.94 (.313) C8-T-DCL16DCL16L (.187) (20P) ) 7.94 (.313) C5-T-DCM12DDM15L (.250) (15P) C6-T-DCM12DDM15L ) 4.76 (.187) C6-T-DCM12DDM15L130 C8-T-DCM16DDM15L (.250) (15P) ) 4.76 (.187) 1) For clamp set parts, see page A359. 2) Optional part delivered to separate order. MULT-TASK MACNNG Coromant Capto cutting units 13

14 MULT-TASK MACNNG Coromant Capto cutting units CoroPlex SL mini-turret for cutting heads and blades with serrated coupling Axial mounting of heads and blades Coupling size Dimensions, millimeter, inch (mm, in.) dm t D 21 D 21 dm m Ordering code mm in. mm dmm 1 l 1 l in. mm in AX AX U 5 radial mounting of heads and blades Coupling size Spare parts Dimensions, millimeter, inch (mm, in.) b 21 b 21 b 22 b 22 dm m dm t Ordering code mm in. mm in. mm dmm 21 l 21 l 22 l 22 l in. mm in. mm in RA RA Screw Key (mm) O-ring Coolant tube Screw AX (3.0) AX (4.0) RA (3.0) RA (4.0) U G6 J2 MULT-TASK MACNNG Coromant Capto cutting units 14

15 Coromant Capto cutting units MULT-TASK MACNNG Coromant Capto cutting units CoroTurn RC rigid clamp design DCMNN Entering angle: κ r 50 (95 ) Lead angle: -5 Coolant inlet: Axial through the center Neutral style Dimensions, millimeter, inch (mm, in.) Gauge inserts D m2 D m2 D Main application K 5m ic Ordering code mm D5m min min 1 f in. mm. 4) in. 4) mm in. f1 1 l 1 l mm in. γ 1) λ s 2) U SO ANS Nm 3) 12 1/2 C5-DCMNN CNMG CNMG C6-DCMNN CNMG CNMG C6-DCMNN CNMG CNMG /8 C6-DCMNN CNMG CNMG C8-DCMNN CNMG CNMG ) γ = Rake angle (valid with flat insert). N = Neutral 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. 4) Valid in combination with clamping unit R/LC2090. Main spare parts nsert size K ic Shim Shim screw Key (Torx Plus) Complete clamp set Key (Torx Plus) 12 1/ (15P) ) (15P) 16 5/ (20P) ) (20P) 5) To modify CoroTurn RC holders for other inserts, see clamp sets on page A359. Coromant Capto coupling size Coolant nozzle C C C A9 A353 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 15

16 MULT-TASK MACNNG Coromant Capto cutting units Coromant Capto cutting units CoroTurn RC rigid clamp design DDMNL DVMNL Entering angle: κ r 48 (93 ) κ r 50 (95 ) Lead angle: -3-5 Coolant inlet: Axial through the center Left hand style Dimensions, millimeter, inch (mm, in.) Gauge inserts D m2 D m2 D Main application F 5m ic Ordering code mm D5m min min 1 f 1 f 1 l 1 l in. mm. 4) in. 4) mm in. mm in. γ 1) λ s 2) U SO ANS Nm 3) 15 1/2 C5-DDMNL DNMG DNMG C6-DDMNL DNMG DNMG C6-DDMNL DNMG DNMG C6-DDMNL DNMG DNMG C6-DDMNL DNMG DNMG C8-DDMNL DNMG DNMG C8-DDMNL DNMG DNMG Dimensions, millimeter, inch (mm, in.) Gauge inserts D m2 D m2 D Main application M 5m ic Ordering code mm D5m min min 1 l 1 l in. mm. 4) in. 4) mm in. γ 1) λ s 2) U SO ANS Nm 3) 16 3/8 C8-DVMNL VNMG VNMG ) γ = Rake angle (valid with flat insert). L = Left hand 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. 4) Valid in combination with clamping unit R/LC2090. Main spare parts nsert size F M ic ic Shim Shim screw Key (Torx Plus) Complete clamp set Key (Torx Plus) 15 1/ (15P) ) (15P) 16 3/ (15P) (15P) 5) To modify CoroTurn RC holders for other inserts, see clamp sets on page A359. Coromant Capto coupling size Coolant nozzle C C C A9 A353 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 16

