Cut-to-size saw fh6 430 / 160 Auto load

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1 Cut-to-size saw fh6 430 / 160 Auto load Automatic infeed Drawing number: fh6 430/160 Machine number: Delivery date: TBD TBD

2 Project based requirements, machine type fh6 Name: Information Working pressure: 6 bars (87PSI) At pressure gauge Compressed air volume at approx. 229 l/min Air must be dry and clean! working pressure: (8 CFM) Dust extraction volume: 3970 m³/h (2340 CFM) Dust extraction outlets: Pressure beam: 1 x Ø 120 (4.72 ) Chip conduit:1 x Ø 150 (5.90 ) Cross aligning fence:1 x Ø 80 (3.15 ) Required dust extraction air 32 m/s Measured at dust hood speed: (105 ft/sec) Required under pressure at the 2000 Pascal Measured at dust hood dust extraction outlets: (8 inches of 4C) Electrical power requirement: approx. 42 kw (57HP) Voltage and frequency: 480 V 60 Hz - 73 Amps electrical system:tn-net 208V/220V 600V Amps - 57 Amps requires optional transformer requires optional transformer MATERIAL Non laminated and laminated PB, MDF, HB, Plywood or any other wood based engineered panels Name: min. max. Information Length: 2070 (81.5 ) 4250 (167.3 ) Width: 1220 (48 ) 1600 (63 ) Thickness: 6 (0.25 ) 40 (1.5 ) Thickness tolerances: -0,2 (0.008 ) 0,2 (0.008 ) Board edges: tried Stack length: 2070 (81.5 ) 4210 (167.3 ) Stack width: 1220 (48 ) 1600 (63 ) Stack height: 6 (0.25 ) 815 (32 ) Board sizes in a stack: Vertical deviation of - 30 (1.18 ) + 30 (1.18 ) infeed stack: stack with identical boards Feeding heights for pusher infeed The maximum book height per push-off cycle depends on the material thickness as well as on the material thickness tolerance, as well as on the nature of the material and on the temperature of material. The configuration of this machine is based on the information listed in the project required data fields. Deviation from these specifications may effect the configuration of this machine. Page 2 / 13

3 Technical data and requirements Technical data and specifications, Type fh6 Nominal cutting length for saw machine 430: 4300 Maximum saw blade diameter (S): 460 (18.11 ) Scorer saw blade diameter (V): 200 (7.87 ) Maximum saw blade projection (U): 135 (5.31 ) Maximum book height (P): 120 (4.72 ) (including of the sum of all waves and board thickness tolerances) Minimum material thickness: 6 (0.23 ) (if the cross aligning device is used) Minimum aligning force of cross aligning device: 400 N (90 LBS) Maximum aligning force of cross aligning device: 2000 N (450 LBS) Maximum clamp opening (K): 125 (4.92 ) Working height: 970 (38.18 ) Overall height: 2500 (98.42 ) The maximum actual book height and the saw travel speed depend on the nature and the quality of the material being cut. K P U S Electric power and travel speeds, machine type fh6 Main saw motor power: Saw travel speed forward: Saw travel speed reverse: Feeder travel speed forward: Feeder travel speed reverse: Machine accuracy Positioning accuracy: Straightness of cut: Noise level 27 kw 6 to 150 m/min 150 m/min up to 80 m/min (Europe 25 m/min EN ) up to 80 m/min ± 0,1 (0.004 ) measured at the feeder ± 0,1 (0.004 ) over 3 m (118 ) cutting length The noise emission measured at the work area in accordance with EN ISO is below the 85 db (A) limit while sawing. The measurement is based on using a sharp and appropriate saw blade and all background noise (such as dust extraction system or compressor, etc.) is excluded. Page 3 / 13

4 Scope of supply Hydraulic type lift table (for saw machine 430, max. board width 1600 ) Low maintenance hydraulic lift. Hydraulic cylinders for stroke Integrated roller track with longitudinal transport direction Infeed stack height at lift table Max stroke of low profile hydraulic lift 820 (32 inches) Stack height up to 26 inches, no pit required. Stack height up to 32 inches, shallow pit required or saw to be raised. Stack height exceeding 32 inches, special lift required. Infeed roller track - length 5200, width 1600 for stacks powered supporting rollers control of transport speeds and for gentle acceleration and deceleration with the frequency converter of spindle type lift table or frequency converter for infeed roller track longitudinal transport direction 6.5 tons maximum stack weight Pockets for forklift truck- 2 pcs steel pockets with positioning device distance between pockets center center 900 pocket width 400 Positioning dogs- 2 pcs for stripping off stacks against dogs Safety light barrier dual-beam Push-off carriage - for saw machine 430 rack and pinion drive - with frequency converter motor shaft Push-off device- 2 pcs measuring spindle for automatic book height adjustment free floating type Pusher positions 1450, 2980 Book aligning device for longitudinal board edges- 2 pcs for pusher infeed raise- and lowerable aligning dog pneumatic operation Page 4 / 13

