GS-HYDRO INTERTRACO HOSES & CARBON STEEL COUPLINGS

Transcription

1 GS-HYDRO INTERTRACO HOSES & CARBON STEEL COUPLINGS

2

3 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS General Information GS-Hydro supplies a comprehensive selection of hoses and hose couplings which includes BSP, NPT, JIC, Metric, SAE 3000/6000 Flanges and GS Retain Ring Flanges to various applications. GS-Hydro hoses can meet several industry standards and type approvals of main certificate institutes. Please specify your requirements when ordering. In order to guarantee peak performance of the hose, you should select the type of the hose according to specific conditions under which it is to be used. Therefore it is essential to obtain precise information about the application and required connections. Make sure that all requirements of the application are fulfilled. The system should not exceed published working s. Approved working s are indicated in the enclosed table. Do not use hydraulic hoses in place of permanent piping. Flexible hoses are to be used where it is necessary due to vibrations or flexible mounting of the machinery only. Index GS1T (EN853 1SN)... 4 GS2T (EN853 2SN)... 5 GS3T, GS1C (EN857 1SC)... 6 GS2C (EN857 2SC), GS4SP (EN856 4SP)... 7 GS4SH (EN856 4SH), GSR13 (EN856 R13)... 8 GSR15 (SAE 100 R15), Ferrules... 9 Ferrules GS-retain ring flange hose couplings P series Couplings BSP 60 cone BSP/NPT, JIC 37 cone DKOL/Metric L&S Standpipe SAE Code psi, SAE Code psi JIS, Komatsu, Banjo, Kobelco, Kärcher ORFS/SAE J I Series Couplings DKOS/Metric S SAE Code psi, SAE Code psi Ferrules, BSP & NPT couplings, JIC 37 cone Technical Information size selection nomogram For gas applications the cover of the hose needs to be pin-prickled to allow diffused gas to escape and not be accumulated under the cover. 3

4 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS GS1T (EN853 1SN) A. Construction 1 - Synthetic rubber tube 2 - One high tensile steel wire braid 3 - Synthetic rubber cover, MSHA flame retardant approved B. Application Hydraulic oils, both mineral and biological Polyglycol base oils, water/oil emulsions and water C. Temperature range Hydraulic oils: -40 C to +100 C (-40 F to +212 F) occasional peaks up to +125 C (+250 F) Polyglycol base oils, water-oil emulsions and water up to +85 C (+185 F) Couplings: P series bore Min. burst Max. working Min. bend O.D. radius Weight [kg/m] [inch] [psi] [bar] [psi] [bar] GS1T /4 6 13, ,21 GS1T / , ,24 GS1T / , ,33 GS1T / , ,41 GS1T / , ,45 GS1T / , ,58 GS1T , ,88 GS1T / , ,23 GS1T / , ,51 GS1T , ,97 4

5 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS GS2T (EN853 2SN) A. Construction 1 - Synthetic rubber tube 2 - Two high tensile steel wire braids 3 - Synthetic rubber cover, MSHA flame retardant approved B. Application Hydraulic oils, both mineral and biological Polyglycol base oils, water/oil emulsions and water C. Temperature range Hydraulic oils: -40 C to +100 C (-40 F to +212 F) occasional peaks up to +125 C (+250 F) Polyglycol base oils, water-oil emulsions and water up to +85 C (+185 F) Couplings: P series bore Min. burst Max. working Min. bend O.D. radius Weight [kg/m] [inch] [psi] [bar] [psi] [bar] GS2T /4 6 15, ,33 GS2T / , ,39 GS2T / , ,50 GS2T / , ,59 GS2T / , ,71 GS2T / , ,86 GS2T , ,28 GS2T / , ,02 GS2T / , ,23 GS2T , ,85 5

