1200 Turf Sprayer. Multi-Pro. Parts Catalog. Form Number Rev B. Model No and up.

Transcription

1 Form Number Rev B Multi-Pro 1200 Turf Sprayer Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Front Suspension Assembly Hydraulic Cylinder Assembly No Engine Cover Assembly Seat Support Assembly Brake and Accelerator Pedal Assembly Master Cylinder Assembly No Rear Fender and Battery Mount Assembly Fresh Water Tank Assembly Main Tank Assembly Lid Assembly Shifter Assembly Parking Brake and Console Assembly Front Wheel Assembly Front Brake Assembly No Transaxle Installation Assembly Drive Shaft Assembly No Rear Wheel Assembly RH Rear Brake Assembly No Driveshaft Assembly No Engine and Gearbox Assembly Drive Pulley Assembly No Steering Pump Assembly No Driver Clutch Assembly No Pump Assembly Pump Assembly No Hydraulic Brake Line Assembly Tank and Saddle Assembly Throttle Linkage Assembly Exhaust Assembly Electrical Panel Assembly Manual Control Assembly Main On/Off Valve Assembly No Pressure Control Valve Assembly Page Description Boom Valve Assembly No Flow Meter Assembly No Hydraulic Hose Routing Assembly Steering Control Assembly No Sprayer Component Assembly No. 1 Sprayer Component Assembly No. 2 Tank Drain Assembly Top Mounted Suction Assembly Sprayer Component Assembly No. 3 Safety Valve Assembly No Hose Assembly No. 1 Hose Assembly No. 2 Boom Mount Assembly Boom Assembly No. 1 Left and Right Hand Boom Assembly RH Boom Mount Assembly LH Boom Mount Assembly Crankshaft Assembly Kohler CH20S Crankcase Assembly Kohler CH20S Page Oil Pan / Lubrication Assembly Kohler CH20S Head / Valve / Breather Assembly Kohler CH20S Ignition / Electrical Assembly Kohler CH20S Blower Housing and Baffle Assembly Kohler CH20S Starting System Kohler CH20S Fuel System Assembly Kohler CH20S Engine Control Kohler CH20S Air Intake / Filtration Assembly Kohler CH20S Exhaust Assembly Kohler CH20S Attachments and Accessories List

3 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain Parts From Kohler HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately

4 Rev B 2 Front Suspension Assembly A-Arm, RH Tie Rod-Steering Bushing-A Arm Nut Pivot Pin ASM Screw-HH Screw-HHF Bumper-Axle, Rear Plate-Skid Plug-Hole Screw-HHF Joint-Ball, LH Screw-HH 29: Nut Screw-HH Ring-Retaining, External Cylinder-Steering RH Axle ASM Nut-SHH LH Axle ASM Fitting-Grease, 90 DEG Joint-Ball Joint-Ball, RH R-Clamp 12: Nut Nut-HF Ring-Retaining Seal-Joint, Ball Washer-Thrust Nut-Flange Bearing-Nyliner Washer-Flat Washer-Flat Nut-SHH Bracket-Cable Pin-Cotter Pin-Cotter Spindle-RH Pivot-Steering Spindle-LH Fitting-Grease A-Arm, LH Grommet-Rubber Trim-Edge Nut-Jam Fitting-Lube, 45 DEG Nut-Jam Adhesive, Loctite 4

5 A Rev B Hydraulic Cylinder Assembly No Fitting-Grease, 90 DEG Seal Kit Ring-Retaining 5

6 Rev B Screw-HHF Washer-Flat Mount-Headlight Headlight Hood-Front, Console Screw-PPH Dash Panel ASM Nut-Well Nut-HF Grommet Plug-Hole 12 1 Monitor Mounting Bracket Kit 12: Knob 12: Washer-Rubber 12: Screw-CARR 12: Bracket Screw-HHF Spray Monitor ASM 14: Decal-Monitor 14: Decal-Monitor, Ce Seal-Foam Seal-Foam Screw-PPH Screw-HHF 6 Engine Cover Assembly Seatbase-Spacer Washer-Rubber Screw-HHF Seat Base ASM Nut-Hex Washer-Flat Flare-Fender, RH Flare-Fender, LH Panel-Shield, RH Bracket-Engine Cover Support, Rear Insert Screw-HH Washer-Flat Shield-Headlight Washer-Lock Decal Decal Panel-Fender, Inner Screw-HHF Seal-Foam Seal-Foam Clamp-R Tread-Floor

7 Rev B Engine Cover Assembly (continued) Console Bracket ASM Valve Console ASM Trim-Edge Trim-Shield, Front And Rear Trim-Shield, Top Pad-Foam, Headlight Panel-Shield, LH Nut-Flange Tie-Cable Grommet Screw Decal-Caution, Electric Shock Nut-Lock, NI Washer-Flat Decal-Emissions 7

