CNC MACHINES FOR NESTING, FURNITURE AND JOINERY PRODUCTION

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1 AES Group redefines the standards with its production of CNC machines for wood, marble, plastic and aluminium processing. AES are a Global Company that submits the best service to its customers all around the world. Established in 1989, the AES Group is located in Bursa and has a 16,000 m² production facility and is the leader company of the local market in the production of CNC wood working machinery. Further showrooms can be found in Belgium and the USA. The AES group manufacture one of the most comprehensive ranges of flat bed CNC machines for nesting and shaping flat panels. From the entry level FLEXA which is ideal for sign makers, the NOVA for the busy bespoke manufacturer, the EXTREME for heavy duty nesting to the RAPTOR for the ultimate and efficient solution for heavy industry. All machines use Alphacam CAD/CAM software and have linear speeds starting from 70m/min, future proofing the machines as tooling technology advances towards faster cutting speeds. Did you know that there is a nesting tool that can cut at 50m/min? CNC MACHINES FOR NESTING, FURNITURE AND JOINERY PRODUCTION

2 MODEL NOVA These machines combine quality and performance with economy to give the small to medium furniture manufacturer big machine productivity at entry level prices. All machines complete with; Osai CNC with 17" colour TFT screen Centralised lubrication All axis controlled by state of the art servo motors Automatic tool offset Easy referencing using reference pistons Alphacam operating software Alphacam CAD/CAM Alphacam is a full-featured, easy to use CAD/CAM solution for manufacturers desired fast, efficient toolpaths and the generation of reliable, machine ready CNC code. Program provides you with the complete machining capabilities to manufacture anything from simple 2 Axis parts though to complex 5 Axis components. Nesting Solution 3D Engraving and Routing Applications Aggregate and Boring Unit Support Extensive Usage Area With Additional Modules X Axis speed Y Axis Speed Z Axis speed Travel of Z axis Router motor Nova 70m/min 70 m/min 20 m/min 300mm 9Kw (12 Hp)

3 Router speed (max) CAD/CAM Program Installed Power 24,000 RPM Alphacam 2D Essential 25Kw (34HP) Models Available Nova 1325 Working Dimensions 1300 x 2500 mm / Z Axis Stroke 300 mm 9 kw HSK F 63 Spindle Unit Linear Tool Changer Unit (8 Tool Capacity) Alphacam Essential 2D Program 250m³ Vacuum Pumps / Vacuum Area (Single) Installation Dimensions 2150x3900 mm / Installed Power 25 kw Weight (Approx.) 3150 kg Nova 1632 Working Dimensions 1600 x 3200 mm / Z Axis Stroke 300 mm

4 Nova 1640 Working Dimensions 1600 x 4000 mm / Z Axis Stroke 300 mm Nova 2128 Working Dimensions 2100 x 2800 mm / Z Axis Stroke 300 mm 9 kw HSK F 63 Spindle Unit Linear Tool Changer Unit (12 Tool Capacity) Nova 2142 Working Dimensions 2100 x 4200 mm / Z Axis Stroke 300 mm 9 kw HSK F 63 Spindle Unit Linear Tool Changer Unit (12 Tool Capacity) Model Extreme 1325 The super high quality AES Extreme CNC machines are a full blown heavy duty CNC nesting machine designed for optimum precision, productivity and reliability. All machines complete with; Osai CNC with 17" colour TFT screen Centralised lubrication All axis controlled by state of the art servo motors Automatic tool offset Easy referencing using reference pistons Alphacam operating software

