1. Hydraulic Hose. 2. Pneumatic Tubing. 3. Gas Transfer Hose. 4. Air and Water Transfer Hose. 5. Specialty Hose and Tubing. 6.

Transcription

1 1. Hydraulic Hose 2. Pneumatic Tubing 3. Gas Transfer Hose 4. Air and Water Transfer Hose 5. Specialty Hose and Tubing 6. Truck Products 7. Hose Couplings and Accessories 8. Technical and Design Information

2 Hydraulic Hose Pneumatic Tubing Transfer Hose Specialty Hose and Tubing Truck Products Couplings Accessories The Synflex Brand For decades, Synflex thermoplastic hose and tubing has been replacing rubber hose or metal tubing designs. Synflex hose and tubing offers customers a number of benefits, including flexibility, durability, abrasion resistance, lighter weight materials, superior chemical resistance, variety of colors, high pressure capability, and extended product performance. Synflex Hose, Tubing, Couplings and Accessories are available through distributors and direct sales offices throughout North America, Europe and Asia. Many locations also supply custom hose assemblies for specific applications and general industrial purposes. This catalog contains the most popular lines of Synflex hose and tubing products. If these do not fit your particular needs, or you require a custom design, please contact us. As a customer-focused organization, satisfying customer needs with new products and innovative solutions is our goal.

3 Table of Contents Part Series Product-Application Selection Chart...Index A-B 1. Hydraulic Hose Hydraulic Pressure Hose Selection Chart A. Standard Hose Low Pressure Hose...3R Medium Pressure Hose , 3130, 3580, 31B0, 37B Constant Pressure Hose...31N0, Spectra 30CT High Pressure Hose...3R80, Very High Pressure Hose...3V Twin Line and Multi-Line Hose Control Bundles...37LV, 38LV, B. Non-Conductive Hose Medium Pressure Hose...37AL High Pressure Hose...3E80, Very High Pressure Hose...3VE Twin Line and Multi-Line Hose Pneumatic Tubing Nylon Tubing , 4225, Gas Transfer Hose Breathing Air Hose...34BA Compressed Natural Gas Hose...35NG Air and Water Transfer Hose General Purpose Air and Water Hose Pure Water Hose...34PW Specialty Hose and Tubing Moisture Barrier Hose Grease Lubrication Hoses...31GW, 32GW, 34GW Paint Spray Hose , 3490, 4202, Horticultural Spray Tubing Exhaust Gas Analyzer Tubing Truck Products Diesel Fuel Tubing , Coil Air Products...326C-78, 326E-78, 3SC Air Brake Tubing Type A , Type B , 3254, Hose Couplings and Accessories Hose Coupling Selection Chart Permanently Attached Hose Couplings Metric, BSP and JIS Hose Couplings Reusable Hose Couplings Brass Hose Couplings Adapters Hose Coupling Assembly Tools Hose Accessories Technical and Design Information Hose Size vs. Flow Capacity Hose Installation and Maintenance Chemical Resistance Data How to Assemble Permanent Hose Couplings How to Assemble Reusable Hose Couplings How to Separate Twin-Line and Multi-Line Hoses Volumetric Expansion Data Conversion Tables How to Order Page

4 Product - Application Selection Chart Applications Agriculture Air Barber/ Carpet Carwash Chemical Cooling/ Foam Food Forestry- Gas General Handicap/ Hospital Beds, and Tools Dental/ Cleaners Transfer Misting/Dust Systems Processing Delimber Transfer Wheel Surgical Product Horticulture Salon Chairs Suppression Chair Lift Tables 1. Hydraulic Hose 3R B0 37B0 31N0 Spectra 30CT 3R V LV 38LV AL 3E VE0 2. Pneumatic Hose and Tubing BA 35NG 3. Gas Transfer Hose 4. Air and Water Transfer Hose PW 5. Specialty Hose and Tubing GW 32GW 34GW Index A Eaton Performance Plastics Synflexhose

5 Product - Application Selection Chart Applications Hydraulic, Lubrication Machine Marine Material Nuclear Off-Shore Paint Pneumatic Pressure Recreational Rental Rescue Tree Utility, Water Jetter, General Systems Tools, Handling/ Exploration Spray Systems Washers Vehicles Trimmers Municipalities Drain,Sewer Product Robotics Forklifts Systems (RVs) Equipment 1. Hydraulic Hose 3R B0 37B0 31N0 Spectra30CT 3R V LV 38LV AL 3E VE0 2. Pneumatic Hose and Tubing BA 35NG 3. Gas Transfer Hose 4. Air and Water Transfer Hose PW GW 32GW 34GW Specialty Hose and Tubing 4262 Eaton Performance Plastics Synflexhose Index B

6 1 Hydraulic Hose 1 Hydraulic Hydraulic Hose Hose Series Page Hydraulic Pressure Hose Selection Chart A. Standard Hose Low Pressure Hose...3R Medium Pressure Hose , B0, 37B Constant Pressure Hose...31N0, Spectra 30CT High Pressure Hose...3R80, Very High Pressure Hose...3V Twin Line and Multi-Line Hose Control Bundles...37LV, 38LV, B. Non-Conductive Hose Medium Pressure Hose...37AL High Pressure Hose...3E Very High Pressure Hose...3VE Twin Line and Multi-Line Hose

7 Hydraulic Pressure Hose Selection Chart Recommended Pressure Range SAE Factor Hose J517 Size 4:1 3:1 Temperature Range Key Features Series Specification Range (2) psi bar F C and Applications Low Pressure Hose 3630 _ -3 to to to 66 Pneumatic Tools, Industrial Water Supply 3R30 100R3 (1) -3 to -8 1,000-1, to to 100 Low Pressure Hydraulic Equipment Medium Pressure Hose R7-3 to -16 1,000-3, to to 100 General Hydraulics, Reusable Couplings, Excellent Chemical Resistance R7-2 to -16 (3) 1,000-3, to to 100 General Hydraulics/Pneumatics, Best Value 100R7 Hose R1, R7 (1) -4 to -12 2,250-3, to to 107 Wire Reinforced, Cut Resistant, Rugged, Heavy Design 31B0 100R7-3 to -6 2,250-3, to to 100 General Hydraulics/Pneumatics, Best Value 100R7 Hose 37B0 100R7-3 to -12 1,250-3, to to 100 General Hydraulics, Material Handling 37AL ANSI -3 to-8 3, to to 100 General Hydraulics, Aerial Lift Equipment, Complies with ANSI A 92.2 Constant Pressure Hose 31N0-4 to -8 1, to to 100 Low Volumetric Expansion - Pilot Lines Spectra 30CT 100R18-3 to -10 3, to to 94 General Hydraulics, Material Handling, Freezer Applications High Pressure Hose 3R80 100R8-3 to -16 2,000-5, to to 100 Long Life in Impulse Cycling and Flexing, Reusable Couplings 3E80 100R8-3 to -16 2,000-5, to to 100 Non-Conductive Specification, Reusable Couplings, Aerial Equipment R8-2 to -8 3,500-6, to to R8 Hose Performance With 100R7 Dimensions Coupling Versatility R8-3 to -8 3,500-5, to to 100 Non-Conductive Specification, Aerial Equipment Coupling Versatility Very High Pressure Hose 3V10-3 to -6 8,000-10, to to 66 High Pressure Performance, Hydraulic Jacks 3VE0-3 to -6 8,000-10, to to 66 Non-Conductive Specification, High Pressure Performance, Safety Near High Voltage Sources (1) (2) (3) Meets or Exceeds Specifications in Performance Dash Size = Hose I.D. in 16ths of One Inch. Ex.: -3 = 3/16 inch I.D. SAE 100R7 Does Not Apply to -2 Size 1.1

8 Hydraulic Pressure Hose Selection Chart Hose Hose Reinforcement Core Bonded Twin-Line or Series Cover Material Tube Layers Multi-Line Coupling Series Low Pressure Hose 3630 PVC SF PVC 390C, 3903, 390H, R30 U SF Nylon-Lined 3903, 390A, 390P, 7903 Medium Pressure Hose 3000 U SF Nylon 3901, 3903, 390A, 7903, 390P 3130 U SF Nylon 3903, 390A, 7903, 390P 3580 U Steel Wire Polyester 3903, 390A, 7903, 390P 31B0 U SF Nylon 3903, 390A, 7903, 390P 37B0 Polyester SF U 3903, 7903, 390A, 390P 37AL U SF Polyester 3903, 7903, 390A, 3902 Constant Pressure Hose 31N0 U SF Nylon 3903, 390A, 7903, 390P Spectra 30CT Polyester SF Polyester 3903, 390H, 7903, 790H 390A, 390L High Pressure Hose 3R80 U SF Nylon (5) 390H, 390L, 790H, 390J 390S, 390K 3E80 U SF Nylon (5) 390H, 390L, 790H, 390J 390S, 390K 3800 U Aramid Nylon-Lined 3903, 390A, 7903, 390P 3840 U Aramid Nylon-Lined 3903, 390A, 7903, 390P Very High Pressure Hose 3V10 U Aramid Nylon-Lined 390V 3VE0 U Aramid Nylon-Lined 390V U = Polyurethane PVC = Polyvinylchloride SF = Synthetic Fiber (4) -2 Size Is a Nylon, Single Wall Design (5) Not All Sizes Are Bonded 1.2

9 Standard Hose 3R30 Low Pressure Hose Meets SAE 100R3 Performance Specification Features Temperature Range: -40 F to 212 F (-40 C to 100 C) or to 150 F (66 C), With Water-Based or Fire Resistant Fluids Low Volumetric Expansion Rugged Design Applications Low Pressure Hydraulics (Hospital Beds) Hand Tools: Air Power Tools (Impact Tools, Nail Guns, Stapler Guns, Tire Inflation) Lubrication Systems High Pressure Pneumatic Systems Pressure Wash Hose Water Hand Cooling Systems Black Perforated Polyurethane Cover Spiraled Synthetic Fiber Reinforcement (-03 thru -06, -08 is braided) Nylon-Lined Core Tube Minimum Recommended Minimum Permanent Nominal Maximum Bend Working Burst Weight Swage Die Coupling I.D. O.D. Radius Pressure Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel 3R / , , W3 3903/7903 3R / /4 32 1, , W4 3903/7903 3R / , , W6 3903/7903 3R / , , /7903 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page Medium Pressure Hose Meets or Exceeds SAE 100R7 Specification Features Temperature Range: -40 F to 212 F (-40 C to 100 C) or to 150 F (66 C), With Water-Based or Fire Resistant Fluids Excellent Chemical and Oil Resistance Low Gas Permeability Designed for Permanent or Reusable Couplings Applications General Hydraulics High Pressure Gas Transfer Chemical Transfer Black Perforated Polyurethane Cover Braided Synthetic Fiber Reinforcement Solid Nylon Core Tube Minimum Recommended Minimum Nominal Maximum Bend Working Burst I.D. O.D. Radius Pressure Pressure Weight Swage Die Part No. Permanent Coupling Series* *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page 7.1. Reusable Coupling Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel Steel / /2 64 3, , / / /4 70 3, , / / /4 83 2, , / / / , , / / , , / / / , , / , , / lbs/ kg/ 1.3

10 3130 Medium Pressure Hose Meets SAE 100R7 Specifications Features Temperature Range: -40 F to 212 F (-40 C to 100 C) or to 150 F (66 C), With Water-Based or Fire Resistant Fluids Long Continuous Lengths Low Elongation Best Value 100R7 Hose Applications General Hydraulics Material Handling Forklift High Pressure Gas Transfer Chemical Transfer Black Perforated Polyurethane Cover Spiraled or Braided Synthetic Fiber Reinforcement Nylon-Lined Core Tube Recommended Minimum Working Pressure Minimum Permanent Nominal Maximum Safety Factor Burst Weight Swage Die Coupling I.D. O.D. Radius 4:1 3:1 Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel ** 1/ /2 13 2, , / / /4 19 3, , / / /4 32 3, , / / /4 44 2, , / / , , / / , , / / , , / , , /7903 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page 7.1. ** SAE specification 100R7 does not apply to 1/8 inch size: The nylon core tube is a single-wall design and is not bonded to the reinforcement Medium Pressure Hose Meets or exceeds SAE 100 R1 and R7 Performance Specifications Steel Wire Reinforcement Features Temperature Range: -40 F to 225 F (-40 C to 107 C) or to 140 F (60 C), With Water-Based or Fire Resistant Fluids Single Permanent Coupling Series Fits All Sizes SAE 100R7 Dimensions Cut Resistant Heavy Duty Design Crush Resistant Applications Lubrication Systems Mobile General Hydraulics Agriculture Equipment Black Polyurethane Non-Perforated Cover Braided Bronze Coated Steel Wire Reinforcement Polyester Core Tube Minimum Recommended Minimum Permanent Nominal Maximum Bend Working Burst Weight Swage Die Coupling I.D. O.D. Radius Pressure Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel / /4 44 3, , W4 3903/ / /4 57 3, , / / /4 83 3, , / / , , /7903 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page

11 31B0 Medium Pressure Hose Meets SAE 100R7 Specification Features Temperature Range: -40 F to 212 F (-40 C to 100 C) or to 150 F (66 C), With Water-Based or Fire Resistant Fluids Low Elongation Best Value 100R7 Hose Applications General Hydraulics High Pressure Gas Transfer Chemical Transfer Black Perforated Polyurethane Cover Braided Synthetic Fiber Reinforcement Nylon Core Tube Recommended Minimum Working Pressure Minimum Permanent Nominal Maximum Safety Factor Burst Weight Swage Die Coupling I.D. O.D. Radius 4:1 3:1 Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel 31B0-03 3/ /4 19 3, , / B0-04 1/ /4 32 3, , / B0-05 5/ /4 44 2, , / B0-06 3/ , , /7903 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page B0 Medium Pressure Hose Meets or exceeds SAE 100R7 Specification Features Temperature Range: -65 F to +212 F (-54 C to +100 C) or -65 F to +150 F ( 54 C to +66 C) Maximum, With Water- Based or Fire Resistant Fluids For Use With Petroleum or Synthetic Base Hydraulic Fluids Very Flexible at Low Temperatures Abrasion Resistant Cover Applications Forklifts Working in Cold Storage Areas General Hydraulics Mobile Equipment Lift Truck Hydraulic Systems Cold Temperature Motion Control Black Perforated Polyester Cover Braided Synthetic Fiber Reinforcement Polyurethane Core Tube Recommended Minimum Working Pressure Minimum Permanent Nominal Maximum Safety Factor Burst Weight Swage Die Coupling I.D. O.D. Radius 4:1 3:1 Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel 37B0-03 3/ /4 20 3, , / B0-04 1/ /4 32 3, , / B0-05 5/ /4 45 2, , / B0-06 3/ , , / B0-08 1/ , , / B0-12 3/ , , /7903 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page

12 31N0 Constant Pressure Hose Features Temperature Range: -40 F to 212 F (-40 C to 100 C) or to 150 F (66 C) With Water-Based or Fire Resistant Fluids 1,500 PSI Rating All Sizes Very Low Volumetric Expansion Applications Hydraulic Pilot Lines Hydraulic Tools Marine Steering Black Non-Stick Perforated Polyurethane Cover Braided Synthetic Fiber Reinforcement Nylon Core Tube Minimum Recommended Minimum Permanent Weight Nominal Maximum Bend Working Burst Swage Die Coupling I.D. O.D. Radius Pressure Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel 31N0-04 1/ / , , / N0-05 5/ , , / N0-06 3/ /8 60 1, , / N0-08 1/ / , , /7903 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page 7.1. Spectra 30CT Constant Pressure Hose Meets or Exceeds SAE 100 R18 Specification Features Temperature Range: -65 F to 200 F (-54 C to 94 C), With Water-Based or Fire Resistant Fluids Highly Flexible, Even in Cold Temperatures Small OD Lightweight Yet Rugged Applications Forklift General Hydraulics Chemical and Gas Transfer Agricultural Equipment Material Handling Freezer Applications Machines Tools and Robotics Lubrication Equipment Portable Hydraulic Tools Black Non-Stick Perforated Polymeric Cover. Braided Synthetic Fiber Reinforcement Polymeric Core Tube Recommended Minimum Working Pressure Minimum Permanent Nominal Maximum Safety Factor Burst Weight Swage Die Coupling I.D. O.D. Radius 4:1 3:1 Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel 30CT-03 3/ , , / CT-04 1/ / , , W4 3903/ CT-05 5/ / , , / CT-06 3/ , , / CT-08 1/ / , , A / CT-10 5/ , , N10 390N 1.6 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page 7.1.