8 Rev B 5 Seat Support Assembly Screw-HHF Spacer Cap-Housing Housing-Manual R-Clamp Seat Bracket-Seat Pin-Hair Seal-Foam Rubber Receptical ASM Rivet Screw-HHF Bracket-Seatbelt Screw-FH Post-Holding Screw-HHF Seal-Foam Spacer Pin-Clevis Decal-Fuse, Block Washer-Flat Pin-Hair Bracket-Hinge Prop-Seat Trim-Seat 8

9 Rev B Brake and Accelerator Pedal Assembly Accelerator-Lever Bracket-Throttle Spring-Idler Screw-HSH Brake-Lever Screw-HHF Nut-HF R-Clamp Plate-Pedal, Stop Bushing-Nyliner Nut-HF Pin-Clevis Pedal Bracket ASM Pin-Cotter Pad-Brake Clevis-Adjustable Stop-Lever, Pedal Nut-Hex Screw-HHF Screw-HHF Nut-Hex, Side Deform Nut-Lock, NI Pedal Washer-Flat Screw-HH Pin-Pivot Pin-Hair Clamp-R Master Cylinder ASM Pin-Clevis Screw-HHF Magnet ASM 26: Spring-Compression Nut-Flange Nut-HF Plate-Spacer 9

10 Rev B MCA1 Master Cylinder Assembly No Reservoir-Cylinder, Master 1: Cap ASM Seal-Port, Flange Pin-Stop Secondary Piston ASM Clevis Nut-Hex Cover-Dust Rod-Push Ring-Snap Retainer-Washer Primary Piston ASM 10

11 Rev B Rear Fender and Battery Mount Assembly Bracket-Holder, Battery Washer-Flat Screw-CARR Bracket-Fender Battery Screw-HH Frame-Main Rivet-Snap Shield-Terminal, Battery Nut-Flange Nut-HF Bolt-CARR Fender-Rear, RH Fender-Rear, LH Knob Support-Battery Cover-Battery Screw-HH Washer-Flat Retainer-Battery Cable-Battery, Positve Screw-CARR Bracket-Mount Support-Fender Screw-HHF Decal-Torque, Ce Nut-Lock, NI 11

12 Rev B 8 Fresh Water Tank Assembly Nut-HF Cap-Water, Fresh Strip-Foam R-Clamp Hose-Fuel Clamp-Worm Tank-Fuel Fuel Cap And Guage ASM Strip-Hold Down, Gas Tank Screw-HH Tie-Cable Strap-Strip, Felt Cap-Water, Fresh 13 1 Main Tank ASM Gallon Tank ASM 14: Decal-No Tank Entry 14: Decal-Drain, Tank Gallon Tank ASM 15: Decal-Tank, Rinse Gallon Tank ASM 16: Decal-Flush, Tank Decal-Profile, Low Decal-Warning, Chemical Spigot-90 DEG Pad-Rubber 12

13 A Rev B Seal-Lid 3 1 Screw Type Tank Lid ASM Basket-Strainer Screw-PFH Spigot-90 DEG Main Tank Assembly 13

14 Rev B A Pin-Pivot Arm O-Ring Lid 4: Decal-Warning, Chemical Seal-Lid Ring Cup-Vent Ball-Floating Ball-Weight Holder-Ball Nut-Wing Lid Assembly 14

15 Rev B Shifter Assembly Cable-Battery, Negative Spring-Compression Screw-HWHTF Clevis Washer-Lock Pin-Retracting Nut-Lock, NI Spring Clamp-Cable Cap-Spring Screw-HSH, Thread Forming Switch-Proximity Nut-Jam Flag-Sensor, Proximity Clevis-Cable Nut-Lock Pin-Cotter Washer-Flat Pin-Clevis Nut-Lock Knob-Shift Screw-HH Nut-Jam Screw-HH Plate-Boot, Shift Shift Lock Cable ASM Screw-PPH Washer-Flat Shift Boot ASM Pin-Dowel Shift Lever ASM Washer Pin-Shifter Rivet Spring-Compression Cable-Shift Link-Shift Bracket-Shifter Pin-Spring Tube-Shifter Button-Shifter 15

16 Rev B 10 Parking Brake and Console Assembly Cable-Brake Spacer-Brake, Parking Ring-Retaining, External Washer-Curved Cable-Park Brake, RH Screw-HH Bracket-Equalizer, Cable Plug-Hole Washer-Flat Spray Control Panel ASM Voltmeter 21: Decal-Control, Spray 6: Nut-Hex Choke-Control 6: Washer-Lock Bracket-Speed, Throttle 6: Clamp-Mounting Screw-HWH Switch-Ignition Nut-HF 7: Nut-HH Clamp-R 7: Washer-Tooth Pin-Clevis Bracket-Seatbox Pin-Cotter Vehicle Control Panel ASM Key-Ignition 9: Decal-Controls Plug-Hole Switch-Rocker Nut-Keps Switch-Rocker Switch Gauge-Hourmeter Screw-HHF 12: Washer-Lock R-Clamp 12: Nut-Hex Screw-PPH Screw-HHF Nut-Lock, NI Lever-Brake 16

