Profile Machining Center Contents. Contents. Saws. Saws. Profile Machining Center. Reinforcement Screw Drivers. Routers & Drills

Transcription

1

2 Saws Saws Profile Machining Center Profile Machining Center Contents Contents Routers & Drills Routers & Drills End Milling Machines End Milling Machines Single Lines Single Lines Assembly Equipments & Devices Assembly Equipments & Devices Reinforcement Screw Drivers Reinforcement Screw Drivers Welding Machines Welding Machines Corner Cleaning Machines Corner Cleaning Machines Corner Crimping Machines Corner Crimping Machines Production Layouts Production Layouts Saws Page TA 134 Mitre Saw 4 TA 141 Mitre Saw 5 TA 133 Mitre Saw 6 TT 352 Double Mitre Saw 7 TT 405 Double Mitre Saw 8-9 TT 422 Double Mitre Saw SC 110 Automatic Cutting Center TC 294 Glazing Bead Saw TV 192 Automatic V-cutting Saw 16 Routers & Drills FT 312 Drain Slot Router 18 FT 313 Drain Slot Router 18 FT 376 Drain Slot Router 18 FT 386 Drain Slot Router 18 FU 440 Copy Router 19 FU 460 Copy Router with Triple Drill 19 FU 465 Copy Router with Triple Drill and Milling 20 FR 480 Copy Router with Triple Drill and Drain Slot Routing 20 Profile Machining Center NR 210 Profile Machining Center NR 241 Profile Machining Center NR 242 Profile Machining Center SC 223 Profile Machining Center Reinforcement Screw Drivers DV 404 Reinforcement Profile Screwing Machine 32 DV 408 Automatic Reinforcement Profile Screwing Machine 33 End Milling Machines FA 150 End Milling Machine 36 FA 153 Automatic End Milling Machine 36 FA 154 Automatic End Milling Machine 37 FA 533 Automatic End Milling Machine 37 FA 526 Double Head Automatic End Milling Machine 38 Welding Machines Page KB 512 Single Head Welding Machine 40 KB 513 Single Head Welding Machine 40 KC 258 Double Head Welding Machine 41 KD 658 Four Head Welding Machine KD 664 Four Head Welding Machine with Corner Cleaning KV 312 V-Welding Machine 46 Corner Cleaning Machines CA 727 Corner Cleaning Machine 48 CA 747 Corner Cleaning Machine 48 CA 767 Corner Cleaning Machine 48 CN 770 CNC Corner Cleaning Machine 49 CN 770/20 CNC Corner Cleaning Machine 50 CN 772 CNC Corner Cleaning Machine 51 CN 784 CNC Four Corners Cleaning Machine 52 CA 117 V-Cleaning Machine 53 Single Lines Single Line Single Line Automatic Welding and Corner Cleaning Center Corner Crimping Machines HP 114 Corner Crimping Machine 64 Assembly Equipments & Devices CT 303 Glass Assembly Table 66 KT 804 Sash Assembly Table 67 KT 805 Sash Assembly Table 68 MS 300 Digital Measuring and Stop System 69 TM 560 Welded Corner Strength Test Machine 70 Production Layouts Production Layouts 72

3 About Us About Us Saws Saws Murat Makina has been established in 1983 as the pioneer for manufacturing PVC and aluminum door-window profiles processing machines in Turkey. With its sound infrastructure, making efficient use of national industry resources as well as Turkish engineering and labor forces, Murat has become the number one brand in the sector in a very short time and keeps its leading position in Turkey since then. Using high quality materials in every aspect of production, investing in R&D, and experience in fulfilling customer needs resulted in manufacturing high quality, state of the art machinery at affordable prices. Even at crisis times both local and worldwide, Murat has never made a concession o its quality production principles. The high quality of Murat gained its name recognition and ensured it to be a well-known brand also beyond Turkey. Today, Murat exports machinery to 75 countries and provides on site technical service all over the world. Murat operates at a modern manufacturing plant covering 25,000 m² located in Istanbul. Qualified 370 employees work to produce the best machinery and provide the best service for maximum customer satisfaction. The well trained sales team and technicians are always available to answer any queries that may come from customers regarding investment planning, machinery or technical service.

4 Saws Saws TA 134 Mitre Saw For PVC profiles cutting. Pneumatic sawing feed from below with 400 mm. saw blade diameter The saw blade feed speed can be adjusted. Wide angle range from 22,5 to 112,5 with special location points at 45, 90 and 135. Vertical pneumatic clamps ensure optimum profile fixing. TA 141 Mitre Saw For Aluminum and PVC profiles cutting. Pneumatic sawing feed from below with 350 mm. saw blade diameter. The saw blade feed speed can be adjusted. Wide angle range from 22,5 to 112,5 with special location points at 45, 90 and 135. Vertical pneumatic clamps ensure optimum profile fixing. OPTIONAL Left and right conveyor system. Manuel measuring system conveyor 3,0 m. Right (TK 061) Manuel measuring system conveyor 3,0 m. Left (TK 062) Automatic Digital Length Measuring System (MS 300)* * Can be produced for left or right usage. OPTIONAL Cooling system for aluminum profiles. Left and right conveyor system. Manuel measuring system conveyor 3,0 m. Right (TK 061) Manuel measuring system conveyor 3,0 m. Left (TK 062) Automatic Digital Length Measuring System (MS300)* * Can be produced for left or right usage. Power output: 1.5 kw Spindle speed: 2,800 r.p.m. Air consumption: 15 l/min. Machine height: 1,250 mm. Machine length: 750 mm. Machine width: 800 mm. Machine weight: 130 kg 6 7 Power output: 1.1 kw, (2.2 kw optional for Alu) Spindle speed: 2,800 r.p.m. Air consumption: 48 l/min. (95 l/min. cooling system) Machine height: 1,300 mm. Machine length: 800 mm. Machine width: 700 mm. Machine weight: 195 kg

5 Saws Saws TA 133 Mitre Saw For Aluminum and PVC profiles cutting. Pneumatic sawing feed from below with 420 mm. saw blade diameter. The saw blade feed speed can be adjusted. Wide angle range from 22,5 to 112,5 with special location points at 45, 90 and 135. Vertical pneumatic clamps ensure optimum profile fixing. OPTIONAL Cooling system for aluminum profiles. Left and right conveyor system. Manuel measuring system conveyor 3,0 m. Right (TK 061) Manuel measuring system conveyor 3,0 m. Left (TK 062) Automatic Digital Length Measuring System (MS 300)* * Can be produced for left or right usage. TT 352 Double Mitre Saw PVC profiles cutting with 350 mm. saw blade diameter The movable head can be manually positioned at the desired length by controlling the digital display and pneumatically fixed. Standard equipped with digital measuring system. Pivoting range up to 45 left and right provide to work both internal and external dimensions. The pivoting range between can be infinitely adjusted and fixed by manual clamping. Location points at ±60, ±67.5, and ±75 ease to adjust the head at most comm.on angles. The saw blade feed speed can be adjusted. Protective covers increase working safety. Vertical pneumatic clamps ensure optimum profile fixing. Power output: 2.2 kw Spindle speed: 2,800 r.p.m. Air consumption: 60 l/min. (100 lt/min. cooling system) 8 9 Machine height: 1,330 mm. Machine length: 750 mm. Machine width: 830 mm. (+130 mm. cooling system) Machine weight: 225 kg Power supply: 400 V, 3ph, Hz Total power output: 2.2 kw Spindle speed: 2,800 r.p.m. Max. cutting length: 3,700 mm. Min. cutting length: 410 mm. Air consumption: 40 l/min. Machine height (incl. display): 1,750 mm. Machine length: 4,500 mm. Machine width: 1,050 mm. Machine weight: 425 kg TA MS 300 (OPTIONAL)

