MTAB.

Transcription

1 MTAB

2 Hydraulics & Pnuematics FMS CIM CNC Industrial Trainer Robotics CNC Technology e-learning e-training Skill Development Automation Mechatronics Software PLC Trainers Simulators Complex Systems, Simplified Training Solutions 2

3 ABOUT US MTAB has been in the market for more than 25 years providing solutions in Technical Training Systems, manufacturing advanced Industrial training equipments in India, creating a diversified product portfolio in the areas of CNC, FMS/CIM, robotics, CAD/CAM & virtual reality software, PLC and automation, robots, mechatronics and electronics range of products. MTAB Engineers is the winner of the Defence Technology Spin-Off Award for Robot. MTAB is equipped with modern Manufacturing facilities, Mechanical and Electronic Assembly and Testing facilities, including CNC Vertical Machining Centre, High Precision Grinding Machine, Measuring Machine & Quality Control equipment like Renishaw laser ballbar & testing equipment. MTAB serves the educational and industrial training sectors, fulfilling Advanced Manufacturing Technology and Automation requirements with indigenous and imported systems to leading engineering and technical training institutions including IITs, NITs and Government & private training centers and tool room training all over India & overseas. The manufactured equipment meets international standards for quality and performance. The company exports to Europe, Malaysia, Singapore, Thailand, Afghanistan, Zimbabwe, Sudan, Egypt, South Africa, Sri Lanka, UAE & South American countries. MTAB is one of the foremost organizations to introduce the concept of Center of Excellence in CNC, Robotics, Automation & Mechatronics HONORS AND CREDITS à ISO 9001:2008 Certified à Defence Technology Spin-Off award à MSME National Award à C2 Credit rating by Dunn & Bradstreet 3

4 1.0 CNC EQUIPMENT MTAB PRODUCTS 1.1 MINI LATHE Table-top CNC Trainer Lathe 1.2 MINI MILL Table-top CNC Trainer Mill 1.3 XL TURN Bench-top CNC Trainer Lathe 1.4 XL MILL Bench-top CNC Trainer Mill 1.5 EXL TURN CNC Trainer Lathe 1.6 EXL MILL CNC Trainer Mill 1.7 COMPACT DRILL CNC Trainer Drill 1.8 FLEX TURN CNC Lathe Machine for Intermediate Training 1.9 FLEX MILL CNC Milling Machine for Intermediate Training 1.10 COMPACT MILL CNC Milling for Advance Training 1.11 MAX TURN plus CNC Turning Center for Advance Training MAX TURN plus CNC Turning Center for Advance Training 1.13 MAX MILL plus CNC Machining Center for Advance Training 1.14 SREYAS CNC Tapping Center for Advance Training 2.0 ROBOTICS 2.1 ARISTO 6XT 6 axis Articulated Robot 2.2 QUEST SCARA Robot 2.3 MINI ROBOT 5 axis Table-top Robot 3.0 MANUFACTURING AUTOMATION 3.1 Flexible Manufacturing System (FMS) 3.2 Computer Integrated Manufacturing System (CIM) 3.3 ROVER Automated Guided Vehicle 3.4 Assembly Station with Vison Inspection System 3.5 Automatic Storage and Retrieval System (ASRS) 3.6 Loading and Unloading Arm for Lathe & Milling Machines 4

5 4.0 MECHATRONICS (Industrial Automation) 4.1 PLC Trainer Kit 4.2 Sensor Trainer Kit 4.3 Modular Type Bottling Plant 4.4 Flexible Automation System (FAS) 4.5 Modular Automation Production System (MAPS) 4.6 Mechatronics Training Package 5.0 SOFTWARE 5.1 Mechatronics Simulation Software 5.2 CNC Simulation Software 5.3 Robotic Simulation Software 5.4 CIM / FMS Simulation Software 6.0 TRAINING 6.1 CNC Turning, Milling Programming & Operation 6.2 Robotics Programming & Application 6.3 Manufacturing Automation FMS & CIM System 6.4 Pneumatics and Hydraulics 6.5 Sensor Technology 6.6 Mechatronics 5

6 TABLE-TOP CNC TRAINER MACHINES MINI CNC MILL MINI CNC LATHE 6

7 TECHNICAL SPECIFICATION MINI MILL Travels X axis mm 130 Y axis mm 130 Z axis mm 130 Distance between table top and spindle nose mm Spindle center to column mm 72 Table Table size mm 340 x 100 Spindle Maximum spindle speed mm Spindle motor power w 60 Feed rate Rapid traverse X, Y, Z axis mm/min 750 Programmable feed rate mm/min Turret Tool Collet RD16 Max tool diameter 10 CNC and Electrical Details No of Axes 3 Power supply 230 V, 1 phase 50Hz Axis motor Stepper motor (0.8NM) Machine Dimensions L x W x H (approx) mm 800 x 620 x 680 Weight (approx) kg 65 FEATURES: à Table-top compact design à Used for Institutional training à PC-based à Link to CAM Self Commissioning & Installation à User-friendly à Tutorial help à Programming assistance MINI LATHE Capacity Chuck mm 80 Maximum turning diameter mm 25 Maximum turning length mm 70 Swing over cross slide mm 84 Swing over bed mm 202 Tail Stock Quill size mm 20 Quill Stoke mm 80 Spindle Spindle speed range rpm Spindle motor power W 60 Axes X Axis mm 130 Z Axis mm 130 Rapid rate mm/min 750 Feed rate mm/min CNC and Electrical Details Number of Axes 2 Axis Motor Stepper Motor (0.8NM) Electrical 230V, 1 phase, 50 hz Machine Dimensions L x W x H (approx) mm 800 x 620 x 290 Weight (approx) kg 65 FEATURES: à Table-top compact design à Used for institutional training à PC-based à Used to machine acrylic, soft wood & wax à Direct drive à Link to CAM Self Commissioning & Installation à User-friendly à Tutorial help à Programming assistance 7