17 Rev B Cap-Dust Nut-SHH Washer-Pivot Front Tire And Wheel ASM 4: Tire 4: Wheel ASM 4: Stem-Valve Cone-Bearing, Outer Hub/Drum-Front 7: Bearing-Cup, Tapered Front Brake ASM Screw-HSH Seal Nut-Wheel Pin-Cotter Front Wheel Assembly 17

18 Rev B A5 Front Brake Assembly No Wheel Cylinder ASM Shoe Set Spring-Upper Spring-Lower Shoe Hold Down Spring ASM Cover-Dust Washer-Bellville Backing Plate ASM Screw-HHF Washer-Lock Screw-HH Adjuster Lever ASM Washer-Flat 18

19 Rev B Transaxle Installation Assembly Screw-HHF Washer-Hardened Washer-Lock Nut-HHF Bracket-Cable Nut-HF Screw-HH Strap-Mount, Transaxle Screw-HWH Washer-Lock Clamp Screw-HHF Transaxle-Mount Screw-HHF Washer-Spring Screw-HHF Hose-Suction Plate-Arm, Shift 10: O-Ring Screw-HH Strainer-Transaxle Washer-Flat 11: O-Ring Spring-Compression Tie-Cable Arm-Shift Lever-Shift Screw-HH Nut-Jam Nut-Lock, NI Filter-Oil, Transmission Shaft-Drive, Input Head-Filter Transaxle Hose-Return, Axle Screw-HSH 19: O-Ring Seal-Oil, Sensor 19: O-Ring Sensor-Geartooth Clevis-Cable Pin-Hair Pin-Clevis Nut 19

20 Rev B DSA Screw-HSH U-Joint Kit 2: Fitting-Grease Yoke-Tube And Slip Sleeve Fitting-Grease Yoke And Shaft Yoke-Splined Yoke-Keyed Drive Shaft Assembly No

21 Rev B Rear Wheel Assembly Nut-Flange, Side Lock Clip-Cable, Brake Nut-Wheel Washer-Lock Rear Tire And Wheel ASM Screw-HH 3: Tire Screw-HHF 3: Wheel 3: Stem-Valve Drum-Brake Axle-Stub Washer-Lock Bolt-Hex, TAP LH Rear Brake ASM RH Rear Brake ASM Housing-Axle Yoke Washer-Hardened Screw-HHF Driveshaft ASM Screw-Cap Washer-Hardened Nut-HF Seal-Bearing Bearing Spacer-Bearing, Wheel Strap Kit 21

22 Rev B A6 RH Rear Brake Assembly No Bolt-Set 14:4 1 Spring RH Backplate ASM 14:5 2 Seal-L Type 2:1 1 Guide-Pipe 14:6 2 Piston Plunger ASM 14:7 2 Cover-Dust Lined Shoe Kit Seal Kit 4:1 1 Lever-Operating 15:1 2 Seal-L Type 4:2 1 Pin 15:2 2 Cover-Dust Spring-Return, Shoe (Upper, RH) Spring-Return, Shoe (Lower) RH Pawl Lever ASM 7:1 1 Pin-Pawl Spring-Adjuster, RH Washer-Hold Down, Shoe Spring-Hold Down, Shoe Plug-Inspection Pin-Hold Down, Shoe RH Adjustor ASM 13:1 1 Pushrod-Female 13:2 1 Bolt-Adjuster 13:3 1 Sleeve-Adjuster RH Wheel Cylinder ASM 14: Screw-Bleed 14: Cap-Screw, Bleed 14:3 1 Body 22

23 A Rev B Yoke Cross And Bearing Kit 2: Fitting-Straight 2: Ring-Snap Yoke-Tube, Shaft And Seal 3: Fitting-Grease Seal Yoke And Hub Driveshaft Assembly No

24 Rev B 15 Engine and Gearbox Assembly Screw-HHF Screw-HH Strap-Support, Engine Washer Plate-Mounting, Engine Clutch-Driver Nut-Flange Key-Shaft Pump Drive Gearbox ASM Pulley-Pump 5:1 1 Gearbox-Drive, Pump 30: Screw-Set, HSH 5:1: Ring-Snap 31 1 Engine-Kohler, Ch20S : Retainer-Spacer Screw-HHF Belt-Steering Nipple Washer-Lock Elbow-90 DEG Spacer Pulley-Pump Clutch-Electric, Pump (Drive) 35: Screw-Set, HSH Key-Square Fitting-HYD, 90 DEG Pipe-Coupling 36: O-Ring Breather 36: O-Ring Screw-HHF Screw-HHF Nipple Clamp-R Drive Pulley ASM Washer-Flat Belt Nut-HF Washer-Flat Nut-HF Nut-Locking, LH Nut-HHF Pump-Steering Engine Mount ASM Bracket-Pump, Steering Washer-Special Screw-HH Screw-HH 24

