TUBES & PIPES SAE 6000 PSI INFORMATION GENERAL. Seamless Colddrawn AISI 316 L -Tube 211

Transcription

1 GENERAL SAE 6000 PSI Product Page HYDRAULIC PIPES BAR SAE 50 BAR SAE 3000 PSI SAE 6000 PSI DIN BAR SCHEDULE SERIE SAE 3000 PSI 1 Seamless Colddrawn AISI 316 L -Tube 211 Hydraulic Tube E 355 N (St. 52,4) 212 Hydraulic Tube E 235 N (4x1-25x4) (St. 37,4) Hydraulic Tube E 235 N (28x2-273x6) (St. 37,4) Hydraulic Tubes with Blue Passivation St. 37,4 and St. 52,4 W.P. to DIN 2413 for St 37,4 and St. 52, Pipe ASTM A312 - TP316L 217 Pipe ASTM A312 - TP316L 218 Oil Flow Capacity and Pressure Loss 219 Oil Flow Capacity and Pressure Loss 220 Multi Tube 221 Multi Tube - Tables 222 Multi Tube - Connection Examples, Tools 223 Copper Multi-tubes 224 SCHEDULE SERIE SAE 6000 PSI SCHEDULE SERIE DIN BAR

2 Seamless Colddrawn Stainless Steel Tube - AISI 316 L GS-PRODUCTS All working pressures are based on Det Norske Veritas Rules for Classification of Ships Newbuilding Part 4, Chapter 1, Section 6 and Mobile Offshore Units Drilling Plant (Drill) Part 6, Chapter 5, Section 6. Allowable stress is based on the lowest of the following criteria: Delta t = Yield 1,6 Aisi 316 Tube: Yield = 276 Mpa, Tensile = 530 Mpa, Allowable stress 172 Mpa. Yield and tensile based on material certificate from GS- Hydro. T = t0 + b + tolerances b = t0 Tolerances are +_ 10% of wallthickness t0 = P. D 2. Delta t + P *1: Bending and production tolerances included. *2: Burst pressure based on Tensile value. Seamless Colddrawn Stainless Steel Tube To ASTM 269 TP 316L / DIN C (EN ) supplied with EN B Certificate. Standard lengths 6m. All tubes are plugged with plastic caps. O.D x W.T Delta t = Tensile 2,7 ID Code W. P. bar B.P. bar *1 *2 kg/m NOK/m 6 x ,- 8 x ,- 8 x ,- 10 x ,- 10 x ,- 10 x ,- 12 x ,- 12 x ,- 12 x ,- 12 x x 15 x ,- 16 x ,- 16 x ,- 16 x ,- 18 x ,- 18 x ,- 20 x ,- 20 x ,- 20 x ,- 22 x ,- 22 x ,- 25 x x 25 x ,- 25 x ,- 25 x ,- 25 x ,- 28 x ,- 28 x x 28 x x 30 x ,- 30 x ,- 30 x ,- 30 x ,- 35 x ,- 35 x ,- 35 x ,- 38 x ,- 38 x ,- 38 x ,- 38 x ,- 42 x x 42 x ,- 42 x ,- 42 x ,- 50 x ,- 50 x ,- 50 x ,- 60 x ,- 60 x ,- 66 x ,- 80 x 10, ,- x = Price on request 211 VALVES CLAMPS BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS ADAPTORS OTHER MACHINES TECHNICAL

