Specifications/price list CMA CNC controlled gantry drilling machines type RAPID-DRILL GRD CNC and GRD 50Z CNC

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1 Specifications/price list CMA CNC controlled gantry drilling machines type RAPID-DRILL GRD CNC and GRD 50Z CNC This newly concepted drilling machine is designed for the fully automatic execution of drilling work in products with rather big outer dimensions. The X- (longitudinal), Y- (perpendicular) and Z-(vertical) movement (RPM, feed-rate and drill depth) are programmable on the centrally placed touch-screen control. The spindle delivers a wide range of variable speeds by means of an 8.9 kw A-synchronic motor. All axes are equipped with double, over-dimensioned, top quality (INA - THK), hardened and precision ground linear guides. The drilling-head movement is executed by an a-synchronic motor through an over dimensioned ball-screw system (The full head moved in Z-direction, not the spindle) with a stroke of 500 mm (19.685"). The drill head's feed-rate is variably adjustable. Because of this, short cycle times go hand in hand with long tool-life (for optimal cutting -conditions). Beside a standard drilling cycle, other sequences can be programmed like: jump-feed drilling for tube & profiles, deep-hole drilling with chip-breaking, counter sinking, tapping and flowdrilling (low feed-rate during warming up and subsequently a high feed-rate). GRD Z 50 CNC 4530 (X/Y 4,5 x 3 m)

2 Machines are available in different work-dimensions (X-Y) from 3000 mm x 1200 mm (10' x ") up to mm x mm (65' ') GRD 50Z CNC 3030 (X-Y 3000 x 3000 mm) GRD 50Z CNC 3012 (X-Y 3000 x 1200 mm) (The current models have the X-guides on the top instead of the side) Optional Indexing station (4th axis) GRD 50Z CNC 6412 (X-Y 6400 x 1800 mm) With Stepped Down Bed & Vertical T-Slotted Table. Upper Table Height 680 mm (58") GRD 50Z CNC (X- Y x 3000 mm) Page 2 of 13

3 Chip Removal & Conveyor System Automatic Tool Changer with 12 Stations THK or INA Linear Guides Page 3 of 13

4 OMRON CONTROL The control, in multiple aspects, is the heart of the machine. Because of that, it has to offer a combination of ease of working, precise and reliable. The Programming: Easy to program means several things: All applications have to be completely programmed in a simple fashion. During the programming, the operator should not be burdened by hundreds of possibilities to choose from and that he doesn't need for the job or that he needs to enter as routines that are superfluous because they don't play a roll. The control should only show the required functions that are needed and ask for the data needed to perform that function. In short: Just the required data, no more no less. To realize that, the software that lies behind the "interface" has to be open. This means that CMA, the manufacturer of these NC drilling machines, has the possibility to configure the software to a make a great fit for the operator. Based on specific operator suggestions, the software can be optimized. (Example: to add a function symbol, or a routine for a particular product run) The OMRON Control offers you these possibilities. Therefore, OMRON is not only CMA's preferred system, but also the end-user's preferred system. The machine's programming utility can be installed on an office PC or a Laptop to program the machine while it produces parts. Tying in of the machine to the customer's network is not included in the installation Page 4 of 13

5 Control OMRON 12 colour touch-screen PC and PLC Acurax NJ301. Windows XP operating system. PC memory; 3GB. programming of coordinates through 3 dialog-menu s o single-hole (random pattern) o grid of holes (single or multiple lines) o flange programmable zero-points. 3 axes controlled (X,Y,Z) Depth (Z): Is possible to program different speed for any part of column descend. (One speed some m/m, faster/slower other part,.) o Plate drilling cycles. o Profile drilling cycles. o Thermal drilling cycle. o Tapping cycles. o Light milling cycles. o Counter sinking cycles. o Chip breaking cycles. o Deep drilling cycles. programmable JOB table for easy set up of several programs/products which are executed automatically (each line of the JOB consists of zero-point, coordinate, Depth (Z), Tool,.) The machine can be connected to your network thru an Ethernet cable RJ45. USB plug to load programs with a memory stick. The machine is connected to your network through an Ethernet cable, with the laptop that is provided with the machine. Page 5 of 13