6 Saws Saws TT 405 Double Mitre Saw For PVC and Aluminum profiles cutting. Solid cast construction for length and angle accuracy. Ultimate cutting quality. Automatic tilt movement of the saw heads to 45 and 90. Angles between 45 and 90 can be adjusted manually and fixed easily. The 450 mm. saw blade diameter enables to cut wide profiles as well as two 80 mm. profiles at the same time. The saw blade feed speed can be adjusted. Ability to cut 4,200 mm. length. By means of the PLC control system with Windows CE the movable head positions itself automatically. Piece numbers, length dimensions, angular positions and quantities can be programm.ed on the control panel (999 x 3 different data can be stored). Data transfer is available via network connection or USB interface. The control system can skip and then continue the cutting order. Profile support conveyor fixed to the movable head helps to keep the balance of the work piece. Automatic closing safety hood Horizontal and vertical clamping system ensure optimum profile fixing. OPTIONAL: Cooling system to cut aluminum profiles. OPTIONAL: Aluminum wedge cutting system. OPTIONAL Barcode printer. Cooling system to cut aluminum profiles. Hydro-pneumatic system for aluminum profiles. Aluminum wedge cutting system. (max. 7,200 mm. length can be fixed to the machine) 11 Total power output: 2.2 kw (5 kw optional for Alu) Power output of each motor: 1.5 kw, (2.2 kw optional for Alu) Spindle speed: 2,800 r.p.m. Max. cutting length: 4,200 mm. Min. wedge cutting length: 4.8 mm. Air consumption: 50 l/min. (120 l/min. cooling system) Machine height: 1,550 mm. Machine length: 4,950 mm. + 2,600 mm. Machine width: 1,400 mm. Machine weight: 755 kg Cutting diagram for PVC Cutting diagram for aluminum

7 Saws Saws TT 422 Double Mitre Saw For PVC and Aluminum profiles cutting. Solid cast construction for length and angle accuracy. Automatic positioning of the mobile head by means of the computerized control panel. Automatic tilt movement of the saw heads to 45 and 90. Intermediate angles are possible by manual adjustment. The 420 mm. saw blade diameter enables to cut two 60 mm. profiles at the same time. The saw blade feed speed can be adjusted. Piece numbers, length dimensions, angular positions and quantities can be programm.ed on the control panel (999 different data can be stored). Data transfer by means of network connection (RS-232). Fixed profile support conveyor on the mobile right head provides work piece stability. Protective covers increase working safety. Horizontal pneumatic clamps ensure optimum profile fixing. OPTIONAL Barcode printer. Cooling system to cut aluminum profiles. Hydro-pneumatic system for aluminum profiles. 13 Total power output: 5.0 kw Power output of each motor: 2.2 kw Spindle speed: 2,800 r.p.m. Max. cutting length: 4,050 mm. Air consumption: 45 lt/min. (120 lt/min. cooling system) Machine height: 1,400 mm. Machine length: 5,000 mm. + 2,500 mm. Machine width: 1,300 mm. Machine weight: 1,100 kg

8 Saws Saws SC 110 Automatic Cutting Center Automatic and fast cutting of PVC profiles at different lengths. Loading of profiles (max. 7,0 m length). Automatically feeds the profiles from the loading magazine, cuts at the desired lengths. The 500 mm. saw blade diameter enables cutting of wide profiles. Automatic swing of the saw to all angles between 45 and 135 with 0.1 accuracy. The swing movement to desired angles is provided by servo motors. Accurate cutting lengths due to servo system. The cut work pieces are automatically moved to offloading station. The saw blade feed speed can be adjusted. Data transfer is available via network connection or USB interface. By online connection to the entire system, remote detection of malfunctions and maintenance is available. 12 touchscreen. High performance industrial PC with Windows XP Embedded operating works needles of fan between 0 C 55 C. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. Barcode printer for manual labeling. Full integration with various window and door production software. Automatic conveyor belt system to transport scrap profiles to waste container. Dust and chip extraction system. 15 Capacity: Depending on the process Min. 2,600 meters / 8 hours Max. 2,800 meters / 8 hours. Power output: 8 kw, 20 A Spindle speed: 2,800 r.p.m. Max. raw profile length: 7,000 mm. Max. profile cutting length: 3,500 mm. Air consumption: 255 lt / min Machine height: 1,700 mm. Machine length: 12,800 mm. Machine width: 2,600 mm. Machine weight: 1,950 kg.

9 Saws Saws TC 294 Glazing Bead Saw Two special saw blades positioned at 45 for simultaneous undercutting of the glazing bead profiles. By means of special counterblocks two glazing bead profiles can be cut at the same time. Automatic operation with adjustable feed speed. Standard equipped with conveyor system with manual measuring rod and adjustable length fixing stopper. Counterblocks can be changed easily. Two vertical pneumatic clamps enable optimum work piece fixation. Total power output: 1,5 kw Power output of each motor: 0.75 kw x 2 Spindle speed: 2,800 r.p.m. Saw blade diameter: Ø 200 mm. x 2; Ø 100 mm. x 2 Max. cutting length: 3,000 mm. Min. cutting length: 230 mm. Air consumption: 70 l/min. Machine height: 970 mm. Machine length: 460 mm. ( mm. conveyor system) 16 Machine width: 1,150 mm. 17 Machine weight: 130 kg EM 135 Electronic Digital Measuring Rod Digital rod with 0.1 accuracy for measuring glazing bead profiles. Specially designed for endurance. Measures up to 1,6 m. (2,6 m. is available with extension). All the measurement data is saved on the SD memory card which is standard on every digital measuring rod. Data storage capacity up to 50,000 measures. The data is automatically transferred to the glazing bead saw via wireless connection which is supplied by RF (radio frequency) transmitter which is integrated on digital measuring rod. The RF connection distance is 150 m. and the coverage signal can be viewed from the digital screen with two lines. The batteries can be charged on the device. Fully compatible with prior Murat glazing bead saws. The memory cassette can store 250 different lengths and these lengths are transferred to the self positioning conveyor system by simply inserting the cassette in its slot on the machine. TC MS 300 (OPTIONAL) EM 135 Electronic Digital Measuring Rod

10 TV 192 Automatic V-cutting Saw Two 45 angled saw blades with 200 mm. diameter, V-cuts PVC profiles for V-welding. The cutting depth can be set easily. The adjustable saw blade feed enable fast and precise cutting with rapid return. Horizontal pneumatic clamps are positioned opposite of the movement direction to ensure optimum profile fixing. Routers & Drills Routers & Drills Total power output: 1,5 kw (0.75 kw x 2) Max. cutting height: 50 mm. Air consumption: 60 l/min. Machine height: 1,200 mm. Machine length: 500 mm. (+2,000 mm. left, + 2,000 mm. right conveyor) Machine width: 1,200 mm. Machine weight: 190 kg TV 192 Ø