25 Rev B Engine and Gearbox Assembly (continued) Bolt-Shoulder 25

26 Rev B A Button Drive Pulley Assembly No

27 B Rev B Steering Pump Assembly No Housing Gasket-Copper 2 2 Screw Spring 3 1 Plate-Name Spring Key Ring-Retaining Seal Shaft-Drive Plug-Beta Gear Gasket Kit Bearing-Needle Shaft-Idler 13 1 Stator Screw Pin-Shear 16 1 Plug 17 1 Plug Key-Shaft Spacer Ring-Retaining Bearing-Ball Ball-Steel Screw Cap-Hex, Relief Valve 27

28 Rev B B Pivot Bolt And Nut Kit Spring-White Spacer Screw Cap Cover Spider Roller Kit Arm-Cam Driver Clutch Assembly No

29 Rev B Nut-Lock, NI Retainer-Clutch, Electric Washer-Lock Screw-HH Spacer Washer-Flat Screw-HH Drive-Coupler Coupling-Rubber Spacer Screw-HH Nut-Flange Mount-Pump Pump Screw-HHF Screw-HHF Screw-Set Key-Square Hub-Pump Adapter-Clutch Spacer Tie-Cable Screw-HH Nut-Lock, NI Pump Assembly 29

30 Rev B B2 Pump Assembly No Cover-Valve Nut Housing-Pump Washer-Lock Cover-Diaphragm O-Ring Rod-Connecting O-Ring Disc-Back, Diaphragm Washer Crankshaft-Keyed Plate-Dust Repair Kit 8: Valve 8: Gasket 8: Bolt 8: Washer 8: Washer-Nylon 8: Diaphragm Felt-Seal Bearing-Ball Bearing-Ball Fitting-Grease Bolt Bolt Bolt Bolt Bolt Nut-Hex 30

31 Rev B Tube-Brake, Rear (LH) Clamp-Hose Nut-HF Nut-Lock, NI Clamp Fitting-Tee Tube-Brake, Rear (RH) Grommet Brake Tube ASM Brake Tube ASM Tube-Brake, Front (RH) Clip-Retainer Tee Tube-Brake, Front (LH) Hose-Brake, Front Hose-Brake, Front (LH) R-Clamp Tie-Cable Hydraulic Brake Line Assembly 31

32 Rev B 18 Tank and Saddle Assembly Foam-Saddle, Front Reducer-Gauge, Pressure Hose-Siphon, Anti Nut-Reducer Tank Band ASM Coupler-Reducer 3: Decal-Caution, Electric Shock Band-Tank, Front Bolt-CARR Bracket-Siphon, Anti Nut-HF Screw-HHF Adapter-Quick Coupling-Female Elbow Hose-Breather Tee-Bracket, Mounting Tube-Gauge, Pressure Screw-HH Washer-Hardened Foam-Saddle, Right Rear Rear Saddle ASM Nut-Flange, NI Front Saddle ASM Nut-HHF Screw-HHF Gauge-Pressure 32

33 Rev B Nut-Lock Screw-TAP Nut-Jam Cable-Accelerator Nut-Hex Ball Joint ASM Clamp-Cable Screw Bolt-Shoulder Lever-Choke Lever-Throttle Spring-Idler Lever-Throttle Washer-Spring Screw-HHF Nut-Lock, NI Screw-HH Throttle Linkage Assembly 33

34 Rev B Clamp-Muffler Muffler Tailpipe ASM Screw-HHF Washer Bracket-Muffler Shield-Exhaust, Lower Screw Header Pipe ASM Shield-Heat, Upper Shield-Heat, Mid Hanger-Muffler Nut-HF Support-Header Clamp 14: Nut-HF Washer-Lock / EXT Nut-HF Screw-HHF R-Clamp Nut-HF Screw-HH Exhaust Assembly 34

35 Rev B Electrical Panel Assembly Screw-HWH 23: Diode-Tvs Strip-Jumper Tie-Cable Block-Terminal, Ground Fuse-20 Amp Nut-Hex Fuse-15 Amp Panel-Electrical Breaker-Circuit, 30A Screw-HWHTF Harness-Wire, Fusible Link Shield-Heat, Front Trim Washer-Lock Module-Cruise Boot-Terminal Nut-HF Solenoid Screw-HH Relay Nut-Hex Nut-Hex Harness-Wire, Main 21: Fuse-5 Amp 21: Fuse-10 Amp 21: Fuse-30 Amp Screw Harness-Wire, Sprayer 23: Diode 35

36 Rev B 22 Manual Control Assembly Nut-Flange Flow Meter ASM Valve-Post Hose-Pressure U-Bolt Ball-Plastic Screw-HHF Bushing Bracket-Valve, Rate Nut Mount-Valve Screw-Plastic Screw-HHF Main On/Off Valve ASM Bracket-Valve, Section Washer-Lock Hose-Boom, RH Screw-HH Nut-HF Hose-Boom, LH Cover-Hose Center Boom Hose Clamp-Hose Pressure Control Valve ASM Boom Valve ASM Tee Fork Clamp-Hose Support-O Ring Gasket 36