8 BENCH-TOP CNC TRAINER MACHINE XL TURN FEATURES: à Industrial slant-bed design à PC-based à 8 station programmable turret à Programmable spindle à Fully enclosed working area à Pneumatic chuck à Auto door à FMS / CIM Compatible 8

9 TECHNICAL SPECIFICATION XL TURN Capacity Chuck Size mm 100 Maximun turning Diameter mm 32 Maximun turning Length mm 120 Bed type 45 deg Slant bed No. of axes no 2 Swing over way covers mm 150 Swing over crossslide mm 50 Accuracy Positioning Accuracy mm Repeatability mm ± Spindle Spindle nose taper A2-3/MT3 Bore through spindle mm 20 Programmable spindle speed rpm Spindle motor hp 1 hp AC Induction Programmable feed rate mm/min CNC Detail Control system PC based 2 axis continuos path Turret Tool cross section 12 x 12 No. of Station no 8 Boring bar size (capacity) mm 16 Axes X- axis travel mm 80 Z - axis Tavel mm 180 Rapid feed rate mm/min 5000 Distnce between centres mm 210 Axis motor Stepper Slides Hardened ground guide ways Tailstock Tailstock base travel mm 150 Tailstroke Quill Stroke mm 40 Quill Diameter mm 26 Tailstroke Taper MT2 Coolant / Lubrication Capacity Ltrs Not appicable Coolant motor Kw Not appicable Lubrication Centralised system Power source Main supply 230V, Single Ph, 50 Hz Stabilizer 1 phase servo type Machine dimensions L x W x H mm 880 x 575 x 615 Weight (approx) Kgs 150 Optional Accessories Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system 9

10 BENCH-TOP CNC TRAINER MACHINE XL MILL FEATURES: à PC-based à 6 station programmable ATC à Programmable Spindle à Fully enclosed working area à Hydro-pneumatic vice à Auto door à FMS / CIM Compatible 10

11 TECHNICAL SPECIFICATION XL MILL Travel X axis mm 225 y axis mm 150 Z axis mm 115 Table Table size mm 360 x 132 T- Slot mm 2 x 10 x 50 Load on table Kgs 15 Spindle Spindle nose to table top mm 70 to 185 Spindle to Column mm 110 Spindle nose taper BT 30 Spindle motor capacity hp 0.5 Programmable spindle speed rpm CNC Detail Control system PC based 3 axis continuos path Feed Rate Progammable feed rate mm/min Rapid feed mm/min 1200 ATC (Optional) Tool shank type BT 30 No of tool no 6 Actuation type Pnuematic Maximum tool dia dia 16 Maximum tool length mm 40 Accuracy Positioning accuracy mm ±0.010 Repeatability mm Guide ways/ Ball Scres Slides Hardened ground guide ways Ball screws type C5 class Electric Motors Axis motor Stepper Axis motor capacity Nm 0.8 Power Source Main supply 230V, Single Ph, 50 Hz Stabilizer 1 phase servo type Machine Dimensions L x W x H mm 1000 x 575 x 650 Weight (approx) Kgs 170 Coolant / Lubrication Capacity Ltrs Not appicable Coolant motor Kw Not appicable Lubrication Centralised system Optional Accessories Auto door, Hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system 11

12 CNC TRAINER LATHE EXL TURN FEATURES: à 8 station programmable Turret à Programmable Spindle à Fully enclosed working area O à 30 Slant bed à Auto door à FMS / CIM Compatible 12

13 TECHNICAL SPECIFICATION EXL TURN Capacity Chuck Size mm 100 Maximun turning Diameter mm 38 Maximun turning Length mm 135 Bed type 30 deg Slant bed No. of axes no 2 Swing over way covers mm 240 Swing over crossslide mm 80 Accuracy Positioning Accuracy mm Repeatability mm ± Spindle Spindle nose taper A2-3/MT3 Bore through spindle mm 20 Programmable spindle speed rpm Spindle motor 1.5 hp AC Induction Programmable feed rate mm/min CNC Detail Control system SIEMENS 802C Turret Tool cross section 12 x 12 No. of Station no 8 Boring bar size(capacity) mm 16 Axes X- axis travel mm 90 Z - axis Tavel mm 180 Rapid feed rate mm/min 5000 Distnce between centres mm 265 Axis motor AC Servo motor Slides Linear motion guide ways Tailstock Tailstock base travel mm 150 Tailstroke Quill Stroke mm 30 Quill Diameter mm 35 Tailstroke Taper MT2 Coolant / Lubrication Capacity Ltrs 60 Coolant motor Kw 0.08 Lubrication Centralised system Power source Main supply 415V, 3 Ph, 50 Hz Stabilizer 3 pahse servo type Machine dimensions L x W x H mm 1100 x 760 x 1300 Weight (approx) Kgs 450 Optional Accessories Auto door, Pnuematic chuck, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system 13

14 CNC TRAINER MILL EXL MILL FEATURES: à 8 station programmable ATC à Programmable Spindle à Fully enclosed working area à Hydro-pneumatic vice à Auto door à FMS / CIM Compatible 14