11 Routers & Drills Routers & Drills (FT 313) (FU 440) - Cooling system for aluminum profiles FT 312 Drain Slot Router FU 440 Copy Router 20 (FT 386) Mills water drain slots and opens ventilation holes on PVC profiles at various angles. Two high speed motors mills drain slots on different surfaces of the profile. Motors can work individually. Easy to adjust according to different profile cross sections. Full automatic operation. Pneumatic profile clamping. Power supply: 230 V, Hz Total power output: 2 kw Power output of each motor: 0.66 kw Router spindle speed: 12,000 r.p.m. Routing length max: 50 mm. Stroke: 25 mm. Max. profile section dimensions: 90 mm. x 90 mm. Air consumption: 12 l/min. Machine height: 1,220 mm. Machine length: 750 mm. Machine width: 590 mm. Machine weight: 95 kg FT 313 Drain Slot Router See FT 312, however; with three high-speed motors. Air consumption: 18 l/min. Routing of door handle holes, lock cylinders and drain slots on PVC and aluminum profiles. Precise routing with minimal effort and simple operation. 1:1 ratio transfer of the pattern from a template onto the profile. Frequency controlled (inverter) high speed motor. Manual two stepped copy finger for 5 mm. and 8 mm. cutter diameters Possibility of template free depth adjustment and routing on two axis with measurement scale rod. Pneumatic profile clamping. OPTIONAL Cooling system for aluminum profiles. Left and right length stop system Power supply: 230 V, Hz Power output: 0.75 kw Spindle speed: 12,000 r.p.m. Routing capacity: 250 x 100 mm. Stroke: 100 mm. Max. profile section dimensions:110 mm. x 100 mm. Air pressure 6-8 bar Air consumption: 5 l/min. Machine height: 1650 mm. Machine length: 450 mm. Machine width: 620 mm. (+1,000 mm. right and left profile support conveyor) Machine weight 70 kg 21 FT 376 Drain Slot Router Mills water drain slots and opens ventilation holes on PVC profiles at various angles. Two frequency controlled (inverter) high speed motors mills drain slots on different surfaces of the profile. Motors can work individually. Routing speeds can be adjusted independently. Easy to adjust according to different profile cross sections. The upper routing unit automatically positions itself to left or right side of the profile. Pneumatic profile clamping. FT 386 Drain Slot Router See FT 376, however; with three frequency controlled (inverter) high speed motors. Air consumption: 24 l/min. Power supply: 230 V, Hz Total power output: 1.2 kw Power output of each router: 0.37 kw Router spindle speed: 18,000 r.p.m. Routing length max: 50 mm. Stroke: 25 mm. Max. profile section dimensions: 90 mm. x 90 mm. Air consumption: 18 l/min. Machine height: 1,260 mm. Machine length: 800 mm. Machine width: 760 mm. Machine weight: 95 kg FU 460 Copy Router with Triple Drill Routing of door handle holes, lock cylinders and drain slots on PVC profiles. Precise routing with minimal effort and simple operation. 1:1 ratio transfer of the pattern from a template onto the profile. Triple spindle drilling of PVC sash profiles with reinforcement steel by manual feed. Long lasting specially coated drillers. Frequency controlled (inverter) high speed motor. Manual two stepped copy finger for 5 mm. and 8 mm. cutter diameters Possibility of template free depth adjustment and routing on two axis with measurement scale rod. Pneumatic profile clamping. OPTIONAL Left and right length stop system Total power output: 2 kw Power output router: 0.75 kw Power output triple drill: 1.1 kw Router spindle speed: 12,000 r.p.m. Drill spindle speed: 930 r.p.m. Routing capacity: 250 x 100 mm. Stroke: 100 mm. Max. profile section dimensions: 110 mm. x 100 mm. Air consumption: 5 l/min. Machine height: 1,650 mm. Machine length: 900 mm. Machine width: 630 mm. (+1,000 mm. right and left profile support conveyor) Machine weight: 105 kg (FU 460)

12 22 FU 465 Copy Router with Triple Drill and Milling Routing of door handle holes, lock cylinders and drain slots on PVC profiles. Automatic espagnolette and lock canal milling. Precise routing with minimal effort and simple operation. 1:1 ratio transfer of the pattern from a template onto the profile. Automatic triple spindle drilling of PVC sash profiles with reinforcement steel. Frequency controlled (inverter) high speed motor. Manual two stepped copy finger for 5 mm. and 8 mm. cutter diameters Possibility of template free depth adjustment and routing on two axis with measurement scale rod. Pneumatic profile clamping. Total power output: 3.5 kw Power output router: 0.75 kw Power output triple drill: 1.1 kw Power output milling: 1.5 kw Router spindle speed: 12,000 r.p.m. Drill spindle speed: 930 r.p.m. Milling spindle speed: 12,000 r.p.m. Routing capacity: 250 x 100 mm. Milling length: 250 mm. Stroke: 100 mm. Max. profile section dimensions: 110 mm. x 100 mm. Air consumption: 50 l/min. Machine height: 1650 mm. Machine length: 1000 mm. Machine width: 840 mm. (+1,000 mm. conveyor) Machine weight: 140 kg FR 480 Copy Router with Triple Drill and Drain Slot Routing Routing of door handle holes, lock cylinders and drain slots on PVC profiles. Precise routing with minimal effort and simple operation. 1:1 ratio transfer of the pattern from a template onto the profile. Triple spindle drilling with manual feed for espagnolette holes on PVC sash profiles. Drain slot milling at varying angles. Frequency controlled (inverter) high speed motor. Manual two stepped copy finger for 5 mm. and 8 mm. cutter diameters Possibility of template free depth adjustment and routing on two axis with measurement scale rod. Pneumatic profile clamping. OPTIONAL Left and right length stop system Total power output: 2.3 kw Power output milling: 0.75 kw Power output triple drill: 1.1 kw Power output router: 0.37 kw Router spindle speed: 12,000 r.p.m. Drill spindle speed: 930 r.p.m. Routing capacity: 250 x 100 mm. Stroke: 100 mm. Max. profile section dimensions: 110 mm. x 100 mm. Air consumption: 15 l/min. Machine height: 1,650 mm. Machine length: 900 mm. Machine width: 630 mm. (+1,000 mm. conveyor) Machine weight: 125 kg Profile Machining Center Profile Machining Center

13 Profile Machining Center Profile Machining Center NR 210 Profile Machining Center Routing, reinforcement steel screwing, drilling, milling, marking operations on PVC profiles are gathered in one machine controlled by computer Stacking of 10 cut to size profiles with reinforcement steel (max. 3,5 m. length). The barcode reader enables arranging the sequence of the profile and processes. Drain slot routing, drilling and routing at variable angles. Automatic screwing of reinforcement steels. Drilling of fixation, triple handle holes and hinge holes together with the reinforcement steel. 17 touchscreen enables easy access and control. High performance Workstation PC with Intel Core i5 3,1 Ghz microprocessor. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. Data transfer is available via network connection or USB interface. Full integration with various window and door production software. Central lubrication system eases maintenance. Capacity: Depending on the process on profiles Min. 100 windows / 8 hours Max. 120 windows / 8 hours 25 Power output: 9 kw, 24A Max. profile height: 140 mm. Min. profile height: 45 mm. Max. profile width: 130 mm. Min. profile width: 40 mm. Max. profile processing length: 3,500 mm. Min. profile processing length: 400 mm. Air consumption: 420 l/min. Machine height: 2,100 mm. Machine length: 9,000 mm. Machine width: 3,500 mm. Machine weight: 4,700 kg. Tool List Rosette Hole 02 Drainage 03 Rosette Hole 06 Door Sash Outside Drainage 07 Screwing 08 Marking & Window Sash outside drainage 09 Lock Case Routing 10 T&T Sash Hinge Pin Hole 11 Triple Handle Hole 12 Cylinder Barrel Milling 13 3D Hinge Pin Hole 14 Door handle and barrel hole 16 Cross Drainage (yada Inside Drainage) 17 Screwing 18 T-Connnector marking 19 Dowel & T-Connection Hole 20 Striking plate hole (20) THIS TOOL IS BACKSIDE (0,0) (09) THIS TOOL IS BACKSIDE 11

