PRODUCT CATALOGUE. Medium Voltage Soft Starters Low Voltage Soft Starters DC Injection Brake Thyristor Power Supply Cathodic Protection

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1 GB PRODUCT CATALOGUE 2013 Medium Vltage Sft Starters Lw Vltage Sft Starters DC Injectin Brake Thyristr Pwer Supply Cathdic Prtectin IGEL - The Drive Technlgy Integratr

2 SELECTION Designated applicatins The fllwing table assigns IGEL Electrics cmprehensive prduct range t the apprpriate applicatin fr each prduct line. Sft Starters DC Injectin Brake ISA-HD ISA-B2P ISA-B ISA-A2P ISA-A ISA-DS ISA-D ISA-OEM IMB Pumps Submersible Centrifugal Fans Aial Radial Cmpressr Pistn Screw Chiller Shredder Mill Crusher Cnveyr belt Milling mashine Saw Mier Blwer Screw cnveyr Centrifuge Cement pump 0 well suited partly suited 2

3 CONTENT CONTENT ABOUT US SOFT STARTERS TECHNOLOGY MEDIUM VOLTAGE SOFT STARTERS ISA-HD 8 LOW VOLTAGE SOFT STARTERS 10 ISA-D ISA-DS ISA-OEM ISA-DS EX ISA-A + ISA-A2P ISA-B + ISA-B2P DC INJECTION BRAKE 16 IMB 16 THYRISTOR POWER SUPPLY 17 TSE 17 CATHODIC PROTECTION 18 IKS-D 18 3

4 IGEL ELECTRIC GMBH IGEL The Drive Technlgy Integratr + GLOBAL Cmpany Histry Funded in 2001, by e-fanal Wuppertal emplyees, Igel dispse f a cmbined eperience f ver 25 years in drive technlgy. Our lng term cperatin with leading internatinal cmpnent manufacturers since the beginning f the 80 s, gives us a leading edge in the sft starters market, thus prvides ur custmers with advanced technlgy and lng term reliability. IGEL Electric became technlgy leader with the wrld s largest prduct range f sft starters. The first fully withdrawable medium vltage switchgear MV-CS, which has been presented in 2009, emphasizes the advancement in rder t becme Drive Technlgy Integratr. Business Activities As a specialist in drive technlgy we integrate systems and prjects as well as supply single cmpnent fr each prject. We prvide ur custmers with advanced design, unique in its cst effective perfrmance and supprt ur custmers in thrughut, frm defining their needs t supplying a turn key slutin. Sme f ur leading advantages are: Applicatin slutin frm cncept t delivery Design engineering t the highest specificatins Calculatin f technical data Slutin Develpment and drive assembly Cmpnents Installatin On site service Philsphy Tgether with ur custmers we have accepted the glbal market challenges and ur increasing sales have prven ur cncept t be well perceived. In 2010 the direct and indirect eprt has been mre than 70 per cent. Our prduct range cveres all wrldwide vltage levels and guarantees ur custmers the drive slutin frm ne surce and reduces develpement- and adjustment csts. We prvide supreme lcal service and supprt in every gegraphical zne where we fcus ur activities. Quality T the internatinal custmer a Made in Germany prduct is perceived with utmst respect. It is therefre that we must preserve this perceptin fr ur prducts as well, by cntinuusly mnitring the quality, reliability and ruggedness f every step in the manufacturing prcess. Our design engineering criterins enhance ur prcesses, and the eceptinal chice f cmpnents that we are making, frm the purchasing stage thrugh manufacturing and delivery, is assuring maimum perfrmance when the prduct reaches the custmers site. Frm ur marine prducts pint f view, we have delivered Multi- Mega Watt sft starters which have cmpletely changed the way the marine market is prpelled tday. The certificatins we have btained are frm sme f the mre stringent bdies in the industrial and marine market segments, and are genuine t ur quality management, standards f prduct manufacturing. 4