37 B Rev B Main On/Off Valve Assembly No Nut Gasket Hosebarb Pin Nut Housing-Valve, Pressure Seat O-Ring Plug-Tube, Nozzle 10: O-Ring 10: Fitting Fitting O-Ring O-Ring Ring-Snap, Inner Adapter-Valve, On/Off Housing-Valve, On/Off (Manual) Screw-Plastic Nut Relief Valve ASM Washer Pin-Expansion Stem-Valve, On/Off (Manual) Handle 37

38 Rev B B Bushing Rod-Valve, Pressure Control O-Ring O-Ring Cover T-Piece Nut Washer Housing-Control, Pressure Regulator-Pressure, Manual O-Ring Pressure Control Valve Assembly 38

39 B Rev B Boom Valve Assembly No Bushing 16: O-Ring Rod-Valve, Individual Boom 16: Screw-Adjust Fork O-Ring O-Ring O-Ring Fork-Valve, Boom Nut Housing-Section Valve O-Ring Cover T-Piece Nut Washer Hosebarb ASM 13: O-Ring Valve-Boom Section, Manual 15: O-Ring 15: Pin 15: Handle 15: O-Ring 15: Screw-Adjust Valve-Boom Section, Manual 16: O-Ring 16: Pin 16: Handle 39

40 Rev B B Fork-Valve, Boom Housing-Meter, Flow Flow Sensor ASM 3: Shaft-Rotor 3: Meter-Flow, Rotor 3: Nut 3: O-Ring Flow Meter Assembly No

41 Rev B Steering Control ASM Hose ASM 2: O-Ring 2: O-Ring Column-Steering Hose ASM 4: O-Ring 4: O-Ring Hose ASM 5: O-Ring Seal-Steering Cover-Dust Wheel-Steering 8: Cover-Wheel, Steering Nut Decal Grommet Screw-HH Tie-Cable Washer-Lock Trim-Edge Cover-Hose, HYD Hydraulic Hose Routing Assembly 41

42 Rev B B Seal Kit Steering Control Assembly No

43 Rev B Sprayer Component Assembly No Hose-Suction Nut Hose-Suction Hosebarb Decal-Agitation Seal Clamp-Hose Coupler-Tube Screw Sealant-Silicone Screw-HHF Bracket-Tee Agitation Valve ASM Hosebarb-90 DEG 12: O-Ring Connector 13: O-Ring Tee Tee-Pressure Fork Gasket Damper-Pressure Tee O-Ring Elbow Tee Suction Damper ASM Hosebarb 27: O-Ring 43

44 Rev B 25 Sprayer Component Assembly No Handle-Drain Tee Fork Inch Chain ASM 5 1 Upper Tank Drain Bulkhead ASM 5: Nut 5: Gasket 5: Bulkhead 5: Nut-Special Nut-Bulkhead Drain ASM 8 1 Top Mounted Suction ASM Spring-Extension Ring-Retaining, Spiral (EXT) Conduit-Convoluted Tie-Cable Seal 44

45 TDA Rev B Adapter Drain Valve ASM Drain Bulkhead ASM 3: Gasket-Bulkhead Nut-Bulkhead Seat Drain ASM 5: O-Ring Hosebarb ASM 6: O-Ring Fork Tank Drain Assembly 45

46 Rev B SA Fork-Special Screw-TAP Clamp-Hose Nut-Bulkhead Housing-Filter Gasket-Bulkhead Foot-Tube, Suction Vane-Screen Pin-Expansion Screen-Suction, Mesh Element-Filter, Green Element-Filter, Red Hosebarb-90 DEG 11: O-Ring Hose-Suction Tube-Suction Hosebarb-Straight 14: O-Ring Top Mounted Suction Assembly 46

47 Rev B Sprayer Component Assembly No Valve-Safety, 225 Psi Nut-Bulkhead Gasket Ringnut Nut Nozzle-Agitation Fork Fitting-Bulkhead 10: Gasket-Bulkhead Adapter ASM 15: O-Ring Nipple-Short Tee Elbow-90 DEG Nipple Nipple-Short Union-Short Elbow-90 DEG, Barbed Adapter ASM 25: O-Ring Fitting-Bulkhead 26: Gasket-Bulkhead Fork Reducer ASM 28: O-Ring 47

48 Rev B B Nut Valve-Relief, Seat Spring-Relief, Valve Cone-Relief, Valve Housing-Relief, Valve Safety Valve Assembly No

49 Rev B Hose Assembly No Pressure Manifold Hose ASM 7: Clamp-Hose 4: Hosebarb ASM 7: Hose-Bypass 4:1: O-Ring 8 1 Flowmeter Hose ASM 4: Hosebarb ASM 8: Hosebarb 4:2: O-Ring 8:1: O-Ring 4: Clamp-Hose 8: Hose Barb ASM 4: Hose-Pressure 8:2: O-Ring 5 1 Main Supply Hose ASM 8: Nut 5: Hosebarb ASM 8: Clamp-Hose 5:1: O-Ring 8: Hose-Pressure 5: Hosebarb 9 1 Boom Bypass Hose ASM 5: Nut 9: Elbow 5: Clamp-Hose 9:1: O-Ring 5: Hose-Bypass 9: Hose Barb ASM 6 1 Control Supply Hose ASM 9:2: O-Ring 6: Elbow 9: Clamp-Hose 6:1: O-Ring 9: Hose-Bypass, Boom 6: Clamp-Hose 6: Hose-Bypass 7 1 Pressure Control Hose ASM 7: Elbow 7:1: O-Ring 7: Hosebarb 7: Nut 49