5 Alphacam CAD/CAM Alphacam is a full-featured, easy to use CAD/CAM solution for manufacturers desired fast, efficient toolpaths and the generation of reliable, machine ready CNC code. Program provides you with the complete machining capabilities to manufacture anything from simple 2 Axis parts though to complex 5 Axis components. Nesting Solution 3D Engraving and Routing Applications Aggregate and Boring Unit Support Extensive Usage Area With Additional Modules X Axis Speed Y Axis Speed Z Axis Speed Z Axis Travel Router Motor Router motor speed CAD/CAM Program Installed Power Other Models Available Extreme 70 m/min 70 m/min 20 m/min 200mm 9 Kw (12 Hp) 24,000 RPM (max) Alphacam Essential 2D 25Kw (34 Hp) EXTREME 1325 Working Dimensions 1300 x 2500 mm / Z Axis Stroke 200 mm 9 kw HSK F 63 Spindle Unit Linear Tool Changer Unit (8 Tool Capacity) Alphacam Essential 2D Program 250m³ Vacuum Pumps / Vacuum Area (Single) Installation Dimensions 2250x3900 mm / Installed Power 25 kw Weight (Approx.) 3600 kg EXTREME 1530 Working Dimensions 1600 x 3200 mm / Z Axis Stroke 200 mm Linear Tool Changer Unit (11 Tool Capacity) EXTREME 1640 Working Dimensions 1600 x 4000 mm / Z Axis Stroke 200 mm Linear Tool Changer Unit (11 Tool Capacity) EXTREME 2128 Working Dimensions 2100 x 2800 mm / Z Axis Stroke 200 mm Linear Tool Changer Unit (14 Tool Capacity) EXTREME 2132 Working Dimensions 2100 x 3200 mm / Z Axis Stroke 200 mm Linear Tool Changer Unit (14 Tool Capacity) EXTREME 2142 Working Dimensions 2100 x 4200 mm / Z Axis Stroke 200 mm Linear Tool Changer Unit (14 Tool Capacity)

6 Options Include Increased Vacuum Upto 21 vacuum areas Rotary tool changer Increased HP to router head Auto lift tables for infeed Auto loading by vacuum suction cups Auto unloading and cleaning device Auto conveyor for offloading Auto labelling system with alignment Aggregate heads C Axis head Vacuum blocks Gantry showing optional unloading and bed cleaning device

7 Aluminium bed with Reference bars Optional Drill Head with Sawblade Extreme Line Machine All AES Extreme machines have the option of become an automated 'Line' machine. The advantages of this system are; There is less handling required by the operator Reduces the need for a second person to load and unload the machine. The machine becomes fully automated allowing the operator to perform other tasks, for example offloading from the conveyor or feeding an edge bander. The machine will become even more efficient removing the complete nested sheet in one operation and then automatically loading the next

8 Easy to justify the additional cost against the need for an additional operator and the increased productivity of the machine. AES EXTREME 1325 FOR JUMBO BOARDS WITH INFEED & OUTFEED HANDLING + PANEL CLEANING. Extreme R-Line

9 POD & RAIL / CONSOLE RANGE FOR JOINERY COMPONENTS. AES also manufacture a comprehensive range of pod and rail style machines for those looking to drill, shape and process components. For the processing of internal and external doors, there is model VEGA with a horizontal routing head for lock recessing or there is even the 5 axis machine for added flexibility and endless possibilities. AES MODEL VEGA FOR DOOR PRODUCTION. The AES Vega series of machines are a high speed, highly productive pod and rail style machine especially suited for producers of modular furniture. The generously equipped machine is available with different bed sizes and can work as either a single or multi zone machine for enhanced productivity. Operating on Alphacam, the machine benefits from the possibility to upgrade to further software packages and comes with 2D Essential as standard. Also included is an easy to use macro to ensure input of panel size and drilling patterns is a simple and rapid process. VEGA 1325 Positioning speed in X axis 70 m/min Positioning speed in Y axis 70 m/min

10 Positioning speed in Z axis 20m/min Working Dimensions 1300 x 2500 mm / Z Axis Stroke 200 mm 9 kw HSK F 63 Spindle Unit Boring Unit 10 Vertical 3x2 Horizontal 1 Saw Blade Linear Tool Changer Unit (8 Tool Capacity) Alphacam Essential 2D Program 100m³ Vacuum Pumps / Vacuum Consoles 4 Pieces Installation Dimensions 2250x3900 mm / Installed Power 25 kw Weight (Approx.) 3500 kg Various options available to customise your machine including; Linear Tool changes Rotary tool changers Increased vacuum pumps (Becker) Additional vacuum consoles Upgraded router motor Horizontal router motor Various Aggregate heads C axis Alphacam/Cabinet Vision Software packages Choice of either safety mats or infra red safety light beams Other Models VEGA 1332 Working Dimensions 1300 x 3200 mm / Z Axis Stroke 200 mm VEGA 1345 Working Dimensions 1300 x 4500 mm / Z Axis Stroke 200 mm VEGA 1345 MT Working Dimensions 1300 x 4500 mm / Z Axis Stroke 200 mm Modular Table Rotary Tool Changer Unit (8 Tool Capacity) Linear Tool Changer Unit (8 Tool Capacity) VEGA 1360 Working Dimensions 1300 x 6000 mm / Z Axis Stroke 200 mm Linear Tool Changer Unit (8 Tool Capacity) VEGA AES 5 AXIS CNC MACHINING CENTRE

