3200 and 4200 Liquid Cooled Gas Utility Vehicles

Transcription

1 Form Number Rev D Workman 3200 and 4200 Liquid Cooled Gas Utility Vehicles Model No and up. Model No and up. Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Hood and Bumper Assembly Operator Frame Assembly Dash Panel Assembly 2 Wheel Drive Steering Assembly (only on: 07211, 07212) 4 Wheel Drive Steering Assembly (only on: 07218) Steering Arm Assembly Brake and Accelerator Assembly Master Cylinder Assembly No Hydraulic Brake Assembly Clutch Linkage Assembly Shroud and Seat Assembly Roll-Over-Protection-System Assembly 2 Wheel Drive Front Wheel Assembly (only on: 07211, 07212) RH Front Brake Assembly No (only on: 07211, 07212) LH Front Brake Assembly No (only on: 07211, 07212) Tie Rod Assembly (only on: 07211, 07212) 4 Wheel Drive Front Wheel Assembly (only on: 07218) Front Differential Assembly No Page Right Hand Tie Rod Assembly (only on: 07218) Left Hand Tie Rod Assembly (only on: 07218) Center Console Assembly Front Suspension Assembly Wheel Drive Front Control Arm Assembly (only on: 07211, 07212) Wheel Drive Front Control Arm Assembly (only on: 07218) Differential Drive Shaft Assembly No (only on: 07218) Lift Valve and Cylinder Assembly Hydraulic Valve Assembly No Hydraulic Gear Pump Assembly No Rear Frame Assembly Rear Axle Assembly LH Rear Brake Assembly No RH Rear Brake Assembly No Driveshaft Assembly No Radiator and Hydraulic Pump Assembly Fan and Hydraulic Pump Drive Assembly Tail Light and Fender Assembly Engine Assembly Description Engine Support Assembly Transaxle Assembly Hydraulic Filter Assembly Battery Assembly Fuel Tank and Air Cleaner Assembly Air Cleaner Assembly No Lift Valve Linkage Assembly Differential Lock and Parking Brake Assembly Bi-directional Over Running Clutch Assembly (only on: 07218) Full Bed and Side Panel Assembly (only on: 07212) Case Assembly Transaxle Assembly No Gear Shaft Assembly Transaxle Assembly No Countershaft Assembly Transaxle Assembly No Shift Fork Assembly Transaxle Assembly No Differential Gear Assembly Transaxle Assembly No Case Assembly Transaxle Assembly No Gear Shaft Assembly Transaxle Assembly No Countershaft Assembly Transaxle Assembly No Shift Fork Assembly Transaxle Assembly No Differential Gear Assembly Transaxle Assembly No Cylinder Assembly Crankshaft Assembly Cylinder Head Assembly Manifold Assembly Carburetor Assembly Cam Shaft Assembly Oil Pan Assembly Gear Cover Assembly Gear Housing Assembly Water Pump Assembly Governor Assembly Alternator Assembly Starter Motor Assembly Ignition Assembly Gasket Assembly Page

3 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not serviced separately HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head

4 Rev D 2 Hood and Bumper Assembly Hood-Front Decal Headlight 3: Lamp-12 Volt 3: Lens-Headlight Screw-HWH Bumper-Rubber Nut-HHF, Whiz Snubber-Rubber Screw Cap-End Screw-HHF Bumper ASM Operator Frame ASM (Only On: 07211, 07212) Operator Frame ASM, 4Wd (Only On: 07218) Decal-Load Rating (Only On: 07211, 07212) Decal-Load Rating, 4Wd (Only On: 07218) Decal-Workman, 3200 (Only On: 07211, 07212) Decal-Workman, 4200 (Only On: 07218) Bracket-Trim, Side Bracket-Trim, Top Trim-Lok Horn Screw-HH Bracket-Mudflap, LH Bracket-Mudflap, RH Screw-HH Nut-HF Mudflap Screw-PPH Rivet Washer-Flat Nut-Lock

5 A Rev D Nut-Insert Decal-Danger Tab-Clutch, Up-Stop Washer-Flat Screw Flap-Cylinder, Master Operator Frame Assembly 5

6 Rev D Screw-HH Insert-Nut Box-Glove Screw-HH Washer-Flat Plug-Cap Screw-HSBH Gauge-Temp, Gas 8: Washer-Lock, Int 8: Nut-Hex Light-Warning 9: Washer-Lock, Int 9: Nut-Hex Key-Ignition Panel-Dash Button-Horn Gauge-Fuel 13: Washer-Lock, Int 13: Nut-Hex Hourmeter Switch-Light Switch-Key 18: Nut-Hex 18: Washer-Lock 6 Dash Panel Assembly Nut-HF (Only On: 07218) Nut-HF (Only On: 07211, 07212) Screw-PPH Harness-Wire, Front Right Nut-HF Cover-Harness, Wire Screw-HH Nut-Lock Dash Panel ASM 26: Decal-Dash 26: Decal-Supervisor / Light 26: Decal-Warning Switch-Key Harness-Wire, Rear Harness-Wire, Front Left Clamp (Only On: 07211, 07212) Screw-HH (Only On: 07211, 07212) Decal-Block, Fuse Decal-Dash (Only On: 07218) Screw-HH Plug-Button Handle-Grab