17 Coromant Capto cutting units MULT-TASK MACNNG Coromant Capto cutting units CoroTurn 107 screw clamp design SCMCN Entering angle: κ r 50 (95 ) Lead angle: 40 SRDCN Coolant inlet: Radial through the taper Neutral style Dimensions, millimeter, inch (mm, in.) Gauge inserts D m2 D m2 D Main application K 5m ic Ordering code mm D5m min min 1 l 1 l in. mm. 4) in. 4) mm in. γ 1) λ s 2) U SO ANS Nm 3) 12 1/2 C6-SCMCN CCMT CCMT Dimensions, millimeter, inch (mm, in.) Gauge inserts D Main application L 5m ic Ordering code mm D5m D m2 D m2 1 f 1 f 1 l 1 l in. min min mm in. mm in. γ 1) λ s 2) U SO ANS Nm 3) C6-SRDCN RCMT 10 T3 M0 RCMT C6-SRDCN RCMT M0 RCMT ) γ = Rake angle (valid with flat insert). N = Neutral 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. 4) Valid in combination with clamping unit R/LC2090. Main spare parts nsert size K L ic ic nsert screw Key (Torx Plus) Shim Shim screw Key (Torx Plus) Coolant tube 12 1/ (15P) (15P) (15P) (15P) (20P) (20P) A9 A378 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 17

18 MULT-TASK MACNNG Coromant Capto cutting units Coromant Capto cutting units CoroTurn 107 screw clamp design SVML Entering angle: κ r 50 (95 ) Lead angle: 40 Coolant inlet: Radial through the taper C6-SVML Left hand style Dimensions, millimeter, inch (mm, in.) Gauge inserts D m2 D m2 D Main application M 5m ic Ordering code mm D5m min min 1 f 1 f 1 l 1 l in. mm. 4) in. 4) mm in. mm in. γ 1) λ s 2) U SO ANS Nm 3) 16 3/8 C5-SVML VMT VMT C6-SVML VMT VMT C6-SVML VMT VMT ) γ = Rake angle (valid with flat insert). L = Left hand 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. 4) Valid in combination with clamping unit R/LC2090. Main spare parts nsert size M ic nsert screw Key (Torx Plus) Shim Shim screw Key (Torx Plus) 16 3/ (15P) (15P) A9 A378 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 18

19 Coromant Capto cutting units MULT-TASK MACNNG Coromant Capto cutting units CoroTurn TR screw clamp design TR-Cx-D13MCL Entering angle: κ r 48 (93 ) Lead angle: 40 Coolant inlet: Axial through the center Left hand style shown Dimensions, millimeter, inch (mm, in.) Gauge inserts Main application D m2 D m2 D F 5m Ordering code mm D5m min min 1 f 1 f 1 l 1 l in. mm. 4) in. 4) mm in. mm in. γ 1) λ s 2) U SO ANS Nm 3) 13 TR-C5-D13MCL TR-DC1308 TR-DC TR-C6-D13MCL TR-DC1308 TR-DC ) γ = Rake angle (valid with flat insert). L = Left hand 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. 4) Valid in combination with clamping unit R/LC2090. For more about CoroTurn TR system, see chapter A page A175 Main spare parts nsert size F nsert screw Key (Torx Plus) Torque wrench Coolant nozzle (15P) A9 A378 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 19

20 MULT-TASK MACNNG Coromant Capto cutting units Coromant Capto cutting units CoroTurn TR screw clamp design TR-Cx-V13ML Entering angle: κ r 50 Lead angle: 40 Coolant inlet: Axial through the center Left hand style shown Dimensions, millimeter, inch (mm, in.) Gauge inserts Main application D m2 D m2 D M 5m Ordering code mm D5m min min 1 f 1 f 1 l 1 l in. mm. 4) in. 4) mm in. mm in. γ 1) λ s 2) U SO ANS Nm 3) 13 TR-C5-V13ML TR-V1308 TR-V TR-C6-V13ML TR-V1308 TR-V ) γ = Rake angle (valid with flat insert). L = Left hand 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. 4) Valid in combination with clamping unit R/LC2090. For more about CoroTurn TR system, see chapter A page A175 Main spare parts nsert size M nsert screw Key (Torx Plus) Torque wrench (10P) A9 A378 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 20