5 IGEL ELECTRIC GMBH + + Münster Bielefeld Sendenhrst GERMANY NORTH RHINE-WESTPHALIA Düsseldrf Clgne Bnn NATIONAL REGIONAL Visin EXPANSION DUE TO INNOVATION this is the slgan which describes best the fi rst 10 years f IGEL Electric. Starting with a basic range f sft starters in the year f fundatin 2001, IGEL Electric has etended this niche cntinuusly and cmpleted with an entire range f prducts and services. With grwing develpment eperience, the prducts have becme mre cmple. In ur develpment department the slgan Cpy and Paste is abslutely frbidden. Each develpment starts with a blank sheet f paper. This was the basis fr develpment f the fi rst fully withdrawable medium vltage switchgear MV-CS. During Hanver fair 2011 IGEL Electric presented a medium vltage sft starter in 19 inch plugin technlgy. This sft starter prvides full MCC functinality and the smallest dimensins in the market. Fr 2014 it is planned t launch a new prduct categry. The Full Nminal Current sft starter cnquers eisting technlgical limits. 5

6 SOFT STARTERS TECHNOLOGY CURRENT LIMIT, ANALOGUE, COMMUNICATION RS 485 CURRENT LIMIT The vltage increases linearly frm the Initial Vltage pre selected pint. If the adjusted Current Limit is reached, the vltage will stp ramping and remain at its level until the current is reduced belw the adjusted Current Limit level. In that case ramp up time is prlnged until the current has reduced belw Current Limit level. When a mtr starts with current limit, althugh the current is limited the mtr prvides suitable trque t accelerate the driven lad and reach End f acceleratin. If the mtr trque des nt eceed the lad trque the mtr will nt start. In these rare cases severe damages might ccur t the mtr and starter. Sftstarter utput vltage Current prfile The scillgram shws, that the sft starter prvides a smth and stepless current and vltage ramp t the mtr. Starting with the initial vltage which defines the starting current, the vltage ramps up until Current Limit is reached. After the mtr is at speed, the current will decrease, t the nminal mtr current. The scillgram shws a clear increasing vltage and current signal, thus, n spikes stressing the grid are present. Mtr start measured with an scillscpe (Ch1, vltage; Ch2-4 current L1 L3) ANALOGUE The analgue prduct line prvides simple ptentimeter settings fr all the parameters: Familiar setting, similar t standard verlad relays Easy cmmissining Prir knwledge is nt necessary Status display via LEDs ISA-A and ISA-A2P include mtr prtectin functins COMMUNICATION RS 485 RS 485 with MODBUS r PROFIBUS prtcl enable: Remte (start, stp, etc.) Mnitring (mtr current, faults, statistical data) Remte parameter setting Remte reset 6

7 SOFT STARTERS TECHNOLOGY PUMP CONTROL, DIGITAL, ISA-D OPTIONS, BYPASS PUMPENSTEUERUNG CONTROL Our digital Sft Starters line f prducts ISA-D, ISA-DS and ISA-HD prvide an advanced micrprcessr based cntrl algrithm, enabling the sphisticated pump cntrl feature. The mtr trque is cntinuusly mnitred t eliminate peak trque frm stressing the mtr, pump and pipe system. These sft starters prvide three field selectable pump cntrl algrithms. Pump and special lad cntrl Tw majr prblems are assciated with starting and stpping f pumps. DIGITAL Illuminated LCD with 2 lines f 16 characters each Selectable languages: English, German, French r Spanish (aditinal n request) The LCD indicates the mtr current, fault descriptins and statistical data. The LEDs prvide a quick status indicatin. (cntrl vltage n, mtr sft start, mtr n, mtr sft stp, mtr stp, fault) Easy settings by si clearly marked keys, user-friendly sftware with factry default parameters. Vltage Area f Pump Cntrl (Start Curve) Time Vltage Area f Pum p Cntrl (Start Curve) Standard ramp dw n Tu Ts Trque Speed Curves Deceleratin DOL , 5 Chice f three pum cntrl and trque deceleratin curves 4 p Speed Etended Ti me Final Trque Over-pressure during starting The sharp increase f trque twards the end f acceleratin can cause high pressure and damage the pipe system. The pump cntrl enables selectin between three vltage ramp-up curves as well as trque curve t reduce peak trque. Current ramp is available fr special lads. Water hammer during stpping During sft stp, when vltage is decreasing, mtr trque may fall belw lad trque causing abrupt stalling instead f smthly decreasing speed t zer. This creates the water hammer phenmenn (resulting in a lud nise and damage t the pipe system). The pump cntrl algrithm enables selectin between three vltage ramp-dwn curves r trque curve preventing stall cnditin and eliminating water hammer. ISA-D OPTIONS Analgue ptin card Functin 1: Thermistr-input, PTC r NTC Functin 2: Analgue-utput, based n the mtr current, prgrammable frm 0 10 VDC, 4 20 ma, 0 20 ma r inverted Mtr insulatin ptin card This unique feature guarantees the availability f imprtant plant cmpnents, such as fire-etinguishing systems, redundant systems as well as submersible pumps. The system measures the mtr insulatin level while the mtr is nt in peratin. Tw prgrammable steps are available: Alarm-Level, adjustable 0,2 5 MOhm Start inhibit, adjustable 0,2 5 MOhm, avids mtr starting if the insulatin is belw the critical level. BYPASS The prduct lines ISA-B, -A, -A2P and -DS include an internal bypass. This reliable cmpnents bypass the pwer electrnics after the mtr is at speed. In additin the starters prvide an auiliary cntact, allwing signaling f a successful mtr start. (Many f ur cmpetitrs call these auiliary relays a bypass cntact!) The bypass functin reduces the heat dissipatin and eliminates the EMC lad f the system. As an ptin, ISA-DS series can be designed fr DOL-start (available frm ISA-DS 390). 7