7 Rev D 2 Wheel Drive Steering Assembly (only on: 07211, 07212) Knob-Control Bearing-Plastic Boot-Steering Block-Pillow Plate-Boot, Steering Nut-HF Cover-Dust 23 1 Shaft-Slip, U-Joint Nut-Hex 23: Upper Slip Joint ASM Washer-Lock 23: Seal-Boot Wheel-Steering 23: Lower Slip Joint ASM Tscrew-Crph 23: Fitting-Grease 9 1 Steering Column / U-Joint Nut-Lock, NI 9: U-Joint ASM Screw-HH 9: Steering Column Shaft ASM Bracket-Detent 9: Shim-Bearing, Front Extension-Spring Washer-Belleville Lever-Tilt Nut-Lock, NI Cover-Wheel, Steering Screw Washer-Lock Screw-HH Clamp-Tube, Double Screw-HWH Bolt-HH Washer 19 1 Steering Gear / Pitman ASM 19: Gear-Steering, 2Wd 19: Arm-Pitman 7

8 Rev D 5 4 Wheel Drive Steering Assembly (only on: 07218) Knob-Control Nut-HF Boot-Steering 23 1 Slip U-Joint ASM Plate-Boot, Steering 23: Upper Slip Joint ASM Cover-Dust 23: Seal-Boot Nut-Hex 23: Lower Slip Joint ASM Washer-Lock 23: Fitting-Grease Wheel-Steering Nut-Lock, NI Tscrew-Crph Screw-HH 9 1 Steering Column / U-Joint Bracket-Detent 9: U-Joint ASM Extension-Spring 9: Steering Column Shaft ASM Lever-Tilt 9: Shim-Bearing, Front Cover-Wheel, Steering Washer-Belleville Nut-Lock, NI Screw Washer-Lock Screw-HH Bolt-HH Washer 19 1 Steering Gear / Pitman ASM 19: Gear-Steering, 4Wd 19: Arm-Pitman, 4Wd Bearing-Plastic Block-Pillow 8

9 B Rev D Steering Arm Assembly 1 1 Ring-Retaining Nut Plug-Housing End 26 1 Plug-Adjuster 3 1 Seal-Housing End Plug Seal-O Ring 4 1 Ring-Rack Piston 28 1 Race-Upper Bearing 5 1 O-Ring-Rack Piston 29 1 Bearing-Roller, Thrust Plug-End, Rack Piston 30 1 Race-Bearing, Thrust Return-Guide Ball 31 1 Spacer-Thrust Bearing Clamp-Ball Return 32 1 Retainer-Bearing Screw-Lockwasher ASM 33 3 Ring-Valve Body Recirculating Ball Kit 34 3 O-Ring 11 1 Nut-Rack Piston Seal-O Ring 12 1 Housing-Steer Gear 36 1 Shaft-Stub 13 1 Gear-Pitman Shaft 37 1 O-Ring Seal Kit-Housing Cover 38 1 Worm-Steering 15 1 Cover-Housing Side 39 2 Race-Thrust Bearing Adjuster-Nut Lash 40 1 Bearing-Roller, Thrust Bolt-Flange Hex HD Nut-Pitman Arm 18 1 Valve-Spool Washer-Lock 19 1 O-Ring-Spool Valve 43 1 Ring-Retaining 20 1 Body-Valve 44 2 Washer-Seal, Backup Bearing-Needle 45 1 Seal-Pitman Shaft 22 1 Seal-Stub Shaft 46 1 Seal-Pitman Shaft 23 1 Seal-Stub Shaft Dust Bearing-Pitman Shaft 24 1 Ring-Retaining Cover Kit 9

10 Rev D B End Plug Seal Kit Seal Kit Thrust Brearing Kit Seal Kit Valve Ring Seal Kit Housing ASM Kit Adjusting Plug Seal Kit Gear ASM Kit Steering Valve ASM Bearing ASM Kit Rack-Piston Nut ASM Adjusting Plug ASM Kit Steering Arm Assembly (continued) 10

11 Rev D Brake and Accelerator Assembly Master Cylinder ASM Spring-Extention Pin-Clevis Nut-HF Shaft-Pedal, Accelerator Nut-Lock, NI Pin-Cotter Screw-HWH Fitting-Grease Switch-Brake, Parking Bushing-Flange Nut-Lock Arm-Pedal Plate-Center, Frame Pin-Cotter Brake Shaft ASM Pin-Clevis Screw-HH Ring-Retaining, External Nut-HHF, Whiz Pin-Clevis Nut-Jam, LH Pedal Joint-Ball, LH Threaded Ring-Retaining, External Bolt-Shoulder Screw-HH Bushing-Flange Crank-Bell Nut-Lock Washer-Flat Nut-Lock, NI Joint-Ball, RH Threaded Nut-Hex, Jam Rod-Link, Straight Bushing-Flange Brake Pedal ASM 11

12 Rev D A2 Master Cylinder Assembly No Reservoir-Cylinder, Master 1: Cap ASM Seal-Port, Flange Pin-Stop Secondary Piston ASM Clevis Nut-Hex Cover-Dust Rod-Push Ring-Snap Retainer-Washer Primary Piston ASM 12