14 Profile Machining Center Profile Machining Center 26 NR 241 Profile Machining Center All sawing, routing, drilling, reinforcement steel screwing, marking and end milling operations on PVC profiles are gathered in one machine controlled by computer. Stacking of 10 profiles (max. 6,5 m length). Manual barcode labeling system integrated with single-lines. Servo controlled automatic swing of the saw to all angles between 30 and 150 with 0.1 accuracy. Drain slot routing, drilling and routing at variable angles. Automatic screwing of reinforcement steels. Drilling of fixation, triple handle and hinge holes together with the reinforcement steel. Automatic conveyor belt system to transport scrap profiles to waste container. Waste profiles longer than 1,000 mm. can be reprocessed. 17 touchscreen enables easy access and control. High performance Workstation PC with Intel Core i5 3,1 Ghz microprocessor. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. Data transfer is available via network connection or USB interface. Full integration with various window and door production software. Central lubrication system eases maintenance. OPTIONAL End milling of transom profiles with two blade sets for two different profile cross sections. Capacity: Depending on the process on profiles Min. 100 windows / 8 hours Max. 120 windows / 8 hours Power output: 18 kw, 45 A Sawblade diameter: Æ 500 mm. Max. profile height: 140 mm. Min. profile height: 45 mm. Max. profile width: 130 mm. Min. profile width: 40 mm. Max. raw profile length: 6,500 mm. Max. profile processing length: 3,500 mm. Min. profile processing length: 400 mm. Air consumption: 720 l/min. Machine height: 2,300 mm. Machine length: 18,000 mm. Machine width: 6,750 mm. Machine weight: 6,900 kg. (20) THIS TOOL IS BACKSIDE (0,0) (09) THIS TOOL IS BACKSIDE Tool List 01 Rosette Hole 02 Drainage 03 Rosette Hole 06 Door Sash Outside Drainage 07 Screwing 08 Marking & Window Sash outside drainage 09 Lock Case Routing 10 T&T Sash Hinge Pin Hole 11 Triple Handle Hole 12 Cylinder Barrel Milling 13 3D Hinge Pin Hole 14 Door handle and barrel hole 16 Cross Drainage (yada Inside Drainage) 17 Screwing 18 T-Connnector marking 19 Dowel & T-Connection Hole 20 Striking plate hole

15 Profile Machining Center Profile Machining Center NR 242 Profile Machining Center All sawing, routing, drilling, reinforcement steel screwing, marking and end milling operations on PVC profiles are gathered in one machine controlled by computer. The two machining stations for profiles with reinforcement steel increases production capacity. Stacking of 10 profiles (max. 6,5 m length). Manual barcode labeling system integrated with single-lines. Servo controlled automatic swing of the saw to all angles between 30 and 150 with 0.1 accuracy. Drain slot routing, drilling and routing at variable angles. Automatic screwing of reinforcement steels. Drilling of fixation, triple handle and hinge holes together with the reinforcement steel. Automatic conveyor belt system to transport scrap profiles to waste container. Waste profiles longer than 1,000 mm. can be re-processed. 17 touchscreen enables easy access and control. High performance Workstation PC with Intel Core i5 3,1 Ghz microprocessor. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. Data transfer is available via network connection or USB interface. Full integration with various window and door production software. Central lubrication system eases maintenance. 29 OPTIONAL End milling of transom profiles with two blade sets for two different profile cross sections Capacity: Depending on the process on profiles Min. 200 windows / 8 hours Max. 240 windows / 8 hours Power output: 30 kw, 80A Sawblade diameter: Æ 500 mm. Max. profile height: 140 mm. Min. profile height: 45 mm. Max. profile width: 130 mm. Min. profile width: 40 mm. Max. raw profile length: 6,500 mm. Max. profile processing length: 3,500 mm. Min. profile processing length: 400 mm. Air consumption: 1200 l/min. Machine height: 2,350 mm. Machine length: 18,000 mm. Machine width: 10,500 mm. Machine weight: 10,800 kg. (20) THIS TOOL IS BACKSIDE TOOL LIST 16 (0,0) Rosette Hole 02 Drainage 03 Rosette Hole 06 Door Sash Outside Drainage 07 Screwing 08 Marking & Window Sash outside drainage 09 Lock Case Routing 10 T&T Sash Hinge Pin Hole Handle Hole 12 Cylinder Barrel Milling 13 3D Hinge Pin Hole 14 Door handle and barrel hole 16 Cross Drainage (yada Inside Drainage) 17 Screwing 18 T-Connnector marking 19 Dowel & T-Connection Hole 20 Striking plate hole (09) THIS TOOL IS BACKSIDE

16 30 SC 223 Profile Machining Center All sawing, routing, drilling, reinforcement steel screwing, marking operations on PVC profiles are gathered in one machine controlled by computer. Stacking of 10 profiles (max. 7,0 m length). Manual barcode labeling system integrated with single-lines. Servo controlled automatic swing of the saw to all angles between 30 and 150 with 0.1 accuracy. 2 spindle motors with 8-axis movement, work on all surfaces of the profile simultaneously. Drain slot routing, drilling and routing at variable angles. Automatic screwing of reinforcement steels. Triple handle drilling with reinforcement steel. 15 touchscreen enables easy control of the machine. High performance industrial PC with Windows XP Embedded operating works needles of fan between 0 C 55 C. Full integration with various window and door production software. Safe production by means of 3D crash and fault control system developed by Murat Machinery Software Department. Easy production control with the 2nd screen on the transfer station. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. Dust and chip extraction system. Automatic conveyor belt system to transport scrap profiles to waste container. Central lubrication system eases maintenance. 31 Capacity: Depending on the process on profiles Min. 180 windows / 8 hours Max. 200 windows / 8 hours Power output: 20 kw, 50 A Max. profile height: 128 mm. Min. profile height: 35 mm. Max. profile width: 125 mm. Min. profile width: 30 mm. Max. raw profile length:7,000 mm. Max. profile processing length: 3,500 mm. Min. profile processing length: 360 mm. Air consumption: 809 lt / min. Machine height: mm. Machine length: 19,000 mm. Machine width: mm. Machine weight: 5,000 kg.

17 Reinforcement Screw Drivers Reinforcement Screw Drivers

18 Reinforcement Screw Drivers Reinforcement Screw Drivers DV 404 Reinforcement Profile Screwing Machine For single profile processing. Automatic screwing of the reinforcement profile by means of foot pedal switch. Adjustable according to different profile cross sections. Pneumatic clamping during processing. Automatic screw feed. Automatic depth stop system independent from profile height. Standard equipped with profile support conveyors left and right. DV 408 Automatic Reinforcement Profile Screwing Machine For single profile processing. PLC controlled driver system ensures fast screwing of reinforcement profiles at desired intervals. Adjustable according to different profile cross sections. Profile dimensions and screwing length intervals can be identified manually from the screen. Pneumatic clamping during processing. Automatic screw feed. Automatic depth stop system independent from profile height. Automatic profile off loading system provides space for the next profile ensuring continuous operation. OPTIONAL PC controlled driver system Ability to transfer data from profile machining center by external PC network connection (Only with PC controlled driver system) Barcode reader which introduces the to be processed profiles to the machine Max. profile section dimensions: 110 mm. x 80 mm. Min. profile width: 40 mm. Air consumption: 200 l/min. Machine height: 2,150 mm. Machine length: 400 mm. (3,910 mm. incl. conveyors) Machine width: 750 mm. Machine weight: 105 kg Power supply: 230 V, 3 ph, 50-60Hz. Power output: 0.2 kw Air consumption: 220 lt / min. Max. profile section dimensions: 200 mm. x 80 mm. Min. profile width: 35 mm. Machine height: 2,100 mm. Machine length: 1,040 mm. (+ 6,120 mm. conveyor and off loading station) Machine width: 1,350 mm. Machine weight: 280 kg