8 MEDIUM VOLTAGE SOFT STARTERS Range A and V ISA-HD Digital medium vltage sft starters ADVANTAGES AT A GLANCE Heavy duty design, 50 C ambient temperature Cmprehensive mtr prtectin package IP 32 standard, IP 54 ptinal Synchrnus mtr starting, utilizing unique mdule Innvative lw vltage test mde full testing with a small lw vltage mtr using standard built-in features Advanced electrnic ptential transfrmer utilizing patent pending wireless vltage measurement system Unique, patent pending fiber-ptic firing system prviding cmplete islatin between MV and LV cmpartments Each starter is tested fr partial discharge (Krna) imprving safety and ensuring lng term reliability Wide 45 Hz 65 Hz aut-tracking frequency range cmbining special sftware with unique hardware arrangement (design fr marine, ffshre and generatrs perating under cntinuus frequency variatin) SWITCHGEAR OPTIONS Line vacuum cntactr Bypass vacuum cntactr Cntrl vltage: 110 V 220 V AC, 110 V DC Special thick paint Multi cable transit (MCT) Fan system increased cling Tin plated busbars Halgen free and fire retardant materials Main switch (n-lad r ff-lad) Main fuses (with striker-pin indicatin) Mtr Prtectin Relay (MSR-HD) C/T s and P/T s Digital Pwer Meter (DMA) Lw vltage cntrl devices (selectr switch, push buttn, indicatin lights etc.) IP 32 t IP 65 Segregrated custmer terminal sectin with cabinet light IEC internal arc test up t 31,5 ka IEC shrt circuit test up t 31,5 ka STARTING AND STOPPING Sft start and sft stp Current limit Pump cntrl characteristics Trque and current cntrl fr ptimized starting and stpping Dual adjust Pulse start (kick start) Tach feedback (ptin) MOTOR- /SOFT STARTER PROTECTION T many starts Lng start time Electrnic shear-pin (start, run, jam) Mtr verlad (adjustable tripping characteristic) Shrt circuit prtectin Under current Unbalanced current Grund fault current Phase sequence Phase lss Under/ver frequency Under/ver vltage Eternal faults (tw separate inputs) Shrted SCR Wrng Cnnectin Starter ver temperature Pwer n withut start signal Open bypass cntactr CONTROL Multi-functin prgrammable I/O s Opt-islated cntrl inputs Three change ver utput relays, 8A/250V AC: - Immediate upn start, - end f acceleratin, - fault prgrammalbe as trip r trip-fail safe Analgue utput 0/4 20 ma, 0 10 V DC RS 485 cmmunicatin card with mdbus/prfibus prtcl Tuchscreen panel (ptinal) Internal SPS fr enhanced data recrding 8