13 3R80 High Pressure Hose Meets SAE 100R8 Specification Features Temperature Range:-40 F to 212 F (-40 C to 100 C) or to 150 F (66 C), With Water-Based or Fire Resistant Fluids Long Life in Impulse Cycling and Flexing Designed for Permanent or Reusable Couplings Applications General Hydraulic Systems Hydraulic Tools Mobile Equipment High Pressure Pneumatic Systems High Pressure Chemical Transfer Black Perforated Polyurethane Cover Braided Synthetic Fiber Reinforcement Nylon Core Tube Recommended Minimum Working Pressure Minimum Permanent Reusable Weight Nominal Maximum Safety Factor Burst Swage Die Coupling Coupling I.D. O.D. Radius 4:1 3:1 Pressure lbs/ kg/ Part No. Series* Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel Steel 3R / /2 38 5, ,000 1, H03 390H/790H 390J 3R / , ,000 1, H04 390H/790H 390J 3R / /2 64 4, ,000 1, H06 390H/790H 390J 3R / , , H08 390H/790H 390J 3R / / , , H12 390H/790H 390J 3R , , H16 390H 390J *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page High Pressure Hose Meets SAE 100R8 Specifications Features Temperature Range:-40 F to 212 F (-40 C to 100 C) or to 150 F (66 C) With Water-Based or Fire Resistant Fluids 100R8 Hose Performance With 100R7 Hose Dimensions For Coupling Versatility Low Volumetric Expansion Applications General Hydraulics High Pressure Gas and Chemical Transfer Machine Tools Mobile Equipment Agricultural Equipment Marine Steering Black Perforated Polyurethane Cover Braided High Tensile Aramid Fiber Reinforcement Nylon Core Tube Recommended Minimum Working Pressure Minimum Permanent Nominal Maximum Safety Factor Burst Weight Swage Die Coupling I.D. O.D. Radius 4:1 3:1 Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel / / , ,000 1, E / /2 38 5, ,000 1, / / , ,000 1, / / /2 64 4, ,000 1, / / , , /7903 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page

14 3V10 Very High Pressure Hose Features Temperature Range: -40 F to 150 F (-40 C to 66 C) Compact Size Low Elongation Designed for Permanent High Pressure Couplings With Hose Guards Lightweight Applications High Pressure Hydraulic Tools Rescue Equipment and Tools High Pressure Test Equipment Black Perforated Polyurethane Cover Spiraled High Tensile Aramid Fiber Reinforcement Nylon Lined Core Tube Recommended Minimum Working Pressure Minimum Permanent Nominal Maximum Safety Factor Burst Weight Swage Die Coupling I.D. O.D. Radius 4:1 3:1 Pressure lbs/ kg/ Part No. Series Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 3V / / , ,000 2, Synflex 3V10 Hose is Available Only as Completed 3V / / , ,000 2, Assemblies Through the Factory or Eaton 3V / , ,000 2, ,4 Performance Plastics Authorized Assemblers. 3V10 Hose Assembly 3V10 Hose 390V Permanent Steel Coupling 45J0 Hose Guard Warning Tag 1.8

15 3770 Twin-Line and Multi-Line Hose Multiple Pressure Hoses in One Design Features Eliminates Abrasion Caused by Relative Movement of Adjacent Hoses Flat Profile is Flexible and Compact Broad Temperature and Pressure Ranges Using Standard Hose Series Special Separation Tool to Prevent Hose Damage: Part No Applications General Hydraulics and Pneumatic Systems Mobile Machinery Hose Retractors and Sheave Routings Most Synflex Hoses Can Be Permanently Joined to Form Twin-Line or Multi-Line Designs Hoses Form Flat Assembly Typical Standard Designs Nominal I.D. Part Number Number of Hoses in mm Synflex Hose Series C / CT C43 2 5/ CT C53 2 3/ CT * See Hydraulic Hose Selection Chart for Hose Series vs. Twin-Line or Multi-Line Availability Page 1.2. Same Size Hose Part Number Derivation C 3 4 Number of Hoses Example: Use 2 for Twin-Line Hose Series Example: Use 0C for 30CT Series Hose ID 1 = 1/8 in 2 = 3/16 in 3 = 1/4 in 4 = 5/16 in 5 = 3/8 in 6 = 1/2 in 7 = 3/4 in 8 = 1 in Length 0 = Bulk 2 = 100 ft 3 = 250 ft random 4 = 500 ft 6 = 250 ft continuous 9 = Manufactured to order 1.9

16 Control Bundles Bundle Designs* Can Contain: Multiple Hydraulic Hoses in Broad Pressure Ranges Continuous Lengths to 6,000 Feet Combinations of Sizes and Materials Cabled or Parallel Designs Tensile Strength Members Electrical Power or Signaling Cables Applications Special Hose Bundle Designs for the Oil and Gas Industry Blow Out Preventer (BOP) Bundles Research Umbilical Supply Lines Off-Shore Exploration On-Shore Jacking Systems Directional Boring Equipment Typical Control Bundle Hose Specifications Recommended Permanent Nominal Nominal Working Swage Die Coupling I.D. O.D. Pressure Part No. Series Pusher Hose in mm in mm in mm 4540 Stainless Steel LV-03 3/ , EO3 390E C05 FP017 38LV-03 3/ , E C05 FP , E C05 FP009 37LV , B E C05 FP039 38LV , B E C05 FP039 *Control Bundles Are Engineered Designs Available Only Through Synflex Direct Sales Offices. 1.10

17 Non-Conductive Hose 37AL Non-Conductive Medium Pressure Hose Complies With ANSI A92.2 for Vehicle Mounted Aerial Devices Features SAE J517 Non-Conductive Hose Less Than 50 Micro-Amperes Leakage When Subjected to 75,000 volts/ft for 5 Minutes Temperature Range: -65 F to 212 F (-54 C to 100 C) or to 140 F (60 C), With Water-Based or Fire Resistant Fluids Flexible in Low Temperatures Abrasion Resistant Cover UV Resistant Cover Can Use Both Permanently Attached and Reusable Couplings Long Continuous Lengths Applications Electric Utility Truck Hydraulic Systems Mobile Equipment (Picker, Utility Vehicles) Orange Nonperforated Non-Stick Polyurethane Cover Braided Synthetic Fiber Reinforcement Polyester Core Tube Minimum Recommended Minimum Permanent Nominal Maximum Bend Working Burst Weight Swage Die Coupling I.D. O.D. Radius Pressure Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel 37AL-03 3/ /4 19 3, , / AL-04 1/ /4 32 3, , W4 3903/ AL-05 5/ /4 44 3, , / AL-06 3/ , , / AL-08 1/ , , /7903 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page E80 Non-Conductive High Pressure Hose Meets SAE 100R8 Specification Features SAE J517 Non-Conductive Hose. Less Than 50 Micro-Amperes Leakage When Subjected to 75,000 volts/ft for 5 Minutes Temperature Range: -40 F to 212 F (-40 C to 100 C) or to 150 F (66 C), With Water-Based or Fire Resistant Fluids Long Life for Impulse Cycling and Flexing UV Resistant Cover Designed for Permanent and Reusable Couplings Applications General Hydraulic Systems That May Contact High Voltage Sources Aerial Equipment Mobile Machinery Rescue Tools NON-CONDUCTIVE Marking and Color Code Orange Polyurethane Non-Perforated Cover Braided Synthetic Fiber Reinforcement Nylon Core Tube Minimum Recommended Minimum Permanent Reusable Weight Nominal Maximum Bend Working Burst Swage Die Coupling Coupling I.D. O.D. Radius Pressure Pressure lbs/ kg/ Part No. Series* Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel Steel 3E / /2 38 5, ,000 1, H03 390H/790H 390J 3E / , ,000 1, H04 390H/790H 390J 3E / /2 64 4, ,000 1, H06 390H/790H 390J 3E / , , H08 390H/790H 390J 3E / / , , H12 390H/790H 390J 3E , , H16 390H/790H 390J *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page

18 3840 Non-Conductive High Pressure Hose Meets SAE 100R8 Specification Features SAE J517 Non-Conductive Hose. Less Than 50 Micro-Amperes Leakage When Subjected to 246,000 volts/m for 5 Minutes Temperature Range: -40 F to 212 F (-40 C to 100 C) or to 150 F (66 C), With Water-Based or Fire Resistant Fluids 100R8 Hose Performance With 100R7 Hose Dimensions for Coupling Versatility Low Volumetric Expansion UV Resistant Cover Applications General Hydraulic Systems That May Contact High Voltage Sources Aerial Equipment Mobile Machinery Rescue Tools NON-CONDUCTIVE Marking and Color Code Orange Polyurethane Non-Perforated Cover Braided High Tensile Aramid Fiber Reinforcement Nylon Core Tube Minimum Recommended Minimum Permanent Nominal Maximum Bend Working Burst Weight Swage Die Coupling I.D. O.D. Radius Pressure Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel / /2 38 5, ,000 1, / / , ,000 1, / / /2 64 4, ,000 1, / / , , /7903 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page VE0 Non-Conductive Very High Pressure Hose Features SAE J517 Non-Conductive Hose. Less Than 50 Micro-Amperes Leakage When Subjected to 75,000 volts/ft for 5 Minutes Temperature Range: -40 F to 150 F (-40 C to 66 C) Compact Size Low Elongation UV Resistant Cover Designed for Permanent High Pressure Couplings With Hose Guards Applications General Hydraulic Systems That May Contact High Voltage Sources Rescue Equipment and Tools Mobile Machinery Aerial Equipment NON-CONDUCTIVE Marking and Color Code Orange Polyurethane Non-Perforated Cover Spiraled High Tensile Aramid Fiber Reinforcement Nylon Lined Core Tube Recommended Minimum Working Pressure Minimum Permanent Nominal Maximum Safety Factor Burst Weight Swage Die Coupling I.D. O.D. Radius 4:1 3:1 Pressure lbs/ kg/ Part No. Series Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 3VE0-03 3/ / , ,000 2, Synflex 3VEO Hose is Available Only as Completed 3VE0-04 1/ / , ,000 2, Assemblies Through the Factory or Eaton Performance 3VE0-06 3/ , ,000 2, Plastics Authorized Assemblers VE0 Hose Assembly 3VE0 Hose 390V Permanent Steel Coupling 45J0 Hose Guard Warning Tag

19 3770 Non-Conductive Twin-Line and Multi-Line Hose Multiple Non-Conductive Pressure Hoses In One Design Features SAE J517 Non-Conductive Hose. Less Than 50 Micro-Amperes Leakage When Subjected to 75,000 volts/ft for 5 Minutes Eliminates Abrasion Caused by Relative Movement of Adjacent Hoses Flat Profile Is Flexible and Compact Broad Temperature and Pressure Ranges Special Separation Tool to Prevent Damage: Part No Applications General Hydraulics Systems That May Contact High Voltage Sources Aerial Equipment Mobile Machinery Hose Retractors and Sheave Routings Rescue Tools NON-CONDUCTIVE Marking and Color Code Orange Polyurethane Non-Perforated Cover Most Synflex Non-Conductive Hoses Can Be Permanently Joined to Form Twin-Line or Multi-Line Design Hoses Form Flat Assembly Typical Standard Designs Nominal I.D. Part Number Number of Hoses in mm Synflex Hose Series A33 2 1/ AL A53 2 3/ AL A63 2 1/ AL * See Hose and Tubing Selection Chart for Hose Series vs. Twin-Line or Multi-Line Availability Page 1.2. Same Size Hose Part Number Derivation A 3 3 Number of Hoses Example: Use 2 for Twin-Line Hose Series Example: Use 7A for 37AL Series Hose ID 1 = 1/8 in 2 = 3/16 in 3 = 1/4 in 4 = 5/16 in 5 = 3/8 in 6 = 1/2 in 7 = 3/4 in 8 = 1 in Length 0 = Bulk 2 = 100 ft 3 = 250 ft random 4 = 500 ft 6 = 250 ft continuous 9 = Manufactured to order 1.13

20 2 Pneumatic Tubing Pneumatic Tubing Hose Series Page Nylon Tubing / Pneumatic 2

21 Nylon Tubing 4212/4225 N2 Nylon Tubing Features Premium Quality Flexible Tubing High Dimensional Stability Low Moisture Absorption Chemicals Resistant UV, Ozone Resistant Wide Temperature Range: -40 F to 200 F (-40 C to 93 C) 250 Feet Coil Lengths - Standard Lightweight Applications Low-Pressure Hydraulic Chemical Transfer Service Pneumatic Systems Extruded From Highest Quality Heat and Light Stabilized Nylon 11 Resin Nominal Minimum Minimum Burst Nominal Wall Nominal Bend Pressure Weight Part Number O.D. Thickness I.D. 75 F (23.9 C) lbs/ kg/ (black) (natural) in mm in mm in mm in mm psi bar 100 ft 100m / / , / / , / / , / / , / /8 16 1, / / , / / /8 22 1, / / , / / , / / / /8 28 1, / / , / , /8 28 1, / /4 19 2, / , / /4 32 1,

22 4242 Unplasticized Nylon Tubing Features Low Moisture Absorption Low Volumetric Expansion Excellent Resistance to Ultraviolet Light and Ozone Wide Temperature Range: -40 F to 200 F (-40 C to 93 C) Applications Low Pressure Hydraulic Pneumatic Systems Lubrication Systems Unplasticized Heat & Light Stabilized Nylon Non-Conductive Compounds Also Available Part Number Nominal Minimum Hose I.D. Pipe SizeNominal CouplingPusher 4599Bore I.D.Overall Wall Length Cut Off Nominal Hex Burst Pressure Weight O.D. Thickness F (23.9 C) lbs/ kg/ Part Number in mm in mm in mm psi bar 100 ft 100 m / , / , / , / , / , / , / , / , / , / , / , / , / ,

23 3 Gas Transfer Hose Gas Transfer Hose Hose Series Page Breathing Air Hose...34BA Compressed Natural Gas Hose...35NG Gas Transfer 3

24 Gas Transfer Hose 34BA Breathing Air Hose Features Temperature Range: -15 F to 150 F (-26 C to 66 C) Bright Safety Yellow Cover Lightweight Kink-Resistant Design Clean, Non-Contaminating Thermoplastic Core Tube Abrasion Resistant Cover Applications Self-Contained Rescue Air Tanks Breathing Air Lines for Asbestos Removal Environment Sand Blasting Area Breathing Apparatus Yellow Perforated PVC Cover Synthetic Fiber Reinforcement Polyester Lined Core Tube Minimum Recommended Permanent Nominal Maximum Bend Working Weight Swage Die Coupling I.D. O.D. Radius Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar 100 ft 100 m 4540 Stainless 34BA-06 3/ / H06 390L For Stainless Steel Coupling Availability, See Hose Coupling Selection Chart on Page NG Compressed Natural Gas (CNG) Hose Features Temperature Range: -40 F to 150 F (-40 C to 66 C) Dissipates Static Electricity Low Volumetric Expansion UV Resistant Cover Abrasion Resistant Cover Twin-Line Designs Available With Vent Hose Designed for Electrically Conductive Couplings AGA Approved and Listed ANSI/IAS NGV 4.2 and CSA Compliant for Dispensing Systems Conforms to Appropriate Sections of NFPA 52 Applications CNG Refueling Dispensers CNG Transfer Lines Black Perforated Polyurethane Cover Braided Synthetic Fiber Reinforcement Nylon-Lined Electrically Conductive Core Tube Minimum Recommended Minimum Nominal Maximum Bend Working Burst Weight Permanent I.D. O.D. Radius Pressure Pressure lbs/ kg/ Swage Die Coupling Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m Part No. Series 35NG-04 1/ , ,000 1, Synflex 35NG Hose is Available Only as 35NG-06 3/ , ,000 1, Completed Assemblies Through the Factory or 35NG-08 1/ / , ,000 1, Eaton Performance Plastics Authorized 35NG-12 3/ , ,000 1, Assemblers. 3.1

25 4 Air and Water Transfer Hose Air and Water Transfer Hose Hose Series Page General Purpose Air and Water Hose Pure Water Hose...34PW Air & Water Transfer 4

26 Air and Water Transfer Hose 3630 General Purpose Air and Water Hose Features Temperature Range: -10 F to 150 F (-23 C to 66 C) or to 130 F (54 C), With 390C Brass Couplings Standard Bold Colors: Gray, Red, Blue, Yellow, or Black Excellent Abrasion and Impact Resistance Lightweight 4:1 Burst to Working Pressure Safety Factor Long Life Over Rubber Hoses Applications Air Power Tools (Impact Tools, Nail Guns, Stapler Guns, Tire Inflation) Pneumatic Motion Control Industrial Water Supply Lines Perforated PVC Cover Spiralled Synthetic Fiber Reinforcement PVC Core Tube Minimum Recommended Working Nominal Maximum Bend Pressure Weight I.D. O.D. F (21 F (66 C) lbs/ kg/ Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m / / / / / / / / / / / / / Hose Permanent Steel Brass Couplings I.D. (in) Coupling Series* Swage Die Coupling Series** Brass Ferrules Swage Die Crimp Die 3/ / C /4 3903/ C / / /8 3903/ C /2 3903/ C /4 3903/ C *** 1 390H B16 * Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page 7.1 ** Brass Couplings Shown on Page 7.26 *** Crimp Specification For 12, 3/4 I.D. Hose: Use a power crimper with a flat crimp die that will have a minimum gap between dies when crimped to

27 34PW Pure Water Hose Features Made with NSF, FDA approved materials Temperature Range: -10 F to 150 F (-23 C to 66 C) Core Tube is Free of Plasticizers Prevents Moisture Transmission, Extraction of Contaminates Approved by U.S. Navy for Pure Water Applications (MIL-STD-767A Ships) Long Lengths Available Applications Pure Water Transfer Deionized Water Distilled Water Potable Water Food Products Non-Perforated Blue Polyurethane Cover Synthetic Fiber Reinforcement Polyolefin Core Tube Minimum Recommended Minimum Permanent Nominal Maximum Bend Working Burst Weight Swage Die Coupling I.D. O.D. Radius Pressure Pressure lbs/ kg/ Part No. Series Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Stainless 34PW-04 1/ /4 32 2, , A 34PW-06 3/ , , A 34PW-08 1/ , , A 34PW-12 3/ , , H12 390L 34PW , , B L Note: Always Use Accepted Cleaning Practices to Clean Finished Hose Assembly Before Use. 4.2

28 5 Specialty Hose and Tubing Specialty Hose and Tubing Hose Series Page Moisture Barrier Hose Grease Lubrication Hoses...31GW, 32GW, GW Paint Spray Hose , , Horticultural Spray Tubing Exhaust Gas Analyzer Tubing Specialty 5

29 Moisture Barrier Hose 3440 Moisture-Lok Hose Features Temperature Range: -10 F to 150 F (-23 C to 66 C) High Moisture Barrier Core Tube No Plasticizers in the Core Tube UV Resistant Cover Custom Colors Available Applications Conveying Urethane Foam Components Moisture Sensitive Chemicals Perforated Polyurethane Cover Synthetic Fiber Reinforcement Polyolefin Core Tube Minimum Recommended Minimum Permanent Nominal Maximum Bend Working Burst Weight Swage Die Coupling I.D. O.D. Radius Pressure Pressure lbs/ kg/ Part No. Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel / /4 32 2, , / / , , / / , , / / , , H12 390H/790H , , B H *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page 7.1. Grease Lubrication Hoses 31GW/ 32GW/ 34GW Grease Lubrication Hoses Features Complete Line Designed for Different Pressure Needs Replace Rigid Nylon and/or Steel Pipes Chemically Resistant to Hydrocarbons (Oil and Grease) Very Flexible Compact Temperature Range: 31GW -10 F to 150 F (-23 C to 66 C) 32GW, 34GW -4 F to 104 F (-20 C to 40 C) 31GW Conforms to IJ100 Jacking Hose Standard Applications Hand-Held Grease Guns Central Lubricating Systems Black Polyurethane Cover ( Except 32GW-DN4-JK1: Nylon Cover) Braided Synthetic Fiber Reinforcement Bonded to the Core Tube Nylon Core Tube Minimum Recommended Minimum Permanent Reusable Weight Nominal Maximum Bend Working Burst Swage Die Coupling Coupling I.D. O.D. Radius Pressure** Pressure lbs/ kg/ Part No. Series* Series* Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m 4540 Steel 31GW-03 3/ /4 19 6, , J / GW-DN4 5/ / , , / GW-DN4-JK1 5/ / , , / GW-DN4-JK2 5/ / , , / GW-DN4-JK3 5/ / , , / GW-DN4 5/ / , , /7951 *Steel Couplings Shown on Pages For Stainless Steel and Monel Coupling Availability, See Hose Coupling Selection Chart on Page 7.1. **Working Pressure Based on Performance per MHI IJ100 Specification 5.1