15 TECHNICAL SPECIFICATION EXL MILL Travel X axis mm 230 y axis mm 150 Z axis mm 160 Table Table size mm 400 x 150 T- Slot mm 3x 10 x 50 Load on table Kgs 40 Spindle Spindle nose to table top mm 70 to 230 Spindle to Column mm 195 Spindle nose taper BT 30 Spindle motor capacity Kw 0.82 Programmable spindle speed rpm CNC Detail Control system SIEMENS 802C Feed Rate Progammable feed rate mm/min Rapid feed mm/min 5000 ATC (Optional) Tool shank type BT 30 No of tool no 8 Actuation type Hydraulic Maximum tool dia dia 16 Maximum tool length mm 40 Accuracy Positioning accuracy mm Repeatability mm ± Guide Ways/ Ball Scres Slides Linear motion guide ways Ball screws type C3 class Electric Motors Axis motor AC servo Axis motor capacity Nm 1.6 Power Source Main supply 415V, 3 Ph, 50 Hz Stabilizer 3 phase servo type Machine Dimensions L x W x H mm 1435 x 1210 x 1900 Weight (approx) Kgs 650 Coolant / Lubrication Capacity Ltrs 60 Coolant motor Kw 0.08 Lubrication Centralised system Optional Accessories Auto door,hydro pnuematic vice, Loading / Unloading arm, Stabilizer and Tooling package Features Compatability / Upgradable FMS / CIM system 15

16 CNC TRAINER DRILL COMPACT DRILL FEATURES: à Industrial training purpose à In-built Industrial control (SIEMENS 802C) à Canned drilling cycles à Wood peck cycle à Graphic verification à Boring cycle, PCD, Matrix and Polar co-ordinate 16

17 TECHNICAL SPECIFICATION COMPACT DRILL Bench type CNC Drilling Machine with X,Y &Z axis servo motor driven. X and Y Axes fitted with LM Guides and Ball Screws. Drilling head quill can travel up and down for drilling by ball screws. Head stock shall be manually adjusted by rack & pinion and locked to the pillar column to suite height of job. The column is mounted on a X,Y table. The machine is fitted with suitable machine cover to protect the operator from chips. Ergonomically designed machine operator panel and monitor shall be fitted with cover. Drilling Capacity In Steel & Cast iron mm 8 In Aluminuim mm 10 Tapping Capacity In Steel & Cast iron M6 In Aluminuim M8 Table Size mm 480 X 180 Table maximum loadinig capacity kgs 15 Travel X - Axis mm in dia 250 Travel Y - Axis mm 170 Quill Travel (Vertical) mm 80 Feed Rate mm/min Rapid Feed mm/min 2000 Drilling head column pillar dia mm 90 Distance Between Table top & Spindle nose (head stock shall be manually adjustable mm by 100mm along the column and locked) Spindle Speed infinitely variable rpm Following drilling cycle shall be possible, Peck drilling cycle, PCD drilling cycle, Array (Rows and Column) drilling cycle, Tapping cycle. Accuracies Repeatability X,Y mm ± Positional Accuracy mm Permissible tilt of pillar mm ± 0.35 Spindle Motor Kw 0.82 AC servo Axes Servo Motor X & Y axes NM 1.5 (Quill) Z axis NM 1.5 Axis guides LM rail & blocks for table. Ball screw for X, Y, & Z axis CNC Control system SIEMENS 802C 17

18 CNC LATHE FOR INTERMEDIATE TRAINING FLEX TURN FEATURES: à Industrial slant-bed design à 8 Station programmable turret à Cartridge spindle gray cast-iron bed à Closed loop Servo motors à Integrated base with coolant tank à Linear motion guide ways à Automated lubrication system à FMS/CIM compatible SPECIAL FEATURES: à C axis with spindle brake à LIVE TOOL for axial & radial 18

19 TECHNICAL SPECIFICATION FLEX TURN Capacity Chuck Size mm 100 Maximun turning Diameter mm 80 Maximun turning Length mm 195 Bed type 45 deg Slant bed No. of axes no 2 Swing over way covers mm 275 Swing over crossslide mm 80 Accuracy Positioning Accuracy mm Repeatability mm ± Spindle Spindle nose taper A2-3 / MT3 Bore through spindle mm 20 Programmable spindle speed rpm Spindle motor Kw 3.7 AC servo Programmable feed rate mm/min CNC Detail Control system SIEMENS / FANUC Turret Tool cross section 12 x 12 No. of Station no 8 Boring bar size(capacity) mm 16 Axes X- axis travel mm 95 Z - axis Tavel mm 210 Rapid feed rate mm/min 5000 Distnce between centres mm 300 Axis motor AC Servo motor Slides Linear motion guide ways Tailstock Tailstock base travel mm 170 Tailstroke Quill Stroke mm 30 Quill Diameter mm 35 Tailstroke Taper MT2 Coolant / Lubrication Capacity Ltrs 60 Coolant motor Kw 0.08 Lubrication Centralised system Power source Main supply 415V, 3 Ph, 50 Hz Stabilizer 3 phase servo type Machine dimensions L x W x H mm 1700 x 1600 x 1100 Weight (approx) Kgs 950 Optional Accessories Auto door, Pneumatic chuck, Loading / Unloading arm, Stabilizer and Tooling package Features Compatibility / Up gradable FMS / CIM system 8 Tool Turret Live Tooling (optional) 19

20 CNC MILLING FOR INTERMEDIATE TRAINING FLEX MILL FEATURES: à Industrial 3 axis milling machine à Offered with industrial control à Cartridge spindle à Flood coolant system à 8 tool programmable Hyd. ATC à Stable gray cast-iron bed à Closed loop Servo motors à Integrated base with coolant tank à Linear motion guide ways à Automated lubrication system à FMS / CIM Compatible 20