9 MEDIUM VOLTAGE SOFT STARTERS APPLICATIONS Marine and Offshre Water and ballast pumps Refrigeratin chillers and cmpressrs Hydraulic pumps and pwer packs Thrusters Main prpulsin mtrs Carg pumps Generatr ready aut frequency tracking Industrial Pumps Cmpressrs and chillers Fans and blwers Centrifuges Hydraulic systems Cnveyrs Mills, crusher, shredder System Vltage Current Mtr Dimensins (mm) Weight V A kw HP W H D kg APPROVALS 1) 1) 1) 1) 1) 1) 1) Medium vltage MCC frmatin with VCB incmer and VFD Medium vltage MCC frmatin with lad make fault break switches 9

10 LOW VOLTAGE SOFT STARTERS Range A and V ISA-D Digital sft starters in heavy duty design Starter Type A APPROVALS kw at Dimensins (mm) 400 A W H D Weight kg ISA-D ,5 ISA-D 17 7, ,5 ISA-D ,8 ISA-D ,5 ISA-D ,5 ISA-D ,5 ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ISA-D ) 1) 1) ADVANTAGES AT A GLANCE Superir starting and stpping characteristics Cmprehensive mtr prtectin package Easy cmmissining Cmplete line A, V Heavy duty design Rbust cnstructin Standard ambient temperature: 50 C Unique ptinal features including: - Mtr insulatin tester - RS 485 Mdbus/Prfibus - Thermistr input /analgue utput DISPLAYS LED S LCD 2 lines f 16 characters each Selectable languages english, german, french and spanish 8 LEDs fr quick indicatin status Tw display mdes fr basic and advanced applicatins Friendly peratin with default parameters Statistic data including: ttal run time, ttal number f starts, ttal number f trips, last start-current, last start time, last trip, current at trip RELAY OUTPUT 3 prgrammalbe change-vercntacts: Operatin with adjustable n- and ff delay End f acceleratin with adjustable time delay Fault, prgrammable as fail save cnnectin Mtr-islatin alarm STARTING AND STOPPING Sft start and sft stp Current limit Pump cntrl prgram Trque and Current Cntrl fr ptimized starting and stpping prcess Dual adjustments tw starting and stpping characteristics Pulse start Slw speed with electrnic reversing Linear acceleratin (tach feedback) Energy save fr imprved pwer factr OPTIONS RS 485 Cmmunicatin Analgue utput Thermistr input Mtr insulatin test Preparatin fr bypass t maintain prtectin when bypass is clsed Special anti-crrsive treatment special cating fr harsh envirments Illuminated LCD Special tach feedback Remte display MOTOR AND STARTER PROTECTION Cmpare t ISA-DS (p.13)! 10 1) case by case

11 LOW VOLTAGE SOFT STARTERS Range A and V ISA-DS Digital sft starter with a built-in bypass Starter Type A APPROVAL kw at 400 A Dimensins (mm) W H D Weight kg ISA-DS ,1 ISA-DS 17 7, ,1 ISA-DS ,1 ISA-DS ,1 ISA-DS ,3 ISA-DS ,3 ISA-DS ,6 ISA-DS ,6 ISA-DS ,7 ISA-DS ,7 ISA-DS ,2 ISA-DS ,2 ISA-DS ISA-DS ISA-DS ISA-DS ISA-DS ISA-DS ISA-DS ADVANTAGES AT A GLANCE STARTING AND STOPPING Superir starting and stpping characteristics Cmprehensive mtr prtectin package Easy cmmissining Fully equiped starters Small ft print Third generatin micrprcessr based design Built-in bypass RS 485 Cmmunicatin Frequency auttracking: Hz Unique ptinal features including: OPTIONS Analgue utput and additinal enhancements DISPLAYS LED S LCD 2 lines f 16 characters each Selectable languages english, german, french and spanish 4 LEDs On, Run, Ramp up/dwn and fault Statistical data: start, stp and fault parameters Full script parameter settings CONTROL Opt islated inputs Auiliary relays: fault, end f acceleratin r immediate (prgrammable) Lcal and remte reset RS 485 Mdbus Cmmunicatins fr full cntrl, display and prgramming Future enhancements: analgue I/O card with thermistr input Sft start and sft stp Current limit Pump cntrl prgram Trque and Current Cntrl fr ptimized starting and stpping prcess Dual adjustments tw starting and stpping characteristics Pulse start Slw speed with electrnic reversing RS 485 Cmmunicatin Analgue utput Thermistr input Special anti-crrsive treatment special cating fr harsh envirments Remte display MOTOR AND STARTER PROTECTION T many starts Shear Pin (start, run, jam) Electrnic verlad with selectable curves Under current Phase lss and phase sequence Under, ver and n vltage Lad lss (mtr nt cnnected) Thyristr bypass Starter ver-temperature Eternal fault (input prgrammable) Thyristr prtectin by varistrs 11