30 Paint Spray Hose 3420 Electrically Conductive Paint Spray Hose Features Temperature Range: -40 F to 150 F (-40 C to 66 C) Wireless Design Dissipates Static Electricity Proprietary Conductive Polymer Resistant to Paint Solvents Designed for Use With Electrically Conductive Coupling Applications Airless Paint Spray Supply Lines Black Polyurethane Cover Nylon-Lined Electrically Conductive Core Tube Spiraled or Braided Synthetic Fiber Reinforcement Minimum Recommended Minimum Nominal Maximum Bend Working Burst Weight Permanent I.D. O.D. Radius Pressure Pressure lbs/ kg/ Swage Die Coupling Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m Part No. Series / /4 19 3, , Synflex Paint Spray Hose is Available Only as Completed / , , Assemblies Through the Factory or Eaton Performance / /2 63 3, , Plastics Authorized Assemblers Electrically Conductive Paint Spray Hose Features Temperature Range: -40 F to 150 F (-40 C to 66 C) Wireless Design Dissipates Static Electricity Resistant to Paint Solvents Designed for Use With Electrically Conductive Coupling Applications Airless Paint Spray Supply Lines Black Polyurethane Cover Nylon-Lined Electrically Conductive Core Tube Braided Synthetic Fiber Reinforcement Minimum Recommended Minimum Nominal Maximum Bend Working Burst Weight Permanent I.D. O.D. Radius Pressure Pressure lbs/ kg/ Swage Die Coupling Part Number in mm in mm in mm psi bar psi bar 100 ft 100 m Part No. Series / , ,000 1, Synflex Paint Spray Hose is Available Only as Completed Assemblies Through the Factory or / , ,000 1, Eaton Performance Plastics Authorized Assemblers. Electrically Conductive Paint Spray Hose Assembly Spring Guard Warning Tag Synflex Paint Spray Hose Electrically Conductive Coupling 5.2

31 4202 Paint Spray Tubing Features Temperature Range: -40 F to 150 F (-40 C to 66 C) Translucent Design for Easy Inspection of Paint Flow Flexible and Lightweight Excellent Resistance to Paint and Cleaning Solvents Applications Low Pressure Air-Operated Paint Spray Systems Nylon Single Wall Design Non-Staining, Non-Swelling Core Tube Recommended Minimum Working Burst Unsupported Nominal Nominal Nominal Pressure Pressure Miniumum Weight I.D. O.D. Wall F (23.9 F (23.9 C) Bend Radius lbs/ kg/ Part Number in mm in mm in mm psi bar psi bar in mm 100 ft 100 m / , / , / , / / Paint Spray Tubing Fittings Features Corrosion Resistant Plated Brass and Aluminium Fittings Contoured Nut Eliminates Need for Ferrule; Helps Eliminate Leaks With or Without Spring Guard to Prevent Kinking Easy to Assemble, Completely Reusable Nominal I.D. Tubing in Fitting Descriptions Part Number /8 1/8 NPT Male /4 NPSM /16 1/4 NPSM /4 1/8 Male Pipe Special 1/8 Male Pipe w/spring Guard /4 NPSM Special 1/4 NPSM w/spring Guard /16 x 20 Straight Mechanical Special 9/16 x 20 w/spring Guard /8NPSM Special 3/8 NPSM w/spring Guard /8 9/16 x 20 Straight Mechanical /8 NPSM

32 Horticultural Spray Tubing 4233 Horticultural Spray Tubing Features Core Tube Resists Hydrocarbon Deposit Build-up Offers Excellent Kink Resistance, Good Resistance to Vacuum Collapse Lightweight for Easier Handling Provides Higher Temperature Resistance and Excellent Flexibility Contains Three Flexible Layers for Maximum Flexibility Applications Weed Spray Control Horticultural Spray Bonded Co-Extruded Nylon Polyethilene Minimum Burst Nominal Nominal Wall Pressure Weight I.D. O.D. Thickness 75 F (23.9 C) lbs/ kg/ Part Number in mm in mm in mm psi bar 100 ft 100 m / / / / / Exhaust Gas Analyzer Tubing 4262 Exhaust Gas Analyzer Tubing Features Temperature Range: -40 F to 200 F (-40 C to 93 C) Smooth Core Tube Resists Hydrocarbon Deposit Buildup Special Polymer Cover Provides Excellent Temperature Resistance Very Flexible, Flame Retardant Bonded Co-Extruded for Kink Resistance Resistant to Vacuum Collapse Applications Emissions Analysis Low Pressure Pneumatics Low Pressure Chemical Transfer Vacuum Applications Proprietary Black Polymer Exterior Nylon Lined Minimum Nominal Nominal Wall Bend Weight I.D. O.D. Thickness Radius lbs/ kg/ Part Number in mm in mm in mm in mm 100 ft 100 m / / / /

33 6 Truck Products Truck Products Hose Series Page Diesel Fuel Tubing , Coil Air Products...326C-78, 326C SC Air Brake Tubing Type A , Air Brake Tubing Type B , , Truck 6

34 Diesel Fuel Tubing 4294 Nylon Composite Fuel Tubing 4294 Features Temperature Range: -40 F to 200 F (-40 C to 93 C) Multiple Colors For Error Free Routing of Supply and Return Up to 66% Lighter in Weight than Rubber Fuel Lines Resistant to Methyl Alcohol and Zinc Chloride Available in Bulk, Cut Lengths, Straight and Formed Harnesses Thermoformable UV Stabilized Applications Diesel Fuel Systems Multilayer Tube with Nylon Liner Synthetic Polymer Core Smooth, Seamless Outer Nylon Cover Minimum Nominal Burst Minimum Nominal Nominal Wall Pressure at Bend O.D. I.D. Thickness 75 F (23.9 C) Radius Part Number in mm in mm in mm psi bar in mm 100 ft 100 m *The quantities given are calculated and based on nominal product dimensions. lbs/ *Weight kg/ 4297 TPV Nylon Hi-Flex Composite Fuel Tubing 4297 Features Temperature Range: -50 F to 250 F (-45 C to 122 C) Flexible Through Temperature Range Multiple Colors For Error Free Routing of Supply and Return Up to 66% Lighter in Weight Than Rubber Fuel Lines Resistant to Methyl Alcohol and Zinc Chloride Available in Bulk, Cut to Length or in Straight and Formed Harnesses Thermoformable UV Stabilized Applications Diesel Fuel Systems Co-Extruded Tube with a Specially Formulated High Temp Nylon Liner TPV Outer Cover Minimum Nominal Burst Minimum Nominal Nominal Wall Pressure at Bend O.D. I.D. Thickness 75 F (23.9 C) Radius *Weight Part Number in mm in mm in mm psi bar in mm 100 ft 100 m *The quantities given are calculated and based on nominal product dimensions. lbs/ kg/ 6.1

35 Coil Air Products 326C-78 Coil Air Truck Assembly Meets SAE J844, Type B and DOT-FMVSS 106 (49 CFR ) Standards Features Traditional Nylon Coil Temperature Range: -40 F to 200 F (-40 C to 93 C) Durable, Highly Flexible Excellent Return and Coil Memory Excellent Sag Resistance Long Life With Exposure to Road Salts, Fuels, Greases and Most Chemicals Applications Articulating Connections for Air Brake Line Systems (i.e. Connections Between Towed and Towing Motor Vehicles) Smooth, Seamless Core Tube Extruded From Nylon Synthetic Fiber Reinforcement Outer Sheath Extruded From Nylon, in Contrasting Color Brass End Fittings With Corrosion Resistant Spring Guards at Each End Part Valve Male Ends Working Number Pigtail Length Valve* Gladhand Length 326C /2 1/ C /2 1/ C /2 1/ C /2 1/ C /2 1/2 15 * 3/8" NPT Valve Ends Also Available 326C-73 Coil Air Truck Assembly Meets and exceeds SAE J844, Type B and DOT-FMVSS 106 (49 CFR ) Standards Features Extended Operating Temperature Range: -65 F to 200 F (-54 C to 93 C) Enhanced Low Temperature Flexibility Reduced Force to Extend at Lower Temperatures Improved Low Temperature Kink Resistance Superior Low Temperature Abrasion Resistance Long Life With Exposure to Road Salts, Fuels, Greases and Most Chemicals Permanently Attached Brass End Fittings Applications Tractor to Trailer Air Connections Used in Extreme Low Temperature Environments Multi Layer Made of Proprietary Eaton Performance Plastics Engineered Low Temperature Alloys Synthetic Fiber Reinforcement Outer Most Layer Made of Nylon in a Contrasting Color Patented Permanently Attached Brass End Fittings With Corrosion Resistant Spring Guards Part Valve Male Ends Working Number Pigtail Length Valve Gladhand Length 326C /2 1/ C /2 1/

36 3SC0-02 Fifth Weel Slider Coil Assembly Features Traditional Nylon Coil Temperature Range: -40 F to 200 F (-40 C to 93 C) Durable, Highly Flexible Excellent Return and Coil Memory Highly Resistant to Oils, Greases, Diesel Fuel, Road Salts and Most Chemicals Applications Fifth Weel Connections Air Seat Blow Gun Coils 100% Virgin Polyamide Type A Tubing Brass End Fittings Part Number Pigtail Length End Fitting Working Length Retracted 3SCX " None 54" 10" 3SCX " 1/4" male pipe 54" 10" X available in stock colors: 0-Black 2-Red 3-Orange 4-Yellow 5-Green 6-Blue F-Silver 6.3

37 Air Brake Tubing Type A 4246 Nylon 11 Type A Air Brake Tubing 4246 Features Made from Plasticized Virgin Nylon 11 Wide Range of Operating Temperature: -40 F to 200 F (-40 C to 93 C) Proven Resistance to Oils, Greases, Fuels, Road Salts, Moisture & Chemicals Good Flexibility and Kink Resistance Available in Standard and Custom Colors U.V. Stabilized Thermoformable Applications Air Brake and Auxiliary Air Systems Trailer Air Brake Systems Air Brake Harness Formed Tubes 100% Virgin Nylon 11 Minimum Nominal Burst Minimum Nominal Nominal Wall Pressure Bend O.D. I.D. F (23.9 C) Radius Part Number in mm in mm in mm psi kpa in mm 100 ft 100 m / ,000 6,900 1/ / , ,300 1/ ,2 3/ , ,300 3/ ,2 1/ ,200 8, ,2 5/ ,000 6, / This product conforms with the requirements of SAE J844, Type A Standard. 2 This product conforms with requirements of DOT FMVSS 106. lbs/ Weight kg/ 4245 Nylon 12 Type A Air Brake Tubing 4245 Features Made from Plasticized Virgin Nylon 12 Wide Range of Operating Temperature: -40 F to 200 F (-40 C to 93 C) Proven Resistance to Oils, Greases, Fuels, Road Salts, Moisture & Chemicals Good Flexibility and Kink Resistance Available in Standard and Custom Colors UV Stabilized Thermoformable Applications Air Brake and Auxiliary Air Systems Air Brake Harness Trailer Air Brake Systems Formed Tubes 100% Virgin Nylon 12 Minimum Nominal Burst Minimum Nominal Nominal Wall Pressure Bend O.D. I.D. F (23.9 C ) Radius Part Number in mm in mm in mm psi kpa in mm 100 ft 100 m / ,000 6,900 1/ / , ,300 1/ ,2 3/ , ,300 3/ ,2 1/ ,200 8, ,2 5/ ,000 6, / This product conforms with the requirements of SAE J844, Type A Standard. 2 This product conforms with requirements of DOT FMVSS 106. lbs/ Weight kg/ 6.4

38 Air Brake Tubing Type B 3250 Nylon 11 Type B Air Brake Tubing 3250 Features Made From Virgin Nylon 11 Wide Range of Operating Temperature: -40 F to 200 F (-40 C to 93 C) Proven Resistance to Oils, Greases, Fuels, Road Salts, Moisture & Chemicals Good Flexibility and Kink Resistance Available in Standard and Custom Colors Thermoformable UV Stabilized Applications Air Brake and Auxiliary Air Systems Trailer Air Brake Systems Air Brake Harness Formed Tubes Formed Air Brake Harness Assemblies 100% Polyamide Polyester Yarn Reinforcement Minimum Nominal Burst Minimum Weight Nominal Nominal Wall Pressure Bend O.D. I.D. F (23.9 C ) Radius lbs/ kg/ Part Number in mm in mm in mm psi kpa in mm 100 ft 100 m / ,400 9, / , / , / , This product conforms with the requirements of SAE J844, Type B Standard and DOT FMVSS NT2 Composite Type B Air Brake Tubing 3253 Features Patented Multi Layer, Multi Material Composite Improved Range of Operating Temperature: -50 F to 200 F (-46 C to 93 C) Proven Resistance to Oils, Greases, Fuels, Road Salts, Moisture & Chemicals Available in Standard and Custom Colors Thermoformable UV Stabilized Applications Air Brake and Auxiliary Air Systems Trailer Air Brake Systems Air Brake Harness Formed Tubes Formed Air Brake Harness Assemblies 100% Virgin Nylon 12 Liner Proprietary Eaton Performance Plastics Polyolefin Layer Polyester Yarn Reinforcement 100% Virgin Nylon 12 Sheath in Contrasting Colors Minimum Nominal Burst Minimum Nominal Nominal Wall Pressure Bend O.D. I.D. F (23.9 C) Radius Weight lbs/ kg/ Part Number in mm in mm in mm psi kpa in mm 100 ft 100 m / ,400 9, / , This product conforms with the requirements of SAE J844, Type B Standard and DOT FMVSS

39 3254 Nylon 12 Type B Air Brake Tubing 3254 Features Made From Virgin Nylon 12 Wide Range of Operating Temperature: -40 F to 200 F (-40 C to 93 C) Proven Resistance to Oils, Greases, Fuels, Road Salts, Moisture & Chemicals Good Flexibility and Kink Resistance Available in Standard and Custom Colors Thermoformable UV Stabilized Applications Air Brake and Auxiliary Air Systems Air Brake Harness Trailer Air Brake Systems Formed Tubes Formed Air Brake Harness Assemblies 100% Polyamide Polyester Yarn Reinforcement Minimum Nominal Burst Minimum Nominal Nominal Wall Pressure Bend Weight O.D. I.D. F (23.9 C ) Radius lbs/ kg/ Part Number in mm in mm in mm psi kpa in mm 100 ft 100 m / ,400 9, / , / , / , This product conforms with the requirements of SAE J844, Type B Standard and DOT FMVSS Eclipse Composite Type B Air Brake Tubing 3270 Features Multi Layer 100% Polyamide Composite Improved Range of Operating Temperature: -50 F to 200 F (-46 C to 93 C) Proven Resistance to Oils, Greases, Fuels, Road Salts, Moisture & Chemicals Available in Standard and Custom Colors Thermoformable UV Stabilized Superior Abrasion Resistance Applications Truck Air Brake and Auxiliary Air Systems Trailer Air Brake Systems Air Brake Harness Formed Tubes Formed Air Brake Harness Assemblies 100% Polyamide Polyester Yarn Reinforcement Minimum Nominal Burst Minimum Weight Nominal Nominal Wall Pressure Bend O.D. I.D. F (23.9 C) Radius lbs/ kg/ Part Number in mm in mm in mm psi kpa in mm 100 ft 100 m / ,400 9, / , / , / , This product conforms with the requirements of SAE J844, Type B Standard and DOT FMVSS

40 7 Hose Couplings and Accessories Hose Couplings and Accessories Page Hose Coupling Selection Chart Permanently Attached Hose Couplings Metric, BSP and JIS Hose Couplings Reusable Hose Couplings Brass Hose Couplings Adapters Hose Coupling Assembly Tools Hose Accessories Couplings & Accessories 7

41 Hose Coupling Selection Chart Coupling Permanent Reusable Series Coupling Coupling Hose Series and Dash Size Range* Zinc Plated Steel (-03 to -12), 3R30, 3130, 37AL, 3750, 3800, 3840, 31GW, 3440 (-04 to -08), 31B0, 37B0, 30CT (-04 to-06) 390H 3630 (-16), 3R80, 3E80, 3440 (-12 to -16), 30CT (-08) 390N 3350, V 3V10, 3VE (-03 to -12), 3R30, 3000, 3130, 3580, 37AL, 3750, 3800, 3840, 31GW, 3440 (-4 to -8), 31B0, 37B0, 30CT (-04 to -06) 790H 3630 (-16), 3R80, 3E80, 3440 (-12 to -16), 30CT (-08) AL, J 3R80, 3E , GW, 34GW Stainless Steel 390A 3630 (-3 to -12), 3R30, 3000, 3130, 3580, 37AL, 3750, 31N0, 3800, 3840, 34PW (-4 to -8), 31B0, 37B0, 30CT (-03 to -06) 390L 3630 (-16), 3R80 (-3 to -16), 3E80 (-3 to -16), 3440, 34PW (-12 to -16), 34BA (-6), 30CT (-08) K 3R80, 3E80 390V (-C05) 3V10, 3VE (-C05) 37AL, 3750 Monel 390P 3630 (-3 to -12), 3R30, 3000, 3130, 3580, 31B0, 37B0, 37AL, 3750, 31N0, 3800, 3840, 30CT (-04 to -06) 390S 3630 (-16), 3R80, 3E80 390V (-A01) 3V10, 3VE0 Brass 390C 3630 (-3 to -12) 3906 Made to Order for Many Hose Series * Dash Size = Hose I.D. in 16th of One Inch. Example: -3 = 3/16 Inch I.D., Where Hose Series Only is Listed, All Cataloged Dash Sizes Attach to Coupling Series. 7.1