6 Drive system, RPM range, Torque and Drilling capacities: The machines are available with 2 different spindle drive systems. This to offer you an optimal RPM and torque range for every job you want it to do. Executions: The GRD 42 and 32 respectively drill a max hole diameter of 42 or 32 mm and have a max RPM of 2000 or resp.3000 RPM with related torque ranges (or a custom speed range). This speed range has to be decided upon at moment of order. The GRD 50Z comes with a ZF gear box with 2 automatically shifting speed ranges / RD 42 CNC. (one speed range) Driven by an 8.9 kw Motor, RPM Range RPM. Drilling Capacity in Mild Steel 42 mm (1.65") and tapping capability up to M27 (1.06") RD 38 CNC. (one speed range) Driven by an 8.9 kw Motor, RPM Range RPM. Drilling Capacity in Mild Steel 32 mm (1.26") and tapping capability up to M24 (0.94") RD 32 CNC. (one speed range) Driven by an 8.9 kw Motor, RPM Range RPM. Drilling Capacity in Mild Steel 32 mm (1.26") and tapping capability up to M20 (0.78") GRD 50Z CNC. Driven by an 8.9 kw Motor in combination with an automatically shifting ZF Gear Box for low RPM's with more torque). RPM Range from 50 to Drilling Capacity in Mild Steel up mm. (2") Tapping up to M ") Data based on 44W Mild Steel: HSS-Co Tooling with at least TiCN-Coating and a Cutting Speed of 45 m/min. (1770 IPM) Page 6 of 13

7 Available on request: 17 kw Motor for Drilling up to 70 mm (BT50 / CAT 50 spindle) Standard execution & components - Controlled X- Y- and Z-axes (programmable) - Spindle driven by a-synchronic 8.9 kw motor - Low pressure coolant system (emulsion) - Coolant splash screens on both sides of the gantry - Column movement controlled Z Axis incl.1 fast approach and 2 progr. feed rates in drilling mode - Open table carrying beams in X-direction, executed with t-slots - Tool ejector - Automatic tool calibrator (touch-off) - Maintenance free auto-lubricating guide-elements on all axes - Automatic tapping system included - Chip removal by means of a screw conveyor - Spindle BT-40 with automatic clamping (CAT-40 Spindle adaption is optional) - Fixed screen for coolant splash protection - Built on control panel with possibility to program drilling jobs and light milling cycles. - Additional pedestal for start / stop and emergency stop button - Safety area on the back of the machine by means of light curtains. (Additional safety measures on the sides and front may be necessary) - THK or INA linear guides and ball screw-spindle for km maintenance free travel - LAPP electrical cables - SMC (Japan) or Festo Pneumatic components - Omron (Japan) PLC Sysmac CJ2M CPU14 and Yaskawa controls, PLC's, Servo controls / motors for X-Y-Z axes movement - 460V Main connection Remote access capabilities to the machine through the internet (customer establishes the Ethernet network connection) Electrical components according to CSA standard Operator Safety: At all times the operator needs to be safe when operating this machine. Therefore we offer light curtains and are open for other CSA approved means of protecting the operators, such as area sensors. The Customer arranges: An Ethernet connections (RJ45) from the machine to his network. This to provide remote access to the machine for our service technicians: The tying in of the machine to the customer's network is not a part of the installation. Without this Ethernet connection arranged, we will also charge travel time during the warranty time, in case of trouble shooting. Page 7 of 13

8 Specifications: Technical Data GRD Length work area in mm Width work area in mm Head travel in X in mm Head travel in Y in mm " " 177.1" 177.1" Head travel in Z in mm 500 / Distance under the spindle (optionally to be modified) Spindle adaption Main motor Drill feed rates (variable) Gantry traverse speed in X Gantry traverse speed in Y mm / 6.29" " BT 40 MAS 403 BT (or optionally CAT-40 (Optionally BT-50 or CAT50) 8,9 kw, Model (GRD 50 incl. ZF-Gearbox) mm/min. /.080" - 196" 20 meter/min. / 787 IPM 20 meter/min. / 787 IPM Table height 870 mm (34.2") (optionally higher or lower) Weight in kg Technical Data GRD Wide models Length work area in mm Width work area in mm Head travel in X in mm " " Head travel in Y in mm Head travel in Z in mm 500 / Distance under the spindle (optionally to be modified) Spindle adaption Main motor mm / 6.29" " (optionally more) BT 40 MAS 403 BT (optionally CAT-40 or BT-50 / CAT-50) 8,9 kw, Model GRD 50 incl. ZF-Gearbox Drill feed rates (variable) mm/min /.080" - 196" Gantry traverse speed in X Gantry traverse speed in Y 20 meter/min. / 787 IPM 20 meter/min. / 787 IPM. Table height 870 mm / 34.2" (optionally higher or lower) Weight in kg Machine colours Blue & Grey combination Page 8 of 13