50 Rev B 28 Hose Assembly No Main On-Off Bypass Hose ASM 4: Hosebarb 1: Hosebarb ASM 4:2: O-Ring 1:1: O-Ring 4: Nut 1: Clamp-Hose 4: Clamp-Hose 1: Hose-Bypass 4: Hose 2 1 Agitation Valve Hose ASM 5 1 Agitation Valve Hose ASM 2: Hosebarb ASM 5: Hosebarb ASM 2:1: O-Ring 5:1: O-Ring 2: Hose Barb ASM 5:1:2 1 Hosebarb 2:2: O-Ring 5: Hosebarb ASM 2: Nut 5:2: O-Ring 2: Clamp-Hose 5: Clamp-Hose 2: Hose-Pressure 5: Hose 3 1 Manifold Tee Hose ASM 6 1 Hose-Rear Agitation ASM 3: Hosebarb-Straight 6: Hosebarb-Straight 3:1: O-Ring 6:1: O-Ring 3: Hosebarb 6: Hosebarb-90 DEG 3: Nut 6:2: O-Ring 3: Clamp-Hose 6: Clamp-Hose 3: Hose 6: Hose 4 1 Relief Valve Hose ASM 7 1 Front Agitation Hose ASM 4: Hosebarb ASM 7: Hosebarb-Straight 4:1: O-Ring 7:1: O-Ring 4:1:2 1 Hosebarb 7: Hosebarb-90 DEG 50

51 Rev B Hose Assembly No. 2 (continued) 7:2: O-Ring 11: Hose 7: Clamp-Hose 7: Hose 8 1 Agitation Hose ASM 8: Hosebarb-Straight 8:1: O-Ring 8: Clamp-Hose 8: Hose 9 1 Agitation Tee Hose ASM 9: Hosebarb ASM 9:1: O-Ring 9: Clamp-Hose 9: Hose-Tee, Agitation 10 1 Agitation Hose ASM 10: Hosebarb-Straight 10:1: O-Ring 10: Hosebarb-90 DEG 10:2: O-Ring 10: Clamp-Hose 10: Hose 11 1 Agitation Hose ASM 11: Hosebarb-90 DEG 11:1: O-Ring 11: Clamp-Hose 51

52 Rev B Boom ASM 2 1 RH Boom Mount ASM 3 1 LH Boom Mount ASM Nut-HHF Screw-HHF Clamp Nut-Flange, NI Boom Mount Assembly 52

53 BA Rev B Boom Assembly No Cap-Tube 24: Seat-Gasket Cover-Slide Body-Turret, Double Spacer Cap Upper Cradle ASM 27: Seat-Gasket Nut-Flange, NI Hose-Boom, Center (LH) Lower Cradle ASM Frame ASM Capscrew-HHF Body-Turret, Single (LH) Screw-HHF Bracket-Mount, Nozzle Frame-Mount, Boom (LH) Screw-Flange Grommet Pivot Pin ASM Nut-HF, Whiz Strap-Clevis Frame-Mount, Boom (RH) Pin-Clevis Screw-Shoulder Pin-Cotter Clamp Rivet-Pop Washer Actuator Nut-Flange, NI Screw-HHF Plate-Washer Screw-CARR Body-Turret, Single (RH) Bumper-Neoprene Hose-Boom, Center (RH) Washer-Flat Clamp-Hose Tee Hose-Boom Nut-Lock, NI Cap-Blank 53

54 Rev B BA2 Left and Right Hand Boom Assembly Boot-Hinge Hose-Boom Spring-Breakaway, Boom Cap Tube-Hinge 28: Seat-Gasket Retainer-Spring Cap-Blank Nut-Lock, NI 30: Seat-Gasket Screw-HH Hinge Washer-Flat Bracket-Pivot Fitting-Grease Bushing-A Arm Screw-HHF Screw-HHF Plate-Backing Pivot Pin ASM Nut-Flange, NI Block-Slide Screw-Plastite RH Boom ASM LH Boom ASM Body-Turret, Single (RH) Body-Turret, Single (LH) Hose-Jumper Clamp-Hose Body-Turret, Double Grommet-Rubber Hose-Boom Nut-Flange, NI Tee 54

