CONSTRUCTION TUBE Oil resistant synthetic rubber. REINFORCEMENT One high tensile steel wire braid

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2 RUBBER HOSES R1 (MEETS / EXCEEDS THE REQUIREMENTS OF EN 853, ISO 1436 & SAE 100R1AT) CONSTRUCTION TUBE Oil resistant synthetic rubber REINFORCEMENT One high tensile steel wire braid COVER Abrasion, ozone and weather resistant synthetic rubber APPLICATIONS Medium pressure hydraulic oil lines Water and water-based fluid lines TEMPERATURE RANGE -40ºC to +100ºC. Water & water-based fluids +70ºC max MSHA approved cover available on request HOSE TYPE NORMAL INSIDE DIAMETER WORKING PRESSURE BEND RADIUS PSI BAR INCHES MILLIMETERS R1-04 1/4 3, R1-06 3/8 2, R1-08 1/2 2, R1-10 5/8 1, R1-12 3/4 1, R , R /

3 RUBBER HOSES R2 (MEETS / EXCEEDS THE REQUIREMENTS OF EN 853, ISO 1436 & SAE 100R2AT) CONSTRUCTION TUBE Oil resistant synthetic rubber REINFORCEMENT Two high tensile steel wire braids COVER Abrasion, ozone and weather resistant synthetic rubber APPLICATIONS High pressure hydraulic oil lines Water and water-based fluid lines TEMPERATURE RANGE -40ºC to +100ºC. Water & water-based fluids +70ºC max MSHA approved cover available on request HOSE TYPE NORMAL INSIDE DIAMETER WORKING PRESSURE BEND RADIUS PSI BAR INCHES MILLIMETERS R2-04 1/4 5, R2-06 3/8 4, R2-08 1/2 3, R2-10 5/8 3, R2-12 3/4 3, R ,

4 RUBBER HOSES R16 (MEETS / EXCEEDS THE REQUIREMENTS OF SAE 100R16 & ISO R16) CONSTRUCTION TUBE Oil resistant synthetic rubber REINFORCEMENT Two high tensile steel wire braids COVER Abrasion, ozone and weather resistant synthetic rubber APPLICATIONS High pressure hydraulic oil lines where a tight bend radius is required. Water and water-based fluid lines TEMPERATURE RANGE -40ºC to +100ºC. Water & water-based fluids +70ºC max MSHA approved cover as standard HOSE TYPE NORMAL INSIDE DIAMETER WORKING PRESSURE BEND RADIUS PSI BAR INCHES MILLIMETERS R /4 5, R /8 4, R /2 3, R /4 2, R ,

5 RUBBER HOSES R17 (MEETS / EXCEEDS THE REQUIREMENTS OF SAE 100R17 & ISO R17) CONSTRUCTION TUBE Oil resistant synthetic rubber REINFORCEMENT 1/4-1/2 One high tensile steel wire braid 5/8-1 Two high tensile steel wire braids COVER Abrasion, ozone and weather resistant synthetic rubber APPLICATIONS Hydraulic systems which operate at or below 210 bar and require a tight bend radius Water and water-based fluid lines TEMPERATURE RANGE -40ºC to +100ºC. Water & water-based fluids +70ºC max MSHA approved cover as standard HOSE TYPE NORMAL INSIDE DIAMETER WORKING PRESSURE BEND RADIUS PSI BAR INCHES MILLIMETERS R /4 3, R /8 3, R /2 3, R /8 3, R /4 3,

6 RUBBER HOSES SWAGGING DATA 1 PIECE FITTINGS FITTING CODE HOSE TYPE 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1.1/ SAE 100 R1AT (EN 853 1SN) (17.37) (21.97) (24.18) (29.69) (34.11) (42.32) (48.84) SAE 100 R2AT (EN 853 2SN) (18.62) (22.56) (25.15) (30.07) (33.96) (42.14) (51.23) SAE 100R16 A SERIES (17.65) (21.62) (24.36) (30.07) (32.84) (40.77) SAE 100R (16.81) (21.31) (24.51) (30.66) (32.79) (40.87) The above swaging diameters are in inches and should be swaged to the specified diameter +/ (Swaging diameters in brackets are in meric and should be swaged to the specified diameter +/- 0.13MM) Cut hose end square, lightly lubricate the hose bore with a compatible fluid, push the coupling fully on the hose, place the assembly in to the swaging machine die set by 1.0 to 1.5mm ( ) NOTE: Swaging machines with the floating head double taper die set are not suitable for swaging these couplings.