3 GS-PRODUCTS CLAMPS VALVES BITE TYPE SAE J514 JIC HOSES & FITTINGS FLARE FITTINGS HOSE COUPLINGS ADAPTORS OTHER MACHINES TECHNICAL 212 Hydraulic Tube E 355N (St. 52.4) NBK To DIN 2391C / 2445 (EN ) All working pressures are based on Det Norske Veritas Rules for Classification of Ships Newbuilding Part 4, Chapter 1, Section 6, and Mobile Offshore Units Drilling Plant (Drill) Part 6, Chapter 5, Section 6. Allowable stress, Delta t, is based on the lowest of the following criteria: Delta t = Yield 1,8 Delta t = Tensile 2,7 E 355N: Yield = 355 Mpa, Tensile = 533 Mpa, Allowable stress 197 Mpa. Yield and tensile based on material certificate from GS-Hydro. T = t0 + b + c + tolerances, b = 0,1333t0, c = 0,3 mm for hydraulic Tolerances are +_ 10% of wallthickness t0 = * 1: Bending and production tolerances included. * 2: Corrosion and production tolerances included. * 3: Burst pressure based on Tensile value. P. D 2. Delta t + P O.D x W.T ID Code W.P. bar B.P. bar *1 *2 *3 kg/m NOK/m 14 x ,- 15 x ,- 15 x ,- 16 x ,- 16 x ,- 16 x ,- 18 x ,- 18 x ,- 20 x ,- 20 x ,- 20 x ,- 22 x ,- 22 x ,- 25 x ,- 25 x ,- 25 x ,- 28 x ,- 28 x ,- 30 x ,- 30 x ,- 30 x ,- 35 x ,- 35 x ,- 38 x ,- 38 x ,- 42 x x 42 x ,- 42 x ,- 46 x x 50 x ,- 56 x ,- 60 x ,- 65 x x 66 x ,- 72 x ,- 75 x ,- 80 x ,- 90 x ,- 97 x ,- 115 x ,- 130 x ,- 150 x x 190 x x 250 x x x = Price on request The Tubes are phosphated and oiled inside and outside, and supplied with EN B Certificate. Standard lengths 6m up to 97 x 12mm. From 115 x 15mm to 250 x 25mm the tubes are supplied in random lengths from 4 to 7m. All tubes are plugged with plastic caps.

4 Hydraulic Tube E 235N (St. 37.4) NBK to DIN 2391C / 2445 (EN ) GS-PRODUCTS All working pressures are based on Det Norske Veritas Rules for Classification of Ships Newbuilding Part 4, Chapter 1, Section 6, and Mobile Offshore Units Drilling Plant (Drill) Part 6, Chapter 5, Section 6. Allowable stress, Delta t, is based on the lowest of the following criteria: Delta t = Yield 1,8 Delta t = Tensile 2,7 E 235N: Yield = 235 Mpa, Tensile = 390 Mpa, Allowable stress 130 Mpa. Yield and tensile based on material certificate from GS-Hydro. T = t0 + b + c + tolerances, b = 0,1333t0, c = 0,3 mm for hydraulic Tolerances are +_ 10% of wallthickness *1: Bending and production tolerances included. *2: Corrosion and production tolerances included. *3: Burst pressure based on Tensile value. t0 = P. D 2. Delta t + P 213 VALVES CLAMPS The Tubes are phosphated and oiled inside and outside, and supplied with EN B Certificate. Standard lengths 6m. All tubes are plugged with plastic caps. O.D x W.T ID Code W.P. bar B.P. bar *1 *2 *3 kg/m NOK/m 4 x ,- 6 x ,- 6 x ,- 6 x x 8 x ,- 8 x ,- 8 x ,- 8 x ,- 10 x ,- 10 x ,- 10 x ,- 10 x x 12 x ,- 12 x x 12 x ,- 14 x x 14 x x 15 x ,- 15 x ,- 16 x x 16 x x 16 x x 16 x x 18 x x 18 x x 20 x x 20 x x 20 x x 20 x x 22 x x 22 x x 22 x x 25 x x 25 x x 25 x x 25 x x x = Price on request Definision on tube/pipe: All tubes are specified with outside dia. in millimeters or inches. All pipes are specified with normal dia. For example a 2 N.D. pipe will measure 60.3 mm O.D. on pipe, and the wallthickness has to be specified. BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS ADAPTORS OTHER MACHINES TECHNICAL