55 C Rev B RH Boom Mount ASM Wedge-Tube Screw-HH Pin-Roll RH Boom Mount Assembly 55

56 Rev B C LH Boom Mount ASM Wedge-Tube Screw-HH Pin-Roll LH Boom Mount Assembly 56

57 E Rev B S 2 Crankshaft (Incl. Ref. #2) S 1 Plug-Cup Crankshaft Assembly Kohler CH20S

58 Rev B E2 1 1 Cylinder Block (Use Miniblock ) S 2 Plug-Solid, Square Head (.38) S 1 Seal-Oil S 6 Pin-Locating S 2 Rod-Connecting (Standard) S 2 Rod-Connecting (.25) S 2 Piston W/Ring Set (STD.)((Incl. Ref. #7 And 8) S 2 Piston ASM (.08) S 2 Piston ASM (.25) S 2 Piston ASM (.50) S 4 Retainer-Pin, Piston S 2 Ring Set (STD And.08) S 2 Ring Set (.25) S 2 Set-Ring (.50) S 0 Shim-Camshaft (Red.032) S 0 Shim-Camshaft (Black.04) S 0 Shim-Camshaft (White.028) S 0 Shim-Camshaft (Blue.03) S 0 Shim-Camshaft (Yellow.034) S 0 Shim-Camshaft (Green.036) S 0 Shim-Camshaft (Gray.038) S 1 Camshaft 58 Crankcase Assembly Kohler CH20S S 1 Ring-Retainer 12 M S 1 Washer-Flat (8 Mm) S 1 Seal-Shaft, Cross Governor S 1 Washer-Flat (.34) S 1 Shaft-Governor Cross S 1 Plug-Cup

59 E Rev B S 1 Plate, Closure ASM (Incl. Ref. #2-12,19, 20, 22) S 3 Kit, Dipstick W/Tube (Incl. Ref. #3) S 1 Dipstick S 5 Kit, Governor Gear (Incl. Ref. #5) S 1 Pin-Regulating, Governor S 1 Tab-Locking S 1 Shaft-Gear, Governor S 1 Seal-Oil S 1 O-Ring S 1 Oil Pump Assembly (Incl. Ref. #11, 12) S 1 O-Ring S 1 Pick Up-Oil 13 M S 2 Washer-Plain (6 Mm) 14 M S 2 Screw-HF (M6X1.0X25) S 1 Filter-Oil S 1 Adapter-Oil Filter, Remote S 2 Connector-Hose S 2 Hose, Oil S 1 Fitting S 1 Fitting-Straight S 1 Connector 1/4-18 Npt,1/2-20 Sae 45Ø Maleflare S 9 Screw-HF (M8X1.25X45) Oil Pan / Lubrication Assembly Kohler CH20S S 1 Screw-HF (M8X1.25X45) S 2 Tie-Wire 59

60 Rev B E4 Head / Valve / Breather Assembly Kohler CH20S S 1 Kit, Valve Cover-Plain (Incl. Ref. #2 And 3) S 4 Screw-Shoulder, M6X1.0X S 1 O-Ring S 1 Strap-Lifting S 4 Retainer Kit S 4 Cap-Spring, Valve S 4 Spring-Valve S 4 Retainer-Spring S 2 Seal-Stem, Valve S 1 No. 1 Cylinder Head ASM S 2 Valve-Intake (Standard) S 2 Valve-Intake (.25) S 2 Valve-Exhaust (Standard) S 2 Valve-Exhaust (.25) S 1 Kit, Valve Train (Incl. Ref. #15,18,19) S 4 Lifter-Valve S 4 Rod-Push S 2 Gasket-Cylinder Head S 1 No. 2 Cylinder Head ASM S 4 Arm-Rocker S 4 Pivot-Arm, Rocker S 8 Screw-Hex Flange (M10X1.5X90) M S 4 Screw-HF (M6X1.0X34) S 1 Kit, Fuel Pump/Valve Cover (Incl. Ref. # 2 And 3) S 1 Kit, Oil Fill Cap (Incl. Ref. #24) S 1 O-Ring S 1 Reed-Breather S 1 Retainer-Reed, Breather 27 M S 1 Screw-HHFTF (M5X0.8X10) S 1 Filter-Breather S 1 Kit, Breather(Incl. Ref. #30-32) S 1 Plug-Hex, Countersunk (.125) S 1 Gasket-Breather S 1 Cover-Breather 33 M S 4 Screw-Flange, Hex (M6X1.0X20) S 1 Clamp-Hose S 0 Hose-Breather

61 E Rev B S 1 Kit, Stator W/Connectors (Incl. Ref. #17) S 1 Bracket-Wire, Stator 3 M S 2 Screw-Cap, Hex S 2 Module-Ignition 5 M S 4 Screw-HHFTF (M5X0.8X20) S 1 Flywheel 7 X S 1 Key (.19 X.62) S 1 Washer-Flat (.38) S 1 Screw-Hex, Flange (M10X1.5X45) S 1 Fan S 4 Bolt-Shoulder (M6X1.0X16) S 1 Screen-Grass S 1 Retainer S 1 Rectifier-Regulator (15 Amp) 15 X S 2 Washer-Flat (.188) S 2 Screw-Phl HD (11-16X.88) S 1 Connector (3 Contact) S 1 Clip-Cable 19 X S 1 Washer-Flat (.25) S 1 Clip-Cable S 2 Spark Plug S 1 Lead-Black S 1 Harness-Wiring Ignition / Electrical Assembly Kohler CH20S X S 1 Washer-Lock, Internal Tooth (1/4) S 2 Tie-Wire 61