19 End Milling Machines End Milling Machines

20 End Milling Machines End Milling Machines FA 150 End Milling Machine For end milling of transom in PVC profiles. Manual feed of the milling unit. Vertical pneumatic profile clamping system enables optimum work piece fixing. Power output: 1,1 kw Max. cutter diameter: Ø 160 mm. Spindle speed: 2,800 r.p.m. Max. routing height: 90 mm. Max. routing depth: 30 mm. Max. profile width: 90 mm. Max. profile height: 90 mm. Air consumption: 6 l/min. Machine height: 1,220 mm. Machine length: 600 mm. Machine width: 790 mm. Machine weight: 50 kg FA Automatic End Milling Machine Machine height: 1,220 mm. 39 For end milling of transom in PVC profiles. Automatic feed of the milling unit. Vertical pneumatic profile clamping system enables optimum work piece fixing. Power output: 1,1 kw Max. cutter diameter: Ø160 mm. Spindle speed: 2,800 r.p.m. Max. routing height: 90 mm. Max. routing depth: 30 mm. Max. profile width: 90 mm. Max. profile height: 90 mm. Air consumption: 15 l/min. Machine height: 1,210 mm. Machine length: 570 mm. Machine width: 790 mm. Machine weight: 60 kg FA 154 Automatic End Milling Machine For end milling of transom in PVC and Aluminum profiles. Automatic feed of the milling unit. Ability to route at varying angles up to 45 left and 30 right. Vertical pneumatic profile clamping system enables optimum work piece fixing. OPTIONAL Cooling system for aluminum profiles. Hydro-pneumatic feed system to route aluminum profiles. Power output: 1,1 kw Max. cutter diameter: Ø160 mm. Spindle speed: 2,800 r.p.m. Max. routing height: 90 mm. Max. routing depth: 30 mm. Max. profile width: 120 mm. Max. profile height: 90 mm. Air consumption: 20 l/min. (70 l/min. cooling system) Machine length: 860 mm. Machine width: 920 mm. Machine weight: 75 kg FA 533 Automatic End Milling Machine For end milling of transom in PVC and Aluminum profiles. Automatic feed of the milling unit. Ability to route at varying angles up to 45 left and 30 right. Vertical pneumatic profile clamping system enables optimum work piece fixing. Positioning of the tools with pneumatic feed cylinder. Without changing the cutter set, two different series of transom profiles can be processed. The saw blade feed speed can be adjusted. OPTIONAL Cooling system for aluminum profiles. Hydro-pneumatic feed system to route aluminum profiles. Power supply: 400V, 3ph, Hz Power output: 1,1 kw Max. cutter diameter: Ø 160 mm. Spindle speed: 2,800 r.p.m. Max. routing height: 90 mm. Max. routing depth: 30 mm. Max. profile width: 120 mm. Max. profile height: 90 mm. Air consumption: 20 l/min. (70 l/min. cooling system) Machine height: 1,220 mm. Machine length: 960 mm. Machine width: 820 mm. Machine weight: 95 kg

21 FA 526 Double Head Automatic End Milling Machine Milling of two ends of transom in PVC profiles with single operation. Automatic feed of the milling unit. The movable head is manually positioned according to the profile length and manually fixed. Automatic release of the fixed head after milling and repositioning at the same length for second transom. Vertical and horizontal pneumatic profile clamping system enables optimum work piece fixing. Positioning of the tools with pneumatic feed cylinder. Without changing the cutter set, two different series of transom profiles can be processed. Welding Machines Welding Machines 40 Power output: 2,2 kw Max. cutter diameter: Ø 160 mm. Spindle speed: 2,800 r.p.m. Max. routing height: 90 mm. Max. routing depth: 30 mm. Max. profile width: 120 mm. Max. profile height: 90 mm. Air consumption: 50 l/min. Machine height: 1,150 mm. Machine length: 3,000 mm. Machine width: 1,440 mm. Machine weight: 350 kg

22 Welding Machines Welding Machines KB 512 Single Head Welding Machine Strongly welds PVC profiles at variable angles between Welds both colored and white profiles with 0,2 mm. welding seam restriction. Melting and welding time are digitally adjusted. All operations are controlled by the digital touchscreen display. Long lasting heating plates distribute heat homogenously. Ability to clean the heater plates easily. Long lasting Teflon usage and easy change by special Teflon system. Practical welding fixture changing system The profiles are clamped simultaneously by foot pedal switch. KC 258 Double Head Welding Machine Strongly welds two corners of PVC profiles with single operation. Fixed left head allows welding at variable angles between Welds both colored and white profiles with 0,2 mm. welding seam restriction. Manually movable right head welds 90. Movable head is moved to the desired position manually and fixed by pneumatic brakes. All operations are controlled by the digital touchscreen display. Long lasting heating plates distribute heat homogenously. Ability to clean the heater plates easily. Long lasting Teflon usage and easy change by special Teflon system. Practical welding fixture changing system 42 Power supply: 230 V, Hz Power output: 1.5 kw Max. profile width: 140 mm. (for 90 welding) Max. profile height: 175 mm. Min. profile height: 38 mm. Air consumption: 28 l/min. Machine height: 1,650 mm. Machine length: 800 mm. Machine width: 750 mm. KB 513 Single Head Welding Machine See KB 512, however; Only welds white profiles (1.2 mm. welding seam restriction) 43 Power supply: 230 V, Hz Power output: 1.5 kw Max. profile width: 140 mm. (for 90 welding) Max. profile height: 125 mm. Min. profile height: 38 mm. Air consumption: 20 l/min. Machine Height: 1,480 mm. Machine Length: 800 mm. Machine Width : 730 mm. Machine Weight: 105 kg Power output: 3.0 kw Max. welding length: 3,400 mm. Min. welding length: 400 mm. Max. profile width: 130 mm. (for 90 welding) Max. profile height: 190 mm. Air consumption: 100 l/min. Machine height: 1,750 mm. Machine length: 3,950 mm. Machine width: 766 mm. (+1,000 mm. profile support arms) Machine weight: 500 kg

23 Welding Machines Welding Machines KD 658 Four Head Welding Machine Welds four corners of PVC profiles simultaneously at 90 with high accuracy. At automatic production mode, works according to the data obtained from window-door production software. PC controlled (PID) heat control system to sustain strong welding results in compliance with international standards. Heating temperature, melting and welding times can be adjusted individually for every profile type. Specially designed long lasting heating plates distributes heat homogenously without being affected from weather conditions. Pre-heated welding knives provide better welding results at cold weather conditions. Welding fixtures can be changed easily and fast. High performance industrial PC operated by Windows XP Embedded system works needles of fan between 0 C 55 C. 15 touch screen display. Data transfer is available via network connection or USB interface. A database of welding parameters for every individual profile defined by the user (up to 6,000 parameters) All heads are moved by hardened steel ballscrew which provides accuracy and durability. By measurement control system, cutting length defects up to 2 mm. can be recovered. Settings for white and colored profiles can easily be done. Summ.er / winter working mode is automatically selected. Central lubrication system eases maintenance. Long lasting Teflon usage and easy change by special Teflon system. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. 45 OPTIONAL Automatic 0.2 mm. and 1.2 mm. welding seam restriction setting. Barcode reader Gasket pressing system Welding fixtures. Power output: kw, 30.9 A Standard welding length: 3,000 mm. x 2,585 mm. Min. standard welding length: 420 mm. x 420 mm. Min. welding length with gasket pressing: 520 mm. x 570 mm. Max. profile height: 180 mm. Min. profile height: 30 mm. Max. profile width: 120 mm. Air consumption: 70 l/min. Machine height: 1,600 mm. Machine length: 4,600 mm. Machine width: 4,300 mm. Machine weight: 1,665 kg

24 Welding Machines Welding Machines KD 664 Four Head Welding Machine with Corner Cleaning Welds and cleans four corners of PVC profiles simultaneously at 90 with high accuracy. At automatic production mode, works according to the data obtained from window-door production software. Cleans the welding seam on the upper and lower surfaces as well as inner corners of any type of white or colored profiles during the welding process. The pre cleaning of the surfaces and inner corner lowers the work quantity on the CNC corner cleaning machine and leads to time save. The gasket pressing system enables restricts the gasket to spread around the welding seam and helps obtaining a smooth surface. PC controlled (PID) heat control system to sustain strong welding results in compliance with international standards. Heating temperature, melting and welding times can be adjusted individually for every profile type. Specially designed long lasting heating plates distributes heat homogenously without being affected from weather conditions. Welding fixtures can be changed easily and fast. High performance industrial PC operated by Windows XP Embedded system works needles of fan between 0 C 55 C. 15 touch screen display. Data transfer is available via network connection or USB interface. A database of welding parameters for every individual profile defined by the user (up to 6,000 parameters) All heads are moved by hardened steel ballscrew which provides accuracy and durability. By measurement control system, cutting length defects up to 2 mm. can be recovered. Summ.er / winter working mode is automatically selected. Central lubrication system eases maintenance. Long lasting Teflon usage and easy change by special Teflon system. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. 47 OPTIONAL Barcode reader Welding fixtures Power output: 23 kw, 60A Standard welding length:3,000 mm. x 2,580 mm. Min. standard welding length:500 mm. x 500 mm. Welding length with gasket pressing: 550 mm. x 550 mm. Max. profile height: 180 mm. Min. profile height: 30 mm. Max. profile width: 120 mm. Machine height: 1,600 mm. Machine length: 4,600 mm. Machine width: 4,300 mm. Machine weight: 2,700 kg