21 Coromant Capto cutting units MULT-TASK MACNNG CoroTurn P Coromant Capto tools for igh Pressure coolant ncreased cutting speed for rough to medium machining Chip control in finishing - secure unmanned production When to use Any turning machine where both high pressure coolant and Coromant Capto coupling are available: - Multi-task machines - Vertical turning lathes (VTL) - Turning centres The characteristic reduced depth of cut and reduced feed rate in finishing operations always leads to challenges for chip control. n automated production, be it high volume mass production or machines with automatic tool changing (multi-task and vertical turning lathes), any chips gathering around the tool will result in costly machine stoppages. This new technology will provide you with total chip control giving security in unmanned production. Fixed coolant-nozzle technology The high pressure coolant application by way of CoroTurn P is based on carefully developed nozzle technology based on decades of experience. Optimized nozzles give parallel laminar jets of coolant with high velocity accurately directed at the right place on the insert. The precision and character of these jets make the difference. CoroTurn P has fixed, pre-directed, high precision nozzles mounted on the tool targeting the right place, at the right angle on the cutting edge. No setting with trials is needed, performance and security is built in with only normal tool maintenance required. A directional jet for maximum effect The principle of turning with high pressure coolant is to accurately position the jet of coolant through small, sighted nozzles (dia 1 mm) to give a parallel laminar flow. This high velocity jet of coolant creates a hydraulic wedge between the top surface of the insert and the underside of the chip being removed from the component. The coolant jet has three main effects: 1. To provide localized cooling of the insert in the contact zone (A) 2. To force the chip away from the insert face quickly, reducing wear on the insert () 3. To help break the chip into smaller pieces and evacuate it from the cutting area asic form Plastic deformation Coolant ydraulic wedge effect Jet nozzles CoroTurn P tools for general turning, see page A110. CoroTurn P with SL coupling, see page 12. MULT-TASK MACNNG Coromant Capto cutting units 21

22 MULT-TASK MACNNG Coromant Capto cutting units CoroTurn P cutting units Lever design With high pressure coolant Cx-PCLNR/L-P Cx-PCMNN-P Entering angle: κ r 95 κ r 50 (95 ) Lead angle: -5-5 Coolant inlet: Axial through the center Neutral Right hand style shown Dimensions, mm, inch Gauge inserts D Main application K m1 ic Ordering code D 5m min 4) 1 f 1 l γ 1) λ s 2) U SO ANS Nm 3) 12 1/2 C6-PCLNR/L P CNMG CNMG Dimensions, mm, inch Gauge inserts D Main application K m2 ic Ordering code D 5m min 4) 1 f 1 l γ 1) λ s 2) U SO ANS Nm 3) 12 1/2 C6-PCMNN P CNMG CNMG C8-PCMNN P CNMG CNMG ) γ = Rake angle (valid with flat insert). N = Neutral, R = Right hand, L = Left hand 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. 4) Valid in combination with clamping unit R/LC2090. Main spare parts nsert size K ic Lever Screw Key (mm) Shim Nozzle (hole dia mm.) Plug 12 1/ M (3.0) M (1.0) A9 A378 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 22

23 Coromant Capto cutting units MULT-TASK MACNNG CoroTurn P cutting units Lever design With high pressure coolant Cx-PDJNR/L-P Cx-PDMNR/L-15P Entering angle: κ r 93 κ r 48 (93 ) Lead angle: (-3 ) Coolant inlet: Axial through the center Right hand style shown Dimensions, mm, inch Gauge inserts D Main application F m1 ic Ordering code D 5m min 1 f 1 l γ 1) λ s 2) U SO ANS Nm 3) 15 1/2 C6-PDJNR/L P DNMG DNMG Dimensions, mm, inch Gauge inserts SO ANS Nm 3) 15 1/2 C6-PDMNR/L P DNMG DNMG Main application F ic Ordering code D 5m f 1 l 1 γ 1) λ s 2) U 1) γ = Rake angle (valid with flat insert). N = Neutral, R = Right hand, L = Left hand 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. 4) Valid in combination with clamping unit R/LC2090. Main spare parts nsert size F ic Lever Screw Key (mm) Shim Nozzle (hole dia mm.) 15 1/ M (3.0) M (1.0) A9 A378 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 23