21 TECHNICAL SPECIFICATION FLEX MILL Travel X axis mm 250 y axis mm 150 Z axis mm 200 Table Table size mm 480 x 180 T- Slot mm 3x 10 x 50 Load on table Kgs 40 Spindle Spindle nose to table top mm 100 to 310 Spindle to Column mm 200 Spindle nose taper BT 30 Spindle motor capacity Kw 1.1 kw AC Induction Programmable spindle speed rpm CNC Detail Control system SIEMENS / FANUC Feed rate Progammable feed rate mm/min Rapid feed mm/min 5000 ATC (Optional) Tool shank type BT 30 No of tool no 8 Actuation type Hydraulic Maximum tool dia dia 16 Maximum tool length mm 40 Accuracy Positioning accuracy mm Repeatability mm ± Guide Ways/ Ball Scres Slides Linear motion guide ways Ball screws type C3 class Electric Motors Axis motor AC servo Axis motor capacity Nm 3 Power source Main supply 415V, 3 Ph, 50 Hz Stabilizer 3 phase servo type Machine Dimensions L x W x H mm 2030 x 1435 x 1210 Weight (approx) Kgs 950 Coolant / Lubrication Capacity Ltrs 60 Coolant motor Kw 0.08 Lubrication Centralised system Optional Accessories Auto door, Hydro pneumatic vice, Loading / Unloading arm, Stabilizer and Tooling package Features Compatibility / Up gradable FMS / CIM system 21

22 CNC MILLING FOR ADVANCE TRAINING COMPACT MILL FEATURES: à Industrial 3 axis milling machine à Offered with industrial control à Tool room applications à Spindle AC Servo motor direct drive à Cartridge spindle à Flood coolant system à 8 tool programmable Hyd. ATC à Stable gray cast-iron bed à Closed loop Servo motors à Integrated base with coolant tank à Linear motion guide ways à FMS / CIM Compatible 22

23 TECHNICAL SPECIFICATION COMPACT MILL Travels X axis mm 250 Y axis mm 150 Z axis mm 250 Distance between table top and spindle nose mm Table Table size mm 600 x 180 Maximum loading capacity kg 50 Accuracy Positioning accuracy mm Repeatability mm ± Spindle Spindle motor kw 1.1 kw AC induction / 3.3 kw AC servo* Spindle to column mm 200 Spindle nose taper - BT 30 Programmable spindle speed rpm CNC Control system - SIEMENS / FANUC Feed rate Rapid traverse rate X x Y x Z axis m/min 15, 15, 10 ATC Unit (Optional) Tool shank - BT30 Tool storage capacity pcs 8 Maximum tool length mm 40 Maximum tool diameter mm 16 Electric motors Axis motor AC servo Axis motor torque Nm 3 Guide ways and ball screws Guide ways Linear motion guide ways Ball screws dia & pitch 16mm & 5mm, C3 class Coolant tank Capacity L 60 (approx) Coolant motor power kw 0.08 Power source Power supply 415V ± 2% 50Hz 3 Phase Machine dimensions Height x Length x Depth mm 2200 x 1570 x 1210 Machine weight kg 1000 (approx) Optional accessories Hydro-pneumatic vice, Air compressor, Servo stabilizer, Rotary table for 4th axis Features Up gradable / Compatibility FMS & CIM System Rotary Table for 4th Axis Cartridge Spindle 23

24 CNC TURNING CENTER FOR ADVANCE TRAINING MAX TURN FEATURES: à Industrial 2 axis slant-bed lathe à Cartridge spindle à Flood coolant system à 8 tool programmable turret à Hydraulic chuck with Tailstock à Gray cast-iron body à Integrated base with coolant tank à Linear motion guide ways à C3 class ball screws à FMS / CIM Compatible 24

25 TECHNICAL SPECIFICATION SPECIFICATIONS UNITS MAX TURN + MAX TURN Plus+ Capacity Chuck size (hydraulic) mm Maximum turning diameter mm Maximum turning length mm Bed Slant bed 45deg Slant bed 45deg Number of axes Swing over bed mm Swing over cross slide mm Distance between centers mm Accuracy Positioning of axes mm Repeatability of axes mm ±0.005 ±0.005 Spindle Spindle nose taper - A2-4 A2-5 Hole through spindle mm Spindle speed range rpm Spindle motor - AC Servo AC Servo Spindle motor capacity (cont. / 15 min rate) kw 3.7 / / 7.5 CNC Details Control SIEMENS / FANUC SIEMENS / FANUC Turret & Tooling Number of stations - 8 tool (BTP 63) 8 tool (BTP 80) Tool cross-section mm 20 x x 25 Boring bar size mm Dia 32 Dia 40 Axes X axis travel mm Z axis travel mm Ball screw (X & Z axis) dia & pitch 25mm & 10mm 32mm & 10mm Rapid feed rate X & Z mm/min Feed rate mm/min Axis motor (X and Z axis) - AC Servo motors AC Servo motors Axis motor torque Nm 4 7 Slides/Guide ways - Linear motion guide ways Linear motion guide ways Tailstock Tailstock base stroke mm Tailstroke quill stroke mm Quill diameter mm Tailstock taper - MT4 MT4 Machine Dimensions L x W x H mm 1700 x 1600 x x 1600 x 2100 Lubrication - Automatic lubrication system Automatic lubrication system Weight kg 2000 (approx) 3000 (approx) Power Source Main supply - 415V ± 2% 50Hz, 3 Phase 415V ± 2% 50Hz, 3 Phase Optional Accessories Auto door, Servo stabilizer Auto door, Servo stabilizer Features Compatible / Up gradable FMS & CIM System FMS & CIM System 25

26 CNC MACHINING CENTER FOR ADVANCE TRAINING MAX MILL plus FEATURES: à Industrial 3 axis VMC à Offered with industrial control à Cartridge spindle à Flood coolant system à 20 tool Arm type ATC à Gray cast-iron body à Closed loop Servo motors à Integrated base with coolant tank à Linear motion guide ways à C3 class ball screws à Automated lubrication system à Rotary table for 4th axis 26