7 THERMOPLASTIC HOSES R7 HIGH SPECIFICATION SAE 100R7 CONSTRUCTION 720 consists of a nylon 12 tube reinforced with one braid of polyester fibre with a pin-pricked black polyurethane cover. APPLICATIONS Solvent lines, refrigeration systems and gas lines. TEMPERATURE RANGE -40ºC to +100ºC. Water & water-based fluids +70ºC max HOSE TYPE NORMAL INSIDE DIAMETER WORKING PRESSURE BEND RADIUS PSI BAR INCHES MILLIMETERS R7-04 1/4 2, R7-06 3/8 2, R7-08 1/2 2, R8 SAE 100R8 (TO SAE 100R7 DIMENSIONS) CONSTRUCTION 737 consists of a polyester elastomer tube reinforced with one braid of polyaramid fibre and a black polyurethane cover. (This hose is available as a non-conductive version - hose type 837 which has a non pin-pricked orange cover) APPLICATIONS General hydraulics, mechanical handling, construction equipment, machine tools and pressure jetting. TEMPERATURE RANGE -40ºC to +100ºC. Water & water-based fluids +70ºC max HOSE TYPE NORMAL INSIDE DIAMETER WORKING PRESSURE BEND RADIUS PSI BAR INCHES MILLIMETERS R8-04 1/4 5, R8-06 3/8 4, R8-08 1/2 3,

8 THERMOPLASTIC HOSES SWAGGING DATA 2 PIECE FITTINGS HOSE TYPE INSERT TYPE COLLAPSE MANDREL TOLERANCE ON SWAGING 1/4" 3/8 1/2" TO COLLAPSE MANDREL HPT **U U U U U SERIES INSERT TO COLLAPSE MANDREL HPT **U U U U U MANDREL HPT **U NOTE: When using the U series ferrule with an X series insert swage to the above specified diameter +/- 0.13MM IMPORTANT: 1. Do not use lubrication of any kind when assembling ET series inserts 2. If the above swage diameters do not produce an insert bore collapse then they must be adjusted to do so. The collapse mandrel part numbers are as above where ** denotes the insert tail size.

9 DM&Q PROGRAM Accepted industry standards are fine, as far as they go, but remember that standards such as DIN and SAE apply to the hose only, and not to the end connection or its integrity with the hose. Mixing untested hose and fittings from a variety of sources with assembly techniques based on trial and error, rather than properly structured development work and hours of impulse testing is, regrettably, an all too common occurrence as common as hydraulic hose assembly failure, in fact. Yet with your hydraulic life-blood at risk, it is vital that the whole assembly has complete integrity, is guaranteed to work and proven to be completely reliable. The DM&Q emblem provides just this assurance and guarantees that a hose assembly has been Designed, Matched and Qualified for total integrity and maximum performance. Components are Designed using the most advanced computer technology to complement each type and dimension of hose perfectly, and Matched by highly trained and specially qualified technicians to provide perfect couplings every time. Finally, the complete assembly is Qualified using the most rigorous testing procedures at our own test house, to guarantee that it will measure up to the most exacting performance demands. Instead of the risks of mix-and-match hose components, look for the DM&Q emblem. It is exclusive to Europower hose assemblies and is your guarantee of performance assurance. DMQ is a Europower Hydraulics Registered Trademark. INTEGRATED SUPPLIER PROGRAM Our DM&Q program has shown that not all hydraulic hose assemblies are created equal but even that is not the whole story. By effectively becoming part of a customer s design team, Europower can not only ensure the integrity of the individual components, but also advise on the system layout. This is called the Integrated Supplier Program and it plays a vital part in the quality equation. Unsuitable installation, for example, can threaten the efficiency of an otherwise adequate system. Inconsistent flow conditions, twists in the hose, tight bends and poor hose assembly routing can cause premature failure. The design and installation of hose assemblies into complex machinery is inevitably one of the last tasks to be undertaken and quality is often compromised by the immense pressures to met very tight prototype and production deadlines. That is why Europower s Integrated Supplier Program includes a closely-knit team of qualified engineers covering sales, design, cost and quotations and methods engineering. They will not disappear the moment the order pad is signed. You can rely on their expertise to nurse the job through internal systems until production deliveries are running regularly and consistently. It is this nursery approach that enables the smooth transition from prototype to production. Therefore, what the Integrated Supplier Program offers is the most cost effective solution to the problem. What s more, the cost is, for the first time, a single, known and quantifiable cost because the unpredictable cost of failure of downtime and warranty claims is effectively removed from the equation. Integrated Supplier Program is a Europower Hydraulics Registered Trademark.