13 Rev D Tube-Brake, Front Clamp-Tube Nut-Lock, NI Washer-Flat Front Brake Hose ASM (Only On: 07211, 07212) Front Brake Hose ASM (Only On: 07218) Clip-Retainer Front Brake Tube ASM Screw-HH Tee Tube-Brake, Rear Union Rear Brake Tube ASM LH Front Brake Tube ASM Nut-HF RH Front Brake Tube ASM Screw-HH Screw-HH (Only On: 07211, 07212) Clamp (Only On: 07211, 07212) Nut-HF (Only On: 07211, 07212) Tube-Brake, Front Tube-Brake, Rear Hydraulic Brake Assembly Screw-HH 13

14 Rev D 8 Clutch Linkage Assembly Screw-HH Screw-HH Balljoint-RH (W/Grommet) Grommet Nut-Lock Bracket-Clutch Release Shaft ASM Bumper-Rubber Seal-Oil Pin-Clevis Bushing-Housing, Bell Cable-Clutch, 2Wd Housing-Bell Pin-Cotter Washer-Flat Bushing-Flange Screw-HH Clutch Pedal ASM Pin-Dowel Ring-Retaining, External Paddle-Clutch, Switch Nut-HF Nut-Lock, NI Clamp Nut-Jam Screw-HH Bracket-Clutch, Switch Rod-End Switch-Clutch Bracket-Harness 15: Nut-Jam Fitting-Grease Screw-HH Pin-Roll, Slotted Fork-Clutch Pin-Spring Release-Guide Bearing-Out, Throw Washer-Lock, Spring 14

15 Rev D Shroud and Seat Assembly Seat Screw-PPH Screw-PPH Plate-Boot, Shift Shift Boot ASM Cover-Console (Only On: 07218) Strap-Seat Pad, RH Nut-Lock LH Seat Strap ASM Console Cover ASM 10: Decal-Dump Hydraulic 10: Decal-Brake, Parking 10: Decal-Range, Axle 10: Decal-PTO 10: Decal-Differential Lock 10: Decal-Hydraulics, Remote Front Shroud ASM (Only On: 07211, 07212) Wd Shroud ASM (Only On: 07218) 11: Decal-Instructions, Operating 11: Decal-Caution, Fuel Screw-HH Fender-Front Washer-Flat RH Seat Strap ASM Screw-HHF Decal-Quick Reference (Only On: 07218) Decal-Quick Reference (Only On: 07211, 07212) Mount-Seat, LH Washer-Flat (Only On: 07218) Cover-Steering Gear (Only On: 07218) Trim-Lok (Only On: 07218) Screw-HH (Only On: 07218) Nut-HF (Only On: 07218) 15

16 Rev D Screw-CARR Bed Support ASM 2: Decal-Warning 2: Grommet-Rubber Tube-Manual R-Clamp LH Receiver ASM RH Receiver ASM Nut-HF Screw-HF ROPS Cover ASM 12: Decal-Caution Nut-HF Screw-CARR ROPS ASM 15: Decal-ROPS 15: Decal-Roll Over Nut-HF Roll-Over-Protection-System Assembly 16

17 Rev D 2 Wheel Drive Front Wheel Assembly (only on: 07211, 07212) Cap-Dust Cone-Bearing, Tapered Nut-Jam Cup-Bearing, Tapered Washer-Tab Bearing-Cup, Tapered Nut-Wheel Bearing-Cone, Tapered 5 2 Tire And Wheel ASM Pin-Cotter 5: Tire-Front Nut-Lock, Retainer 5: Front Rim ASM 5: Stem-Valve Drum-Brake Hub-Front Stud RH Brake ASM LH Brake ASM Screw-HH Washer-Lock Spindle-Sp Mask, RH Spindle-Sp Mask, LH Clip-Retainer Bracket-Spindle, Brake Hose Nut-Lock, NI 18 2 Tie Rod Plug-Plate, Brake (Front) Clip-Cable, Brake Seal-Bearing 17

18 Rev D A3 RH Front Brake Assembly No (only on: 07211, 07212) Bolt-Set 17:6 1 Spring RH Backplate ASM 17:7 2 Seal-L- Type 2:1 1 Guide-Pipe 17:8 2 Piston Plug 17:9 2 Cover-Dust Kit-Shoe, Lined Seal Kit 6:1 1 Lever-Operating 18:1 2 Seal -L- Type 6:2 1 Pin 18:2 2 Cover-Dust Spring-Shoe Ret, Upper RH Spring-Shoe Ret, Lower RH Pawl Lever ASM 9:1 1 Pin-Pawl Spring-Adjustor, RH Washer-Hold Down, Shoe Spring-Hold Down, Shoe Plug-Inspection Pin-Hold Down, Shoe RH Adjustor ASM 16:1 1 Pushrod-Female 16:2 1 Bolt-Adjuster 16:3 1 Sleeve-Adjuster Wheel Cylinder ASM 17: Screw-Bleed 17: Cap-Screw, Bleed 17:3 1 Body 18