6 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS GS3T, Forestry hose A. Construction 1 - Synthetic rubber tube 2 - Three high tensile steel wire braids 3 - Synthetic rubber cover B. Application Hydraulic oils, both mineral and biological Polyglycol base oils, water/oil emulsions and water C. Temperature range Hydraulic oils: -40 C to +100 C (-40 F to +212 F) occasional peaks up to +125 C (+250 F) Polyglycol base oils, water-oil emulsions and water up to +85 C (+185 F) Couplings: P series bore Min. burst Max. working Min. bend O.D. radius Weight [kg/m] [inch] [psi] [bar] [psi] [bar] GS3T / , ,50 GS3T / , ,60 GS3T / , ,85 GS1C (EN857 1SC) A. Construction 1 - Synthetic rubber tube 2 - One high tensile steel wire braids 3 - Synthetic rubber cover B. Application Hydraulic oils, both mineral and biological Polyglycol base oils, water/oil emulsions and water C. Temperature range Hydraulic oils: -40 C to +100 C (-40 F to +212 F) occasional peaks up to +125 C (+250 F) Polyglycol base oils, water-oil emulsions and water up to +85 C (+185 F) Couplings: P series bore O.D. Min. burst Max. working [inch] [psi] [bar] [psi] [bar] Min. bend radius GS1C /4 6 13, ,18 GS1C / , ,21 GS1C / , ,28 GS1C / , ,36 GS1C / , ,41 GS1C / , ,52 GS1C , ,78 Weight [kg/m] 6

7 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS GS2C (EN857 2SC) A. Construction 1 - Synthetic rubber tube 2 - Two high tensile steel wire braids 3 - Synthetic rubber cover MHSA flame retardant approved B. Application Hydraulic oils, both mineral and biological Polyglycol base oils, water/oil emulsions and water C. Temperature range Hydraulic oils: -40 C to +100 C (-40 F to +212 F) Polyglycol base oils, water-oil emulsions and water up to +85 C (+185 F) Couplings: P series bore Min. burst Max. working Min. bend O.D. radius Weight [kg/m] [inch] [psi] [bar] [psi] [bar] GS2C /4 6 13, ,29 GS2C / , ,34 GS2C / , ,44 GS2C / , ,54 GS2C / , ,63 GS2C / , ,84 GS2C , ,35 GS4SP (EN856 4SP) A. Construction 1 - Synthetic rubber tube 2 - Four high tensile steel wire spirals 3 - Synthetic rubber cover, MSHA flame retardant approved B. Application High hydraulic system with extreme high peaks for use with hydraulic oils, both mineral and biological polyglycol base oils, water-oil emulsions and water C. Temperature range Hydraulic oils: -40 C to +100 C (-40 F to +212 F) occasional peaks up to +125 C (+250 F) Polyglycol base oils, water-oil emulsions and water up to +85 C (+185 F) Couplings: P series bore Min. burst Max. working Min. bend O.D. radius Weight [kg/m] [inch] [psi] [bar] [psi] [bar] GS4SP / , ,69 GS4SP / , ,80 GS4SP / , ,96 GS4SP / , ,42 GS4SP , ,85 7

8 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS GS4SH (EN856 4SH) A. Construction 1 - Synthetic rubber tube 2 - Four high tensile steel wire spirals 3 - Synthetic rubber cover, MSHA flame retardant approved B. Application High hydraulic system with extreme high peaks for use with hydraulic oils, both mineral and biological polyglycol base oils, water-oil emulsions and water C. Temperature range Hydraulic oils: -40 C to +100 C (-40 F to +212 F) occasional peaks up to +125 C (+250 F) Polyglycol base oils, water-oil emulsions and water up to +85 C (+185 F) Couplings: P series, I-series bore O.D. Min. burst Max. working [inch] [psi] [bar] [psi] [bar] Min. bend radius GS4SH / , ,45 GS4SH , ,14 GS4SH /4 31 5, ,51 GS4SH / , ,26 GS4SH , ,73 GSR13 (EN856 R13) Weight [kg/m] A. Construction 1 - Synthetic rubber tube 2 - Four high tensile steel wire spirals for sizes 12 and 16 and six high tensile steel wire spirals for other sizes 3 - Synthetic rubber cover, MSHA flame retardant approved B. Application High hydraulic system with extreme high peaks for use with hydraulic oils, both mineral and biological polyglycol base oils, water-oil emulsions and water C. Temperature range Hydraulic oils: -40 C to +100 C (-40 F to +212 F) occasional peaks up to +125 C (+250 F) Polyglycol base oils, water-oil emulsions and water up to +85 C (+185 F) Couplings: P series (-12 and -16), I-series bore Min. burst Max. working Min. bend O.D. radius Weight [kg/m] [inch] [psi] [bar] [psi] [bar] GSR / , ,60 GSR , ,13 GSR / , ,40 GSR / , ,80 GSR , ,20 8