12 LOW VOLTAGE SOFT STARTERS Range 5 60 A and 400 V ISA-OEM Custmized sft starter with VDE apprval The prduct series ISA-OEM has been develped especially fr serial applicatins in rder t be implemented int custmers devices. The devices shwn here represent nly a small selectin f custmized sft starters prduced by IGEL Electric. As the name implies, all prducts f the ISA-OEM series are develped upn custmers specificatin. Starter Type Vltage Current (A) Dimensins (mm) Weight (kg) W H D ISA-OEM 130 i 230 V / 1P ,6 ISA-OEM 330 i 400 V / 3P ,6 ISA-OEM 360 i 400 V / 3P ,9 USB-PARAMETERIZING SOFTWARE ADVANTAGES AT A GLANCE VDE apprval fr dmestic appliances Ideal matching t the applicatin µc perated start-/ stp ramps Very gd price-perfrmance-rati Bypass cntacts integrated Mtr- / Mains prtectin integrated Sftware fr prgramming via USB (Plug and Play Functin!) Fr 1 and 3 phase applicatin Mains frequency 42 70Hz Aut trigger MOTOR AND STARTER PROTECTION Electrnic verlad Phase lss Phase sequence Under vltage Over vltage Fault Histry T many starts Mtr stall Over temperature STARTING AND STOPPING Sft Start (Multiple Ramp) Sft Stp Current limit Aut start functin APPROVALS 12

13 LOW VOLTAGE SOFT STARTERS Range A and V ISA-DS EX Digital sft starter with apprval fr E-E Mtrs Starter Type A kw at 400 A APPROVALS Dimensins (mm) W H D Weight kg ISA-DS ,1 ISA-DS 17 7, ,1 ISA-DS ,1 ISA-DS ,1 ISA-DS ,3 ISA-DS ,3 ISA-DS ,6 ISA-DS ,6 ISA-DS ,7 ISA-DS ,7 ISA-DS ,2 ISA-DS ,2 ISA-DS ISA-DS ISA-DS ISA-DS ISA-DS ISA-DS ISA-DS TEST PERFORMED BY TÜV RHEINLAND 194 / E449.01/07 TECHNICAL DATA Superir starting and stpping characteristics Cmprehensive mtr prtectin package Easy cmmissining Fully equiped starters Small ft print Third generatin micrprcessr based design Built-in bypass RS 485 Cmmunicatin Frequency auttracking: Hz Unique ptinal features including: Analgue utput and additinal enhancements E apprvals and certificatins DISPLAYS LED S LCD 2 lines f 16 characters each Selectable languages english, german, french and spanish 4 LEDs On, Run, Ramp up/dwn and fault Statistical data: start, stp and fault parameters Full script parameter settings CONTROL Opt islated inputs Auiliary relays: fault, end f acceleratin r immediate (prgrammable) Lcal and remte reset RS 485 Mdbus Cmmunicatins fr full cntrl, display and prgramming Future enhancements: analgue I/O card with thermistr input STARTING AND STOPPING Sft start and sft stp Current limit Pump cntrl prgram Trque and Current Cntrl fr ptimized starting and stpping prcess Dual adjustments tw starting and stpping characteristics Pulse start Slw speed with electrnic reversing OPTIONS RS 485 Cmmunicatin Analgue utput Thermistr input Special anti-crrsive treatment special cating fr harsh envirments Remte display MOTOR AND STARTER PROTECTION T many starts Shear Pin (start, run, jam) Electrnic verlad with selectable curves Under current Phase lss and phase sequence Under, ver and n vltage Lad lss (mtr nt cnnected) Thyristr bypass Starter ver-temperature Eternal fault (input prgrammable) Thyristr prtectin by varistrs 13