19 A Rev D LH Front Brake Assembly No (only on: 07211, 07212) Bolt-Set 17:4 1 Spring LH Backplate ASM 17:5 2 Seal-L- Type 2:1 1 Guide-Pipe 17:6 2 Piston Plug 17:7 2 Cover-Dust Kit-Shoe, Lined Seal Kit 6:1 1 Lever-Operating 18:1 2 Seal -L- Type 6:2 1 Pin 18:2 2 Cover-Dust Spring-Shoe Ret, Upper LH Spring-Shoe Ret, Lower LH Pawl Lever ASM 9:1 1 Pin-Pawl Spring-Adjustor, LH Washer-Hold Down, Shoe Spring-Hold Down, Shoe Plug-Inspection Pin-Hold Down, Shoe LH Adjustor ASM 16:1 1 Pushrod-Female 16:2 1 Bolt-Adjuster 16:3 1 Sleeve-Adjuster Wheel Cylinder ASM 17: Screw-Bleed 17: Cap-Screw, Bleed 17:3 1 Body 19

20 Rev D A RH Tie Rod End ASM 1: Nut-SHH 1: Pin-Cotter 1: Fitting-Grease 1: Tie Rod Seal Kit Nut-Jam Tie Rod-Steering LH Tie Rod End ASM 5: Nut-SHH 5: Pin-Cotter 5: Fitting-Grease 5: Tie Rod Seal Kit Nut-Jam Tie Rod Assembly (only on: 07211, 07212) 20

21 Rev D 4 Wheel Drive Front Wheel Assembly (only on: 07218) Nut-Hex Flange Differential Washer-Hardened 23 1 RH Tie Rod ASM Nut-Wheel 24 1 LH Tie Rod ASM 4 2 Tire And Wheel ASM Bearing-Sealed 4: Tire-Front Plug-Plate, Brake (Front) 4: Front Rim ASM RH Front Brake ASM 4: Stem-Valve LH Front Brake ASM Drum-Brake Spacer-Bearing, Wheel Axle-Stub Washer-Lock Bolt-Hex, TAP Clip-Cable, Brake Screw-HH Washer-Lock RH Brake Tube ASM LH Brake Tube ASM Screw-HH Washer-Flat Clip-Retainer Bracket-Brake Hose, RH Bracket-Brake Hose, LH Housing-Mask, RH Axle Housing-Mask, LH Axle Wd Cv Joint ASM 21

22 Rev D B5A Front Differential Assembly No Vent Screw-Gear, Drive Housing-Axle Cone-Bearing, Roller Pin-Dowel Cup-Bearing, Roller Gear And Pinion ASM Shim-Bearing, Diff. (.003) Bearing-Roller, Cone Taper Shim-Bearing, Diff. (.005) Bearing-Taper, Cup Shim-Bearing, Diff. (.010) Plug-Hex Socket Shim-Bearing, Diff. (.030) Shim-Pinion (.003) Seal-Oil Shim-Pinion (.005) Bearing-Needle Shim-Pinion (.010) Differential Case ASM Shim-Pinion (.030) Carrier ASM Screw-Flange HD Washer Nut Companion Flange Seal Shim-Adj,.003 Thk Shim-Adj,.005 Thk Shim-Adj,.010 Thk Shim-Adj,.030 Thk Cone-Bearing Bearing-Cup Spacer-Bearing, Pinion 22

23 B Rev D Tie Rod-RH Tie Rod End-LH 2: Nut-SHH ASM-Tie Rod End (Incl. Ref. #16-17 & 26) 3: Nut-SHH Turnbuckle-Tie Rod, RH Nut-Jam Nut-Jam Nut-Jam Fitting-Grease Pin-Cotter Right Hand Tie Rod Assembly (only on: 07218) 23

24 Rev D B Tie Rod-Steering, LH Tie Rod End-LH 2: Nut-SHH ASM-Tie Rod End (Incl. Ref. #16-17 & 26) 3: Nut-SHH Nut-Jam Nut-Jam Fitting-Grease Pin-Cotter Left Hand Tie Rod Assembly (only on: 07218) 24

25 Rev D Center Console Assembly Knob Boot-Shift, Lower Hi/Lo Lever ASM Button-Shifter Pin-Cotter Spring-Compression Clevis-Cable Pin-Dowel Cable-Hi/Lo Clevis Pin-Clevis Pin-Spring Screw-HWH Bracket-Shifter Clamp-Cable Screw-CARR Nut-Lock, NI Clamp-Cable Nut-Hex, Jam Screw-Forming, Thread Screw-HH Washer-Spring Lever Support ASM Spacer-Speed, Reel 12: Nut-Insert Washer-Pivot Nut-HHF, Whiz Screw-HH Knob-Shift Nut-Jam Seal-Boot, Lower Cable Clevis ASM Shift Lever ASM 39: Clevis-Cable Pin-Shift 39: Nut-Insert Cable-Selector, Gear Nut-Lock, NI Link-Shift Nut-Jam Tube-Pivot Washer-Belleville Spring-Compression Washer-Flat Screw-HH 25

26 Rev D 14 Front Suspension Assembly Screw-HH Stabilizer Link ASM Washer Nut-Lock, NI Spacer-Absorber, Shock Absorber-Shock Bushing Washer-Flat Anti-Sway Bar Link ASM Washer-Flat Screw-HH Tower-Control Arm, LH Bushing Fitting-Lube, 45 DEG Tower-Control Arm, RH Screw-HH Screw-HH Sleeve-Spring, Pivot Spring Cradle ASM 13: Decal-Warning Nut-Lock, NI Nut-Lock, NI Nut-HHF, Whiz Bushing-Rubber Clamp-Bar, Sway Screw-CARR Bracket-Bar, Sway Bar-Sway, Anti Spring-Compression Screw-HH 26