62 Rev B E6 Blower Housing and Baffle Assembly Kohler CH20S S 1 Housing, Blower (Incl. Ref. #2-4) S 2 Nut-Plastic S 1 Plug-Button (.56) S 3 Nut-Plastic 5 M S 1 Screw-Hex Flange, Heavy (M5X0.8X16) 6 M S 3 Screw-HHFTF (M5X0.8X16) 7 M S 4 Screw-HHFTF (M5X0.8X20) S 1 Plate-Backing, No. 2 Side 9 M S 6 Screw-HHFTF (M6X1.0X16) S 1 Baffle-Cylinder Barrel, No. 2 Side S 1 Baffle-Valley (No. 2 Side) 12 M S 2 Screw-HHFTF (M5X0.8X10) S 1 Baffle-Valley (No. 1 Side) S 1 Baffle-Barrel, Cylinder (No. 1 Side) S 1 Plate-Backing (No. 1 Side) 16 M S 4 Screw-HF S 1 Baffle-Ducted Air, #1 Side S 2 Bracket-Support S 1 Baffle-Ducted Air, #1 Side S 1 Decal 62

63 E Rev B 1 M S 1 Nut-Hex, Flange (M8X1.25) 2 M S 2 Screw-Hex, Flange (M8X1.25X70) S 1 Starter, Solenoid Shift ASM (Incl. Ref. #4-18) S 3 Screw-Torx Head, External S 4 Kit, Solenoid (Incl. Ref. #4) S 7 Kit, Pinion Drive (Incl. Ref. #7) S 1 Ring-Retaining S 1 Brush Kit Starting System Kohler CH20S

64 Rev B E S 1 Line-Fuel S 6 Clamp-Hose S 1 Kit, Carburetor W/Gasket (Incl. Ref. #4-6) S 1 Gasket-Base, Air Cleaner 5 1 Carburetor Assembly (Incl. Ref. # S, S, S, S, S & S) (For Information Only Not Available Separately) S 1 Gasket-Carburetor 7 M S 2 Screw-Hex Flange (M6X1.0X30) S 1 Filter-Fuel S 1 Line-Fuel, 3-1/2" S 1 Line-Fuel (15.5) S 2 Nut-Plastic S 1 Pump-Pulse, Fuel S 2 Screw-Hex Cap (M6X1.7X18) S 1 High Altitude Kit S 1 Solenoid Repair Kit S 1 Float Repair Kit S 1 Carburetor Repair Kit S 1 Choke Repair Kit S 1 Acc Pump Repair Kit 64 Fuel System Assembly Kohler CH20S S 1 Acc Pump Seal Repair Kit

65 E Rev B 1 M S 4 Screw-HHFTF (M6X1.0X16) S 1 Linkage-Choke S 1 Spring-Governor S 1 Bolt-Rd HD Sq Neck (M6X1.0X25) S 1 Lever-Governor 6 M S 1 Nut-Hex, Flange (M6X1.0) S 1 Spring-Linkage S 1 Bushing-Retaining, Linkage S 1 Linkage-Throttle S 1 Bushing-Linkage, Throttle S 1 Tie-Wire Engine Control Kohler CH20S

66 Rev B E S 1 Kit, Air Cleaner Cover (Incl. Ref. #2-5, 12) S 1 Kit, Knob With Seal (Incl. Ref. #3, 4) S 1 Knob-Cover S 1 Seal S 1 Cover-Cleaner, Air S 1 Nut-Wing S 1 Cover-Air Cleaner, Inner S 1 Seal-Inner Air Cleaner S 1 Element, Precleaner S 1 Element, Air Cleaner 11 M S 3 Screw-HF (M6X1.0X16) S 1 Bracket-Base, Air Cleaner S 1 Base, Air Cleaner S 4 Screw-HF (M6X1.0X55) S 1 Manifold-Intake S 2 Gasket-Manifold, Intake S 1 Gasket-Base, Air Cleaner Air Intake / Filtration Assembly Kohler CH20S

67 E Rev B S 4 Stud (M8X1.25X33) S 2 Gasket-Manifold, Exhaust 3 M S 4 Nut-Hex, Flange (M8X1.25) Short Block ASM Miniblock S 1 Gasket Set Exhaust Assembly Kohler CH20S

68 Attachments and Accessories For Multi-Pro 1200 Turf Sprayer Product Name Model/Part Rinse Kit Sprayer Valves O-Ring Kit Turret Seal Repair Kit Single Nozzle Kit Electric Hose Reel Kit Pro Foam Concentrate (4 X 1 Gallon) Foam Marker Kit Enclosed Boom Enclosed Walking Boom Trailer Mounting Kit for Enclosed Boom Roll-Over Protection System Pro-Foam

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