25 KV 312 V-Welding Machine Welds V-cut transom profile to frame profile. Welding angle is fixed at 90. Strongly welds profiles with 1,2 mm. welding seam. All operations are controlled by the digital touchscreen display Heating and waiting time can be adjusted digitally. Long lasting heating plates distribute heat homogenously. Ability to clean the heater plates easily. The profiles are clamped simultaneously by foot pedal switch. Corner Cleaning Machines Corner Cleaning Machines 48 Power supply: 230 V, Hz Power output: 1.5 kw Max. Profile Width: 100 mm. Max. Profile Height: 130 mm. Air consumption: 20 l/min. Machine height: 1,550 mm. Machine length: 980 mm. Machine width: 730 mm. Machine weight: 305 kg

26 Corner Cleaning Machines Corner Cleaning Machines CA 727 Corner Cleaning Machine CN 770 CNC Corner Cleaning Machine CA 727 CA 747 Cleans the welding seam on lower, upper surfaces of welded profiles with grooving knives. Mills the welding seam at the outer corners of welded profiles with two different set of disk cutters. Full automatic PLC operating system. Automatic identification and cutter set positioning for frame and sash profiles. Two cutter locations for individually assembled sets of cutters. All operations are controlled by the digital touchscreen display. Automatic system for pushing the welded profiles to the back fence to provide accurate centering. The profiles are fixed by horizontal clamps to ensure optimum work piece fixing. Standard equipped with profile support arms. 2 axis CNC movement. With the help of mobile operator terminal, ability to program the machine while making the adjustments. Both colored and white frames can be cleaned. Ability to process profiles with retracted gasket. Memory capacity expandable to keep 400 different profile dimensions and properties. Operations can be loaded and back-upped via USB memory sticks or compact flash cards. Standard equipped with saw blade, surface scraping knives for colored and white profiles, inner grooving knives, gasket groove driller, and frame support table. Central lubrication system eases maintenance. The rails are specially coated to prevent corrosion. 50 Power output: 1.1 kw Spindle speed: 2,800 r.p.m. Max. cutter diameter: Ø 160 mm. Max. Profile Width: 120 mm. Max. Profile Height: 90 mm. Min. Profile Height: 40 mm. Air consumption: 72 l/min. Machine height: 1,500 mm. Machine length: 725 mm. + 1,335 mm. (arms) Machine width: 1,185 mm mm. (arms) Machine weight: 220 kg CA 747 Corner Cleaning Machine 51 See CA 727, however; Four different cutter sets can be settled. Power output: 1.1 kw Spindle speed: 2,800 r.p.m. Max. cutter diameter: Ø 160 mm. Max. Profile Width: 120 mm. Max. Profile Height 90 mm. Max. Profile Height 40 mm. Air consumption: 75 l/min. Machine Height 1,500 mm. Machine length: 780 mm. + 1,360 mm. (arms) Machine width: 1,075 mm mm. arms) Machine weight: 250 kg CA 767 Corner Cleaning Machine CA 767 See CA 727, however; Six different cutter sets rotated by two motors can be settled for different series of profiles. Power output: 2.2 kw Spindle speed: 2,800 r.p.m. Max. cutter diameter: Ø160 mm. Max. Profile Width: 120 mm. Max. Profile Height 90 mm. Max. Profile Height 40 mm. Air consumption: 91 l/min. Machine Height 1,500 mm. Machine length: 925 mm. + 1,315 mm. (arms) Machine width: 1,115 mm mm. (arms) Machine weight: 300 kg Power supply: 400 V, 3 ph, Hz Power output: 7 kw, 18 A Drill spindle speed: 14,000rpm Min. inner frame dimension: 340 х 340 mm. Max. profile height: 150 mm. Min. profile height: 30 mm. Max. profile width: 120 mm. Air consumption: 94 l/min. Machine height: 1,750 mm. Machine length: 1,720 mm. Machine width: 700 mm. Machine weight: 500 kg

27 Corner Cleaning Machines Corner Cleaning Machines CN 770/20 CNC Corner Cleaning Machine CN 772 CNC Corner Cleaning Machine 52 2 axis high-speed servo controls enables fast working with high accuracy. Using different grooving knives enables high quality surface cleaning. Ultimate results in corner cleaning by specially designed 11 different tools. White and colored frames as well as gasket retracted and plain profiles can be chosen from the screen and cleaned automatically. Ergonomic operator terminal can be easily moved to every corner around the machine. High performance industrial PC with Windows XP Embedded operating works needles of fan between 0 C 55 C. User friendly unique interface developed by Murat Machinery Software Department enables to create new programs and edit the existing ones easily by using the.dxf drawings of profiles on the screen. All error messages can be monitored from the screen. By online connection to the entire system, remote detection of malfunctions and maintenance is available. The software cleans unnecessary processes and sustains maximum security against virus attacks and user faults at every system start-up and turn-off. Data transfer is available via network connection or USB interface. Infinite number of profile dimensions and properties can be stored. Ability to automatically back-up daily data on internal storage unit. With shift monitoring system, all operations can be controlled daily, weekly, monthly and yearly. Central lubrication system eases maintenance. The rails are specially coated to prevent corrosion. Power supply: 400 V, 3 ph, Hz Power output: 7 kw, 18 A Saw blade diameter: Ø250 mm. Min. inner frame dimension: 340 x 340 mm. Max. profile height: 150 mm. Min. profile height: 30 mm. Max. profile width: 120 mm. Air consumption: 94 l/min. Machine height: 1,960 mm. Machine length: 1,720 mm. (2,780 mm. with frame support table) Machine width: 750 mm. (2,200 mm. with frame support table) Machine weight: 500 kg 4 axis high-speed servo controls enables fast working with high accuracy. Shorter work cycle by simultaneous processing on both lower and upper surfaces of the frame. Using different grooving knives enables high quality surface cleaning. Ultimate results in corner cleaning by specially designed 11 different tools. White and colored frames as well as gasket retracted and plain profiles can be chosen from the screen and cleaned automatically. Kiosk type ergonomic operator terminal can be easily moved to every corner around the machine. High performance industrial PC with Windows XP Embedded operating works needles of fan between 0 C 55 C. User friendly unique interface developed by Murat Machinery Software Department enables to create new programs and edit the existing ones easily by using the.dxf drawings of profiles on the screen. All error messages can be monitored from the screen. By online connection to the entire system, remote detection of malfunctions and maintenance is available. The software cleans unnecessary processes and sustains maximum security against virus attacks and user faults at every system start-up and turn-off. Data transfer is available via network connection or USB interface. Infinite number of profile dimensions and properties can be stored. Ability to automatically back-up daily data on internal storage unit. With shift monitoring system, all operations can be controlled daily, weekly, monthly and yearly. Central lubrication system eases maintenance. The rails are specially coated to prevent corrosion. Power supply: 400 V, 3 ph, Hz Power output: 14 kw, 38 A Saw blade diameter: Ø250 mm. Min. inner frame dimension: 420 x 420 mm. Max. profile height: 170 mm. Min. profile height: 30 mm. Max. profile width: 120 mm. Air consumption: 100 l/min. Machine height: 1,900 mm. Machine length: 1,910 mm. (2,970 mm. with frame support table) Machine width: 900 mm. (2,390 mm. with frame support table) Machine weight: 740 kg 53