27 Rev D 2 Wheel Drive Front Control Arm Assembly (only on: 07211, 07212) Fitting-Grease Ring-Retaining, External Arm-Control, Top (RH) Arm-Control, Top (LH) Joint-Ball Pin-Cotter Seal-Joint, Ball LH Brake Tube ASM RH Brake Tube ASM Arm-Control, Lower (RH) Arm-Control, Lower (LH) Bushing-Flange Nut-Lock, NI Screw-HH Screw-HH Nut-Lock, NI Nut-SHH Bracket-Hose, Brake Screw-HH Nut-HF R-Clamp Clip-Retainer 27

28 Rev D 16 4 Wheel Drive Front Control Arm Assembly (only on: 07218) Fitting-Grease Washer-Snubbing Ring-Retaining, External Engine Mount ASM Arm-Control, Top (RH) Screw-HH Arm-Control, Top (LH) Screw-HSH Joint-Ball Driveshaft-4Wd Bushing-Flange Screw-HH Seal-Joint, Ball Washer-Lock Nut-SHH Mount-Differential, Rear ASM Nut-Lock, NI Nut-Lock, NI Pin-Cotter Washer-Lock Screw-HH Joint-Ball, 4Wd Arm-Control, Lower (RH) Arm-Control, Lower (LH) Nut-Lock, NI Screw-HH Clip-Retainer Bracket-Hose, Brake Screw-HH Nut-HF R-Clamp Screw-HH Screw-HH Bracket-Differential 28

29 B Rev D Differential Drive Shaft Assembly No (only on: 07218) Yoke U-Joint Kit Center-Double, Fixed Length Yoke Seal 29

30 Rev D 17 Lift Valve and Cylinder Assembly Hose ASM Fitting-HYD Fitting 14: O-Ring 2: O-Ring Clamp-Hose Hose ASM Hose-Suction Hose ASM Nut-HF Fitting-HYD, 90 DEG Bracket-Dump Valve 5: O-Ring Nut-HF 5: O-Ring Fitting-HYD, 90 DEG Screw-HH 20: O-Ring Valve-HYD 20: O-Ring Fitting-HYD, Straight HYD Lift Cylinder ASM 8: O-Ring 21: Decal-Warning 8: O-Ring Retainer-Cylinder Hose ASM Screw-CARR Adapter-Tee Pin-Cotter 10: O-Ring Screw-HH 10: O-Ring Gear-HYD Pump Hose ASM LH Rear Brake Tube ASM Fitting-HYD, Straight 12: O-Ring 12: O-Ring Adapter 13: O-Ring 13: O-Ring 30

31 A Rev D Plug O-Ring Spring Ball Seat-Valve Pin 7 1 Body Spool O-Ring Retainer Spring Spacer Ring-Snap Ring-Snap Hydraulic Valve Assembly No

32 Rev D A7 Hydraulic Gear Pump Assembly No Ring-Snap Shaft-Idler Seal-Oil Seal-Plate, Wear Spacer Bearing-Ball Ring-Crescent Key-Ball Key-Square Shaft-Drive Pin-Shear Stator Plate-Seal Plate-Wear Gear Bearing Plate-Pressure Seal-Back Up, Pressure Plate Seal-Plate, Pressure Pin-Shear Housing-Gear, End Screw Plug Ball-Steel Spring Screw-Adjusting Gasket-Copper Cap-Hex, Relief Valve 32

33 Rev D Screw-HHF (Only On: 07218, 07212) Screw-HHF (Only On: 07211) Clamp-Hose Nut-HF Frame Channel ASM 5: Decal-Surface, Hot LH Rear Brake Tube ASM Clip-Retainer Hose-Brake, Rear Washer-Flat Bushing Absorber-Shock Washer-Flat Nut-Lock, NI Shackle ASM Nut Bushing-Rubber Nut-Lock, NI Spring-Leaf, Rear Plate-Spring, Clamp Screw-HHF LH Spring Mount ASM RH Spring Mount ASM Rear Frame Assembly Screw-CARR Nut-HF RH Rear Brake Tube ASM Tee Bumper-Axle, Rear Insert-Nut Nut-Lock, NI Washer RH Rear Brake Tube ASM Union Trim-Frame, Rear 33

34 Rev D 19 Rear Axle Assembly RH Rear Brake Tube ASM Screw-HH Clip-Retainer Driveshaft ASM Washer-Lock Nut-HF LH Rear Brake Tube ASM Screw-Cap Nut-Flange, Side Lock Clip-Cable, Brake Washer-Hardened Washer-Hardened Housing-Axle Rear Axle ASM LH Rear Brake ASM 30: Decal-Atf RH Rear Brake ASM 30: Decal-Danger Washer-Lock 30: Decal-Driveshaft Screw-HH Angle-Hitch Bolt-Hex, TAP Nut-Lock, NI Axle-Stub Screw-HH Drum-Brake Strap Kit 16 2 Tire & Wheel ASM Yoke 16: Tire Screw-HHF 16: Wheel 16: Stem-Valve Nut-Wheel Bearing Spacer-Bearing, Wheel Seal-Bearing Washer-Thrust Screw-HH 34