14 LOW VOLTAGE SOFT STARTERS Range A and V ISA-A und ISA-A2P Analgue sft starter with mtr prtectin and built-in bypass Starter-Type (A) ISA-A kw at Dimensins (mm) 400 A W H D Weight (kg) ISA-A ,6 ISA-A 17 7, ,6 ISA-A ,6 ISA-A ,6 ISA-A ISA-A ISA-A ,4 ISA-A ,4 ISA-A ,8 ISA-A ,8 Starter-Type (A) ISA-A2P kw at Dimensins (mm) 400 A W H D Weight (kg) ISA-A2P ,4 ISA-A2P ,4 ISA-A2P ,5 ISA-A2P ,5 ISA-A2P ,5 ISA-A2P ,5 ISA-A2P ,5 ISA-A2P ,5 ADVANTAGES AT A GLANCE Sft start and sft stp Current limit Build-in mtr prtectin Build-in bypass Start/stp by dry cntact Cmpact, small ft print Aluminum husing Integrated input vltage mnitring DISPLAYS LED S ON mains vltage cnnected Ramp up/dwn Run Overlad Phase lss Over temperature MOTOR AND STARTER PROTECTION Electrnic verlad Phase lss Starter ver-temperature SCR prtectin by metal ide varistrs APPLICATIONS Pumps Cmpressrs Fans Blwers Cnveyrs Starting frm weak pwer supplies (diesel generatrs etc.) AUXILIARY RELAYS End f acceleratin relay, N.O cntact Fault relay, N.O cntact Over temperature 3-PHASE-CONTROL ISA-A 3-PHASE-CONTROL ISA-A2P APPROVALS 14

15 LOW VOLTAGE SOFT STARTERS Range 8 58 A and V ISA-B und ISA-B2P Basic sft starter with built-in bypass Starter-Type (A) ISA-B kw at Dimensins (mm) 400 A W H D Weight (kg) ISA-B ,2 ISA-B 17 7, ,2 ISA-B ,1 ISA-B ,1 ISA-B ,1 Starter-Type (A) ISA-B2P kw at Dimensins (mm) 400 A W H D Weight (kg) ISA-B2P ,5 ISA-B2P 17 7, ,6 ISA-B2P ,6 ISA-B2P ,3 ISA-B2P ,3 ISA-B2P ,3 ADVANTAGES AT A GLANCE APPLICATIONS Sft start and sft stp Pumps Build-in bypass Cmpressrs Start/stp by dry cntact Fans End f acceleratin relay, N.O cntact Cnveyrs Cmpact, small ft print Light duty mtrs in industrial applicatins DIN rail munting Small cnveyrs (supermarkets etc.) (partly ptin) Electrically driven gates Machine tls and appliances DISPLAYS LED S ON mains vltage cnnected Ramp vltage is ramping up/dwn (nly ISA-B2P) Run mtr is running (nly ISA-B2P) MOTOR AND STARTER PROTECTION SCR prtectin by metal ide varistrs APPROVALS OUTPUT RELAYS End f acceleratin 3-PHASE-CONTROL ISA-B 3-PHASE-CONTROL ISA-B2P 15

16 DC INJECTION BRAKE Range A and V IMB DC injectin brake Brake Type (A) kw at Dimensins (mm) 400 A W H D Weight (kg) IMB 10 5* ,5 IMB 17 7, ,3 IMB ,3 IMB ,3 IMB IMB ,4 IMB IMB * 5,5 kw at 415 V APPROVALS ADVANTAGES AT A GLANCE APPLICATIONS The IMB electrnic mtr brake prvides Circular and band saws fast, smth and frictinless stpping Machine tls f a three phase inductin mtr, by Fast stpping f high inertia lads injecting cntrlled DC current t the Emergency stp (as lng as mains supply mtr windings, after the mains cntactr remains n) pened. Preventing mechanical wear Reducing stpping time f high inertia lads Adjustable braking time Aut stp DC injectin stps when mtr stps DIN rail munting (Standard 10 A, ptin A) Easy installatin and peratin TECHNOLOGY SETTINGS Braking Trque determines the DC current level injected t the mtr windings Tw peratin mdes: 1. Aut Mde: DC injectin stps autmatically when mtr stps. 2. Manual Mde: DC injectin stps after the the preadjusted braking time. This mde can be used t hld the lad at stand still. DISPLAYS LED S ON mains vltage cnnected Braking cntactr clsed DC injectin n 16