9 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS GSR15 (SAE 100 R15) A. Construction 1 - Synthetic rubber tube 2 - Four high tensile steel wire spirals for size 12 and 16 and six high tensile steel wire spirals for other sizes 3 - Synthetic rubber cover, MSHA flame retardant approved B. Application High hydraulic system with extreme high peaks for use with hydraulic oils, both mineral and biological, polyglycol base oils, water-oil emulsions and water C. Temperature range Hydraulic oils: -40 C to +121 C (-40 F to +250 F) occasional peaks up to +125 C (+257 F) Polyglycol base oils, water-oil emulsions and water up to +85 C (+185 F) Couplings: P series (-12 and -16), I-series bore O.D. Min. burst Max. working [inch] [psi] [bar] [psi] [bar] Min. bend radius GSR / , ,50 GSR , ,00 GSR / , ,48 GSR / , ,63 GSR , ,70 Weight [kg/m] 9

10 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS Ferrules Coupling category GS-Hydro Size Design and preparation P series to -32 Two-piece Non-skive/Skive I series to -32 Two-piece Interlock Ferrules for Intertraco wire braided hoses P-SERIES COUPLING P-SERIES COUPLING Ferrule Skiving Ferrule Skiving GS1T non-skive GS1T non-skive GS1T non-skive GS1T non-skive GS1T non-skive GS1T non-skive GS1T non-skive GS1T non-skive GS1T non-skive GS1T non-skive GS2T non-skive GS2T non-skive GS2T non-skive GS2T non-skive GS2T non-skive GS2T non-skive GS2T non-skive GS2T non-skive GS2T non-skive GS2T non-skive GS3T non-skive outside GS3T non-skive outside GS1C non-skive GS1C non-skive GS1C non-skive GS1C non-skive GS1C non-skive GS1C non-skive GS1C non-skive GS2C non-skive non-skive GS2C non-skive non-skive GS2C non-skive non-skive GS2C non-skive non-skive GS2C non-skive non-skive GS2C non-skive non-skive GS2C non-skive non-skive 10

11 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS Ferrules Ferrules for Intertraco spiral hoses P-SERIES COUPLING P-SERIES COUPLING I-SERIES COUPLING Ferrule Skiving Ferrule Skiving Ferrule Skiving GS4SP non-skive outside GS4SP non-skive outside GS4SP non-skive outside GS4SP non-skive outside GS4SP non-skive outside GS4SH outside in/outside GS4SH outside in/outside GS4SH outside in/outside GS4SH outside in/outside GS4SH outside in/outside GSR outside in/outside GSR outside in/outside GSR in/outside GSR in/outside GSR in/outside GSR outside in/outside GSR outside in/outside GSR in/outside GSR in/outside GSR in/outside ID codes for ferrules dim / / / / / / / /

12 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS GS-retain ring flange hose couplings, I-Series L L Straight 90 H H L Type 594- Type Ferrules GS-hose coupling, straight GS-hose coupling, 90 GS-hose coupling, 45 Size L 3/ IT IT / IT / IT IT Size L H 3/ IT IT / IT / IT IT Size L H 3/ IT IT / IT / IT IT Ferrules Type Size Component material: Carbon steel, zinc plated GS4SH GSR13 GSR15 3/ / /

13 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS P series coupling (1 4 wire) BSP 60 cone 301- Straight female º female º female º compact /8 1/ /4 1/ /8 1/ /8 3/ /2 3/ /8 1/ /2 1/ /4 1/ /8 5/ /4 5/ /4 3/ /4 1 1/ /2 1 1/ BSP 60 cone 302- Male parallel 307- Female O-ring 920- Female flat face /8 1/ /4 1/ /8 1/ /4 3/ /8 3/ /2 3/ /8 1/ /2 1/ /4 1/ /8 5/ /4 5/ /4 3/ /4 1 1/ /2 1 1/

14 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS P series coupling (1 4 wire) BSP/NPT 310- Male Taper 900- Banjo BSP 311- NPT Male /8 1/ /4 1/ /8 1/ /4 3/ /8 3/ /2 3/ /8 1/ /2 1/ /4 1/ /8 5/ /4 5/ /4 3/ /4 1 1/ /2 1 1/ JIC 37 cone 313- Straight Female º Female º Female 314- Straight Male 315- Fem. compact 90º / / /2-20 1/ / / / / /4-16 3/ /4-16 1/ /8-14 1/ /8-14 5/ / / / / / / / / / / / / / / /