35 A Rev D LH Rear Brake Assembly No Bolt-Set 14:4 1 Spring LH Backplate ASM 14:5 2 Seal--L- Type 2:1 1 Guide-Pipe 14:6 2 Piston Plunger ASM 14:7 2 Cover-Dust Lined Shoe Kit Seal Kit 4:1 1 Lever-Operating 15:1 2 Seal--L- Type 4:2 1 Pin 15:2 2 Cover-Dust Spring-Return, Shoe (Upper, LH) Spring-Return, Shoe (Lower) LH Pawl Lever ASM 7:1 1 Pin-Pawl Spring-Adjuster, LH Washer-Hold Down, Shoe Spring-Hold Down, Shoe Plug-Inspection Pin-Hold Down, Shoe LH Adjuster ASM 13:1 1 Pushrod-Female 13:2 1 Bolt-Adjuster 13:3 1 Sleeve-Adjuster LH Wheel Cylinder ASM 14: Screw-Bleed 14: Cap-Screw, Bleed 14:3 1 Body 35

36 Rev D A9 RH Rear Brake Assembly No Bolt-Set 14:4 1 Spring RH Backplate ASM 14:5 2 Seal-L- Type 2:1 1 Guide-Pipe 14:6 2 Piston Plunger ASM 14:7 2 Cover-Dust Lined Shoe Kit Seal Kit 4:1 1 Lever-Operating 15:1 2 Seal--L- Type 4:2 1 Pin 15:2 2 Cover-Dust Spring-Return, Shoe (Upper, RH) Spring-Return, Shoe (Lower) RH Pawl Lever ASM 7:1 1 Pin-Pawl Spring-Adjuster, RH Washer-Hold Down, Shoe Spring-Hold Down, Shoe Plug-Inspection Pin-Hold Down, Shoe RH Adjustor ASM 13:1 1 Pushrod-Female 13:2 1 Bolt-Adjuster 13:3 1 Sleeve-Adjuster RH Wheel Cylinder ASM 14: Screw-Bleed 14: Cap-Screw, Bleed 14:3 1 Body 36

37 B Rev D Yoke Cross And Bearing Kit 2: Fitting-Straight 2: Ring-Snap Yoke-Tube, Shaft And Seal 3: Fitting-Grease Seal Yoke And Hub Driveshaft Assembly No

38 Rev D 20 Radiator and Hydraulic Pump Assembly Screw-HH Screw-CARR Hose-Fuel Screw-HH Clamp-Hose Fan Hub ASM Reservoir-Coolant Washer-Flat Screw-PPH Nut-Lock Cap-Radiator Hose-Radiator, Lower Handle-Door Catch-Magnetic Screw-HWH Radiator Clamp-Hose Hose-Fuel Hose-Radiator, Upper Nut-HF Washer-Flat Nut-Lock, NI Screw-HH Radiator Cover ASM Fan Shroud ASM 34: Decal-Caution 13: Plate-Warning, Fan Screw-HSH 13: Rivet-Pop Screw-HH Washer-Lock Fan Screw-Leveler Pulley-Idler Plate-Mount, Pump Nut-HHF, Whiz Foam-Overflow, Tank Nut-Lock, NI 38

39 Rev D Fan and Hydraulic Pump Drive Assembly Screw-HH Spacer-Coupling Coupling-Rubber Nut-Lock, NI Screw Spacer-Coupling, Rubber Washer-Flat Shaft-Mask Bearing-Ball Spacer-Bearing Pulley And Hub-Mask V-Belt-Pump Washer-Flat Nut-Lock, NI Key-Woodruff Screw-HH Driveshaft ASM 39

40 Rev D Screw-HH Washer-Flat Light-Tail / Brake 3: Screw-PPHTF 3: Lens-Light, Tail 3: Gasket-Light, Tail Bracket-Light, Tail Bracket-Fender, LH Rear Nut-Lock, NI Palnut Clamp-R Washer-Flat Fender-Rear, 24 Inch Screw-HSBH Bracket-Fender, Front LH Nut-Lock, NI Bracket-Fender, Rear RH Bracket-Fender, Front RH Screw-HH Washer-Flat Nut-Lock, NI Tail Light and Fender Assembly 40

41 Rev D Engine Assembly Engine ASM Nut-HF 1: Disc-Clutch Plate-Throttle 1: Plate-Pressure, Clutch Washer-Flat 1: Ecm Washer-Lock, Spring Bracket-Throttle Nut-Hex Cable-Accelerator Nut-Hex Governor Ball Joint ASM Washer-Lock, Internal Nut-Lock Cable-Battery, Positive Hose-Air Intake, Gas Nut-Lock, NI Clamp-Hose Screw-HH Clamp-Worm Nut-Jam Washer-Flat Fitting-Grease Harness-Wire, Fusible Link Nut-HF Gasket-Muffler Sender-Temperature Muffler-Exhaust Clamp-Hose Screw-HH Screw-HHF Washer-Lock Spring-Extension Exhaust Tube ASM Washer-Lock Bolt-Shoulder Screw-HH 41