9 Price overview GRD CNZ machines and options in CAD CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox CMA GRD 50 CNZ RPM with ZF Gearbox Mono-block Machine frames Modular Machine frames* Models explained: Sample: GRD 50Z CNC 7530 GRD = Gantry model 50 = max drilling capacity GRD Z.. CNC = incl. 2 speed ranges by means of a ZF Gear Box 7530 = work area 7500 mm in X direction and 3000 mm in Y direction. Page 9 of 13

10 0 Machine model CAD funds FOB Port of Entry Canada 1 Automatic tool calibrator 2 External Coolant System (low Pressure emulsion) 3 Through the spindle coolant system pressure 58 PSI (4 bar) incl. splash- protection area around the drilling position Through the spindle coolant system pressure 100 PSI (6 bar) incl. splash- protection area around the drilling position 4 Automatic Micro-spray lubrication system for drilling in profiles (max wall thickness app 6 mm for this to function well) 5 6 Renishaw detecting samples Paste dispenser for flow drill application PSD 250 (Metal lance) Oil dispenser for thread-forming applications HSC 250. (Metal Lance) Renishaw automatic zero-point detector - programming by means of graphical macro's - automatic cycles for 3 axes (X, Y, Z) - inside and outside centering function for circles - centering function for slots and Skewing-compensation Page 10 of 13

11 7 Adjustable pneumatic vice for plates.(75 lbs) 8 Adjustable mechanical vice for tubes. Beams (132 lbs) Interpolation Function: 9 OMRON control with interpollation. CMA - CNC equipped with dialogue cycles for milling. Incl. additional and extended "on-machine" programming capabilities. 10 External programming Software; The same software that runs on the machine's PC, can also be installed at a separate laptop or office PC th axis electronic dividing head DCN-250. Universal 3-jaw-chuck 200 mm head-stock with 175 mm height (Y-Axis sliding table with digital read out and positioning wheel are extra) 12 Y-Axis sliding table incl. positioning wheel and digital read out for faster aligning tubes (clamped in the rotating dividing head) against fixed table vice's back-supports during job change-over's 13 Clamps for round tubes / pipes available Please inquire Page 11 of 13

12 14 For mandatory safety guarding like fencing / light curtains with interlocked gates combined with an external control, be prepared to add additional budget Light-curtains on a sliding rail for operator protection incl. a so called "pendle" function of the actual light curtains. This to allow for a load unload situation on the one side of the gantry while the machine keeps working on the other side and vice versa. All based on a work area bed-height of 42". I you deviate from this height (and order a lower bed-height or put the machine in a pit) additional safety may be required. (Light curtains on fixed positions with additional fencing). Please inquire. Local safety regulators may advice you to do otherwise. Work and Safety Area Detectors on both sides along the gantry in Y-axis. (additional / alternative safety measures may be required. 15 Set of light curtains positioned at the front of the machine c/w with way-end gantry approach-sensors, (min 36" distance from gantry both ways) covering the X-axis direction plus 2 sets of separate detectors around the gantry in perpendicular direction (Y-axis), on left and right gantry side. Additional safety may be required depending on the actual situation. Prices go up with the machine length because of the required sliding rail for the light curtains. Machine Length Price Detectors Y- axis L+ R of Gantry + Light Curtain X Axis at front of machine Page 12 of 13

13 16 CAT-40 taper spindle adaption instead of BT BT-50 or CAT- 50 taper spindle adaption instead of ATC Automatic Tool Change system for 12 tool stations BT- 40 or CAT-40 ATC Automatic Tool Change system for 10 tool stations BT- 50 or CAT Automatic fixed toolchanger BT50 Rack positioned on bed 12" touch screen and programming console on sliding rail moving along the X- axis. 7 positions Machine Length 3000 mm 4500 mm 6000 mm 7500 mm 9000 mm 21 12" touch screen on console (optionally on linear guide price on request, depending on length machine) 22 Transformer 575 V V Local specs to be detailed 23 Z-Reader Depth Sensor to determine the exact part height Page 13 of 13