10 THE ABC S OF ORDERING EUROPOWER INC. ONE PIECE HOSE ENDS To order the standard 2-piece Hose End use the U part number provided. i.e. U02BM03 To order two piece Thermoplastic end, substitute a U for the A i.e. U02BM A02BM03 o Can be used on the following hoses: o CITISN SAE 100R16 SAE100R12 Europulse 2 C2T2SN SAE 100R17 4SP To order the one-piece Thermoplastic Hose End that uses U700 Ferrules substitute a B for the U i.e. U02BM03 B02BM03 To order the one-piece Thermoplastic Hose End that uses U800 Ferrules substitute a C for the U i.e. U02BM03 C02BM03 Please reference Hose type to find the Ferrule needed for the Thermoplastic one-piece Hose End.

11 J.I.C. MALE J.I.C THREAD MM IN A/F DIM A DIM B DIM C 7/16 X /4 04 A04JM /2 X /4 04 A05JM /16 X /4 04 A06JM /16 X /8 06 A04JM /2 X /8 06 A05JM /16 X /8 06 A06JM /4" X /8 06 A08JM /16 X /2 08 A06JM /4" X /2 08 A08JM /8 X /2 08 A10JM /4" X /8 10 A08JM /8 X /8 10 A10JM /16 X /8 10 A12JM /8 X /4 12 A10JM /16 X /4 12 A12JM /16 X /4 12 A16JM /16 X A12JM /16 X A16JM /8 X A20JM /16 X /4 20 A16JM /8 X /4 20 A20JM

12 J.I.C. FEMALE LOOSE NUT J.I.C THREAD MM IN A/F DIM A DIM B DIM C 1/2 X /4 04 A05JM /16 X /4 04 A06JM /4 X /8 06 A08JM /8 X /8 06 A10JM /8 X /2 08 A10JM /16 X /2 08 A12JM /16" X /8 10 A12JM

13 J.I.C. FEMALE WIRED ON NUT J.I.C THREAD MM IN A/F DIM A DIM B DIM C 7/16 X /4 04 A04JF /16 X /8 06 A04JF /2 X /8 06 A05JF /16 X /8 06 A06JF /16 X /2 08 A06JF /4 X /2 08 A08JF /4" X /8 10 A08JF /8 X /8 10 A10JF /16 X /4 12 A10JF /16 X /4 12 A12JF /16 X /4 12 A16JF /16 X A12JF /16 X A16JF /8 X A20JF /16 X /4 20 A16JF /8 X /4 20 A20JF /8 X /4 20 A24JF

14 J.I.C. FEMALE 90 SWEPT ELBOW LOOSE NUT J.I.C THREAD MM IN A/F DIM A DIM B DIMC DIM D 1/2 X /4 04 A05JF90S /16 X /4 04 A06JF90S /4 X /8 06 A08JF90S /8 X /2 08 A10JF90S /16 X /2 08 A12JF90S /16 X /8 10 A12JF90S