27 TECHNICAL SPECIFICATION SPECIFICATIONS UNITS MAX MILL PLUS Travels X axis mm 480 Y axis mm 360 Z axis mm 500 Distance between table top and spindle nose mm Table Table size mm 600 x 350 Maximum load on table kg 250 T-Slot mm 3x14x100 Spindle Spindle motor capacity kw 3.7 (FANUC), 5.5 (SIEMENS) Programmable spindle speed rpm Spindle nose taper - BT 40 Accuracy Positioning accuracy (as per VDI 3441/ISO) mm Repeatability mm ±0.005 Feed rate Rapid traverse X x Y x Z axis m/min 30 Programmable feed rate X x Y x Z axis mm/min ATC Unit (Optional) Tool storage capacity pcs 16/20 tool Arm type Maximum tool length mm 250 ATC motor AC 415V, 3 Phase, 50 Hz ATC Direction Bi-directional Maximum tool diameter mm 80 Power source Transformer for drives 15 kva 3 Phase Mains supply 415V±2% 50 Hz and 15A, 3 Phase Machine dimensions Height x Length x Depth mm 2100 x 1750 x 2150 Machine weight kg 3000 (approx) CNC Control system SIEMENS / FANUC Slides Slides Linear motion guide ways Ball screws X, Y and Z axis dia & pitch 32mm & 10mm, C3 Class Lubrication Lubrication Automatic lubrication system Chip tray & Coolant tank Ltr 100 Features Compatible / Up gradable FMS/CIM Systems 27

28 CNC TAPPING CENTER FOR ADVANCE TRAINING SREYAS DTC FEATURES: à Industrial type DTC à Offered with industrial control à Cartridge spindle à Flood coolant system à 14 tool ATC à Gray cast-iron body à Closed loop Servo motors à Integrated base with coolant tank à Linear motion guide ways à C3 class ball screws à Automated lubrication system à Rotary table for 4th axis 28

29 TECHNICAL SPECIFICATION SREYAS Travels X axis mm 480 Y axis mm 360 Z axis mm 270 Distance between table top and spindle nose mm Table Table size mm 600 x 350 T-slot mm 3x14 Maximum load on table kg 250 Spindle Spindle type - Cartridge type Spindle motor capacity kw 5.5 AC spindle motor Programmable spindle speed rpm Spindle nose taper - BT 30 CNC Control system - SIEMENS / FANUC Slides Slides - Linear motion guide ways Ball screws X, Y and Z axis dia & pitch 32mm & 10mm, C3 Class Accuracy Positioning accuracy mm Repeatability mm ±0.005 Feed rate Rapid traverse X, Y, Z axis m/min 30 Programmable feed rate X x Y x Z axis mm/min ATC unit ATC unit tool storage capacity pcs 12/14 tools angular type Maximum tool length mm 200 ATC motor AC 415V, 3 Phase, 50Hz Maximum tool diameter mm 60 Power source Transformer for drives 15 kva, 3 Phase Input power supply 415V ± 2% 50Hz, 3 Phase Lubrication Lubrication system Automatic lubrication Chip tray & coolant tank Ltrs 80 Machine Dimensions Height x Length x Depth mm 2100 x 1750 x 2150 Machine weight kg 3000 (approx) 29

30 ROBOTICS EXERCISE TABLE ARISTO 6 XT QUEST-SCARA MINI ROBOT 30

31 TECHNICAL SPECIFICATION Description Units Quest - Scara Mini Robot Aristo 6XT Number of axes Link 1 mm Link 2 mm Vertical height mm Joint actuators - DC Servo geared motors Stepper motors DC Servo geared motors Payload kg Axis 1 (Waist) deg Axis 2 (Shoulder) deg Axis 3 (Elbow) deg Axis 4 (Roll) deg Axis 5 (Pitch) deg Axis 6 (Roll) deg Controller - PC-based PID control algorithm PC-based stepper control algorithm PC-based PID control algorithm Control software - User programming User programming User programming Path type Point to Point, Point to Point Point to Point, Continuous path Linear & Circular Interpolation Path Communication - PC parallel port PC USB port PC parallel port Input/Output - 3 digital I/O 8 digital I/O 3 digital I/O Power supply 230V AC, 50/60Hz, 8A 230V AC, 50/60Hz, 5A 230V AC, 50/60 Hz, 5A Repeatability mm ±0.3 ±1 ±0.3 Resolution deg (or) mm 0.1deg 1mm 0.1deg Weight kg 20 (approx) 8 (approx) 35 (approx) Field of Application Pick and place YES YES YES Palletizing YES YES YES Writing N/A YES YES Machine Loading/Unloading N/A N/A YES Assembly YES N/A YES Interfaceability with Machines YES N/A YES Training Material Manuals Work book Simulation software Construction Manual, Programming Manual, Operation Manual, Maintenance Manual Teachers Work book, Students Work book ARISTO SIMULATION, WORK SPACE Toggle 3 Finger Parallel ARISTO Robotic Simulation Gripper Types for ARISTO 31

32 AUTOMATION FMS SETUP TOUCH SCREEN LOADING/ UNLOADING ARM LATHE SHUTTLE CONVEYOR ASRS LOADING/ UNLOADING ARM MILL 32

33 TECHNICAL SPECIFICATION Flexible Manufacturing System (FMS) is an integrated, computer controlled, automated manufacturing system that covers material handling systems, CNC machine tools, inspection storage and retrieval systems that can simultaneously process medium-sized volumes of a variety of parts. The system can be further expanded to Computer Integrated Manufacturing (CIM) system by addition of a conveyor system, Co-ordinate Measuring Machine (CMM), Automated Guided Vehicle (AGV) and assembly automation system. Built on the integral principles of any manufacturing system, MTAB-FMS is designed to be flexible, modular, expandable and affordable. MTAB-FMS is configured to work with the equipment shown in tabular form below. The FMS can be controlled using PLC-based HMI (Touch Screen), PLC-based SCADA or cell controller and software. CNC Lathe Machines CNC Milling Machines Robots Other Equipment Control Software Equipment offered for FMS XL Turn/Flex Turn/Max Turn XL Mill/Flex Mill/Max Mill ARISTO 6 XT/FANUC LR mate 100ib Automatic storage & Retrieval system Linear shuttle conveyor Pallet conveyor Loading & Unloading arm: 2 Axes for Lathe/3 Axes for Mill HMI Touch Screen panel, SCADA-based PLC Cell control unit FMS interfacing software WORK SPACE/ARISTO software for Robots EDGE CAM/ESPRIT CAM 33