5 GS-PRODUCTS CLAMPS VALVES BITE TYPE SAE J514 JIC HOSES & FITTINGS FLARE FITTINGS HOSE COUPLINGS ADAPTORS OTHER 214 Hydraulic Tube E 235N (St. 37.4) NBK to DIN 2391C / 2445 (EN ) All working pressures are based on Det Norske Veritas Rules for Classification of Ships Newbuilding Part 4, Chapter 1, Section 6, and Mobile Offshore Units Drilling Plant (Drill) Part 6, Chapter 5, Section 6. Allowable stress, Delta t, is based on the lowest of the following criteria: Delta t = Yield 1,8 Delta t = Tensile 2,7 E 235N: Yield = 235 Mpa, Tensile = 390 Mpa, Allowable stress 130 Mpa. Yield and tensile based on material certificate from GS-Hydro. T = t0 + b + c + tolerances, b = 0,1333t0, c = 0,3 mm for hydraulic Tolerances are +_ 10% of wallthickness t0 = * 1: Bending and production tolerances included. * 2: Corrosion and production tolerances included. * 3: Burst pressure based on Tensile value. P. D 2. Delta t + P The Tubes are phosphated and oiled inside and outside, and supplied with EN B Certificate. Standard lengths 6m. All tubes are plugged with plastic caps. O.D x W.T ID Code W.P. bar B.P. bar *1 *2 *3 kg/m NOK/m 28 x x 28 x x 28 x x 30 x x 30 x x 30 x x 35 x x 35 x x 38 x x 38 x x 38 x x 38 x x 38 x x 42 x x 42 x x 42 x x 50 x ,- 60 x ,- 75 x ,- 90 x ,- 115 x ,- 140 x ,- 165 x ,- 220 x ,- 273 x x Design working pressure in psi x 1000 x = Price on request NOTE: When coldbending a pipe or tube, the yield and tensility increases and the elongation decreases. Therefore a coldbent pipe can take more pressure than a straight pipe. Unfortunately the calculation code does not take this into consideration, it bases this on the reduction in wallthickness due to coldbending Det Norske Veritas requirement for maximum woeking pressure MACHINES TECHNICAL Fig. 6.1 Design working pressure in bar Required burst pressure of 4 times maximum allowable working pressure may be reduced according to the curve in Fig. 6.1, when the working pressures are above 207 bars ( 3000 psi )

6 Hydraulic Tubes with Blue Passivation Surface GS-PRODUCTS The Tubes are supplied with EN B Material Certificate. Standard lengths 6m. All tubes are plugged with plastic caps. For protection against corrosion the tubes are covered inside and outside with Wendolit K 728 accordint to DIN Hydraulic Tube E 235N (St. 37.4) NBK to DIN 2391C / 2445 (EN ) El.Zink plated w/blue passivation surface (CR-VI-Free) O.D x W.T ID Code W.P. bar B.P. bar *1 *2 *3 kg/m NOK/m 6 x ,- 6 x ,- 8 x ,- 8 x ,- 10 x ,- 10 x ,- 12 x ,- 12 x ,- 50 x ,- 60 x ,- 75 x ,- Hydraulic Tube E 355N (St. 52.4) NBK to DIN 2391C / 2445 (EN ) El.Zink plated w/blue passivation surface (CR-VI-Free) O.D x W.T ID Code W.P. bar B.P. bar *1 *2 *3 kg/m NOK/m 15 x ,- 15 x ,- 16 x ,- 16 x ,- 16 x ,- 18 x ,- 18 x ,- 20 x ,- 20 x ,- 20 x ,- 22 x ,- 22 x ,- 25 x ,- 25 x ,- 25 x ,- 28 x ,- 28 x ,- 30 x ,- 30 x ,- 30 x ,- 35 x ,- 35 x ,- 38 x ,- 38 x ,- 42 x ,- 42 x ,- 50 x ,- 50 x ,- 60 x ,- 60 x ,- 75 x ,- 215 VALVES CLAMPS BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS ADAPTORS OTHER MACHINES TECHNICAL

7 GS-PRODUCTS CLAMPS VALVES BITE TYPE SAE J514 JIC HOSES & FITTINGS FLARE FITTINGS HOSE COUPLINGS ADAPTORS OTHER MACHINES TECHNICAL 216 Working pressure to DIN 2413 Parts 1 and 3. Only for straight tube and landbased Working Pressure bar O.D x W.T Static Dynamic kg/m 4 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Hydraulic tube DIN 2391 C/DIN 2445 (EN ) St The tubes are phosphated and annealed Note: Permissable stress E 235N 157 Mpa Maximum working pressure for E 355N and E 235N tube according to: - static DIN 2413/I straight tube only - dynamic DIN 2431/III straight tube only Note: Corrosion allowance not included. Wall thickness tolerance 10% included. Bending allowance not included. Hydraulic tube DIN 2391 C/DIN 2445 ST The tubes are phosphated and annealed. NOTE: Permissable stress St = 222 Mpa Working Pressure bar O.D x W.T Static Dynamic kg/m 12 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x NOTE: All tube are supplied with material certificate to EN B