17 THYRISTOR POWER SUPPLY Range A and V TSE Thyristr pwer supply TSE Type FLC (A) Dimensins (mm) W H D Weight (kg) TSE ,3 TSE ,3 TSE ,4 TSE ,5 TSE ,5 TSE ,5 TSE ,5 TSE ,5 TSE ,5 TSE ,5 TSE ,5 TSE TSE TSE TSE TSE TSE n request TSE n request TSE n request APPROVALS ADVANTAGES AT A GLANCE APPLICATIONS The sphisticated digital thyristr pwer supply allws the stepless regulatin f hmic lads. Analgue setpint input Cmplete prgramming and fault indicatin with LCD display Integrated prtectin functins Tw cntrl functins t minimise interferences Steady pwer utput als if ne heating element is faulty. Easy installatin and easy peratin DISPLAYS LED S LEDs fr quick status verview LCD 2 lines, 16 characters Paremeter input and fault utput in full wrding FUNCTIONS Digital parameter input Master/Slave peratin Phase cntrl r zer crssing (pulse) Prgrammable utput relay Prgrammable set pint input Maintenance- free peratin Unlimited switching peratins RS 485-interface Etruder Pipe heating Lightings All kinds f furnances Oil heating devices Electric heating elements PROTECTIONS FUNCTIONS Under current and ver current Phases unbalance Under vltage and ver vltage Phase lss Grund fault Over pwer and under pwer limit eceeded Eternal failure Cnnectin cntrl 17

18 CATHODIC PROTECTION Range 0 50 A and V IKS-D Digital cathdic prtectin in heavy duty design ADVANTAGES AT A GLANCE ADVANCE REFERENCE MEASUREMENT Small dimensins Current and vltage adjustments n line Measure the ptential while changing the current r vltage. IKS-D Stable and step less current and vltage regulatin Full GSM cntrl and feedback GPS synchrnisatin (Optin) 12 mnth change event recrder RS-232 and 485 Cmmunicatin Switch Schalter Real time clck Switch Schalter Reference Ptential cntrl Electrde Elektrde Reference Bezugsquelle Surce DISPLAYS LED S LCD 2 lines f 16 characters each Multilingual 3 LEDs On, RUN and Fault Event Recrder Parameter setting and fault tet in full PROTECTIONS Incming ver vltage Outging ver vltage Current limit Over current Reference ptential errr Lw backup battery vltage Internal fault Fr the reference measurement a reference cell has t be installed in the grund. This reference cell must be f the same material and has the same ptential difference as the prtected bject. By discnnecting switch S2 we can measure the actual ptential n the reference cell in rder t adapt the IKS-D t prbable mdificatins. When using this prcedure there is n need t discnnect the prtected bject frm the ptential and a cnstant crrsin prtectin is guaranteed. APPLICATIONS Vessels Undergrund pip lines Undergrund cntainer Oil Platfrm Harbur areas Industrial areas Clant prcessing plant APPROVALS 18

19 CATHODIC PROTECTION CHEMICAL REACTION Frm the chemical pint f view a crrsin is an in migratin. Metallic bjects which are in cntact t the grund are subject t ptential differences s that equalizing currents are flwing. This results in a material lss which is named crrsin. Withut any in migratin n crrsin wuld ccur. When the ptential between metal and electrlyte is in balance, idatin will die dwn. CATHODIC PROTECTION Kathde IKS-D Schutzstrm Ande Cathdic prtectin effectively prevents crrsin f the prtected bject by active interventin in the electrchemical crrsin prcess. The structure-t-sil ptential can be measured and influenced, allwing the prtected structure t be set t a defined prtective ptential when cnnecting a rectifier current surce (IKS-D). The IKS-D will be builtin between pipe and ande (anitple). Then the current flws frm the ande thrugh the pipe insulatin faults int the pipe wall ut f steel. This will stp in migratin frm the prtected bject and crrsin will n lnger be pssible. 19

20 GB IGEL Electric GmbH Industrieweg Sendenhrst Deutschland Tél: +49 (0) Fa: +49 (0) Cpyright IGEL Electric Date:

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