42 Hose Coupling End Connection Style Code Numbers Code Number Description Page 100 Male Pipe, Rigid Male Pipe, Swivel Female Pipe, Rigid Female Pipe, Swivel (NPSM) Male Pipe, Swivel, 90 Elbow O-Ring Face Seal, Straight O-Ring Face Seal, 45 Elbow, Bent Tube O-Ring Face Seal, 90 Elbow (Short), Bent Tube JIC 37 Male Rigid JIC 37 Female Swivel JIC 37 Female Swivel, 45 Elbow, Bent Elbow JIC 37 Female Swivel, 90 Short Elbow, Bent Elbow O-Ring Face Seal, 90 Elbow (Long) Bent Tube JIC 37 Female Swivel, 90 Long Elbow, Bent Tube SAE 45 Male Rigid 7.4 A00 SAE 45 Female Swivel 7.7 B Female Swivel, Male Cone with O-Ring,BSP Thread 7.14 B-100 Female Swivel, O-Ring, 90 Elbow, BSP Thread 7.15 B-300 Female Swivel, O-Ring, 45 Elbow, BSP Thread 7.15 B-600 Female Swivel, O-Ring, Elbow bloc 90, BSP Thread 7.16 BM DIN 7642 Metric Bonjo 7.16 C40 SAE 45 Inverted Flare Male Swivel, 45 Elbow, Bent Tube 7.8 C70 SAE 45 Inverted Flare Male Swivel, 90 Elbow, Bent Tube 7.8 D00 Straight Thread, O-Ring, Male Rigid 7.4 J00 Stand Pipe J Series 7.12 J-XX0 Female Swivel, O-Ring, Metric Thread 7.17 J-XX1 Female Swivel, O-Ring, Elbow 90, Metric Thread 7.17 J-XX3 Female Swivel, O-Ring, Elbow 45, Metric Thread 7.18 K40 Ferulok-Flareless End (SAE Male Flareless, Rigid) 7.10 N00 Metric Stand Pipe N Series 7.19 N-100 Metric Stand Pipe, 90 Elbow 7.20 N-300 Metric Stand Pipe, 45 Elbow 7.20 Q BSP Male Rigid 7.21 S Metric Male Rigid (DIN ) 7.22 V00 JIS (PF) Female Swivel, 60 Female Cone 7.22 V40 JIS (PF) Female Swivel, 60 Male Cone 7.22 Hose Coupling End Connection Style Code Numbers Are Used to Develop Coupling Series Part Numbers. Example: The Male Pipe Steel Coupling Part Number for a 3/8 Inch I.D. Hose and 1/4 Inch Pipe is: Steel Coupling Series Hose I.D. Dash Size Male Pipe, Rigid (Code Number 100) Plus Pipe Dash Size 04 for 1/4 Inch Pipe 7.2

43 Permanently Attached Hose Couplings Permanently Attached Hose Couplings Part Number Overall Hose Pipe Pusher Bore Length Cut Off Hex I.D. Size Coupling 4599 I.D. A B C 1/8 1/ MP /4 1/2 1/8 1/ MP /16 5/8 3/16 1/ MP /16 9/16 3/16 1/ MP /4 11/16 3/16 3/ MP /8 3/4 1/4 1/ MP /16 5/8 1/4 1/ MP /4 11/16 1/4 3/ MP /16 3/4 1/4 1/ MP /16 15/16 5/16 1/ MP /8 11/16 5/16 3/ MP /4 3/4 3/8 1/ MP /16 3/4 3/8 3/ MP /16 3/4 3/8 1/ MP /16 15/16 1/2 1/ MP /32 7/8 1/2 3/ MP /32 7/8 1/2 1/ MP /2 15/16 1/2 3/ MP /2 1-1/8 3/4 1/ MP /16 1-1/8 3/4 3/ MP /8 1-1/ MP /8 1-3/8 MALE PIPE RIGID 3/16 1/8 390H MP /16 9/16 3/16 1/4 390H MP /4 11/16 3/16 3/8 390H MP /8 3/4 1/4 1/8 390H MP /16 5/8 1/4 1/4 390H MP /4 11/16 1/4 3/8 390H MP /16 3/4 1/4 1/2 390H MP /16 15/16 5/16 1/4 390H MP /16 11/16 3/8 1/4 390H MP /16 3/4 3/8 3/8 390H MP /16 3/4 3/8 1/2 390H MP /16 15/16 1/2 3/8 390H MP /4 7/8 1/2 1/2 390H MP /2 15/16 1/2 3/4 390H MP /2 1-1/8 5/8 1/2 390H MP /8 1-1/8 3/4 1/2 390H MP /8 1-1/8 3/4 3/4 390H MP /8 1-1/ H MP /8 1-3/8 3/16 1/8 390V MP /16 9/16 3/16 1/4 390V MP /4 11/16 3/16 3/8 390V MP /8 3/4 1/4 1/8 390V MP /16 5/8 1/4 1/4 390V MP /4 11/16 1/4 3/8 390V MP /16 3/4 3/8 1/4 390V MP /8 3/4 3/8 3/8 390V MP /8 3/4 3/8 1/2 390V MP /8 15/16 3/4 3/4 390N MP /16 1-1/ N MP /16 1-3/8 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.3

44 Permanently Attached Hose Couplings SAE 45 MALE RIGID Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C 3/16-3 3/ MP /8 9/16 3/16-4 7/ MP /16 9/16 1/4-5 1/ MP /4 5/8 5/16-6 5/ MP /16 3/4 3/8-5 1/ MP /8 3/4 3/8-6 5/ MP /16 3/4 1/2-6 5/ MP /16 7/8 1/2-8 3/ MP /16 7/8 3/4-10 7/ MP /2 1-1/8 3/ / MP /8 1-1/ / FP /16 1-1/2 3/16-3 3/ MP /8 9/16 3/16-4 7/ H MP /16 9/16 1/4-5 1/ H MP /4 5/8 3/8-6 5/ H MP /16 3/4 1/2-8 3/ H MP /16 7/8 3/4-10 7/ H MP /2 1-1/8 3/ / H MP /8 1-1/ / H FP /16 1-1/2 MALE O-RING STRAIGHT THREAD Do not swage with O-Ring installed Part Number Overall Hose Part Number Dash Pusher Bore Length Cut Off Hex Hose I.D. Pipe Size CouplingPusher 4599Bore I.D.Overall Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C 1/8-2 5/ D02 MP /4 7/16 3/16-4 7/ D04 MP /16 9/16 1/4-5 1/ D05 MP /32 5/8 1/4-6 9/ D06 MP /16 11/16 5/16-4 7/ D04 MP /8 11/16 5/16-5 1/ D05 MP /8 11/16 5/16-6 9/ D06 MP /8 11/16 3/8-6 9/ D06 MP /4 3/8-8 3/ D08 MP /32 7/8 3/8-10 7/ D10 MP /8 1 1/2-8 3/ D08 MP /32 15/16 1/2-10 7/ D10 MP /32 1-1/16 3/ / D12 MP /4 1-1/ / D16 MP /16 1-1/2 3/16-4 7/ H-03D04 MP /16 9/16 3/16-6 9/ H-06D06 MP /16 11/16 1/4-5 1/ H-04D05 MP /32 5/8 1/4-6 9/ H-04D06 MP /16 11/16 3/8-6 9/ H-06D06 MP /4 3/8-8 3/ H-06D08 MP /32 7/8 3/8-10 7/ H-06D10 MP /8 1 1/2-8 3/ H-08D08 MP /32 15/16 1/2-10 7/ H-08D10 MP /32 1-1/16 1/ / H-08D12 MP /4 1-1/4 3/ / H-12D12 MP /4 1-1/ / H-16D16 MP /16 1-1/2 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.4

45 Permanently Attached Hose Couplings Part Number Overall Part Number Hose Dash Pusher Bore Length Cut Off Hex Hose I.D. Pipe Size CouplingPusher 4599Bore I.D.Overall Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C 3/16-3 3/ MP /16 9/16 3/16-4 7/ MP /4 9/16 1/4-4 7/ MP /4 5/8 1/4-5 1/ MP /4 5/8 1/4-6 9/ MP /4 5/16-5 1/ MP /16 5/8 5/16-6 9/ MP /16 11/16 3/8-5 1/ MP /16 3/4 3/8-6 9/ MP /8 3/4 3/8-8 3/ MP /8 13/16 1/2-8 3/ MP /16 7/8 1/2-10 7/ MP /16 15/16 1/ / MP /2 1-1/8 3/ / MP /2 1-1/8 3/ / MP /16 1-1/4 3/ / MP /16 1-3/ / MP /8 1-3/8 JIC 37 MALE RIGID 3/16-4 7/ H MP /4 9/16 1/4-4 7/ H MP /4 5/8 1/4-5 1/ H MP /4 5/8 1/4-6 9/ H MP /16 3/4 3/8-6 9/ H MP /8 3/4 3/8-8 3/ H MP /4 13/16 1/2-8 3/ H MP /4 7/8 1/2-10 7/ H MP /2 15/16 1/ / H MP /2 1-1/8 3/ / H MP /2 1-1/8 3/ / H MP /16 1-1/4 3/ / H MP /16 1-3/ / H MP /8 1-3/8 Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C D 1/8 1/8 1/ MP /16 1/2 1/2 1/8 1/4 1/ MP /16 5/8 11/16 3/16 1/8 1/ MP /16 1/2 1/2 3/16 1/4 1/ MP /16 5/8 11/16 1/4 1/4 1/ MP /16 5/8 11/16 5/16 1/4 1/ MP /8 5/8 11/16 3/8 3/8 3/ MP /16 3/4 3/4 3/8 1/2 1/ FP /8 3/4 7/8 1/2 1/2 1/ MP /16 7/8 15/16 3/4 3/4 3/ MP /8 1-1/ / MP /16 1-3/8 1-1/2 MALE PIPE SWIVEL 3/16 1/4 1/ H MP /16 5/8 11/16 1/4 1/4 1/ H MP /16 5/8 11/16 3/8 3/8 3/ H MP /16 3/4 3/4 3/8 1/2 1/ H FP /8 3/4 7/8 1/2 1/2 1/ H MP /16 7/8 15/16 3/4 3/4 3/ H MP /8 1-1/ /2 390H MP /16 1-3/8 1-1/2 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.5

46 Permanently Attached Hose Couplings JIC 37 FEMALE SWIVEL Some Female swivels have double seats which make them compatible with either JIC 37 or SAE 45 o male connectors. Torque Values (in - lbs) for Steel Female Swivel Couplings Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.6 Size Min. Max , ,400 The maximum torques listed are based upon strength rather than sealing properties. Use of any torque within the min-max range will prevent damage or leakage. Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C D 1/8-3 3/ FP /16 1/2 9/16 1/8-4 7/ FP /16 1/2 5/8 1/8-5 1/ FP /16 1/2 3/4 3/16-3 3/ FP /16 9/16 9/16 3/16-4 7/ FP /8 9/16 5/8 3/16-5 1/ FP /8 9/16 3/4 1/4-4 7/ FP /16 5/8 5/8 1/4-5 1/ FP /16 5/8 3/4 1/4-5 1/ FP /16 5/8 5/8 1/4-6 9/ FP /16 5/8 3/4 5/16-4 7/ FP /16 5/8 5/8 5/16-5 1/ FP /4 5/8 3/4 5/16-6 9/ FP /8 5/8 3/4 3/8-4 7/ MP /4 13/16 5/8 3/8-5 1/ FP /4 3/4 3/4 3/8-6 9/ FP /2 3/4 3/4 3/8-8 3/ FP /8 3/4 15/16 3/8-10 7/ FP /2 7/8 1-1/16 1/2-8 3/ FP /8 7/8 15/16 1/2-10 7/ FP /8 7/8 1-1/16 1/ / FP /8 1-1/8 1-1/4 3/4-10 7/ FP /8 1-1/8 1-1/16 3/ / FP /8 1-1/8 1-1/4 3/ / FP /16 1-3/8 1-1/2 3/ / FP /16 1-3/8 1-1/ / FP /16 1-3/8 1-1/2 3/16-4 7/ H FP /8 9/16 5/8 3/16-5 1/ H FP /8 9/16 3/4 1/4-4 7/ H FP /16 5/8 5/8 1/4-5 1/ H FP /16 5/8 3/4 1/4-6 9/ H FP /16 5/8 3/4 5/16-6 9/ H FP /4 5/8 3/4 3/8-4 7/ H MP /4 13/16 5/8 3/8-5 1/ H FP /4 3/4 3/4 3/8-6 9/ H FP /8 3/4 3/4 3/8-8 3/ H FP /8 3/4 15/16 3/8-10 7/ H FP /2 7/8 1-1/16 1/2-8 3/ H FP /8 7/8 15/16 1/2-10 7/ H FP /8 7/8 1-1/16 1/ / H FP /8 1-1/8 1-1/4 5/8-10 7/ H FP /8 1-1/8 1-1/16 5/ / H FP /8 1-1/8 1-1/4 3/4-10 7/ H FP /8 1-1/8 1-1/16 3/ / H FP /8 1-1/8 1-1/4 3/ / H FP /16 1-3/8 1-1/2 3/ / H FP /16 1-3/8 1-1/ / H FP /16 1-3/8 1-1/2 3/16-4 7/ V FP /16 9/16 5/8 1/4-4 7/ V FP /16 5/8 5/8 1/4-6 9/ V FP /16 5/8 3/4 3/8-6 9/ V FP /8 3/4 3/4 3/8-6 3/ V FP /8 3/4 15/16 3/4-10 7/ N FP /4 1-1/8 1-1/16 3/ / N FP /4 1-1/8 1-1/ / N FP /4 1-3/8 1-1/2

47 Permanently Attached Hose Couplings Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C D 3/16-4 7/ FP /8 9/16 5/8 3/16-5 1/ FP /8 9/16 3/4 1/4-4 7/ FP /16 5/8 5/8 1/4-5 1/ FP /16 5/8 3/4 1/4-6 5/ A06 FP /16 5/8 13/16 5/16-5 1/ FP /4 5/8 3/4 5/16-6 5/ A06 FP /4 5/8 13/16 3/8-6 5/ A06 FP /8 3/4 13/16 3/8-8 3/ FP /8 3/4 15/16 1/2-8 3/ FP /2 7/8 15/16 1/2-10 7/ FP /2 7/8 1-1/16 3/ / A12 FP /8 1-1/8 1-1/ / A16 FP /16 1-1/2 1-5/8 SAE 45 FEMALE SWIVEL Some Female swivels have double seats which make them compatible with either JIC 37 or SAE 45 o male connectors. 3/16-4 7/ H FP /8 9/16 5/8 3/16-5 1/ H FP /8 9/16 3/4 1/4-4 7/ H FP /16 5/8 5/8 1/4-5 1/ H FP /16 5/8 3/4 1/4-6 5/ H-04A06 FP /16 5/8 13/16 3/8-6 5/ H-06A06 FP /8 3/4 13/16 3/8-8 3/ H FP /8 3/4 15/16 1/2-8 3/ H FP /2 7/8 15/16 1/2-10 7/ H FP /2 7/8 1-1/16 3/ / H-12A12 FP /8 1-1/8 1-1/ / H-16A16 FP /16 1-1/2 1-5/8 Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C 1/8 1/8 1/ FP /8 9/16 3/16 1/8 1/ FP /8 9/16 1/4 1/4 1/ FP /4 3/4 1/4 3/8 3/ FP /16 7/8 3/8 1/4 1/ FP /16 3/4 3/8 3/8 3/ FP /16 7/8 3/8 1/2 1/ FP /2 1-1/16 1/2 1/2 1/ FP /16 1-1/16 FEMALE NPT RIGID 3/16 1/8 1/ H FP /8 9/16 3/16 1/4 1/ H FP /16 3/4 1/4 1/4 1/ H FP /4 3/4 1/4 3/8 3/ H FP /16 7/8 3/8 3/8 3/ H FP /16 7/8 3/8 1/2 1/ H FP /2 1-1/16 1/2 1/2 1/ H FP /16 1-1/16 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.7

48 Permanently Attached Hose Couplings Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C D 30 INVERTED FLARE NPSM 1/8 1/4 1/ FP /16 1/2 11/16 3/16 1/4 1/ FP /8 5/8 3/4 1/4 1/4 1/ FP /16 5/8 3/4 1/4 3/8 3/ FP /8 3/4 7/8 5/16 1/4 1/ FP /4 3/4 3/4 3/8 1/4 1/ FP /16 3/4 3/4 3/8 3/8 3/ FP /16 3/4 7/8 1/2 1/2 1/ FP / /4 3/4 3/ FP /8 1-1/8 1-1/ / FP /4 1-3/8 1-1/2 3/16 1/4 1/ H FP /16 5/8 3/4 1/4 1/4 1/ H FP /16 5/8 3/4 3/8 1/4 1/ H FP /8 3/4 3/4 3/8 3/8 3/ H FP /16 7/8 7/8 1/2 1/2 1/ H FP / /4 3/4 3/ H FP /8 1-1/8 1-1/ /2 390H FP /16 1-3/8 1-1/2 MALE PIPE SWIVEL 90 ELBOW Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex Drop I.D. Size Thread Coupling 4599 I.D. A B C D F 1/4 1/4 1/ SP /4 5/8 5/ /8 3/8 3/ SP /8 13/16 3/ /2 1/2 1/ SP / / /8 3/8 3/ H SP /8 13/16 3/ /2 1/2 1/ H SP / / BENT TUBE WITH SAE 45 INVERTED FLARE SWIVEL Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex Drop I.D. Size Thread Coupling 4599 I.D. A B C D F 3/8-6 5/ C76 TP /16 3/4 5/ BENT TUBE WITH 45 INVERTED FLARE SWIVEL 7.8 Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex Drop I.D. Size Thread Coupling 4599 I.D. A B C D F 3/8-6 5/ C46 TP /8 3/4 5/ /8-6 5/ H-06C46 TP /8 3/4 5/ Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified

49 Permanently Attached Hose Couplings Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex Drop I.D. Size Thread Coupling 4599 I.D. A B C D F 3/16-4 7/ TP /2 9/16 9/ /4-4 7/ TP /2 5/8 9/ /4-5 1/ TP /8 5/8 5/ /4-6 9/ TP /16 5/8 11/ /16-6 9/ TP /16 5/8 11/ /8-6 9/ TP /16 3/4 11/ /8-8 3/ TP /4 3/4 7/ /2-8 3/ TP /8 7/8 7/ /2-10 7/ TP /8 7/ / / TP /4 1-1/8 1-1/ / TP /8 1-3/8 1-1/ BENT TUBE FEMALE SWIVEL, JIC 37 3/16-4 7/ H TP /2 9/16 9/ /4-4 7/ H TP /2 5/8 9/ /4-5 1/ H TP /16 5/8 5/ /8-6 9/ H TP /16 3/4 11/ /8-8 3/ H TP /4 3/4 7/ /2-8 3/ H TP /8 7/8 7/ /2-10 7/ H TP /4 7/ / / H TP /16 1-1/8 1-1/ / H TP /8 1-3/8 1-1/ Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex Drop I.D. Size Thread Coupling 4599 I.D. A B C D F 1/8-3 3/ TP /16 1/2 7/ /16-4 7/ TP /4 9/16 9/ /4-4 7/ TP /4 5/8 9/ /4-5 1/ TP /8 5/ /4-6 9/ TP /16 5/8 11/ /16-6 9/ TP /16 5/8 11/ /8-6 9/ TP /16 3/4 11/ /8-8 3/ TP /16 3/4 7/ /2-8 3/ TP /16 7/8 7/ /2-10 7/ TP /16 7/ / / TP /16 1-1/8 1-1/ / / TP /16 1-1/4 1-3/ / TP /16 1-3/8 1-1/ LONG BENT TUBE FEMALE SWIVEL, JIC 37 3/16-4 7/ H TP /4 9/16 9/ /4-4 7/ H TP /4 5/8 9/ /4-5 1/ H TP /16 5/8 5/ /4-6 9/ H TP /16 5/8 11/ /8-6 9/ H TP /16 3/4 11/ /8-8 3/ H TP /16 3/4 7/ /2-8 3/ H TP /16 7/8 7/ /2-10 7/ H TP /16 7/ /8-10 7/ H TP /16 1-1/ / / H TP /16 1-1/8 1-1/ / / H TP /16 1-1/4 1-3/ / H TP /8 1-3/8 1-1/ Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.9

50 Permanently Attached Hose Couplings 90 SHORT BENT TUBE FEMALE SWIVEL, JIC 37 Torque Values (in - lbs) for Bent Tube Couplings with Female Swivels Size Min. Max ,050 The maximum torques listed are based upon strength rather than sealing properties. Use of any torque within the min-max range will prevent damage or leakage. Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex Drop I.D. Size Thread Coupling 4599 I.D. A B C D F 1/8-3 3/ TP /16 1/2 7/ /8-4 7/ SP /16 1/2 9/ /16-4 7/ TP /16 9/16 9/ /4-4 7/ TP /16 5/8 9/ /4-5 1/ TP /16 5/8 5/ /4-6 9/ TP /16 5/8 11/ /16-5 1/ TP /8 5/8 5/ /16-6 9/ TP /8 5/8 11/ /8-4 7/ TP /16 3/4 9/ /8-6 9/ TP /16 3/4 11/ /8-8 3/ TP /4 7/ /8-10 7/ TP /16 7/ /2-8 3/ TP /16 7/8 7/ /2-10 7/ TP /16 7/ /4-10 7/ TP /16 1-1/ / / TP /16 1-1/8 1-1/ / / TP /16 1-1/4 1-3/ / / TP /16 1-1/4 1-1/ / TP /8 1-3/8 1-1/ / TP /16 1-3/8 1-1/ /16-4 7/ H TP /16 9/16 9/ /4-4 7/ H TP /16 5/8 9/ /4-5 1/ H TP /16 5/8 5/ /4-6 9/ H TP /16 5/8 11-/ /16-6 9/ H TP /16 5/8 11/ /8-4 7/ H TP /16 3/4 9/ /8-6 9/ H TP /16 3/4 11/ /8-8 3/ H TP /4 7/ /8-10 7/ H TP /16 7/ /2-8 3/ H TP /16 7/8 7/ /2-10 7/ H TP /16 7/ / / H TP /16 1-1/8 1-1/ /4-10 7/ H TP /16 1-1/ / / H TP /16 1-1/8 1-1/ / / H TP /16 1-1/4 1-3/ / / H TP /16 1-1/4 1-1/ / H TP /8 1-3/8 1-1/ / H TP /16 1-3/8 1-1/ SAE FLARELESS MALE END Part Number Overall Part Number Hose Dash Pusher Bore Length Cut Off Hex Hose I.D. Pipe Size CouplingPusher 4599Bore I.D.Overall Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C 1/4-4 7/ K44 MP /16 5/8 3/8-6 9/ K46 MP /16 3/4 1/2-8 3/ K48 MP /16 7/8 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.10

51 Permanently Attached Hose Couplings Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C D 1/8-4 9/ MP /16 5/8 11/16 1/4-4 9/ MP /2 5/8 11/16 5/16-4 9/ MP /2 5/8 11/16 5/ / MP /16 5/8 13/16 3/8-6 11/ SP /16 3/4 7/8 3/8-8 13/ MP /8 3/4 15/16 1/2-8 13/ FP /16 15/16 1-1/16 3/ / MP /8 1-1/8 1-3/ / MP /8 1-3/8 1-5/8 STRAIGHT WITH FEMALE SWIVEL, O-RING FACE SEAL 3/ / N MP /8 1-1/8 1-3/ / N MP /8 1-3/8 1-5/8 Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C D 1/4-4 9/ H MP /2 5/8 11/16 3/8-6 11/ H SP /16 3/4 7/8 1/2-8 13/ H FP /16 7/8 1-1/16 1/ H MP /8 7/8 1-1/8 5/ H TP /16 1-1/8 1-1/8 5/ / H MP /4 1-1/8 1-3/8 3/ / H MP /8 1-1/8 1-3/ / H MP /8 1-3/8 1-5/8 STRAIGHT WITH FEMALE SWIVEL, O-RING FACE SEAL Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex Drop I.D. Size Thread Coupling 4599 I.D. A B C D F 1/8-4 9/ TP204* /16 1/2 11/ /4-4 9/ TP /2 5/8 11/ /16-4 9/ TP /16 5/8 11/ / / TP /2 5/8 13/ /8-6 11/ TP /2 3/4 13/ /2-8 13/ TP /4 7/8 15/ / / TP /4 1-1/8 1-3/8.831 FEMALE SWIVEL, 45 ELBOW O-RING FACE SEAL 1/4-4 9/ H TP /2 5/8 11/ /8-6 11/ H TP /2 3/4 13/ /2-8 13/ H TP /4 7/8 15/ / / H TP /4 1-1/8 1-3/8.831 * Requires a 3/16 shim Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.11

52 Permanently Attached Hose Couplings FEMALE SWIVEL, 90 ELBOW O-RING FACE SEAL (SHORT DROP) Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex Drop I.D. Size Thread Coupling 4599 I.D. A B C D F 1/8-4 9/ TP204* /8 1/2 11/ /4-4 9/ TP /4 5/8 11/ /16-4 9/ TP /16 5/8 11/ / / TP /16 3/4 13/ /8-6 11/ TP /4 13/ /2-8 13/ TP /2 7/8 15/ / / TP /4 1-1/8 1-3/ /4-4 9/ H TP /4 5/8 11/ /8-6 11/ H TP /4 13/ /2-8 13/ H TP /2 7/8 15/ / / H TP /4 1-1/8 1-3/ / / N TP /4 1-1/8 1-3/ FEMALE SWIVEL, 90 ELBOW O-RING FACE SEAL (LONG DROP) Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex Drop I.D. Size Thread Coupling 4599 I.D. A B C D F 1/4-4 9/ TP /4 5/8 11/ /16-4 9/ TP /16 5/8 11/ / / TP /16 3/4 13/ /8-6 11/ TP /4 13/ /2-8 13/ TP /2 7/8 15/ / / TP /4 1-1/8 1-3/ /4-4 9/ H TP /4 5/8 11/ /8-6 11/ H TP /4 13/ /2-8 13/ H TP /2 7/8 15/ / / H TP /4 1-1/8 1-3/ / / N TP /4 1-1/8 1-3/ A B TUBE O.D. TUBE I.D. BORE I.D. C STAND PIPE J SERIES Part Number Overall Hose Tube Pusher Bore Length Cut Off Hex I.D. O.D. Coupling 4599 I.D. A B C 1/ J04 TP /16 5/8 3/ J06 TP /2 3/4 1/ J08 TP /16 7/8 1/ H-04J04 TP /16 5/8 3/ H-06J06 TP /2 3/4 1/ H-08J08 TP /16 7/8 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.12

53 Permanently Attached Hose Couplings Part Number Overall Hose Dash Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C D 3/16-4 7/ A FP /16 9/16 5/8 1/4-4 7/ A FP /16 5/8 5/8 3/8-6 9/ A FP /16 3/4 3/4 1/2-8 3/ A FP /16 7/8 15/16 1/2-10 7/ A FP /16 7/8 1-1/16 3/ / A FP /4 1-1/8 1-1/ / A FP /8 1-3/8 1-1/2 JIC 37 FEMALE SWIVEL, AISI 316 SERIES STAINLESS STEEL A B TUBE O.D. TUBE I.D. BORE I.D. C Part Number Overall Hose Pipe Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C 1/4 1/4-390A-04J04 TP /16 5/8 3/8 3/8-390A-06J06 TP /16 3/4 1/2 1/2-390A-08J08 TP /16 7/8 STAND PIPE, STRAIGHT, STAINLESS STEEL 1/ L-04J04 TP /16 5/8 3/ L-06J06 TP /2 3/4 1/ L-08J08 TP /16 7/8 Part Number Overall Hose Pipe Brass Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C D 1/4-4 7/ FP /8 11/16 11/16 1/4-6 9/ FP /2 11/16 13/16 3/8-6 9/ FP /8 3/4 13/16 JIC 37 FEMALE SWIVEL BRASS Part Number Overall Hose Pipe Pusher Bore Length Cut Off Hex I.D. Size Thread Coupling 4599 I.D. A B C 1/4 1/ MP /8 11/16 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified MALE PIPE RIGID BRASS Complete Line of Stainless Steel Couplings Are Available. Contact Factory for Additional Information. 7.13

54 Metric, BSP and JIS Hose Couplings Metric, BSP and JIS Hose Couplings CODE B FEMALE SWIVEL, WITH O-RING, BSP THREAD Hose Dash Size A D Dia.E L K Pusher D.N. I.D. G Coupling mm mm mm mm mm /8 1/8-28 * P FP501 *Without O-Ring 4 3/16 1/ B FP /4 1/ B FP /16 1/ B FP /8 1/ B FP /4 3/ B FP /16 3/ B FP /8 3/ B FP /8 1/ B FP /2 3/ B FP /2 1/ B FP /2 5/ B FP /2 3/ B FP /4 3/ B FP B FP /16 1/ H-03B FP /4 1/ H-04B FP /8 1/ H-06B FP /4 3/ H-04B FP /8 3/ H-06B FP /8 1/ H-06B FP /2 3/ H-08B FP /2 1/ H-08B FP /2 5/ H-08B FP /2 3/ H-08B FP /4 3/ H-12B FP H-16B FP5008 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.14

55 Metric, BSP and JIS Hose Couplings Hose Dash Size A B D Dia.E L K Pusher D.N. I.D. G Coupling mm mm mm mm mm mm /16 1/ B TP /4 1/ B TP /16 3/ B TP /8 3/ B TP /2 1/ B TP /2 5/ B TP /4 3/ B TP B TP /16 1/ H-03B TP /4 1/ H-04B TP /8 3/ H-06B TP /2 1/ H-08B TP /2 5/ H-08B TP /4 3/ H-12B TP H-16B TP316 Code B-100 FEMALE SWIVEL WITH O-RING, 90 ELBOW - BSP THREAD Hose Dash Size A B D Dia.E L K Pusher D.N. I.D. G Coupling mm mm mm mm mm mm /16 1/ B TP /4 1/ B TP /16 3/ B TP /8 3/ B TP /2 1/ B TP /2 5/ B TP /4 3/ B TP B TP316 CODE B-300 WITH O-RING, 45 ELBOW 4 3/16 1/ H-03B TP /4 1/ H-04B TP /8 3/ H-06B TP /2 1/ H-08B TP /2 5/ H-08B TP /4 3/ H-12N TP H-16B TP316 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.15

56 Metric, BSP and JIS Hose Couplings Hose Dash Size A B D Dia.E L K Pusher D.N. I.D. G Coupling mm mm mm mm mm mm 4599 CODE B-600 FEMALE SWIVEL WITH O-RING, BLOCK ELBOW /8 1/8-28 * P PC604 *Without O-Ring 4 3/16 1/ B PC /4 1/ B PC /4 3/ B PC /16 3/ B PC /8 3/ B PC /2 1/ B PC /16 1/ H-03B PC /4 1/ H-04B PC /4 3/ H-04B PC /8 3/ H-06B PC /2 1/ H-08B PC603 CODE BM METRIC BANJO DIN 7642 Hose Dash Size A D Dia.E L K Pusher D.N. I.D. G Coupling mm mm mm mm mm / BM BP / BM BP / BM BP / BM BP / BM BP / BM BP / BM BP / BM BP / NM BP / BM BP / BM BP / BM BP / BM BP / BM BP / BM BP006 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.16

57 Metric, BSP and JIS Hose Couplings Hose Dash Size A D Dia.E L K R Pusher D.N. I.D. G Coupling mm mm mm mm mm mm /16 M12x J FP /4 M14x J FP /4 M16x J FP /16 M14x J FP /16 M16x J FP /16 M18x J FP /8 M16x J FP /8 M18x J FP /8 M22x J FP /2 M22x J FP /2 M26x J FP /4 M26x J FP /4 M30x J FP507 Code J-XXO FEMALE SWIVEL O-RING, METRIC THREAD 8 5/16 M20x J FP /16 M16x H-03J FP /4 M16x H-04J FP /4 M18x H-04J FP /8 M20x H-06J FP /8 M22x H-06J FP /2 M24x H-08J FP /2 M30x2 790H-08J FP /4 M30x2 790H-12J FP /4 M36x2 790H-12J FP M42x2 790H-16J FP508 Hose Dash Size A B D Dia.E L K R Pusher D.N. I.D. G Coupling mm mm mm mm mm mm mm /16 M12x J TP /4 M14x J TP /4 M16x J , TP /16 M14x J TP /16 M16x J TP /8 M18x J TP /2 M22x J TP /2 M26x J TP /4 M26x J TP /4 M30x J TP312 CODE J-XX1 FEMALE SWIVEL O-RING - ELBOW 90 - METRIC THREAD 8 5/16 M20x J TP /16 M16x H-03J TP /4 M18x H-04J TP /8 M20x H-06J FP /8 M22x H-06J FP /2 M24x H-08J TP /4 M30x2 790H-12J TP /4 M36x2 790H-12J TP312 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.17

58 Metric, BSP and JIS Hose Couplings Hose Dash Size A B D Dia.E L K R Pusher D.N. I.D. G Coupling mm mm mm mm mm mm mm 4599 CODE J-XX3 FEMALE SWIVEL O-RING - ELBOW 45 - METRIC THREAD DKO 24 MALE CONE 4 3/16 M12x J TP /4 M14x J TP /4 M16x J TP /16 M16x J TP /8 M18x J TP /2 M22x J TP /2 M26x J TP /4 M26x J TP /4 M30x J TP /16 M20x J TP /16 M16x H-03J TP /4 M18x H-04J TP /8 M20x H-06J TP /8 M22x H-06J TP /2 M24x H-08J TP /4 M30x2 790H-12J TP /4 M36x2 790H-12J TP312 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.18

59 Metric, BSP and JIS Hose Couplings Hose A D Dia.E L K Pusher D.N. I.D. Coupling mm mm mm mm mm / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP / N MP508 CODE N METRIC STAND PIPE 20 3/ N MP / N MP N MP N MP N MP N MP /16 790H-03N MP /16 790H-03N MP /16 790H-03N MP /16 790H-03N MP /4 790H-04N MP /4 790H-04N MP /4 790H-04N MP /4 790H-04N MP /4 790H-04N MP /8 790H-06N MP /8 790H-06N MP /8 790H-06N MP /8 790H-06N MP /2 790H-08N MP /2 790H-08N MP /2 790H-08N MP /2 790H-08N MP /2 790H-08N MP /4 790H-12N MP /4 790H-12N MP /4 790H-12N MP /4 790H-12N MP H-16N MP H-16N MP H-16N MP H-16N MP511 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.19

60 Metric, BSP and JIS Hose Couplings Hose A B D Dia.E L K Pusher D.N. I.D. Coupling mm mm mm mm mm mm 4599 CODE N-100 METRIC STAND PIPE 90 ELBOW 3 1/ N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP /16 790H-03N TP /16 790H-03N TP /4 790H-04N TP /4 790H-04N TP /4 790H-04N TP /8 790H-06N TP /8 790H-06N TP /2 790H-08N TP /2 790H-08N TP /2 790H-08N TP312 Hose A B D Dia.E L K Pusher D.N. I.D. Coupling mm mm mm mm mm mm 4599 CODE N-300 METRIC STAND PIPE, 45 ELBOW 4 3/ N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP / N TP /16 790H-03N TP /16 790H-03N TP /4 790H-04N TP /4 790H-04N TP /4 790H-04N TP /8 790H-06N TP /2 790H-08N TP /2 790H-08N TP /2 790H-08N TP312 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.20

61 Metric, BSP and JIS Hose Couplings Hose Dash Size A B D Dia.E Pusher D.N. I.D. G Coupling mm mm mm mm /8 1/ Q MP /16 1/ Q MP /16 1/ Q MP /4 1/ Q MP /4 1/ Q MP /16 1/ Q MP /16 3/ Q MP /8 3/ Q MP /8 1/ Q MP /2 1/ Q MP /2 5/ Q MP /2 3/ Q MP /4 3/ Q MP Q MP511 CODE Q BSP MALE RIGID 4 3/16 1/ H-03Q MP /16 1/ H-03Q MP /4 1/ H-04Q MP /4 1/ H-04Q MP /8 3/ H-06Q MP /8 1/ H-06Q MP /2 1/ H-08Q MP /2 5/ H-08Q MP /2 3/ H-08Q MP /4 3/ H-12Q MP H-16Q MP511 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.21