28 Corner Cleaning Machines Corner Cleaning Machines 54 CN 784 CNC Four Corners Cleaning Machine Four corners of a sash or frame can be cleaned simultaneously in a short time with high accuracy and quality, by servo controlled 18 axis automation system. By integrating to four head welding machine, different types of frames or sashes can automatically be cleaned via data transfer through network connection or barcode scanner. Unique design and solid cast construction enables simultaneous working of the four independent heads of the machine in stability and accuracy, as well as adaptation of the specially designed knives to the machine. Shorter work cycle by simultaneous processing on the lower and upper surfaces of the frame. Ultimate results in corner cleaning by specially designed 12 different tools on each head. Using different scraping knives for white and colored profiles enables high quality surface cleaning. Standard equipped with surface scraping knives, inner corner scraping knives, curved cleaning knives, gasket groove drills and monoblock frame knives. White and colored frames as well as gasket retracted and plain profiles can be chosen from the screen or by the help of barcode scanner and cleaned automatically. High performance industrial PC with Windows XP Embedded operating system works needles of fan between 0 C - 55 C and is easily controlled via 15 touchscreen. User friendly unique interface developed by Murat Machinery Software Department enables to create new programs and edit the existing ones easily by using the.dxf drawings of profiles on the screen. All error messages can be monitored from the screen. By online connection to the entire system, remote detection of malfunctions and maintenance is available. The software cleans unnecessary processes and sustains maximum security against virus attacks and user faults at every system start-up and turn-off. The mobile hand terminal enables programming during adjustments. Data transfer is available via network connection or USB interface. Infinite number of profile dimensions and properties can be stored. Ability to automatically back-up daily data on internal storage unit. With shift monitoring system, all operations can be controlled daily, weekly, monthly and yearly. Central lubrication system eases maintenance. The rails are specially coated to prevent corrosion. CA 117 V-Cleaning Machine Cleans the surface welding seams of V-welded profiles. Easy to operate by single movement of the foot pedal. The position of the carving knives can be adjusted easily. Fast and accurate results on white profiles. Standard equipped with frame support table. Air consumption: 30 l/min. Max. Profile Height: 110 mm. Min. Profile Height: 40 mm. Machine height: 1,330 mm. Machine length: 930 mm. + 1,280 mm. (table) Machine width: 620 mm mm. (table) Machine Weight 180 kg. 55 Power supply: 400 V, 3 ph, Hz Power output: 22 kw, 63 A Saw blade dimensions: Ø250 mm Saw blade spindle speed: 5,200 rpm Max. Profile Height: 120 mm. Min. Profile Height: 30 mm. Max. Profile Width: 120 mm. Max. outer frame dimension: 3,000 x 2,600 mm. Min. outer frame dimension: 700 x 450 mm. Machine height: 2,100 mm. Machine length: 5,200 mm. Machine width: 2,600 mm. Machine weight: 2,750 kg

29 Single Lines Single Lines

30 Single Lines Single Lines Single Line 1 Formed by the efficient combination of KD 658 Four Head Welding Machine, CK 187 Buffer Station, CK 172 Automatic Turning Station and CN 772 CNC corner cleaning machine in one production unit. Welded frame or sash is automatically transferred to the corner cleaning machine with all the data about the profile. All phases of the operation from loading of the profiles to the welding and corner cleaning process up to the unloading of the frames or sashes are controlled by computer. CN 772 Corner Cleaning Machine can start cleaning the corners while the Four Head Welding Machine starts the welding process. CK 172 Automatic Turning Station turns the frame or sash at an appropriate speed related with the size and provides four corners to be cleaned. The rails are specially coated to prevent corrosion. CK 187 Power supply: 400 V, 3 ph, Hz. Power output: 0.75 kw, 2 A Rotation speed: 1,400 r.p.m. Machine height: 1,100 mm. Machine length: 3,320 mm. Machine width: 2,850 mm. Machine weight: 360 kg WELDING KD 658 Please see page no. 42. BUFFER CK 187 Cooling station which transfers the welded frames or sashes from four head welding machine to turning station for corner cleaning. Waiting time for cooling is controlled by the computer of the welding machine. OPTIONAL Computer controlled triple handle drilling and espagnolette canal milling (Only for CK TURNING STATION CK 172 Works integrated to CN 772 CNC Corner Cleaning Machine. Automatically transfers the frame or sash and positions the to be processed corners one by one into the corner cleaning machine. Transports the processed frame or sash to the off loading area. CORNER CLEANING CN 772 Please see page no. 51. OPTIONAL Barcode reader. Gasket pressing system. Hinge holes marking. CN 772 & CK 172 Power output: 14.5 kw, 38 A Saw blade diameter: Ø250 mm. Max. outer frame dimension: Automatic mode: 2,300 x 2,300 mm. Manual Mode: No limit Min. outer frame dimension: 420 x 420 mm. Max. profile height: 170 mm. Min. profile height: 30 mm. Max. profile width: 120 mm. Air consumption: 100 l/min. Machine height: 1,900 mm. Machine length: 5,090 mm. Machine width: 6,420 mm. Machine weight: 740 kg

31 Single Lines Single Lines Single Line 2 Formed by the efficient combination of KD 658 Four Head Welding Machine, CK 188 Buffer Station, CK 176 Automatic Turning Station and CN 776 CNC corner cleaning machine in one production unit. Welded frame or sash is automatically transferred to the corner cleaning machine with all the data about the profile. All phases of the operation from loading of the profiles to the welding and corner cleaning process up to the unloading of the frames or sashes are controlled by computer. CN 776 Corner Cleaning Machine can start cleaning the corners while the Four Head Welding Machine starts the welding process. Computer controlled triple handle drilling and espagnolette canal milling is processed while the frame or sash is cooling at the buffer station. CK 176 Automatic Turning Station turns the frame or sash at an appropriate speed related with the size and provides four corners to be cleaned. The rails are specially coated to prevent corrosion. BUFFER CK 188 Cooling station which transfers the welded frames or sashes from four head welding machine to turning station for corner cleaning. Waiting time for cooling is controlled by the computer of the welding machine. Computer controlled triple handle drilling and espagnolette canal milling. TURNING STATION CK 176 Works integrated to CN 776 CNC Corner Cleaning Machine. Automatically transfers the frame or sash and positions the to be processed corners one by one into the corner cleaning machine. Two under table transporters and robot clamping system enables faster operation. Transports the processed frame or sash to the off loading area. WELDING KD 658 Please see page no. 42. CORNER CLEANING CN axis high-speed servo controls enables fast working with high accuracy. Shorter work cycle by simultaneous processing on both lower and upper surfaces of the frame. Unique design and solid cast construction enables the turning station to work at higher speed. Using different grooving knives enables high quality surface cleaning. Ultimate results in corner cleaning by specially designed 11 different tools. White and colored frames as well as gasket retracted and plain profiles can be chosen from the screen and cleaned automatically. Kiosk type ergonomic operator terminal can be easily moved to every corner around the machine. High performance industrial PC with Windows XP Embedded operating works needles of fan between 0 C 55 C. User friendly unique interface developed by Murat Machinery Software Department enables to create new programs and edit the existing ones easily by using the.dxf drawings of profiles on the screen. All error messages can be monitored from the screen. By online connection to the entire system, remote detection of malfunctions and maintenance is available. The software cleans unnecessary processes and sustains maximum security against virus attacks and user faults at every system start-up and turn-off. Data transfer is available via network connection or USB interface. Infinite number of profile dimensions and properties can be stored. Ability to automatically back-up daily data on internal storage unit. With shift monitoring system, all operations can be controlled daily, weekly, monthly and yearly. Central lubrication system eases maintenance. The rails are specially coated to prevent corrosion. OPTIONAL Barcode reader. Gasket pressing system. CK 188 Power supply: 400 V, 3 ph, Hz. Power output: 2.2 kw, 10 A Machine width: 3,200 mm. Machine length: 3,300 mm. Machine weight: 360 kg CN 776 & CK 177 Power output: 17 kw, 44.7 A Min. outer frame dimension: 370 x 370 mm. Max. outer frame dimension: Automatic mode: 2,300 x 2,300 mm. Manual mode: No limit Max. profile height: 200 mm. Min. profile height: 30 mm. Max. profile width: 130 mm. Air consumption: 148 l/min. Machine height: 2,200 mm. Machine length: 5,150 mm. Machine width: 6,630 mm. Machine weight: 990 kg 61