8 Pipe to ANSI B36.19 ASTM - A TP L GS-PRODUCTS All working pressures are based on ANSI B /3B. Allowable stress is based on the lowest of the following criteria: Delta t = Yield 2 3 Delta t = Tensile 3 ASTM A 312 TP 316 Pipe: Yield = 234 Mpa, Tensile = 515 Mpa, Allowable stress Delta t 156 Mpa. Yield and tensile based on material certificate from GS-Hydro. T = t0 + b + tolerances b = t0 Tolerances are +_ 12,5% of wallthickness *1: Bending and production tolerances included. *2: Production tolerances included *3: Burst pressure based on Tensile value. t0 = P. D 2. Delta t Nom. pipe size W.P. bar B.P. bar NPS x SCH Size O.D x W.T ID Code *1 *2 *3 kg/m NOK/m 1/2 SCH x x 1/2 SCH x x 1/2 SCH x x 1/2 SCH x x 1/2 SCH xxs x x 3/4 SCH x x 3/4 SCH x x 3/4 SCH x x 3/4 SCH x x 3/4 SCH xxs x x 1 SCH x x 1 SCH x x 1 SCH x x 1 SCH x x 1 SCH xxs x x 1 1/4 SCH x x 1 1/4 SCH x x 1 1/4 SCH x x 1 1/4 SCH x x 1 1/4 SCH xxs x x 1 1/2 SCH x x 1 1/2 SCH x x 1 1/2 SCH x x 1 1/2 SCH x x 1 1/2 SCH xxs x x 2 SCH x x 2 SCH x x 2 SCH x x 2 SCH x x 2 SCH xxs x x 2 1/2 SCH x x 2 1/2 SCH x x 2 1/2 SCH x x 2 1/2 SCH x x 2 1/2 SCH x x 2 1/2 SCH xxs x x 3 SCH x x 3 SCH x x 3 SCH x x 3 SCH x x 3 SCH x x 3 SCH xxs x x 4 SCH x x 4 SCH x x 4 SCH x x 4 SCH x x 4 SCH x x 4 SCH xxs x x x = Price on request 217 VALVES CLAMPS BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS ADAPTORS OTHER MACHINES TECHNICAL

9 GS-PRODUCTS CLAMPS VALVES BITE TYPE SAE J514 JIC HOSES & FITTINGS FLARE FITTINGS HOSE COUPLINGS ADAPTORS OTHER MACHINES TECHNICAL 218 Pipe to ANSI B36.19 ASTM - A TP All working pressures are based on ANSI B /3B. Allowable stress is based on the lowest of the following criteria: Delta t = Yield 2 3 Delta t = Tensile 3 ASTM A 312 TP 316 Pipe: Yield = 234 Mpa, Tensile = 515 Mpa. Allowable stress Delta t 156 Mpa. Yield and tensile based on material certificate from GS-Hydro. T = t0 + b + tolerances b = t0 Tolerances are +_ 10% of wallthickness b = t0 t0 = P. D 2. Delta t Tolerances are +_ 12,5% of wallthickness Nom. pipe size W.P. bar B.P. bar NPS x SCH Size O.D x W.T ID Code *1 *2 *3 kg/m NOK/m 5 SCH x x 5 SCH x x 5 SCH x x 5 SCH x x 5 SCH xxs x x 6 SCH x x 6 SCH x x 6 SCH x x 6 SCH x x 6 SCH x x 6 SCH x x 6 SCH xxs x x 8 SCH x x 8 SCH x x 8 SCH x x 8 SCH x x 8 SCH x x 8 SCH xxs x x 10 SCH x x 10 SCH x x 10 SCH x x 10 SCH xxs x x 12 SCH STD x x 12 SCH x x 12 SCH x x 12 SCH x x 14 SCH STD x x 14 SCH x x 14 SCH x x 14 SCH x x 16 SCH STD x x 16 SCH x x 16 SCH x x 16 SCH x x 18 SCH STD x x 18 SCH x x 18 SCH x x 18 SCH x x 20 SCH STD x x 20 SCH x x 20 SCH x x 20 SCH x x 24 SCH STD x x 24 SCH x x 24 SCH x x 24 SCH x x x = Price on request *1: Bending and production tolerances included. *2: Production tolerances included *3: Burst pressure based on Tensile value.