15 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS P series coupling (1 4 wire) DKOL/Metric L 320- Male straight 333- Female O-ring 334- Female 90º O-ring 335- Female 45º O-ring Pipe x1,5 1/ x1,5 1/ x1,5 1/ x1,5 3/ x1,5 3/ x1,5 1/ x1,5 1/ x1,5 5/ x2,0 3/ x2, x2,0 1 1/ x2,0 1 1/ DKOS/Metric S 323- Male straight 336- Female O-ring 337- Female 90º O-ring 338- Female 45º O-ring Pipe x 1,5 1/ x 1,5 1/ x 1,5 3/ x 1,5 3/ x 1,5 3/ x 1,5 3/ x 1,5 1/ x 2,0 5/ x 2,0 3/ x 2,0 3/ x 2, x 2, x 2,0 1 1/ x 2,0 1 1/

16 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS P series coupling (1 4 wire) Standpipe 339- Straight standpipe º standpipe º standpipe / / / / / / / / / / / / / / / / / / /

17 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS P series coupling (1 4 wire) SAE Code psi 343- Straight SAE SAE flange SAE flange 943- splitflange 945- monoblock /2 1/ /4 3/ / / /4 1 1/ /2 1 1/ /2 1 1/ / SAE Code psi /2 1/ /4 3/ / / /4 1 1/ /2 1 1/ /2 1 1/ /

18 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS P series coupling (1 4 wire) JIS Komatsu Banjo Kobelco Kærcher 712- JIS Japanese 335- JIS Komatsu 324- Kobelco mm 330- Kærcher 901- Banjo mm /8 1/ /4 1/ /8 1/ /8 3/ /2 3/ /2 1/ /4 3/ /4 1 1/ /2 1 1/ x 1,5 1/ x 1,5 3/ x 1,5 1/ x 1,5 3/ x 2, x 1,0 1/ x 1,5 1/ x 1,5 1/ x 1,5 3/ x 1,5 3/ x 1,5 1/ x 1,5 1/ x 1,5 5/ x 1,5 3/ x 1,5 5/ x 1,5 3/ x 1,

19 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS P series couplings ORFS/SAE J ORFS Male 361- ORFS Female 362- ORFS 45º 363- ORFS 90º / / / / / / / / / / / / / / / / / / / / / I series interlock couplings DKOS/Metric S 523- Male straight 536- Female O-ring 537- Female 90º O-ring 538- Female 45º O-ring Pipe x 2 3/ x 2 3/ x x x 2 1 1/ x 2 1 1/

20 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS I series interlock couplings (4 6 spiral) SAE Code psi 543- Straight SAE fl º SAE fl º SAE fl Splitflange 945- Monoblock /4 3/ / /4 1 1/ /2 1 1/ /2 1 1/ / / SAE Code psi 546- Straight SAE fl º SAE flange º SAE flange 944- Splitflange 946- Monoblock /4 3/ / /4 1 1/ /2 1 1/ /2 1 1/ / /

21 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS I series interlock couplings (4 6 spiral) Ferrules BSP and NPT couplings spiral ferrule spiral ferrule 501- Female O-ring º Fem. O-ring º Fem. O-ring 511- NPT Male /4 3/ /4 1 1/ /2 1 1/ JIC 37 cone 513- Female straight 514- Male straight 516- Female 90º 517- Female 45º / / / / / / / /

22 PRODUCT CATALOGUE INTERTRACO HOSES & CARBON STEEL COUPLINGS size selection nomogram To determine the recommended hose assembly size where the flow rate is known, lay a straight edge across the three colums so that the edge registers with the flow rate figure in the left hand scale, and the recommended velocity range in the right hand scale. The point at which the straight edge intersects the centre scale indicates the recommended hose bore size. be adjusted up or down, within the recommended velocity range, until the straight edge registers with a standard bore size in the centre scale. Example: Where flow rate is 100 litres per minute and recommended flow velocity is 4.5 metres per second a 25 mm (1 inch) bore size hose assembly is indicated. Should this reading not coincide with a standard hose assembly bore size, the right hand edge of the straight edge may Flow Litres per minute Imp. gallons per minute Flow velocity Bore Centimeters Bore Inches Metres/sec. Feet/sec. Note: Flow velocities in range A are recommended for suction and return lines. Flow velocities in range B are recommended for delivery lines. 22

23

24 GS-Hydro is the original provider of non-welded piping solutions with numerous benefits for a wide variety of demanding applications. The company operates globally in more than twenty-five countries through own companies and partners. GS-Hydro supplies complete piping systems with engineering, products, prefabrication, services and documentation. GS-Hydro system offering Product Offering Intertraco s & Carbon steel Couplings, January 2015 GS-Hydro sales@gshydro.com leak-free reliable highest level of cleanliness small space requirement prefabrication fast and easy on-site installation zero-fire hazard