34 AUTOMATION CIM SETUP 34

35 TECHNICAL SPECIFICATION Computer Integrated Manufacturing (CIM) System is an integrated, computer-controlled, automated manufacturing system for training that covers material handling systems like Automated Guided Vehicle, CNC machine tools, automatic storage and retrieval systema that can simultaneously process medium-sized volumes of a variety of parts. The parts being produced can be assembled automatically on the assembly station, and can be inspected with the help of a built-in VISION system. In addition to this, a CMM can also be used to check the dimensional accuracy of the component produced in the CIM System. The system is built on the integral principles of modern manufacturing systems. MTAB-CIM is designed to be flexible, modular, expandable and affordable. MTAB-CIM is configured to work with the equipment shown in tabular form below. The CIM can be controlled using a PLC/SCADA based system or cell controller and software with the help of HMI touch screen. CNC Lathe Machines CNC Milling Machines Robots CMM Other Equipment CIM Control Software Equipment offered for CIM XL Turn/Flex Turn/Max Turn XL Mill/Flex Mill/Max Mill ARISTO 6 XT/FANUC LR mate 100ib HELMEL make or equivalent DCC CMM 18 cell automatic storage & retrieval system Linear shuttle conveyor Pallet conveyor Automated Guided Vehicle Transfer conveyor Loading & unloading system Assembly station Vision inspection system SCADA-based PLC PLC-based HMI Touch Screen Cell control unit CIM interfacing software WORK SPACE/ARISTO Software for Robot EDGE CAM 35

36 CIM/FMS ACCESSORIES AGV Features Guidance & routing Automated Guided Vehicle Material handling system with integration to conveyors, manufacturing assembly stations and ASRS. Built-in guidance and routing for material flow and obstacle sensing to avoid accidents Guidance and routing for material-flow obstacle sensing and accident prevention load transfer through power push/pull conveyor Load carrying capacity 30 kg (max) Maximum travel speed 20m/min or 66 ft/min Minimum turning radius 1000mm (or) 40 Control Microcontroller-based Sensor & guidance Track cable and magnetic pick-up Drive DC Dimensions 30 (L) x 17 (W) x 36 (D) ASSEMBLY STATION The station consists of linear conveyor, pick & place units, pneumatic process control for bearing and shaft assembly with Vision Inspection System. The station can be controlled through OMRON or equivalent PLC. 36 ASRS Automatic Storage & Retrieval System ASRS is a training system that can be used for stand-alone or integrated manufacturing automation to teach the principles of material handling Platform The platform is traversed in X & Y axes by belt & AC Servo motors and controlled by PIC controller Guides LM guide ways Number of storage cells 18 (6 rows x 3 columns) Transfer station will be provided to accept the pallet from the ASRS platform, Transfer station conveyor or AGV. The transfer height is adjustable according to the height of the conveyor or AGV or Linear Slide Controller PIC control Interfacing Possible to interface with CIM system Width 1300 mm Depth 530 mm Height 1500 mm Load carrying 2 kg Travel X axis 950 mm Travel Y axis 840 mm Travel Z axis 195 mm Digital I/O 8

37 CIM/FMS ACCESSORIES LOADING/UNLOADING ARM LATHE Lathe Loading/Unloading arm Number of axes 2 Type Pneumatic actuator manipulator with gripper Axis 1 (Shoulder Movement) Rotary (0-150 deg), combined with 90 deg rotation of the wrist Axis 2 (Component insertion) Chuck/Pallet (25 mm) Handling capacity 100 g Gripper (Rack and pinion angular gripper) ø16 mm Control Cell controller, PLC-based HMI or SCADA Mill Loading/Unloading arm Number of axes 3 Type Pneumatic actuated with gripper Axis 1 (Y Movement) Rotary (0-150 deg), combined with 90 deg rotation of the wrist Axis 2 (Arm Movement) Vice/Pallet (25mm) Gripper 3 Finger gripper Handling capacity 100g Control Cell controller, PLC-based HMI or SCADA LOADING/ UNLOADING ARM MILL CMM Co-ordinate Measuring Machine Make Helmel or Equivalent Model Phoenix DCC Travel 12 x 12 x 10 Resolution (0.0005mm) Repeatability (0.0003mm) Linear Accuracy per inch ( per 25mm) Joystick 3 axis Axis motors DC Servo Scales Optical Non-Contact Design Dual steel beam bridge Surface plate Granite Clamping inserts 3/8 16 Machine base cabinet YES System hardware and software YES 37

38 MECHATRONICS PLC TRAINER KIT FEATURES: à Compact, bench-mounted à User-friendly modules for any type of PLC à 6 static modules à 3 dynamic modules à Sensor kit with pneumatic cylinder for testing à Flexible and mobile 38

39 TECHNICAL SPECIFICATION PLC Trainer Kit Learning Objectives: PLC Programming, Mounting, Wiring and Operation, PLC application-demonstration of static and dynamic applications involving process control and automation. Temperature Control Static Modules Modules: Elevator Operation, Temperature/Pressure/Flow/Level Measurement & Control modules, Sensor & Relay modules, Conveyor modules, etc. PLC: OMRON or SIEMENS make Process Control Module This demonstrates the following principles of operation using PLC I/O: Traffic Signal Control Elevator Control Static Modules: Lift Operation Module Temperature Control Module Process Level Control Module Conveyor Automation Dynamic Modules: RELAY & CONTACTORS Learning Objectives: Industrial Process Control Conveyor Automation Relay logic, NC, NO operation, relay and contactor operation, application, selection, control circuit, forward/ reverse circuit, fan & lamp operation control. Industrial Proces Control SENSOR TECHNOLOGY Learning Objectives: Sensor properties, technical details, symbols, types of sensors, modes of operation, electrical circuitry, mounting, adjustments, applications & selection, limitation of application, analog signal processing, connection of sensors to PLC. STAR-DELTA MODULE Learning Objectives Starting of 3 phase induction motor using Star-Delta function, PLC programming of Star-Delta operation. Washing Machine Control Door Open / Close Control 39