10 Oil Flow Capacity and Pressure Loss GS-PRODUCTS O.D x W.T Oil flow capacity of tubing l/min Pressure loss in tube bar/m 1,8 m/s 4,5 m/s 7,2 m/s 1,8 m/s 4,5 m/s 7,2 m/s 6 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Continue next page 219 VALVES CLAMPS BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS ADAPTORS OTHER MACHINES TECHNICAL

11 GS-PRODUCTS CLAMPS VALVES BITE TYPE SAE J514 JIC HOSES & FITTINGS FLARE FITTINGS HOSE COUPLINGS ADAPTORS OTHER MACHINES TECHNICAL 220 Oil Flow Capacity and Pressure Loss O.D x W.T Oil flow capacity of tubing l/min Pressure loss in tube bar/m 1,8 m/s 4,5 m/s 7,2 m/s 1,8 m/s 4,5 m/s 7,2 m/s 42 x x x x x x x x x x x x x x x x x x x x x x x x x x x All calculation are based on Cold Drawn Tube DIN 2391 C/DIN 2445(EN ), viscosity 37 sct. specific gravities If you desire to use different velocities than those stated above, use the following formula to determine the required pipe size. TUBE I.D = 4.61 Flow l/min Velocity m/s

12 Multi Tube GS-PRODUCTS GS Multi-core Tube Bundles are a cost-effective answer to all high pressure remote control and monitoring application. Manufactured in a similar way to electrical cables. GS Multi-core Tube Bundles are spirally laid up and available with tubes in copper or stainless steel. The outer jacker is normally self-extinguishing, fire retardant black PVC, which provides a high level of mechanical protection during installation. 221 VALVES CLAMPS GS Multi-core Tube Bundles are available with a variety of tube sizes and numbers of cores, from 1 to 8 as a standard. 10 and 12 core bundles are available on request. Standard materials include 304, 316 and 316L Stainless Steel or Copper. Copper-nickel tube bundles available. GS Multi-core Tube Bundles are used in the marine, offshore and industrial markets for a wide variety of applications such as: ballast valve and tank gauging systems in cargo ships oil platform upending systems general purpose pneumatic and hydraulic control systems Approvals: Lloyds Register DNV or other Classification Socities upon request. BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS ADAPTORS Tube Cross Section Tape OTHER Plastic Rod Filler Outer Jacket Coloured Identifying Jacket MACHINES TECHNICAL

13 GS-PRODUCTS CLAMPS VALVES BITE TYPE SAE J514 JIC HOSES & FITTINGS FLARE FITTINGS HOSE COUPLINGS ADAPTORS OTHER MACHINES TECHNICAL 222 Multi Tube Core/tube size (mm) External Diameter (approx mm) Sheath Thickness (mm) Bundle Weight kg/m 1 x 6 x x 6 x x 6 x x 6 x x 6 x x 6 x x 6 x x 6 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x x 12 x Tube Specification: Max coil length: Working pressure (bar): 6 x x x x x 1.0 ASTM A m TP /316L

14 Multi Tube GS-PRODUCTS Connection Examples 223 VALVES CLAMPS Tools & Accessories BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS ADAPTORS 1. Union fittings 4 2. Plastic pipe clamp 3. Heat shrinkable tube 4. Heat shrinkable boots 5. Pipe cutting tool 5 OTHER 6. Bending tool 7. Cable knife MACHINES 6 TECHNICAL 7

15 GS-PRODUCTS CLAMPS VALVES BITE TYPE SAE J514 JIC HOSES & FITTINGS FLARE FITTINGS HOSE COUPLINGS 224 Copper Multi-core Core/tube size (mm) External Diameter (approx mm) Sheath Thickness (mm) Bundle Weight kg/m 1 x 6 x x 6 x x 6 x x 6 x x 6 x x 6 x x 8 x x 8 x x 8 x x 8 x x 8 x x 8 x x 10 x x 10 x x 10 x x 10 x x 10 x x 10 x BENEFITS......of GS Multi-core compared to straight tubes & fittings: Less joints Tube Specification: Seamless Copper Tubes. Multi Core tubing can also be supplied with CuNi tubes Max coil length: Working Pressure (bar): 6 x x x m Compact and space savings ADAPTORS OTHER Easy and fast installation Robust construction MACHINES TECHNICAL