62 Metric, BSP and JIS Hose Couplings Hose Dash Size A D Ø E L R Pusher D.N. I.D. G Coupling mm mm mm mm mm 4599 CODE S METRIC MALE RIGID (DIN ) 4 3/16 M12x SL MP /4 M14x SL MP /4 M16x SL MP /16 M16x SL MP /16 M18x SL MP /16 M22x SL MP /8 M16x SL MP /8 M18x SL MP /8 M22x SL MP /2 M22x SL MP /2 M26x SL MP /4 M30x SL MP M36x SL MP /16 M18x SS MP /16 M20x SS MP /16 M16x H-03SS MP /4 M16x H-04SS MP /4 M18x H-04SS MP /4 M20x H-04SS MP /8 M20x H-06SS MP /8 M22x H-06SS MP /8 M24x H-06SS MP /2 M24x H-08SS MP /2 M30x2 790H-08SS MP /4 M36x2 790H-12SS MP M42x2 790H-16SS MP JIS FEMALE SWIVEL 60 MALE CONE (PF) JIS FEMALE SWIVEL 60 FEMALE CONE (PF) Part Number Overall Hose Thread Pusher Bore Length Cut Off Hex I.D. (PF) Coupling 4599 I.D. A B C D 3/16 1/ V44 FP /4 1/ V44 FP /16 3/ V46 FP /8 3/ V46 FP /2 1/ V48 FP /16 1/ H-03V44 FP /4 1/ H-04V44 FP /8 3/ H-06V46 FP /2 1/ H-08V48 FP Part Number Overall Hose Thread Pusher Bore Length Cut Off Hex I.D. (PF) Coupling 4599 I.D. A B C D 1/4 1/ V04 FP / /8 3/ V06 FP / /2 1/ V08 FP / /4 3/ V12 FP / /4 1/ H-04V04 FP / /8 3/ H-06V06 FP / /2 1/ H-08V08 FP / /4 3/ H-12V12 FP / Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified

63 Reusable Hose Couplings Reusable Hose Couplings Hose Pipe Bore Overall Length Cut Off Hex I.D. Thread Part Number I.D. A B C D MALE PIPE 3/16 1/ /8 9/16 7/16 3/16 1/ /16 9/16 9/16 1/4 1/ /8 5/8 9/16 5/16 1/ /16 3/4 9/16 5/16 3/ /16 3/4 11/16 3/8 3/ /4 13/16 11/16 1/2 3/ /8 1 7/8 1/2 1/ /16 1 7/8 3/4 3/ /8 1-3/8 1-1/ /4 1-5/8 1-3/8 1/2 3/8 390J /8 1-1/8 7/8 1/2 1/2 390J /16 1-1/8 7/8 3/4 3/4 390J /8 1-3/8 1-1/ J /4 1-5/8 1-3/8 JIC 37 SWIVEL Hose Dash Bore Overall Length Cut Off Hex I.D. Size PipeThread Part Number I.D. A B C D E 3/16-4 7/ /8 9/16 9/16 9/16 1/4-4 7/ /4 9/16 5/8 5/8 1/4-5 1/ /16 5/8 5/8 3/4 1/4-6 9/ /16 11/16 5/8 3/4 5/16-6 9/ /16 11/16 3/4 11/16 3/8-6 9/ /16 11/16 13/16 11/16 3/8-8 3/ /8 7/8 13/16 7/8 1/2-8 3/ /4 7/8 1 7/8 1/2-10 7/ / / / /16 1-1/4 1-3/8 1-1/ / /15 1-1/2 1-5/8 1-1/2 3/16-4 7/ J /4 9/16 9/16 5/8 1/2-8 3/ J /4 7/8 7/8 1-1/8 1/2-10 7/ J / //8 1 3/ / J /16 1-1/4 1-3/8 1-1/ / J /16 1-1/2 1-5/8 1-1/2 JIC 37 and SAE 45 couplings are interchangeable an all sizes except -6 and -12 tube sizes 45 SAE SWIVEL Hose Dash Pipe Bore. Overall Length Cut Off Hex I.D. Size Thread Part Number I.D A B C D E 1/8-5 1/ A /16 5/8 11/16 1/2 3/16-4 7/ /8 9/16 9/16 9/16 1/4-4 7/ /4 9/16 5/8 5/8 1/4-5 1/ /16 5/8 5/8 3/4 5/16-6 5/ A /8 3/4 3/4 3/4 3/8-6 5/ A /2 3/4 3/4 13/16 3/8-8 3/ /8 7/8 13/16 7/8 1/2-8 3/ /4 7/8 1 7/8 1/2-10 7/ / Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.23

64 Reusable Hose Couplings MALE PIPE AISI 303 SERIES STAINLESS STEEL Hose Dash Pipe Bore Overall Length Cut Off Hex I.D. Size Thread Part Number I.D. A B C D 3/16 1/ /8 9/16 7/16 3/16 1/ /16 9/16 9/16 1/4 1/ /8 5/8 9/16 5/16 1/ /16 3/4 9/16 3/8 3/ /4 13/16 11/16 1/2 1/ /16 1 7/8 3/4 3/ /8 1-3/ /4 1-1/2 1-3/8 JIC 37 SWIVEL AISI 303 SERIES STAINLESS STEEL Hose Dash Pipe Bore Overall Length Cut Off Hex I.D. Size Thread Part Number I.D. A B C D 3/16-4 7/ /16 9/16 9/16 1/4-4 7/ /2 5/8 9/16 1/4-5 1/ /16 5/8 5/8 5/16-6 9/ /8 3/4 11/16 3/8-6 9/ /16 1-3/16 11/16 3/8-8 3/ /16 13/16 7/8 1/5-8 3/ /16 1 7/8 1/2-10 7/ / / / /2 1-3/8 1-1/ / /16 1-1/2 1-1/2 3/16-4 7/ K /8 9/16 1/2-8 3/ K /16 1-1/8 7/8 1/2-10 7/ K /2 1-1/8 1 3/ / K /16 1-3/8 1-1/4 JIC 37 and SAE 45 couplings are interchangeable an all sizes except -6 and -12 tube sizes Hose Bore Overall Length Cut Off Hex I.D. Thread Part Number I.D. A B C D E JIC 37 FEMALE SWIVEL 3/16 7/ /8 9/16 9/16 9/16 1/4 7/ /8 5/8 5/8 11/16 1/4 1/ /8 5/8 3/4 5/8 1/4 9/ /8 5/8 3/4 11/16 5/16 1/ /2 3/4 3/4 5/8 5/16 9/ /2 3/4 3/4 5/8 3/8 9/ /2 7/8 3/4 11/16 3/8 3/ /2 7/8 15/16 7/8 1/2 9/ /4 1-1/16 3/4 7/8 1/2 3/ /4 1-1/16 15/16 7/8 3/4 1-1/ /4 1-3/8 1-1/4 1-1/8 MALE PIPE RIGID Hose Bore Overall Length Cut Off Hex I.D. Thread Part Number I.D. A B C D 3/16 1/ /4 9/16 9/16 1/4 1/ /4 5/8 9/16 5/16 1/ /4 3/4 9/16 3/8 3/ /4 7/8 11/16 1/2 1/ /4 1-1/16 7/8 3/4 3/ /4 1-3/8 1-1/8 Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified 7.24

65 Reusable Hose Couplings Tube Overall Hose O.D. Part Number Bore Length Cut Off Hex I.D. (mm) Insert Shell I.D. A B C D 5/ M4N M / METRIC STAND PIPE (Grease Hose Series) Tube Overall Hose O.D. Part Number Bore Length Cut Off Hex Drop I.D. (mm) Insert Shell I.D. A B C D F 5/ M4N06-10L 7951-M / Couplings Are Manufactured From Plated Steel and Dimensions Are in Inches Unless Otherwise Specified METRIC STAND PIPE 90 ELBOW (Grease Hose Series) 7.25

66 Brass Hose Couplings 390C Brass Hose Couplings 390C Series Brass Couplings Are Ordered by Selecting Components From the Parts Shown Below. Couplings Are Intended for Use With Hose Clamps or Brass Ferrules. NPT Male/Hose Barb Machined From 360 Alloy Brass Pipe Thread Manufactured to Dryseal Specifications 3/16 Inches ID Hose Barb Stems Contain Three Barbs; 1/4 Inches ID and Larger Contain Four Barbs Hose I.D. NPT Part Length A Thread Number B Hex 3/16 1/ /16 3/16 1/ /16 1/4 1/ /2 1/4 1/ /16 1/4 3/ /16 3/8 1/ /16 3/8 3/ /16 3/8 1/ /8 1/2 3/ /16 1/2 1/ /8 1/2 3/ /16 3/4 1/ /8 3/4 3/ /16 Female Swivel/Hose Barb 37 JIC/ 45 SAE Hose Stem Nut I.D. Tube Part Length Length A O.D. Thread Number B C Hex 3/16 1/4 7/ /16 1/4 1/4 7/ /16 1/2 1/2 3/ /8 3/8 3/8 5/ A /4 1/4 3/8 9/ /16 3/8 3/8 9/ /16 Hose Splicer Hose I.D. Part Length A Number B 1/ / / / NPS Female Swivel/Hose Barb Ball Seat Type Stem Nut Hose I.D. NPS Part Length Length A Thread Number B C Hex 3/16 1/ /8 1/4 1/ /8 3/8 3/ /4 1/2 1/ /16 3/4 3/ /8 Garden Hose Fitting Set Hose I.D. Part (Both Fittings) Thread Number 1/2 3/4-11-1/ GHS01 3/4 3/4-11-1/ GHS02 NPT Female/Hose Barb Hose I.D. NPT Part Length Hex A Thread Number B 3/16 1/ /8 1/4 1/ /8 3/8 1/ /8 3/8 3/ /4 1/2 3/ /4 1/2 1/ /16 3/4 3/ /16 Brass Ferrules Hose I.D. Part Ferrule ID Ferrule Lgth. Hose Size A Number A B C 3/ / / / / Dimensions Are in Inches Unless Otherwise Specified. *Contact Customer Support for 390C Series Swaging Pusher Recommendations. 7.26

67 Adapters Adapters Thread Size Part Number Male Female Thread Size Part Number Male Female 1/8-1/8 3A01-02A02 1/8NPT 1/8 1/8NPSM -4-1/4 3A06-04A04 7/ /4 NPSM Male Pipe/ Female Pipe Swivel 1/8-1/4 3A01-02A04 1/8 NPT 1/4 NPSM 1/4-1/4 3A01-04A04 1/4 NPT 1/4 NPSM 1/4-3/8 3A01-04A06 1/4NPT 3/8 NPSM 3/8-1/4 3A01-06A04 3/8NPT 1/4 NPSM 3/8-3/8 3A01-06A06 3/8NPT 3/8 NPSM 3/8-1/2 3A01-06A08 3/8NPT 1/2 NPSM Straight Thread O- Ring/90 Elbow Female Pipe Swivel (Includes O-Ring) -6-1/4 3A06-06A04 9/ /4 NPSM -6-3/8 3A06-06A06 9/ /8NPSM -8-3/8 3A06-08A06 3/4-16 3/8 NPSM -8-1/2 3A06-08A08 3/ /2 NPSM -8-3/4 3A06-08A12 3/4-16 3/4 NPSM -10-1/2 3A06-10A08 7/8-14 1/2 NPSM 1/2-3/8 3A01-08A06 1/2 NPT 3/8NPSM -10-3/4 3A06-10A12 7/8-14 3/4NPSM 1/2-1/2 3A01-08A08 1/2 NPT 1/2NPSM -12-3/4 3A06-12A12 1-1/ /4NPSM 1/2-3/4 3A01-08A12 1/2 NPT 3/4 NPSM Male Female 3/4-1/2 3A01-12A08 3/4NPT 1/2 NPSM -4-1/4 3A07-04A04 7/ /4 NPSM 3/4-3/4 3A01-12A12 3/4NPT 3/4 NPSM -6-3/8 3A07-06A06 9/ /8 NPSM 3/4-1 3A01-12A16 3/4NPT 1 NPSM -8-3/8 3A07-08A06 3/4-16 3/8NPSM 1-3/4 3A01-16A12 1NPT 3/4 NPSM 1-1 3A01-16A16 1NPT 1NPSM Female Female 1/8-1/8 3A02-02A02 1/8NPT 1/8 NPSM Straight Thread O-Ring/45 Elbow/ Female Pipe Swivel (Includes O-Ring) -8-1/2 3A07-08A08 3/4-16 1/2 NPSM -8-3/4 3A07-08A12 3/4-16 3/4NPSM -10-1/2 3A07-10A08 7/8-14 1/2 NPSM -12-3/4 3A07-12A12 1-1/ /4NPSM 1/4-1/4 3A02-04A04 1/4 NPT 1/4 NPSM Male Female 3/8-3/8 3A02-06A06 3/8 NPT 3/8NPSM -4-1/4 3A08-04A04 7/ /4NPSM Female Pipe/ Female Pipe Swivel 1/2-1/2 3A02-08A08 1/2NPT 1/2 NPSM 3/4-3/4 3A02-12A12 3/4NPT 3/4NPSM 1-3/4 3A02-16A12 1 NPT 3/4NPSM 1-1 3A02-16A16 1 NPT 1NPSM Male Female 1/8-1/8 3A03-02A02 1/8 NPT 1/8NPSM Straight Thread O-Ring/Female Pipe Swivel (Includes O-Ring) -6-1/4 3A08-06A04 9/ /4NPSM -6-3/8 3A08-06A06 9/ /8 NPSM -8-3/8 3A08-08A06 3/4-16 3/8NPSM -8-1/2 3A08-08A08 3/4-16 1/2 NPSM -8-3/4 3A08-08A12 3/4-16 3/4NPSM -10-3/8 3A08-10A06 7/8-14 3/8 NPSM 1/4-1/4 3A03-04A04 1/4NPT 1/4NPSM -10-1/2 3A08-10A08 7/8-14 1/2 NPSM 1/4-3/8 3A03-04A06 1/4NPT 3/8 NPSM -10-3/4 3A08-10A12 7/8-14 3/4NPSM 3/8-1/4 3A03-04A04 3/8NPT 1/4NPSM -12-3/4 3A08-12A12 1-1/ /4NPSM 3/8-3/8 3A03-06A06 3/8NPT 3/8 NPSM -14-3/4 3A08-14A12 1-3/ /4 NPSM Male Pipe/90 Elbow Female Pipe Swivel 3/8-1/2 3A03-06A08 3/8 NPT 1/2NPSM 1/2-3/8 3A03-08A06 1/2 NPT 3/8 NPSM 1/2-1/2 3A03-08A08 1/2 NPT 1/2 NPSM 1/2-3/4 3A03-08A12 1/2 NPT 3/4NPSM A08-16A16 1-5/ NPSM Female Female -8-3/8 3A12-08A06 3/4-16 3/8 NPT -8-1/2 3A12-08A08 3/4-16 1/2NPT 3/4-1/2 3A03-12A08 3/4NPT 1/2NPSM 3/4-3/4 3A03-12A12 3/4 NPT 3/4 NPSM Female O-Ring Boss/Female Pipe -10-3/8 3A12-10A06 7/8-14 3/8NPT -10-1/2 3A12-10A08 7/8-14 1/2NPT 1-3/4 3A03-16A12 1 NPT 3/4NPSM Male Male 1-1 3A03-16A16 1 NPT 1 NPSM 1/8-4 3A09-02A04 1/8NPT 7/16-20 Female Female 1/4-4 3A09-04A04 1/4NPT 7/ /8-1/8 3A04-02A02 1/8NPT 1/8 NPSM 1/4-5 3A09-06A05 1/4NPT 1/2-20 1/4-1/4 3A04-04A04 1/4 NPT 1/4NPSM 1/4-6 3A09-04A06 1/4NPT 9/16-18 Female Pipe/90 Elbow Female Pipe Swivel 3/8-3/8 3A04-06A06 3/8NPT 3/8NPSM 1/2-1/2 3A04-08A08 1/2 NPT 1/2NPSM 3/4-3/4 3A04-12A12 3/4NPT 3/4NPSM 1-3/4 3A04-16A12 1 NPT 3/4NPSM 1-1 3A04-16A16 1NPT 1 NPSM Male Female Male Pipe/Male JIC 37 Flare 3/8-6 3A09-06A06 3/8NPT 9/ /8-8 3A09-06A08 3/8 NPT 3/4-16 3/8-10 3A09-06A10 3/8 NPT 7/8-14 1/2-6 3A09-08A06 1/2 NPT 9/ /2-8 3A09-08A08 1/2 NPT 3/4-16 1/2-10 3A09-08A10 1/2 NPT 7/8-14 1/8-1/8 3A05-02A02 1/8NPT 1/8NPSM 3/4-10 3A09-12A10 3/4NPT 7/8-14 1/4-1/4 3A05-04A04 1/4NPT 1/4NPSM 3/4-12 3A09-12A12 3/4NPT 1-1/ /8-3/8 3A05-06A06 3/8NPT 3/8NPSM 3/4-14 3A09-12A14 3/4NPT 1-3/ /2-3/8 3A05-08A06 1/2NPT 3/8 NPSM 3/4-16 3A09-12A16 3/4NPT 1-5/ /2-1/2 3A05-08A08 1/2NPT 1/2 NPSM A09-16A16 1NPT 1-5/16-12 Male Pipe/45 Elbow Female Pipe Swivel 3/4-1/2 3A05-12A08 3/4 NPT 1/2 NPSM 3/4-3/4 3A05-12A12 3/4 NPT 3/4NPSM 3/4-1 3A05-12A16 3/4 NPT 1NPSM 1-3/4 3A05-16A12 1 NPT 3/4 NPSM Female O-Ring Boss Female Female A11-08A08 3/4-16 3/ A11-10A10 7/8-14 7/ A05-16A16 1 NPT 1NPSM 7.27