24 MULT-TASK MACNNG Coromant Capto cutting units CoroTurn P cutting units Lever design With high pressure coolant Cx-PSSNR/L-P Entering angle: κ r 45 Lead angle: 45 Coolant inlet: Axial through the center Right hand style shown Dimensions, mm, inch Gauge inserts D Main application J m1 ic Ordering code D 5m min 4) 1 f 1s f 1 l 1s l γ 1) λ s 2) U SO ANS Nm 3) 12 1/2 C6-PSSNR/L P SNMG SNMG ) γ = Rake angle (valid with flat insert). N = Neutral, R = Right hand, L = Left hand 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. 4) Valid in combination with clamping unit R/LC2090. Main spare parts nsert size J ic Lever Screw Key (mm) Shim Nozzle (hole dia mm.) 12 1/ M (3.0) M (1.0) A9 A378 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 24

25 Coromant Capto cutting units MULT-TASK MACNNG CoroTurn P cutting units Screw clamp design With high pressure coolant Cx-SVMR/L-P Entering angle: κ r 50 Lead angle: 40 Coolant inlet: Axial through the center Dimensions, mm, inch Gauge inserts D Main application M m2 ic Ordering code D 5m min 4) 1 f 1 l γ 1) λ s 2) U SO ANS Nm 3) 16 3/8 C6-SVMR/L P VMT VMT VMT VMT ) γ = Rake angle (valid with flat insert). N = Neutral, R = Right hand, L = Left hand 2) λ s = Angle of inclination. 3) nsert tightening torque Nm. 4) Valid in combination with clamping unit R/LC2090. Main spare parts nsert size Nozzle (hole dia M ic nsert screw (thread) Key (Torx Plus) Shim Shim screw Key (mm) mm.) 16 3/ (M3.5) (15P) (3.5) (1.0) A9 A378 G6 A2 J2 MULT-TASK MACNNG Coromant Capto cutting units 25

26 MULT-TASK MACNNG CoroTurn SL CoroTurn SL Coromant Capto adaptor Coromant Capto 45 Coolant inlet: Axial through the center Right hand style shown Coupling size Main spare parts Cx RX-045-L1 Dimensions, millimeter, inch (mm, in.) D 1 D1 D 5m dm t mm Ordering code mm in. mm in. mm in. mm in. 32 C RX-045-L C RX-045-L C RX-045-L C RX-045-L R = Right hand, L = Left hand Coromant Capto Screw Key (mm) Plug Cx RX-045-L (4.0) Cx RX-045-L (5.0) D5m f 1 f 1 l 1 l 1 U For complete assortment see page 68. G6 J2 MULT-TASK MACNNG CoroTurn SL 26

27 CoroTurn SL MULT-TASK MACNNG CoroTurn SL70 Coromant Capto adaptor Coromant Capto 45 Coolant inlet: Axial through the center With internal coolant supply Right hand style shown Coupling size, mm Dimensions, mm, inch Type Ordering code Shank style b c D 5m 1 f 1 l U C6-SL70-RX For complete assortment see page 103. C2 J2 MULT-TASK MACNNG CoroTurn SL 27

28 MULT-TASK MACNNG Coromant Capto adaptors Adaptors for shank tools Radial mounting ASA C6-ASA Metric version Coolant inlet: Axial through the center Neutral style shown Dimensions, mm Coupling size Ordering code D 1 D 5m b 21 b 22 h 21 h 23 1 l 21 l U C5 C5-ASA M C6 C6-ASA M C6-ASA M C6-ASA M C8 C8-ASA M C10 C10-ASA Radial mounting ASA-A ASA-U nch version Coolant inlet: Axial through the center Neutral style shown Dimensions, inch Coupling size Ordering code D 1 D 5m b 21 b 22 h 21 h 23 1 l 21 l V C4 C4-ASA U C5 C5-ASA U C5-ASA AM C6 C6-ASA AM C6-ASA U C8 C8-ASA AM Warning! The adaptors are designed for automatic tool change. Make sure that there is no risk of interference in magazine and tool changing cycle. 32 G6 J2 MULT-TASK MACNNG Coromant Capto adaptors 28

29 Coromant Capto adaptors MULT-TASK MACNNG Adaptors for shank tools Axial mounting ASR/L ASS Coolant inlet: Axial through the center Metric version Right hand style Neutral style Dimensions, mm Coupling size Ordering code D 1 D 5m b 21 b 22 f h 21 h 22 h l 22 l 23 l 24 l U C5 C5-ASR/L C6 C6-ASR/L C6-ASR/L C8 C8-ASR/L C6 C6-ASS R = Right hand, L = Left hand Axial mounting ASR/L ASS-U Coolant inlet: Axial through the center nch version Right hand style Neutral style Dimensions, inch Coupling size Ordering code D 1 D 5m b 21 b 22 f h 21 h 22 h l 22 l 23 l 24 l V C5 C5-ASR/L A C6 C6-ASR/L A C6-ASR/L A C8 C8-ASR/L A C5 C5-ASS U C6 C6-ASS U R = Right hand, L = Left hand 32 G6 J2 MULT-TASK MACNNG Coromant Capto adaptors 29