5 Retaining device- 2 pcs for board thickenesses 6 Roller table - for cutting length 430, infeed depth 4300, measured from saw line with polyamide free-running rollers, idle rollers Cross aligning fence at the roller table - length measured from saw line solid steel welding construction machined aligning surface Guide for feeder, dual - guide length 6255, measured from saw line hardened precision flat guide on both sides rack for pinion drive on both sides Feeder carriage - for saw machine 430 rack and pinion drive (servo drive) motor shaft contactless measuring system Clamp Grip-Push- 9 pcs automatic adjustment of clamping force according to the actual book height (progressive clamping force) bottom clamp fingers retractable Clamp positions (dual clamp fingers) 65, 265, 465, 765, 1065, 1365, 1965, 2865, 3765 Lifting / lowering device for clamps shared lifting and lowering of all clamps Page 5 / 13

6 Central cleaning system - feeder carriage cleaning of guideways and roller bearings by pressing a button Saw machine fh6 430 Machine table - for saw machine 430 heavy-duty steel constructionn flat guiding system microfinished steel - table surface foot pedal for saw start/stop Table lips - for saw machine 430 Evolution saw aggregate rack and pinion drive Evolution - chip guiding system quick fixing device for main saw blade and scorer saw blade infinitely variable, automatic adjustment of cutting length according to material dimensions infinitely variable, automatic adjustment of cutting height according to actual book height and individual adjustable saw blade projection Saw travel device with rack rack and pinion drive with servo motor Saw motor 27 kw Main saw blade Ø 460 (18.11 ) Bore diameter: Blade thickness: Pin hole center diameter: Center bolts: carbide blade for wood based materials Ø 30 4,4 Ø 94 2 pin holes, each Ø 13 Scorer aggregate adjustable from control desk by motor control of stop position by a sensor double side precision guiding system scoring of bottom board Scorer saw blade - Ø 200 Bore diameter: Blade thickness: carbide blade for wood based materials Ø 20 4,2/3,5 Page 6 / 13

7 Automatic cutting length adjustment automatic detection of front board edge and rear board edge by a photo cell Central cleaning system - saw machine cleaning of guideways and roller bearings by pressing a button Pressure beam - for saw machine 430 heavy-duty box type construction rack and pinion driven balance shaft precision linear guidance system with recirculating linear ball bearings short stroke automatic adjustment of pressure beam force according to cutting length and book height (servo valve) safety bar Safety curtain, swingable - for saw machine 430 with swingable plastic lamellas Cross aligning device at the pressure beam - aligning area automatic pre-adjustment (motor-driven) to board width separate guide for aligning devcie precision linear guidance system with recirculating linear ball bearings and rack and pinion drive raising- and lowering aligners (independent) infinitely variable adjustment of aligning force at the operating place - with frequency converter Distance of aligner to the cutting line: 1. aligner: 130 (roller table side) 2. aligner: 195 (operator side) Cross aligning fence at the air floatation table - length 2100 solid box-type steel welded construction micro finished aligning fence surface Air floatation table fix - length 2100, width 700 wearless table surface with air nozzles complete covered independent fan (medium pressure fan) automatic air table control Roller at the air floatation table assembled at the face of the air floatation table Air floatation table moveable- 2 pcs- length 2100, width 700 wearless table surface with air nozzles complete covered independent fan (medium pressure fan) automatic air table control stopper Roller at the air floatation table- 2 pcs assembled at the face of the air floatation table Page 7 / 13

8 Protection grid- 14 m fence height 2000 Painting of machine Machine covers: RAL 7047/7046 (Telegray), RAL 7011(Iron grey) and RAL 3001 (Signal red) Dangerous, moving parts: RAL 1028 (Melone yellow) Documentation Operator manual - in English Operator manual EU-confirmation certificate Safety information Maintenance Transport and installation Additional documents - in English Technical data Transport and installation Electric manual Pneumatic manual Sub-supplier information pending to availability Machine labeling English MCS Evolution PLC Soft-PLC - Siemens WinAC RTX Master computer operating sytem Windows 7, English user interface language in English Hardware PC, with keyboard and mouse 22" TFT monitor minimum 512 MB RAM Harddisc with minimum 40 GB USB port Page 8 / 13

9 Standard machine functions input of cutting patterns with graphic display transfer of cutting patterns from HPO via Network and USB animated representation of production courses clear text diagnosis with on-line help function display of actual and pre-set values triing device with sensor program for re-cutting combined strip cutting recognition slow cut-in and cut-out speed infinitely variable, automatic adjustment of pressure beam pressure according to actual book height and cutting length infinitely variable, automatic adjustment of aligning pressure for cross aligning device according to actual book height infinitely variable, automatic adjustment of cutting length according to material dimensions infinitely variable, automatic adjustment of cutting height according to actual book height and individual adjustable saw blade projection short stroke for pressure beam third-, fourth- -phase cuts with automatic aligning automatic pre-adjustment of cross aligning device, saw aggregate, feeder, lift table... connection to a customer supplied dust extraction by control contactor "saw start" and "extraction system ready" Extended machine functions Remote diagnostic system Schelling delivers and installs a remote diagnostic system - free of charge. SCHELLING America and SCHELLING Schwarzach can counicate with the machine control at customer site via Internet Components supplied by customer Internet connection to the machine PC Customer IT department has to network the saw to allow internet access Control desk"easy" integrated push buttons swivel arm USB interface

10 Customer specific (please circle one) Line Voltage supplied to machine: 208V / 220V 3-phase TN 460V / 480V 3-phase TN 600V 3-phase TN Max. bundle height for infeed: up to 26 up to 32 exceeding 32 inches (special) Accoodation for 32 bundle height: pit machine raised Infeed roller track location and forklift access direction:

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