68 Adapters Male Pipe/90 Elbow Male JIC 37 Flare Thread JIC 37 Size Part Number Male Male 1/4-4 3A16-04A04 1/4NPTF 7/ /4-6 3A16-04A06 1/4 NPTF 9/ /8-6 3A16-06A06 3/8 NPTF 9/ /2-6 3A16-08A06 1/2NPTF 9/ /8-8 3A16-06A08 3/8NPTF 3/4-16 1/2-8 3A16-08A08 1/2 NPTF 3/4-16 3/4-12 3A16-12A12 3/4NPTF 1-1/ /4-16 3A16-12A16 3/4 NPTF 1-5/ A16-16A16 1 NPTF 1-5/16-12 Female Male 1/4-4 3A20-04A04 1/4NPTF 7/ /4-5 3A20-04A05 1/4 NPTF 1/ Elbow Male Side Tee Male Pipe Size Part Number Thread NPTF 1/8-4 3A22-02A04 7/ /8 1/4-6 3A22-04A06 9/ /4 3/8-8 3A22-06A08 3/4-16 3/8 1/2-10 3A22-08A10 7/8-14 1/2 3/4-12 3A22-12A12 1-1/ / A22-16A16 1-5/ /8-4 3A49-02A04 7/ /8 1/4-6 3A49-04A06 9/ /4 3/8-8 3A49-06A08 3/4-16 3/8 1/2-10 3A49-08A10 7/8-14 1/2 3/4-12 3A49-12A12 1-1/ / A49-16A16 1-5/ /4-6 3A20-04A06 1/4 NPTF 9/16-18 Female Pipe/Male JIC 37 Flare 3/8-6 3A20-06A06 3/8 NPTF 9/ /8-8 3A20-06A08 3/8NPTF 3/4-16 1/2-8 3A20-08A08 1/2NPTF 3/4-16 3/4-12 3A20-12A12 3/4NPTF 1-1/ A20-16A16 1 NPTF 1-5/16-12 Male Female Run Tee Male 1/8-4 3A50-02A04 7/ /8 1/4-6 3A50-04A06 9/ /4 3/8-8 3A50-06A08 3/4-16 3/8 1/2-10 3A50-08A10 7/8-14 1/2 3/4-12 3A50-12A12 1-1/ / A50-16A16 1-5/ /2-1/4 3A40-08A04 1/2 NPT 1/2-3/8 3A40-08A06 1/2NPT 3/8NPT A52-04A04 7/16-20 Male Pipe/ Female Pipe Male JIC 37 Flare/ Male JIC 37 Flare Male Pipe/ Male Pipe 3/4-3/8 3A40-12A06 3/4NPT 3/8 NPT 3/4-1/2 3A40-12A08 3/4NPT 1/2NPT 1-1/2 3A40-16A08 1NPT 1/2NPT 1-3/4 3A40-16A12 1NPT 3/4 NPT Male Male A21-04A04 7/ / A21-05A05 1/2-20 1/ A21-06A06 9/ / A21-08A08 3/4-16 3/ A21-10A10 7/8-14 7/ A21-12A12 1-1/ / A21-14A14 1-3/ / A21-16A16 1-5/ /16-12 Male Male 1/8-1/8 3A38-02A02 1/8NPTF 1/8NPTF 1/4-1/4 3A38-04A04 1/4NPTF 1/4NPTF 3/8-3/8 3A38-06A06 3/8NPTF 3/8NPTF 1/2-1/2 3A38-08A08 1/2NPTF 1/2 NPTF 3/4-3/4 3A38-12A12 3/4NPTF 3/4 NPTF 1-1 3A38-16A16 1 NPTF 1 NPTF Bulkhead Tube Elbow 90 (Nut Included) Bulkhead Tube Elbow 45 (Nut Included) Bulkhead-Tube Union (Nut Included) A52-06A06 9/ A52-08A08 3/ A52-10A10 7/ A52-12A12 1-1/ A52-16A16 1-5/ A53-04A04 7/ A53-06A06 9/ A53-08A08 3/ A53-10A10 7/ A53-12A12 1-1/ A53-16A16 1-5/ A51-04A04 7/ A51-05A05 9/ A51-08A08 3/ A51-10A10 7/ A51-12A12 1-1/ A51-16A16 1-5/ A17-04A04 7/ A17-06A06 9/ A17-08A08 3/4-16 Straight Connector (Includes O-Ring) A17-10A10 7/ A17-12A12 1-1/ A17-16A16 1-5/

69 Hose Coupling Assembly Tools Hose Coupling Swaging Machines and Tools Designed to Attach Synflex Permanent Couplings to Synflex Hose Synflex swaging equipment produces smooth, uniform coupling surfaces, without raised edges or ridges common in other coupling methods. Complete range of coupling swaging pushers and dies, up to 16 size are ordered separately. SST SST Part Number: Portable hand operated machine for field assembly Frame can be attached to bench vise or directly to a table with separate mounting bracket Weight: 8 lbs (3.6kg) Carrying Case for Portable Hand Swager SST Part No: 45J Super Mark V Automatic coupling swaging action Capable of 10-second assembly cycle time Weight: 120 lbs.(54.4kg) Part Number : S3 1HP, 60HZ, 115/208/203V Single Phase Motor Part Number : S6 1HP, 50HZ, 240V Single Phase Motor CE Mark Super Mark V Mark IX Mark IX Fully automatic; opens dies to release completed coupling assembly Fast actuation; capable of 5-second cycle time Three power supply options for a broad range of production needs Weight: 131 lbs (59.4kg). (option 1&2) Option 1 1HP, 60Hz,115/208/230V Single Phase Motor; Medium Duty; Part Number: S0 Option 2 1HP, 60 Hz,230/460 V Three Phase Motor; Medium Duty; Part Number: S1 Option 3 For Heavy Duty, continuous high speed production assembly, the Mark IX (a) can be equipped with a high capacity power unit (b) (a) Mark IX swaging machine without standard power supply. Part Number: S4 (b) Commercial duty hydraulic power unit with 5HP three phase 230/460 volt motor, 5 gallon reservoir; 4.1 GPM displacement. Part Number: 453C

70 Pusher and Die Tools for Synflex Swaging Machines Pushers Pusher selection is based on coupling end design chosen from assembly. Pusher part numbers are listed in the Permanent Couplings Tables on page 7.3. Example: To attach a 3/8 inch ID hose to a JIC 37 Female Swivel coupling with a 6 thread size Part Number , page 7.6, use pusher Part Number 4599-FP015 Dies Swaging dies are applied in paired sets. Die selection is based on hose series and size. Die part numbers are listed in hose specification charts. Example: To attach coupling Part Number to a series /8 inch ID hose, die Part Number is selected from the table at the top of page 1.4. Die Pusher Storage Rack Rack holds 12 pushers and 8 dies. Welded 16 gauge steel frame can be wall mounted or used on bench top. Rack is 19 inches wide; 22-1/2 inches high; extends 3 inches from mounting surface. Part Number: 45J

71 Hose Coupling Ferrule Crimper Coupling Ferrule Crimper Part Number: For Attaching 390C Brass Coupling to Synflex 3630 Hand operated crimping tool with removable handle Easy to bench mount weighs 27 lbs.(12kg) Use with die set series 4548, sold separately by hose size. Comes with complete instructions Dies for Coupling Ferrule Crimper Die set contains (4) mating segments Synflex Part Hose I. D. (in) Number / / / / / 4 * * Crimp Specification For 12, 3/4 I. D. Hose: Use a power crimper with a flat crimp die that will have a minimum gap between dies when crimped to ±

72 Hose Accessories Hose Accessories Type 2 Type 3 Overall Spring Guards For assembly abrasion protection and support Protects hose from kinking Order in multiples of 25-ft (7.6m) lengths Standard Type 2 Type 3 Length Part Part For Hose Part Number ft Number Number , 3R30-03, , , B0-03, 37B0-03, 37AL , 3R30-04, , , V10-03, , 37AL-04, 30CT , , 34PW-06, , , 31B0-06, 37B0-06, 37AL-05, 37AL-06, 30CT-05, 30CT , 3R30-08, , 34PW-08, , , 37B0-08, 37AL-08, 30CT PW-10, , , 37B R80-03, 31B0-04, 37B V10-04, R R R R R80-04, , 31B0-05, 37B

73 Hose Accessories Hose and Spring Guards For fitting-to-hose interface protection Made from high-grade spring steel wire. Hose guards provide protection against kinking at couplings. Spring-type guards hand screw to the coupling shell to form a single unit assembly. For Hose Part Number Part Number 3R30-04, , , , 31B0-04, B0-04, 37AL-04, 30CT , , 31B0-05, 37B0-05, 37AL-05, 30CT R30-06,3R R30-03, , , , 37AL AG , , , 31B0-06, 37B0-06, 37AL-06, CT-06 3R AA005 Plastic Protective Coil Sleeve For fitting-to-hose interface protection A convenient and economical way to protect hose and tubing lines. Can be installed after hose assembly is made. Lightweight Order in multiples of 20-ft (6m) lengths. For Hose Part Number Part Number R30-03, , , , , 37AL R30-04, , , , 37AL-04, 30CT R30-06, , , 34PW-04, , 3R80-03, , 37AL-05, 30CT , 34PW-06, , 3R80-04, , AL-06, 30CT-06 3R30-08, , , 3R80-06, , AL-08, 30CT , , 34PW-08, 3R , 3R80-12, , 34PW-10, , , 34PW-12, R80-16, , 34PW

74 Hose Accessories Vinyl Hose Guards For assembly abrasion protection and support Use when a non-metallic guard is required. Guard assembly may require the use of lubricant on the hose Available in 50-ft (15.2m) lengths Note: ft (30m) lengths For Hose Part Number Part Number Guard I.D. Guard O.D. 3R30-03, 34GW-03, , /16 9/ , , 37AL-03, 31B0-03, 37B0-03 3R30-04, , 34PW-04, 37B /16 13/ , 3R80-03, , 37AL-04, 30CT-04, 31B0-04, 3R30-06, , 34PW-06, , /16 1-1/16 3R80-04, , , 37AL-06, 30CT-06, 31B0-06, 37B0-06 3R80-06, / /14 3R80-08, /16 1-5/ , 3R / /16 Molded Black PVC Hose guards For assembly abrasion protection and support Protects against abrasion and physical abuse when a stiffer, non-metallic guard is preferred For hand-held use, keeps hose from kinking at fitting Guard I.D. Length For Hose Part Number Part Number A L 30CT-04, 3R30-04, , , 45J , , 31NO-05, 3R80-03, , 37AL-04 30CT-06, 3R30-06, , , 45J , , 31NO-06, 3R80-04, , 37AL

75 Accessories Hand-Held Hose Cutter Part Number A handy tool for cutting Synflex hose 1/8 inch to 1/2 inch in diameter. Blades are replaceable. Vinyl cushioned grips. Replacement Blade Part Number Vise Blocks Part Number For 3/16 inch through 1/2 inch I.D. hose Part Number For 3/4 inch and 1 inch I.D. hose. Use in making assemblies. Swage Lubricant Part Number A lubricant especially for use in assembly of Synflex reusable and permanently attached stainless steel couplings. Insertion Depth Marker Part Number 45J Clamps Plastic covered clamps to secure hose Twin-Line Hose Separation Tool Part Number Designed for separating Twin-Line hose Replacement Blades (set of 10) Part Number Dies Part Number XXX Multi-Line Hose Separation Tool Part Number: Designed for Separation of 3, 4 and 5 line hoses. Replacement Blades Part Number Bolt Hose Size For Hose Part Number Part Number (in) J / , , , , 37AL-03 45J / , , , , 45J /32 37AL-04, 30CT-04, 31B0-04, 37B0-04 3R80-03, , , 37AL-05, 30CT-05, 45J /32 31B0-05, 37B0-05 3R J / , , , , 37AL-06, 45J /32 30CT-06, 31B0-06, 37B0-06 3R80-06, , , , , 45J /32 37AL-08, 30CT-08, 37B0-08 3R J / , , 37B J /32 3R80-12, J / J /32 3R J /

76 8 Technical and Design Information Technical and Design Information Page Hose Size vs. Flow Capacity Hose Installation and Maintenance Chemical Resistance Data How to Assemble Permanent Hose Couplings How to Assemble Reusable Hose Couplings How to Separate Twin-Line and Multi-Line Hoses Volumetric Expansion Data Conversion Tables How to Order Technical 8

77 Hose Size vs. Flow Capacity Hose Size vs. Flow Capacity How to Select the Correct Hose Size 20, The hose I.D. may be determined if the fluid flow rate and velocity are known by using the nomograph. 10,000 9,000 8,000 7,000 6, Nomograph data is based on the formula: Area = Flow Rate x 0,3208 Velocity Cubic Inches Per Minute 5,000 4,000 3,000 2,000 1, /4 1/2 5/16 1/4 3/16 3/ How to Use the Nomograph 1. Find the two known values. 2. Lay a straightedge to connect the known values. 3. The intersection point on the third vertical line identifies the point for that factor. Example: A pump has a flow rate of 4 gpm. The necessary velocity is 10 fps. What hose size is required? With a straightedge placed on 4 gpm and 10 fps, the answer is 1/2 inch hose I.D Flow Rate Minimum I.D. Minimum Area Velocity (gpm) of Hose (in) of Hose (in 2 ) (fps) 8.1

78 Hose Installation and Maintenance Selection, Installation and Maintenance of Synflex Hose and Assemblies Proper hose selection, installation and maintenance practices should be followed to ensure that hose and hose assemblies have long life and operate safely. Failure to consider these practices could result in unplanned down-time, damage or injury. The general industry practices assembled below are provided as a guide for hose selection, installation and maintenance. Careful consideration for applying these practices is recommended. Wrong Right Figure 1 Pressure Determine the maximum operating system pressure and select a hose that will have a maximum working pressure equal to or in excess of the operation system s maximum pressure. It is very important to take into account surge pressures that may be higher than normal operating pressures. Temperature Determine the maximum and minimum operating temperatures and select a hose that is designed for use within this temperature range. Consider transient thermal conditions resulting from startup, heat buildup from idling, etc. Special protection from hot equipment may be required. Chemical and Environmental Resistance Determine the type and concentration of the fluids and chemicals that will come in contact with the hose core tube I. D. and hose cover. Apply the Hose and Tubing Selection Guide or product construction description to identify the types of polymers used to form the core tube and cover. With this information, locate the compatibility rating of the combination of chemicals and/or fluids with the polymer type described in the Chemical Resistance data on pages Contact Synflex Product Customer Support to request data for chemicals and conditions not listed. Size Select the proper I. D. based on system requirements such as fluid flow rate or velocity. The Hose Selection Nomograph on page 8.1. can help determine the hose I. D. Electrical Conductivity Each hose application should be evaluated for the importance of selecting a hose designed to prevent flow of electrical current (e.g. aerial hydraulics) or a hose designed to sufficiently conduct static electricity to safe ground connections. The conducting hose design requires special conducting couplings which should be selected along with the hose. Component Inspection Prior to installation, inspect hose for I. D. obstruction or damage such as blisters, looseness or cracks in the hose cover and evidence of having been kinked. Check couplings for thread damage or bent coupling components. Routing Many problems can be avoided by installing hose and hose assemblies away from hot equipment such as exhaust manifolds. Insulating heat shields may be necessary in some cases (Figure 1). 8.2

79 Selection, Installation and Maintenance of Synflex Hose and Assemblies Minimum Bend Radius Tight bends that exceed the hose minimum bend radius should be avoided. Spring guards or stress relief sleeves may be required to protect against exceeding prescribed minimum bend radii (Figure 2). Torsional Flexing When equipment parts exhibit relative motion, hose connections should be located so hoses bend instead of twist. Coupling Connections Follow the coupling installation instructions provided in this catalog or enclosed with assembly equipment and described in product standards. Attach only the couplings specified for each hose design and do not mix components that are produced by different manufacturers. Proper coupling end selection is very important to eliminate twists and kinks in installed assemblies when connecting couplings to port connections. Swivel couplings are designed to allow for the hex rotation during tightening and bent tube or elbow couplings can eliminate kinks (Figure 3). Torque Wrench Application Use torque values where specified when tightening coupling connections to prevent leakage and damage. Final Check Out After components are assembled, purge entrapped air and pressurize system to maximum operating pressure. Inspect for leaks and proper function. Perform electrical conductivity tests on designs serving as static electricity discharge paths. It is important that designers and users consider hose and hose assemblies as having a finite life. Therefore maintenance and replacement is usually necessary at specific intervals. Maintenance Interval Frequency of maintenance inspection should be determined by the system designer and user based on the severity of the application, precious service life experience and risk potential. Maintenance Program Recommended maintenance should include the following steps as minimum practice: Leakage Turn off equipment and bleed down pressures prior to inspection to minimize risk to personnel. Inspect the full length of the hose and coupling connections for leaks. Damage Inspect hose for cuts, abrasion, cracks, blisters, kinked or crushed areas, heat degradation or cover looseness at the port or hose connection. Inspect hose guards for damage using the steps applied to the hose and couplings. Electrical Continuity In applications requiring the hose assembly to conduct static electricity to a ground connection, test hose assemblies using a megohmeter in accordance with recommended procedures described on the permanently attached tag. Replacement Hose and/or assembly replacement should be considered at specific intervals under normal conditions. If leakage, loss of conductivity (when required), coupling separation and/or signs of damage are detected, the hose assembly should be replaced immediately. Hose Routing Under pressure, a hose may change in length. Always provide some slack in the hose to allow for this shortening or elongation (However, excessive slack in hose lines may cause poor appearance) (Figure 4). Figure 2 Figure 3 Figure 4 Wrong Wrong Wrong Right Right Right 8.3