42 Rev D Engine Support ASM Engine Mount ASM Screw-HH Clamp-Hose Washer-Snubbing Engine Mount ASM Washer-Flat Nut-Lock, NI Guard-Belly Screw-HHF Spacer-Speed, Reel Washer-Belleville Nut-Lock, NI Clamp Spacer Engine Support Assembly 42

43 Rev D Screw-HH Screw-HH Engine Mount ASM Washer-Snubbing Screw-HH Nut-Lock, NI Transaxle Mount ASM Transaxle ASM, 2Wd (Only On: 07211, 07212) Transaxle ASM, 4Wd (Only On: 07218) Bracket-Lock, Differential Strainer-Transaxle 10: O-Ring Fitting-HYD, 90 11: O-Ring Clamp-Hose Cable Mount ASM Spring-Traction Cable Clevis ASM 15: Clevis-Cable 15: Nut-Insert Switch-Ball O-Ring Transaxle Assembly Clevis-Cable Pin-Cotter Pin-Clevis Switch-Transmission Nut-Jam Arm-Shift Screw-HH Washer-Flat Plate-Arm, Shift Spring-Compression Nut-HF Bracket-Spring, Clutch Lever-Shift Washer-Hardened Nut Cable-Battery, Negative Screw-HH 43

44 Rev D Hose Clamp-Hose Fitting-HYD, 90 DEG 3: O-Ring Fitting-HYD, 90 DEG 4: O-Ring Head-Filter Filter-Oil, Transmission Hose ASM Bracket-Mount, Filter Screw-HHF Nut-HF Ecm (Only On: 07218) Nut-Insert Screw-HSH Screw-HH Bracket-Mount, Relay Relay Nut-HF Screw-HH Plate-Mount, Muffler Bolt-CARR Nut-HF Hydraulic Filter Assembly 44

45 Rev D Nut-HHF, Whiz Washer-Lock, EXT Tab-Support, Battery Nut-Lock, NI Washer-Flat Rod-Support, Battery Screw-CARR Bracket-Holder, Battery Support-Base, Battery Nut-HF Screw-HH Screw-CARR Nut-HF Clamp Screw-HH Decal-No Step Knob Rivet-Snap Cover-Battery Shield-Terminal, Battery Battery-Dry Battery Assembly 45

46 Rev D 28 Fuel Tank and Air Cleaner Assembly Screw-HH Clamp-Hose Tank-Fuel Screw-HH 2: Fitting-Elbow Air Cleaner ASM 2: Clamp-Hose Nut-HF Gasket Band-Mounting, Air Cleaner Sender-Fuel 28: Bolt Washer-Lock 28: Spring Screw-PTH 28: Nut Clamp-Worm Spacer Nut-HF Cap-Fuel Bracket-Pump, Fuel Hood-Inlet, Air Clamp-R Pump-Fuel Support-Gas Tank, Rear Screw-HH Nut-Lock, NI Support-Gas Tank, Front Screw-HSH Strap-Tank, Gas Felt-Strap Filter-Fuel Hose-Fuel Hose-Fuel Nut-HHF, Whiz Elbow-Intake, Air 46

47 B Rev D 1 1 Air Cleaner ASM 1: Filter 1: Cover ASM 1: Valve-Vacuator 1: Plug-Pipe Air Cleaner Assembly No

48 Rev D 29 Lift Valve Linkage Assembly Knob-Control Rod-Pivot, Pump Rod-Connecting Dump Bolt Screw-HH Nut-HF Support-Radiator Nut-Lock Adapter 9: O-Ring 9: O-Ring Valve-Relief Screw-HH Hardline Fitting-HYD, Tee 13: O-Ring 13: O-Ring Clamp-Tube Washer-Flat Nut-Lock, NI Hardline-Steering (Only On: 07218) Hardline-Steering (Only On: 07211, 07212) 17: Seal-O Ring Hardline-Steering (Only On: 07211, 07212) Hardline-Steering (Only On: 07218) 18: Seal-O Ring Screw-CARR Bracket-Hold Down Nut-Lock, NI Screw-HH Spacer-Rod, Connecting Washer-Flat Nut-Lock, NI Washer-Flat Screw-HH Nut-HF 48

49 Rev D Differential Lock and Parking Brake Assembly Screw-HH Washer-Pivot Lever-Lock, Differential Knob Pin-Clevis Pin-Cotter Cable-Lock, Differential Ring-Retaining, External Nut-Lock, NI Spacer-Brake, Parking Bolt-Shoulder Lever-Dump Stop Washer-Belleville Washer-Support, Engine Washer-Flat Bracket-Equalizer, Cable Pin-Clevis Cable-Brake Screw-HH Washer-Curved Lever-Brake Nut-Lock, NI Washer-Spring Spacer 49

50 Rev D 31 Bi-directional Over Running Clutch Assembly (only on: 07218) Plate-Adapter Screw Seal-Oil Clutch-Bidirectional 4: Housing-Clutch 4: Cam 4: Roll Cage ASM 4: Roller 4: Spring-Garter 4: Bearing-Needle, Thrust 4: Washer-Thrust 4: Spring-Wave Bearing-Ball Ring-Retaining Plug-Clutch Shaft-Clutch Screw-HSH Washer-Lock 50