11 AES Vega series 5 Axis CNC Machining Centres, have been produced suitable for modular furniture production with fast, practical and reliable logic. Vega, is allowed highest level time and source optimization by designed specially for modular furniture production. Vega, could make high level processing with durable body structure, rack and pinions for high Information The AES Vega 5 axis machine has been designed using the latest technology for those looking to make complex shaping and machining operations with comfort and ease. The heavy duty structure ensures fast operation and rigidity during machining. Using Alphacam Advanced 3D Router as the operating software, gives a powerful design and machining package to create even the most complex of structures. STANDARD MACHINE FEATURES EXPLANATION UNIT VALUE WORKING AREA mm / inch 1550x3200 / 61.02x Z AXIS STROKE mm / inch 470 / X AXIS SPEED m/min ft/min 100 / 328 Y AXIS SPEED m/min ft/min 100 / 328

12 Z AXIS SPEED m/min ft/min 20 / 65 A AXIS SPEED m/min ft/min 120 / sec C AXIS SPEED m/min ft/min 120 / sec A AXIS ANGLE degree limitless; ±220 C AXIS ANGLE degree SPINDLE MOTOR POWER(5 AXIS) kw / HP 7,5 kw / 10 HP SPINDLE MOTOR RPM rpm MAGAZINE rotary 12 Tools CAD/CAM PROGRAM Alphacam Advanced Router 3D P BORING UNIT n 17 CONTROL UNIT PC-BASED P WORKING AREA capacity Double VACUUM CONSOLES n 6 INSTALLED POWER kw / HP 25 kw / 34 HP VACUUM PUMP CAPACITY m3/h / HP 140 / 5.4 WEIGHT (APPROX.) kg / lbs / 9920 MAX. SAW BLADE mm / inch 300 / INSTALLATION LAYOUTS mm inch 4.325x5.900x x232.28x90.55 VEGA SERIES with 4 models VEGA 5X 1625 Working Dimensions 1550 x 2500 mm / Z Axis Stroke 470 mm VEGA 5X 1632 Working Dimensions 1550 x 3200 mm / Z Axis Stroke 470 mm VEGA 5X 1645 Working Dimensions 1550 x 4500 mm / Z Axis Stroke 470 mm VEGA 6X 1660 Working Dimensions 1550 x 6000 mm / Z Axis Stroke 470 mm All Models with 11 kw HSK F 63 5 Axis Spindle (Liquid Cooling System)

13 AXIS CONTROL AND REFERENCING Axes X and Y of the machine have been designed with rack and pinion for sensitive positioning and high speed. Axis Z is controlled with threaded rod. All axes are driven with servo engines without brush and run soft and sensitive thanks to Linear Rails. MACHINE CONSOLES AND TOOL CHANGER UNIT Machine consoles produced by magnetic vacuum consoles. On the machine 8 tool capacity linear tool changer exist, tool capacity depends on the model, please check options for your additional needs. AGGREGATE OPTIONS With the machine high technology Aggregate units is present, you could select suitable Aggregate for your need in Aggregate Options section. CONTROL UNIT CNC control unit of the machine has four-axis Gantry control ability. Excellent movement control is provided in all axes thanks to sensitive interpolation. Machine operating system can work with G codes. Hand Wheel unit is allow to use the machine manually. SIRIUS through feed drilling, grooving and routing machine for cabinet / carcase applications. Machine Details Sirius 950 X Axis (mm) Unlimited Y Axis (mm) Z Axis (mm) 8-70 Panel Movement Clamp Number of Vertical Drills 10 Number of Horizontal Drills 6 (3 x 2) Grooving Saw Diameter (mm) 120

14 Optional Router (Kw) / RPM 5.5 / 18,000 With the addition of the optional router head, various tasks can be easily resolved such as grooving for solid backs on carcases, routing out for cable management, pipes or skirtings, shaping for corner units etc The machine can also be fitted with a 6 position automatic tool changer to the router head expanding the list of possibilities for this machine.

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