30 MULT-TASK MACNNG Coromant Capto adaptors Adaptors for shank tools Angular mounting Normal use is a left hand cutting tool in a right hand adaptor Coolant inlet: Axial through the center Metric version Dimensions, mm Coupling size Ordering code D 1 D 5m b 21 f h 21 h l U C5 C5-ASR/L C6 C6-ASR/L C8 C8-ASR/L Right hand style shown nch version Dimensions, inch Coupling size Ordering code D 1 D 5m b 21 f h 21 h l V C5 C5-ASR/L A C6 C6-ASR/L A C8 C8-ASR/L A R = Right hand, L = Left hand Adaptor for CoroCut and T-Max Q-Cut parting blades See page G6 J2 MULT-TASK MACNNG Coromant Capto adaptors 30

31 Coromant Capto adaptors MULT-TASK MACNNG Mini-turret for shank tools Axial mounting ASR/L3 Coolant inlet: Axial through the center Metric version Dimensions, mm Coupling size Ordering code D 1 D 5m f h l 23 l 24 l U C5 C5-ASR/L C6 C6-ASR/L C8 C8-ASR/L Right hand style shown nch version Dimensions, inch Coupling size Ordering code D 1 D 5m f h l 23 l 24 l V C5 C5-ASR/L A C6 C6-ASR/L A C8 C8-ASR/L A R = Right hand, L = Left hand Warning! The adaptors are designed for automatic tool change. Make sure that there is no risk of interference in magazine and tool changing cycle. Adaptor for CoroCut and T-Max Q-Cut parting blades See page G6 J2 MULT-TASK MACNNG Coromant Capto adaptors 31

32 MULT-TASK MACNNG Spare parts Radial mounting Coromant Capto adaptors Screw NPT Coolant nozzle Valve bolt O-ring Circlip width C4-ASA U /8 C5-ASA U /8 C5-ASA AM C6-ASA U /8 C6-ASA AM C8-ASA AM C5-ASA M C6-ASA M C6-ASA M C6-ASA M C8-ASA M C8X-ASA M Axial mounting Cx-ASA/ASS 1 2 Cx-ASR/L3 Angular mounting Screw NPT Coolant nozzle C5-ASS U /8 C5-ASR/L A C5-ASR/L C6-ASS U /8 C6-ASR/L A C6-ASR/L A C6-ASR/L C6-ASR/L C6-ASR/L C6-ASS C8-ASR/L A C8X-ASR/L Screw Coolant nozzle C5-ASR/L A C5-ASR/L C6-ASR/L A C6-ASR/L C8-ASR/L A C8-ASR/L Cx-ASR Screw Coolant nozzle C5-ASR/L A C5-ASR/L C6-ASR/L A C6-ASR/L C8-ASR/L A C8-ASR/L MULT-TASK MACNNG Coromant Capto adaptors 32

33 Coromant Capto adaptors MULT-TASK MACNNG oring bar adaptors for multi-task machining Coolant inlet: Axial through the center Technical : C = Coolant goes straight through the centre L = Left coolant nozzle will get coolant R = Right coolant nozzle will get coolant l 1 = programming length Spare parts Dimensions, millimeter, inch (mm, in.) Coupling size Ordering code dm t mm dm t in. D 1 mm D 1 in. D 5m mm D 5m in. 1 l mm 1 l in. 3 l mm 3 l in. 21 l mm 21 l in. C5 C C6 C C C8 C C For cylindrical sleeves, see page A Valve bolt Screw Coolant nozzle O-ring Circlip width C C C C C Screw Spring plunger Key Screw C (DN913-M6x6-45) (DN911-8) C (DN913-M6x6-45) (DN911-8) C (DN913-M6x6-45) (DN911-10) C (DN913-M6x6-45) (DN911-8) C (DN913-M6x6-45) (DN911-10) U G6 MULT-TASK MACNNG Coromant Capto adaptors 33

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