80 Chemical Resistance Data Chemical Resistance Data Hose Material Key N = Nylon Resistance Rating Key G = Good H = Polyester L = Limited P = Polyolefin P = Poor U = Polyurethane NT = Not Tested V = PVC - Polyvinyl Chloride This chart is intended to serve as a guide and does not guarantee suitability of hose material with the chemicals listed. Final selection of materials is dependent on many factors including variations in temperature, pressure and duration of exposure. N H P U V N H P U V N H P U V Acetaldehyde G G L G P Carbon Bisulfide G L P L P Ethylene Glycol G G G L G Acetic Acid L L G L G Carbon Disulfide G L P L P Ethylene Oxide G L L L NT Acetic Anhydride L L G L P Carbon Monoxide G G G G G Fatty Acid G G P G G Acetone G L L P P Carbon Tetrachloride G P P P L Ferric Chloride L NT G NT G Acetyl Bromide P P P P P Carbonic Acid G L G L G Ferric Sulphate G G G G G Acetyl Chloride P P P P P Castor Oil G L G L G Fluoboric Acid NT P G P GL Acetylene G G G G NT Caustic Potash (>20%) L L G L L Fluorine P P P P L Air G G G G G Caustic Potash (<20%) G L G L G Fluorosilicic NT NT G P GL *Alcohols G L G L G Caustic Soda (>20%) L L G L L Formaldehyde G L G L G Aluminum Chloride P NT G NT G Caustic Soda (<20%) G L G L G Formic Acid P P GL P GL Aluminum Sulphate G NT G NT G Cellusolves Union Carbide G P P P P Freon G L L L L Alums P NT G NT G Cellulubes Celanese (Hydraulic *Fruit Juices G G G G G Ammonia Gas P P P P P Fluid, Phosphate Ester Base) G P P P P Fuel Oil (Aromatic Gas) Ammonium Chloride G G G G G Chloracetic Acid P P L P P 100 Octane G G L G L Ammonium Hydroxide P P P P P Chloroform G P P P P Fuel Oil G G LP G L Ammonium Nitrate G L G G G Chlordane G G G G L Furfuryl Alcohol G G G G G Ammonium Phosphate G L G G G Chlorinated Solvents G P L P P Galic Acid (<20%) G L G L G Ammonium Sulphate G L G G G Chlorine (Dry) P P P P L ** Gas (Natural) G G G G G Amyl Acetate G L P L P Chlorine (Water) (<20%) L P G L G Gas Oil G GL P G L Amyl Alcohol G G G G G Chromic Acid P P GL P L Gasoline G G LP G L Anethole G NT NT NT NT Chromium Salts G G G G G Gasoline (Aromatic) G G LP G L Aniline L P P P L *Cider G G G G G Gasoline (Non-Aromatic) G G LP G G Animal Oils G G P G G Citric Acid G L G L G Gelatin G G G G G Antimony Salts G G G G G Coal Gas G G G G G Glucose G G G G G Apoclor Monsanto (Chlorinated Copper Chloride L G G G G Glue (Depends on type) G G G G G Hydrocarbon Hydraulic Fluid) G L L L L Copper Sulphate G G G G G Glycerine G G G G G Aromatic Hydrocarbons G L P L P *Corn Oil G G G G G Glycol G G G L G Arsenic Salts G G G G G Cottonseed Oil G G G G G Greases G G L G G Asphalt G G G G G Creosote P P L P L Heavy Water (D2O) G G NT NT NT Auto Transmission Fluid G G G Cresols P P L P L Heptane G G P G L Barium Chloride G G G G G Cresylic Acid P P L P L Hexane G G P G L Barium Salts G G G G G Crude Petroleum Oil G L P G G Houghto Safe Houghton 600 Basic Copper Arsenate G G G G G Cupric Sulphate L L G L G Series (Hyd. Fluid Water Benzaldehyde G G L G P Cyclohexane G G NT G NT Glycol Base) G L G G G Benzene G L P L P Cyclohexanone G G P G P Houghto Safe Houghton 1000 Benzoic Acid G P G P G Decalin G NT NT NT NT Series (Phosphate Ester Benzol (Benzene) G L P L P Diacetone Alcohol G L G L P Base) G L P L P Benzyl Alcohol L L L L L Diammonium Phosphate G L G P G Hydraulic Fluid Petroleum Base G G P G P Borax G G G G L Dibutyl Phthalate G L L L NT Hydraulic Fluid Water Glycol Bordeaux Mixture G G G G G Diesel Fuel G G L G L Base G G G G G Boric Acids G G G G G Diethanolamine (20% conc.) G L NT L NT Hydraulic Fluid Boric Copper Sulphate G G G G G Diethyl Ether G L G L L Phosphate Ester G L P L P Bromine P P P P L Dioctyl Phosphate G L P L P Hydraulic Oil G G P G NT Butanol G G G G G Dioctylphthalate G L P L P Hydrochloric Acid (10%) G P G L G * Butter G G G G G Enamels G G G G G Hydrocyanic Acid P NT G NT G Butyl Acetate G L P L P Essential Oils G G L G G Hydrofluoric Acid P P L P L Calcium Arsenate G G G G G * Ethanol G L L L L Hydrogen Gas G G G G G Calcium Bisulphide G G G G L Ether G L G L L Hydrogen Peroxide (dil.) G G G G G Calcium Chloride G G G G G Ethyl Acetate G L G L P Hydrogen Peroxide (conc.) P P G P L Calcium Hydroxide (<20%) G L G L G * Ethyl Alcohol G L G L L Hydrogen Sulphide L L G NT G Calcium Hypochlorite G L G L G Ethyl Chloride G P P P P Hydrolube Union Carbide Calcium Salts G G G G G Ethylene Chlorhydrin P P NT P P (Hydraulic Fluid Water Glycol Carbolic Acid P P G P P Ethylene Dichloride G P L P P Base) G L G G G 8.4

81 Chemical Resistance Data N H P U V N H P U V N H P U V Irus Shell 902 Hydraulic Fluid Oleic Acid G G P G L Sodium Sulphate G G G G G (Water-Oil Emulsion) G G L G G OS 45 Monsanto Hydraulic Fluid Sodium Sulphide G G G G G Isocyanates G G G G NT (Silicate Ester Base) G L P L NT Sodium Thiosulphate G G G G G Isopropyl Acetate G L L L P Oxalic Acid (-30%) G L G L G Solutions/Emulsions 2-4D Kerosene G G LP G L Oxygen Refer to Factory DDT Preparation Hydroxy Ketones G L G L P Ozone G G P G G Quinoline G NT NT NT G Lacquer Solvents G L G L P Paint (Oil Base) G G L G L Stannous Chloride L G G G G Lactic Acid G NT L NT G Paint Solvents (Oil Base) G L L L L Steam P P P P P Lard G G G G G Palmitic Acid G G G G G Stearic Acid G G G G G Lead Arsenate G G G G G Pentane G G P G L Stearin G G NT G NT Lead Sulphate G G G G G Perchloric Acid P P G P L Stoddard Solvent G P L P L Lead Tetramethyl G G NT G NT Perchlorethylene G P P P L Styrene G L NT L NT Lime G G G G G Petroleum Oils (Sour) G L L G G Sulphur G G G G G Linseed Cake G G P G G Petroleum Oils (Refined) G G L G G Sulphur Dioxide P P G P L Linseed Oil G G P G G Phenolates L L L G L Sulphur Trioxide L P G P G Lubricating Oils, Petroleum Phenols P P G P L Sulphuric Acid (dil.) L LP L LP G Base G G L G G Phosphoric Acid G P G P G Sulphuric Acid (conc.) P P L P P Lubricating Oils, Diester Base G L P L NT Picric Acid L P G P G Sulphurous Acid P LP L LP L Magnesium Chloride G G G G G Potash (Potassium Hydroxide) L P G P L Tannic Acid G L G L G Magnesium Hydroxide (<20%) G L G L G Potassium Chloride G G G G G Tar Oil G G G G G Magnesium Sulphate G G G G G Potassium Hydroxide Tartaric Acid G G G G G Maleic Acid G L G L G (50% conc.) L P G P L Toluene G L P L P Mercuric Chloride G G G G L Potassium Nitrate G G G G G Toluol G L P L P Mercury G G G G G Potassium Permanganate Tributyl Phosphate G L P L P **Methane G G NT G P (5% conc.) P P P P G Tricesylphosphate G L P L P Methanol G L G L P Potassium Sulphate G G G G G Trichloracetic Acid P P GL P L Methyl Acetate G L G L P Propane G G G G G Trichloroethylene G P P P L Methyl Bromide L P P P P Pydraul (Stauffer) F-9, 150, 600, Trisodium Phosphate Solution G L NT L G Methyl Chloride G P P P P 625 G L P L P Turpentine G G P G G Methyl Sulphate G G NT G NT Pyrethrum G G G G G Ucon Union Carbide (Hydraulic Methylethylketone (MEK) G L G L P Pyridine L L G G P Fluid Water Glycol Base) G L G G G Methylisobutylketone (MIBK) G L G L P Sea Water G G G G G Urea G L G L G *Milk G G G G G Skydrol Monsanto 500, 7000 G P P P P Uric Acid G P G P G Mineral Oil G G LP G G Soap Solution (conc.) G G L G G Varnish G G L G P Molasses G G G G G * Soda Water G G G G G Vinegar G L G L G Mustard G G NT G NT Sodium Bicarbonate G G G G G Water (150 F) G G G G G Naphtha G L P L P Sodium Bisulfite G G G G G White & Bagley No Cutting Naphthalene G L P L P Sodium Borate G G G G G Oil G NT NT NT NT Nickel Chloride P P G NT P Sodium Carbonate G G G G G *Wine G G G G G Nicotine G G G G G Sodium Chloride G G G G G Wool Oil G G G G G Nitric Acid (<20%) L L G L G Sodium Cyanide G G G G G Xylol G L P L P Nitric Acid (>20%) L P L P G Sodium Hydroxide (<20%) G L G L G Xylene G L P L P Nitrobenzene G P P P P Sodium Hypochlorite L L G L G Zinc Chloride G G G G G * Nitrous Oxide G G LP G G Sodium Nitrate G G G G G Zinc Hydrate P L G L G Oil G G L G L Sodium Phosphate Solution G G G G G Zinc Sulphate P L G L G * Oil of Turpentine G G L G G Sodium Silicate G G G G G * Does not imply NSF or FDA compliance Recommended operating temperature not to exceed 150 F (66 C) ** Does not imply AGA or UL compliance Recommended operating temperature not to exceed 100 F(37.8 C) Hose Material Reference Chart Series Core Cover 3630 PVC PVC 3R30 Nylon-Lined Polyurethane 3000 Nylon Polyurethane 3130 Nylon-Lined (1) Polyurethane 3580 Polyester Polyurethane 37AL Polyester Polyurethane 31NO Nylon Polyurethane 3440 Polyolefin Polyurethane 3R80 Nylon Polyurethane 3E80 Nylon Polyurethane 3800 Nylon Polyurethane 3840 Nylon Polyurethane Series Core Cover 3V10 Nylon-Lined Polyurethane 3VE0 Nylon-Lined Polyurethane 34BA Polyester-Lined PVC 31GW Nylon Polyurethane 32GW Nylon Polyurethane (2) 34GW Nylon Polyurethane 34PW Polyolefin Polyurethane 31B0 Nylon Polyurethane 37B0 Polyurethane Polyester 30CT Polyester Polyester (1) 2 size is a nylon, single-wall design (2) Except 32GW-DN4-JK1: Nylon Cover 8.5

82 How to Assemble Permanent Hose Couplings How to Assemble Permanent Hose Couplings Instructions for using the Synflex Mark IX and Super Mark V Swaging Machines 1. Cut hose squarely with Hand-Held Hose Cutter or Bench-Mounted Hose Cutter Oil inside hose diameter with SAE 20 oil. Consult Eaton Performance Plastics for oxygen system special assembly recommendations. 6. Insert hose end into the pusher. 2. Mark hose for proper insertion depth into coupling. Use insertion depth chart below or use Insertion Depth marker 45J Insert hose into coupling to depth mark. (Use Vise Block or and rubber mallet to ease assembly.) 7. Pull control lever and guide coupling into the die until the pusher bottom is against the top of the die surface. Permanent Coupling Chart Insertion Depth Table Coupling Series Insertion Depth (in) 3903, 390A, 390P, 390H, Hose 390L, 390S, 3906 I.D. 7903,790H, (in) 390N 1/8 9/16-3/16 25/32-1/4 1-1/16 7/8 5/16 1-1/8-3/8 1-1/4 1-5/16 1/2 1-1/2-5/8 1-9/16-3/4 1-11/ /16-5. Insert the specified die and pusher into the swaging machine. Lubricate die swaging surface with SAE 90 gear oil. For stainless steel couplings use Swage Lubricant Push control lever to retract pusher and open die halves. Remove swaged hose assembly. 8.6

83 How to Assemble Permanent Hose Couplings Instructions for using the Synflex SST Swaging Tool The SST may be used in several ways: Clamp it by the ear in a vise Lay it on the floor with reaction arm in place Bolt it upright on your workbench using bench mounting bracket 4530-CP Place one die half into the base plate. Lightly oil the inner surface of both die halves with SAE 90 gear oil. For stainless steel couplings use Swage Lubricant Cut hose squarely with Hand-Held Hose Cutter or Bench-Mounted Hose Cutter Insert hose into coupling to depth mark. (Use Vise Block or and rubber mallet to ease assembly.) 7. Insert the assembled hose and fitting through the base plate and firmly into the pusher cavity. Place the other die half in base and lock into place by swinging clamps down firmly against top of dies. Rotate ball screw until coupling reaches the die. 2. Mark hose for proper insertion depth into coupling. See page 8.6 for insertion depth table or use Insertion Depth marker 45J Insert the specified pusher with the pusher retainer in the raised position. Finger-tighten retaining screw to hold pusher firmly in place. Pusher must be allowed to rotate freely. 3. Lubricate inside hose diameter with SAE 20 oil or similar lightweight lubricant. Consult Eaton Performance Plastics for oxygen system special assembly recommendations. 8. With handle provided or 1-1/8 socket and ratchet, rotate screw CW until pusher bottom contacts top of die. Maintain pressure on ball screw and release die clamps. Slowly release pressure and rotate ball screw CCW until it is clear of the die. Remove swaged assembly. 8.7

84 How to Assemble Reusable Hose Couplings How to Assemble Reusable Hose Couplings Use Synflex 3000, 3R80, 3E80, 37AL series only. 1. Cut hose squarely with Hand-Held Hose Cutter or Bench-Mounted hose Cutter Use a rule for measurement and mark the hose with a colored pencil. recommendations. 6. Push coupling socket over the lubricated hose and screw coupling on by hand clockwise until the socket end is even with the depth mark. The end of the hose should be 3/23 inch to 1/16 inch from the inner shoulder of the coupling socket. It should NOT be bottomed against the shoulder. Do not over-tighten. 2. Use the following table to establish the length of hose that is inserted into the coupling socket. Reusable Coupling Insertion Depth Table Coupling Series Hose Insertion Depth (in) I.D. 3901, 390J, (in) 390K, 3908, /8 21/32-3/16 27/32 27/32 1/4 1 7/8 5/16 1-3/32 1-1/8 3/8 1-3/16 1-1/4 1/2 1-5/16 1-1/2 3/4 1-1/4 1-11/ /16-4. Insert hose into Vise Blocks ( or ) and tighten to hold hose firmly in place. 5. Lightly lubricate the outer surface of the hose to make it easier to push the coupling over the hose. For mild steel couplings and standard hose, use SAE 20 motor oil. For stainless steel couplings use Swage Lubricant *. 7. Remove hose and coupling assembly with Vise Blocks. 8. Place coupling socket in the vise and lubricate the coupling mating threads. 9. Screw the coupling insert clockwise into the socket with a wrench until the bottom of the insert hex contacts the socket shoulder. Do not over-tighten. * Consult Eaton Performance Plastics for oxygen system assembly 8.8

85 How to Separate Twin-Line and Multi-Line Hoses Instructions for using the Twin-Line Hose Separation Tool *** TOOL CONTAINS A SHARP BLADE. DO NOT PUT YOUR HANDS OR OBJECTS INSIDE THE TOOL. *** 1. The De-Twinner tool is designed to split twinned hose without any damage to the hose. Selecting the proper die is critical to operating this tool safely. The proper die can be selected from the attached chart. Customer service can assist in proper die selection. The hose should fit snugly in the die without any extra slop. Synflex De-Twinner Die Reference Sheet ( xxx) 2. To insert the die into the tool, first remove the retainer pin. This pin should also fit snuggly to prevent the die from moving. DO NOT REACH INTO THE TOOL OR PUSH ANYTHING THROUGH THE TOOL TO REMOVE THE DIE! The die extends out one side of the tool to allow ease of removal. Set the tool on its side with the long end of the die pointing up. Remove the die. Insert the new die from the same side and reset the pin. BLADE REPLACEMENT 1. Replacement blades are available from Eaton Performance Plastics. 2. Use proper protective gear (cut resistant gloves) when replacing the blade. This blade is very sharp. 3. Remove blade retainer nut and slide out blade retainer bolt. Tip tool over and the blade should fall out from the top. DO NOT TRY TO REMOVE IT FROM THE SLOT, THE MATERIAL SLIDES THROUGH. Hose Die * Hose Die * Product Number Product Number 3R R R R AL AL AL AL AL CT CT CT CT R R R E E E V V V VEO VEO VEO NG NG NG NG V V Insert the assembled tool with die into a proper holding fixture (vise or other) and set stop at appropriate distance. The tool is cutting 2 before the exit end of the tool. 4. Insert new blade, bolt and nut. Tighten the locking nut only to the point that the bolt rotates as the product is cut. If it is too tight the blade and bolt will wear out prematurely. 5. The blade will last for thousands of cuts if properly installed and the operating procedures are followed correctly DW-04 5 * Die Number Stamped on end. 4. Apply a water soluble lubricant to the end of the first piece of product to be cut and slide it through the tool to the appropriate stop. Apply a few drops of lubricant to the end of each hose to be cut just before cutting. This will ease the cutting force and prolong blade life. 8.9

86 How to Separate Twin-Line and Multi-Line Hoses How to Separate Twin-Line and Multi-Line Hoses Instructions for using the Multi-Line Hose Separation Tool 1. Remove the hose separation knife (Part Number ) from the handle and place in a vise at a 45 angle to the top of the vise. Fasten securely in the vise jaws. 4. Push the hose into the V notch on the knife blade using a rocking motion to start the hoses into the blade. 6. Remove the lubricant from the hoses and proceed with normal hose assembly. 2. Measure and mark the distance to be separated. 5. Hold the hoses together and aligned with the blade while first pushing then pulling them to the mark, taking care not to cut the hose covers. 7. Examine the hose cover material where the hoses were attached to ensure they have not been cut, or the reinforcement fiber exposed. If the hose covers show signs of damage, the hose assembly should not be placed in service. 3. Lightly lubricate the hoses on both sides at the connecting web with a soap solution or lubricating oil. This step reduces friction between the knife blade and hose cover surfaces, plus keeps the knife centered during the cutting step. 8.10