40 SENSOR TRAINERS DISTANCE & DISPLACEMENT SENSOR ANALOG SENSOR DIGITAL SENSOR 40

41 TECHNICAL SPECIFICATION Sensor Modules Digital Sensor Package (Model MSP) Magnetic proximity switch, inductive proximity switch, capacitive proximity switch, ultrasonic proximity switch, one-way light barrier, reflex light barrier, diffuse reflective optical sensor, retro-reflective optical sensor, limit switches, micro-switches. Accessories Distribution unit, output unit, digital multimeter, digital vernier, steel ruler, positioning slide, counter. Analog Sensor (MSFP) and Distance & Displacement Sensor (MSDD) Analog optical distance sensor, analog ultrasonic distance sensor, analog inductive distance sensor, proximity sensors, displacement sensors, pressure sensors. Accessories Distribution unit, output unit, digital multimeter, digital vernier, steel ruler, positioning slide, counter, amplifier, analog connection unit. Process Sensor Package Process sensors, pressure sensors, force sensors, strain gauge. Accessories Distribution unit, output unit, digital multimeter, digital vernier, steel ruler, positioning slide, counter, amplifier, analog connection unit. Standard Control Unit Input signal voltage/power : ± 15 V/1.5 W consumption Accuracy Pulse output 100 pulse/sec : ± 6% Pulse output 1000 pulse/sec : ± 5% Internal clock : ± 3% Rotary Unit Current consumption : 100 ma Speed range : rpm Test Objects 50 test pieces combining different materials like copper, brass, aluminum, mild steel, stainless steel, plastic, film, cardboard. Application à Drive units à Single axis slide using ball screw, geared motor and encoder Coursewear: Instruction manual and sensor reference manual. 41

42 MAPS INDUSTRIAL AUTOMATION TRAINING SYSTEM BOTTLING PLANT FLEXIBLE AUTOMATION SYSTEM 42

43 INDUSTRIAL AUTOMATION TRAINING SYSTEM Industrial Automation Training System The system is intended to train industrial users and mechatronics students in the area of system design of industrial automation system using components from fields including mechanical, pneumatic, hydraulic, electrical, electronic & PLC. The system is provided with multiple modules. Once a project is conceived, the user/trainee can design the automation system manually or using automation studio software. The circuitry generates the bill of material of the modules, simulates, verifies and validates the automation design system using modules offered by MTAB. To facilitate the system design, MTAB offers Modular Automation Production Systems (MAPS) like Bottling plant, Flexible Automation System, etc. Each of the above MAPS has several self-contained functional block modules that can be assembled to form logical Automation Stations, & from stations a System. New Features Dispensing Module Rotary Indexing Module Rotary Pick & Place Module Linear Indexing Module Screw Fixing Module à à Modular approach different projects, common modules Easy to assemble Profile Plate Sensor Module à Easy to design à Easy to connect à Realistic design & execution of automation à Approach to the equipment from a designer s and user s role Printing Module Belt Conveyor Module à Integrated circuit (Pneumatic, Hydraulic, Electrical, Electronics & PLC) design, operation and simulation verification Valve Module 43

44 AUTOMATION MODULES Linear Slide Linear Slide base has the capability to control linear movement along an axis. Students can make use of this kit to control the linear movement of the slide with respect to the homing position and to and fro movement possible, for increased flexibility in controlling various applications. Belt Conveyor Belt conveyor is an equipment to move materials/objects from one end to other between its extreme ends. This is a miniature model of a real time industrial conveyor system. The operation of the conveyor is limited to single direction according to the usage.the conveyor belt rolls over two pulleys fixed on either end. The pulleys roll freely and maintain a free movement for the belt. Pneumatic Kit Mechatronics Pneumatic Kit has the capability to control solenoid valves, different cylinders, different control valves, sensors, etc. Students can make use of this kit to control and actuate the various movements of the Linear single/double acting cylinders, adding feasibility to the sense of the position of the cylinder with the help of different types of sensors; one for Inductive and other for Non-inductive applications, controlling various types of solenoid valves, regulators, etc. for pneumatic automation applications. Rotary Table Rotary Table can control the rotary movement of the conveyor about an axis. This kit is used to control the rotary movements of the conveyor as required based on the application; it can track the count of indexed intervals etc., aware of Geneva mechanism applications, and has bidirectional control. X-Y Table X-Y Table positioning control controls the positioning of X & Y within the Table. The software aims at controlling the table movement with ease of control and flexibility in handling. Engineering students can learn and use these automation systems, giving them a good practical knowledge of operation and control of motors prior to entering the Automation industries. 44

45 SOFTWARE MECHATRONICS SIMULATION MEC SIM MTAB MEC SIM is a user-friendly simulation software that allows you to design a Mechatronics system virtually, to build the circuits & controls and simulate the system in an offline and online environment. MecSim imitates the real system in a 3D environment thus allowing you, the user, to observe an operation through simulation. This ensures that the design of the equipment and its process will be as close to design specifications as possible without incurring any accidents in a system. This simulation software allows you to also generate faults and causal relationships in the system, thus enabling you to analyze many scenarios. AUTOMATION STUDIO AUTOMATION STUDIO offers a wide array of intuitive tools to help you teach programs related to hydraulic, pneumatic, PLC, and electrical technologies. Complete and flexible, it allows you to create rich and flexible course material, to illustrate the concepts studied in class through simulation and animation. Students can learn faster by creating, testing and troubleshooting projects for maintenance, operation, or design purposes, in a safe and virtual environment. 45