51 Rev D Full Bed and Side Panel Assembly (only on: 07212) Insert-Nut Screw-HHF Flatbed-Full Nut-HF Pin-Lynch Latch ASM Pin-Clevis 29: Pivot-Latch RH Side Panel ASM 29: Handle-Latch Front Panel ASM 29: Plate-Retainer Screw-HHF 29: Pin-Roll Angle-Side 29: Pin-Roll Nut-HF Washer-Flat Decal-No Riders Lanyard Nut-Insert Screw-CARR Bracket-Spacer, RH Tube-Pivot, Flatbed Nut-Lock, NI Bracket-Pivot, Long (RH) Nut-Lock, NI Decal Bracket-Spacer, LH Tailgate-Rear Screw-SPH Block-Wear Screw-HH Decal-Warning LH Side Panel ASM Bracket-Pivot, Long (LH) Bolt-CARR Decal-Caution Bracket-Pivot 51

52 Rev D 83 Case Assembly Transaxle Assembly No Cover-Upper, PTO Seal-Oil Nut Breather-Air Washer-Spring Stud Bolt O-Ring Cap-Oil Cover-Seal, Axle O-Ring Bolt Cover-Upper Washer-Lock, Spring Pin-Parallel Shim (W/Tab) Cover-Side Bolt/Washer Set-Shim O-Ring Plug-Drain O-Ring Ring-Snap Carrier-Differential Screw-HH Case-Transmission Shim Set Plate-Center Ring-Snap Cap-Sealing Bolt-HH Shaft-Fork 52

53 Rev D Gear Shaft Assembly Transaxle Assembly No Bearing-Ball Gear-Reduction, H23 Tooth Ring-Snap Collar Washer-Thrust Gear-Reduction, 43 Tooth Bearing-Needle Shaft-Reduction Gear-Main, 27 Tooth Washer-Thrust Ring-Synchro Bearing-Needle Shifter-Synchro Gear-Reduction, 49 Tooth Bearing-Ball Gear-Reduction, 40 Tooth Shaft-Idler, Reverse Bearing-Needle Gear-Reverse, 33 Tooth Bearing Bearing Hub-Synchro Spring-Synchro Ring-Snap Gear-Main, 24 Tooth Shaft-Main Key Gear-Main, 16 Tooth Gear-Main, 18 Tooth Ring-Snap Gear-Main, 14 Tooth Bearing Key-Synchro Gear-Reduction, 28 Tooth 53

54 Rev D Bearing-Ball Collar Washer-Thrust Race-Inner Gear-Shaft, Counter Shifter Collar-Spline Gear-Shaft, Counter Washer-Thrust Ring-Snap Collar Bearing Gear-Ring Ring-Snap Countershaft Assembly Transaxle Assembly No

55 Rev D Ball-Steel Spring Fork-Shift Pin-Roll Arm-Shift Fork-Shift Shaft-Fork Plate-Keeper Screw-HH Seal-Oil Shaft-Fork Arm-Shift Shaft-Fork Fork-Shift Ring-E Arm-Shift Lock-Spindle Washer-Lock, Spring Shift Fork Assembly Transaxle Assembly No

56 Rev D 87 Differential Gear Assembly Transaxle Assembly No Shaft-Axle, Right Pin-Roll, Spring Washer Arm-Lock, Differential Bearing Shaft-Axle, Left Washer Bearing Ring-Snap Bolt Bearing Case-Differential Slider-Differential, Lock Seal-Oil Countershaft And Ring Gear Pin-Parallel Side-Gear, Left Inner Gear-Side, RH Pinion-Differential Washer Washer Pin-Roll, Spring Pin-Roll, Spring Fork-Lock, Differential Shaft-Fork, Lock Differential Spring-Lock, Differential Washer Ring-Snap O-Ring Shaft-Pinion Gear-Side, LH 56

57 Rev D Case Assembly Transaxle Assembly No Cover-Upper, PTO Seal-Oil Nut Breather-Air Washer-Spring Stud Bolt O-Ring Cap-Oil Cover-Seal, Axle O-Ring Bolt Cover-Upper Washer-Lock, Spring Pin-Parallel Shim (W/Tab) Cover-Side Bolt/Washer Set-Shim O-Ring Plug-Drain O-Ring Ring-Snap Carrier-Differential Screw-HH Case-Transmission Shim Set Plate-Center, 4Wd Ring-Snap Cap-Sealing Bolt-HH Shaft-Fork 57

58 Rev D 94 Gear Shaft Assembly Transaxle Assembly No Bearing-Ball Gear-Reduction, H23 Tooth Ring-Snap Collar Washer-Thrust Gear-Reduction, 43 Tooth Bearing-Needle Shaft-Reduction Gear-Main, 27 Tooth Washer-Thrust Ring-Synchro Bearing-Needle Shifter-Synchro Gear-Reduction, 49 Tooth Bearing-Ball Gear-Reduction, 40 Tooth Shaft-Idler, Reverse Bearing-Needle Gear-Reverse, 33 Tooth Driveshaft-Front Bearing Gear Hub-Synchro Bearing Spring-Synchro Bearing Ring-Snap Gear-Main, 24 Tooth Shaft-Main Key Gear-Main, 16 Tooth Gear-Main, 18 Tooth Ring-Snap Gear-Main, 14 Tooth Bearing Key-Synchro Gear-Reduction, 28 Tooth 58