32 Single Lines Single Lines Automatic Welding and Corner Cleaning Center Formed for high capacity production by combining 2 or 3 horizontal four head welding machines with four corners cleaning machine. Automated production line enables working at maximum productivity from the welding machine to the end of the offloading station. The integrated system provides high capacity and high quality production at minimum space. Movable and stable transfer stations automatically carry the frames or sashes from the welding machine to the corner cleaning machine, then to the offloading station. Wireless data comm.unication between the stations enables synchronization. All phases of the operation from loading of the profiles to the welding and corner cleaning process up to the unloading of the frames or sashes are controlled by computer. CK 188 Power supply: 400 V, 3 ph, Hz. Power output: 2.2 kw, 10 A Machine width: 3,200 mm. Machine length: 3,300 mm. Machine weight: 360 kg CK 190 Power supply: 400 V, 3 ph, Hz. Power output: 0.75 kw, 2 A Engine rotation speed: 1,400 r.p.m. Machine height: 1,100 mm. Machine width: 2,850 mm. Machine length: 3,320 mm. Machine weight: 360 kg WELDING KD 658 Please see page no. 42. BUFFER CK 188 Cooling station which transfers the welded frames or sashes from four head welding machine to turning station for corner cleaning. Waiting time for cooling is controlled by the computer of the welding machine. Computer controlled triple handle drilling and espagnolette canal milling. 63 ORDERING CONVEYOR CK 190 Automatically moving table on rails from one buffer station to the other which transfers the welded frames or sashes to corner cleaning line. WINDOW SEPERATING CONVEYOR CK 196 Automatically transfers the frame or sash and positions the to be processed corners one by one into the corner cleaning machine. Two under table transporters and robot clamping system enables faster operation. By the horizontal and vertical belt system, stable transfer of the frames or sashes to the CNC Corner Cleaning Machine is enabled. OFF LOADING CONVEYOR CK 195 Transports the processed frame or sash to the off loading area. CORNER CLEANING CN 784 Please see page no. 52. CK 196 Power supply: 400 V, 3 ph, Hz. Power output: 0.75 kw, 2 A Engine rotation speed: 1,400 r.p.m. Machine height: 1,100 mm. Machine width: 2,850 mm. Machine length: 3,320 mm. Machine weight: 360 kg CK 195 Power supply: 400 V, 3 ph, Hz. Power output: 0.75 kw, 2 A Engine rotation speed: 1,400 r.p.m. Machine height: 1,100 mm. Machine width: 2,850 mm. Machine length: 3,320 mm. Machine weight: 360 kg

33 Corner Crimping Machines Corner Crimping Machines Single Line 1 64 Single Line 2 Automatic Welding and Corner Cleaning Center

34 HP 114 Corner Crimping Machine Joins the corners of aluminum profiles by crimping the corner of the profile into the wedge. Hydraulic operating system sustains high pressure power. Hydraulic clamps enable maximum profile fixation. Ability to work with all types of profiles. The crimping blades can be adjusted easily with magnetic fixation system. The support is lowered hydraulically for easy loading and off-loading of work pieces. Magnetic support block enables easy adjustment. Step by step control of the operation by means of foot pedal. Assembly Equipments & Devices Assembly Equipments & Devices 66 Power supply: 400 V, 3 ph, Hz Power output: 3.0 kw Hydraulic pressure: 150 bar Pressing power: 6,500 kgf Min. profile height: 15 mm. Max. profile height: 90 mm. Max. profile width: 140 mm. Machine height: 1,300 mm. Machine length: 1,020 mm. Machine width: 1,050 mm. Machine weight: 300 kg

35 Assembly Equipments & Devices Assembly Equipments & Devices CT 303 Glass Assembly Table Fast assembly of windows, doors and elements. Maintains an accurate balance by means of parallel clamping unit. The upwards slide movement of the table eases working on the frames. The glazed frame can be packed and then transferred effortlessly by sliding on the reels. Max. frame height: 2,000 mm. Max. frame length: 2,360 mm. Max. frame weight: 120 kg. Air consumption: 50 l/min. Machine height: 2,250 mm. Machine length: 3,000 mm. Machine width: 1,000 mm. Machine weight: 410 kg KT 804 Sash Assembly Table Serial and high quality standard assembly of single or tilt and turn opening system window and door sashes in various dimensions. Optimization of sash assembling by combination of different processes at one table. Triple drilling for handles and milling for espagnolette canal with easy positioning of the tools. Punch unit for cropping the single or tilt and turn espagnolettes as well as scissor hinges according to sash dimension without measuring. Automatic screwing unit with height adjustment for espagnolette, scissor hinges. Drilling of hinge holes without measuring for the location. The work table can be shifted 15 for ergonomic working. Standard equipped with shelves for hardware and other tools Power output triple drill: 1.1 kw Power output milling: 1.1 kw Triple drill spindle speed: 900 r.p.m. Milling spindle speed: 2,700 r.p.m. Min. frame size: 450 mm. X 450 mm. Max. frame size: 2,100 mm. X 2,100 mm. Max. profile height: 90 mm. Min. profile width: 42 mm. Max. profile width: 100 mm. Screw head diameter: 5-10 Mm. Screw length: mm. Screw outer thickness: Mm. Air pressure 6-8 bar Air consumption: 80 l/min. Machine height: 2,050 mm. Machine length: 3,500 mm. Machine width: 1,950 mm. Machine weight 880 kg

36 Assembly Equipments & Devices Assembly Equipments & Devices KT 805 Sash Assembly Table Serial and high quality standard assembly of single or tilt and turn opening system window and door sashes in various dimensions. By combining of different processes at one table, sash assembly duration is shortened. Punch unit for cropping the single or tilt and turn espagnolettes as well as scissor hinges according to sash dimension without measuring. Automatic screwing unit with height adjustment for espagnolette, scissor hinges. Drilling of hinge holes via measuring apparatus which standardizes the process. The work table can be shifted 15 for ergonomic working. Standard equipped with shelves for hardware and other tools. MS 300 Digital Measuring and Stop System Automatic positioning of the sliding stop at desired length enables accurate cutting. By linear bearing system enables fast positioning. Digital automatic measuring is enabled by PLC control system with Windows CE operating system. Data transfer is available via network connection or USB interface. Piece numbers, length dimensions, angular positions and quantities can be programm.ed on the control panel (999 x 3 different data can be stored). Compatible with TC 294, TA 133, TA 134 and TA 141. The conveyor height can be adjusted according to the cutting machine. OPTIONAL Electronic Digital Measuring Rod (EM 135) Bluetooth comm.unication Barcode reader Barcode printer Min. frame size: 250 mm. X 250 mm. Max. frame size: 2,400 mm. X 2,100 mm. Max. profile height: 90 mm. Min. profile width: 40 mm. Max. profile width: 95 mm. Screw head diameter: 5-8 Mm. Screw length: mm. Screw outer thickness: 3.9 Mm. Machine height: 2,050 mm. Machine length: 2,350 mm. Machine width: 2,750 mm. Machine weight 680 kg Power supply: 230 V, 3 ph, Hz Power output: 0.37 kw Maximum cutting length: 3,000 mm. Maximum profile width: 200 mm. Machine height: 800 1,000 mm. (adjustable) Machine length: 3,715 mm. Machine width: 500 mm. Machine weight: 150 kg

37 TM 560 Welded Corner Strength Test Machine Hydraulic test machine to measure welded corner strength of PVC profiles. Applies force between 980N to 10000N Cylinder stroke length is 10cm Cylinder travel rate is adjustable between1 to 1.5 minute Power supply: 400 V, 3 ph, Hz Power output: 0.37 kw Corner dimensions to be tested: 350 mm. x 350 mm. Machine height: 850 mm. Machine length: 1,200 mm. Machine width: 300 mm. Machine weight: 120 kg Production Layouts Production Layouts 72

38 74

39