46 SOFTWARE CNC SIMULATION CNC TRAIN CNC TRAIN is a complete CNC training system covering all aspects of CNC set-up & MDI programming and offers 2D and 3D simulation for 2- and 3- axis machining codes. CNC TRAIN has powerful graphics, multifunctional programming capabilities which include Dual View Graphics, Toolpath Graphics and 3D Graphics. Further, it is empowered with a strong kernel which supports multiple controls and output modes to CNC. The SINUTRAIN key board simulates a machine control panel, thus enabling students to practice authentic operation and programming on a PC. This makes it easier to learn and also saves time when switching to the actual machine. 46

47 SOFTWARE MTS MTS CNC system provides programming of comprehensive 2-axis turning with standard turning cycles, 3-axis milling processes in any desired machining planes on machining centers with up to 5 axes (milling with axes X, Y, Z and 2 of A, B, C; turning with axes Z, X and C, Y, B including counter-spindle having FANUC, SINUMERIK, HAAS and all other major industrial Control Systems.)It allows for virtual machining, virtual measurement & surface finish testing, emulating the actual CNC system and 47

48 SOFTWARE ROBOTICS SIMULATION ARISTO SIM MTAB - ARISTO ARISTO SIM is a user-friendly software for robot programming and simulation. Ready-made applications are available to train the user in the operations of the robot such as movement, programming and code generation. This software gives you the flexibility to design your applications and import them into the software for simulation. ARISTO SIM has graphics which enable you to visualize the robot from various angles as the robot moves in the simulated application. It allows you to watch your code at work thus finalizing your program for operation and protecting the robot from accidents. An offline and online software, once your programs are ready and verified, the students can use it in the online mode to work the robot. WORKSPACE LT WORKSPACE LT brings Industrial Grade Robot and Automation Simulation to Educational Institutions. An industrial solution tuned for education, Workspace LT provides an affordable solution for teaching the concepts and programming of Robots and other manufacturing automation equipment. While targeted at the educational market, it offers full offline programming, and the ability to simulate complex work cells with multiple robots and automation devices. Workspace LT allows you to make maximum use of limited Robot lab resources. 48

49 SOFTWARE MANUFACTURING SIMULATION FMS/CIM SIM MTAB - CIM SIM Computer-Integrated Manufacturing (CIM) in engineering is a method of manufacturing in which the entire production process is controlled by computer. CIM incorporates a number of other technologies that are industries unto themselves, such as CAD/CAM, machine tools, controllers, material handling equipment and robotics. CIM support software allows the movement of information between parts of the manufacturing process, and is thus the key to making the system work. The software teaches shop floor design, factory planning, production planning & execution. 49

50 TRAINING CENTER Infrastructure MTAB Training Center, is equipped with the state of art systems and equipments in 3000 sq.ft with capacity of 60 trainees to provide training to industry and education participants alike. Our training programs are skill oriented and hands-on training targeted to improve your employability in the industry. The course are designed & MTAB is a leading training solution provider for over 25 years particularly in the field of Advanced Manufacturing Technology. MTAB provides solution in Technical Training Systems through its equipments and training programs conducted by experts in the fields with extensive industry experience. Benefits à Pioneer in Advanced Manufacturing Technology Training à Highly Qualified and Experienced Faculty à Industry Standard Curriculum à Contemporary and Latest Skills Offered à Range of Training Equipment à Training on Industrial Control à Training from Manufacturer à Internationally Accredited Courses Teachware à Instruction & Operation Manuals à Installation & Maintenance Manuals à Programming Manual à Software Manual à e-learning Reference manuals Some are listed below à Sensor manual à Robot manual à FANUC Control Manual à SIEMENS Control Manual à PLC Programming Manual à Web Trainers for Hydraulic/Pneumatic/Automation/ PLC/Sensors à CBT for Hydraulics à Books, manuals, CDs and videos on Fluid Technology, drive and sensor technology and mechatronics à Training charts, transparencies and magnetic symbols for Fluid Technology, drive and sensor technology and mechatronics à State-of-the-art Infrastructure 50

51 SOME OF OUR ESTEEMED CUSTOMERS, USING MTAB TRAINING EQUIPMENT FOR YEARS WITH SUCCESS: NITs IITs BITS ISRO HMTI VTU FAG Bearing Anna University DVET, DET & SPIUs Deemed Universities IGTR, IDTR, GTTC, CTTC DRDO, DMRL.RCI, ARDE JNTU Andhra Pradesh Osmania University Andhra University DS&D, Hariyana Universiti Tunku Abdul Rahman (UTAR), Malaysia Multimedia University, Malaysia Universiti Kebangsaan Malyasia (UKM), Malyasia Ministry of Education, Afghanistan Electronica Veneta, Italy Helwan Training Center (Defence), Egypt Zimbabwe Training Institute, Zimbabwe Rajamangla University, Thailand UAE University & Manipal University, Dubai Delorenzo, Brazil Ministry of Higher Education & Research, Sudan Hanoi University, Vietnam ADNOC, UAE College of Tech., Kandy, Sri Lanka VTC, Batticaloa, Sri Lanka Cape Peninsula Univ. of Tech, Cape Town, SA 51

52 OUR PRESENCE IN THE GLOBAL ARENA MTAB Engineers Pvt.Ltd 133 Developed Plots, Electrical & Electronics Industrial Estate, Perungudi, Chennai - 96 Tel: , , Fax: sales@mtabindia.com, export@mtabindia.com, Website: MTAB reserves the rights to alter machine design and specifications without prior notice 02/12