15 J.I.C. FEMALE 90 SWEPT ELBOW WIRED ON NUT J.I.C THREAD MM IN A/F DIM A DIM B DIM C DIM D 7/16 X /4 04 A04JF90S /16 X /8 06 A04JF90S /16 X /8 06 A06JF90S /16 X /2 08 A06JF90S /4 X /2 08 A08JF90S /4 X /8 10 A08JF90S /8 X /8 10 A10JF90S /16 X /4 12 A12JF90S /16 X /4 12 A16JF90S /16 X A16JF90S /8 X A20JF90S /8 X /4 20 A20JF90S /8 X /4 20 A24JF90S

16 J.I.C. FEMALE 45 SWEPT ELBOW LOOSE NUT J.I.C THREAD MM IN A/F DIM A DIM B DIM C DIM D 1/2 X /4 04 A05JF45S /16 X /4 04 A06JF45S /4 X /8 06 A08JF45S /8 X /2 08 A10JF45S /16 X /8 10 A12JF45S

17 J.I.C. FEMALE 45 SWEPT ELBOW WIRED ON NUT J.I.C THREAD MM IN A/F DIM A DIM B DIM C DIM D 7/16 X /4 04 A04JF45S /16 X /8 06 A04JF45S /16 X /8 06 A06JF45S /16 X /2 08 A06JF45S /4 X /2 08 A08JF45S /4 X /8 10 A08JF45S /8 X /8 10 A10JF45S /16 X /4 12 A12JF45S /16 X A16JF45S /8 X A20JF45S /8 X /4 20 A20JF45S /8 X /4 20 A24JF45S

18 J.I.C. FEMALE EQUAL HEXAGON WIRED ON NUT J.I.C THREAD MM IN A/F1 A/F2 DIM A DIM B DIM C 7/16 X /4 04 A04HJF /16 X /4 04 A06HJF /16 X /8 06 A06HJF /4 X /2 08 A08HJF /8 X /2 08 A10HJF /16 X /4 12 A12HJF /16 X A16HJF /8 X /4 20 A20HJF

19 N.P.T.F. MALE N/P.T.F THREAD SIZE MM IN A/F DIM A DIM B DIM C 1/8 X /4 04 A02NM /4 X /4 04 A04NM /8 X /4 04 A06NM /4 X /8 06 A04NM /8 X /8 06 A06NM /2 X /8 06 A08NM /8 X /2 08 A06NM /2" X /2 08 A08NM /4" X /4 12 A12NM X A16NM /4 X /4 20 A20NM

20 N.P.T.F. SWIVEL MALE N/P.T.F THREAD SIZE MM IN A/F DIM A DIM B DIM C 1/4 X /4 04 A04NMS /4 X /8 06 A04NMS /8 X /8 06 A06NMS /2 X /2 08 A08NMS /4 X /4 12 A12NMS X A16NMS N.P.S.M. FEMALE LOOSE NUT AIRLESS PAINT SPRAY NPSM THREAD SIZE MM IN A/F DIM A DIM B DIM C 1/ /4 04 A04NSF / /8 06 A06NSF /2" /2 08 A08NSF /4" /4 12 A12NSF12

21 N.P.S.M. FEMALE WIRED ON NUT AIRLESS PAINT SPRAY NPSM THREAD SIZE MM IN A/F DIM A DIM B DIM C 1/ /8 06 A04NSF

22 S.A.E O RING MALE SAE THREAD MM IN A/F DIM A DIM B DIM C 7/16 X /4 04 A04SMR /16 X /8 06 A06SMR /4" X /2 08 A08SMR /8 X /2 08 A10SMR /4" X /8 10 A08SMR /8 X /8 10 A10SMR /16 X /4 12 A12SMR /16 X A16SMR /8 X /4 20 A20SMR S.A.E SWIVEL MALE SAE THREAD MM IN A/F DIM A DIM B DIM C 7/16 X /4 04 A04SMRS /16 X /8 06 A06SMRS /4" X /2 08 A08SMRS /16 X /4 12 A12SMRS

23 N.P.T.F. FIXED FEMALE N/P.T.F THREAD MM IN A/F DIM B DIM C 1/4 X /4 04 A04FNF /8 X /4 04 A06FNF /4 X /8 06 A04FNF /2" X /8 06 A08FNF /8 X /2 08 A06FNF /2 X /2 08 A08FNF /4 X /4 12 A12FNF

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