JMT FIBER LASER MODEL JMT-HDFS kW

Transcription

1 Smart Fiber Laser 5 x 10

2 JMT-HDFS 3015 Fiber Laser 5 x10 Standard Features Rigid Frame & Gantry The foundation for all JTM fiber laser machines is a rigid stress-relieved welded steel frame construction upon which a stiff gantry axis system moves the cutting head. The design guarantees accurate parts even when cutting with the fastest speeds and under the highest accelerations. Direct Drive Rack & Pinion The stable construction concept allows extremely high acceleration values. The axes are driven by dynamic low moment of inertia and high performance AC servo motors that require no maintenance. There are no intermediate load transmitting elements between the motor and the pinion, which otherwise could cause loss of precision. High precision two-way, hardened helical racks with low running clearance make it possible to achieve very high acceleration and speeds. Shuttle Table Integrated shuttle tables are incorporated on the laser machine to maximize productivity and minimize material handling times. The shuttle table and pallet change system allows convenient loading of new sheets or unloading of finished parts while the machine is cutting another sheet inside the working area. The tables are fully electric and maintenance free. There are no hydraulic oils to handle and the table changes take place fast, smooth and energy efficient. Control Unit JMT fiber laser machines achieve the highest dynamics and the fastest laser processing cycle times thanks to the combination of rigid mechanics and a state-of-the-art numerical control and drive system. The graphical user interface ensures an easy operation of the machine and the on-board libraries of reference cutting parameters for various materials and thicknesses allow the operator to achieve optimal cutting results in a minimum amount of time. Programs can be loaded easily into the machine with a USB stick or over a fast Ethernet connection with the company network. Scrap Removal The standard lateral scrap drawers allow the removal of scrap pieces from the working area without the need to interrupt the cutting process. The sideways operation of the short conveyors allow for easy maintenance and trouble-free operation. Motorized conveyors are available as an option.

3 CAD/CAM Software The CAD/CAM software provided with the machine has all the tools to import or draw parts, prepare and optimize automatically the different geometries for the laser cutting process and make efficient nests. Fast tool way collision protection. Tool way optimization to prevent damage from possible deformed material Real type writing styles: Writings supported by your operating system can be applied directly on the material to be cut Cutting direction, clockwise or opposite is supported Advanced corner applications provides perfect corners and soft cutting. Fillets, cooling, slowing down, circulation Shared Cuttings: This property is especially useful for thick plates and reduces the need for making holes during cutting Fume Extraction System The multi chambers high efficient system offers the ability to make an equal amount of suction during the cutting operation. Therefore a smaller lower cost system can be used. The improved suction flow design results in: Smaller air flow from the dust collector Low electrical consumption Smoke and dust free machining area

4 Safety & Protective Measures The laser cutting system, machine and CNC controller are equipped with safety devices. These switches and sensors protect the operator from hazards and counteract damage to the system. For example, incorrect path measurement programming or collision between the work piece and the machine. A diagnosis system keeps the operator informed about the current status of the system and allows him to intervene in the dialogue to make corrections that remedy these faults. The steps required for the solution appear as plain text on the controller screen. The working area of the machine is guarded light guards. These guards can be interrupted to gain free access to insert a new sheet, lens and nozzle replacement, general maintenance and for other special purposes. During the laser cutting operation the safety devices are electromagnetically locked in order to prevent an accidental triggering of the machine s EMERGENCY STOP function. The machine s safety equipment corresponds to the CE guidelines currently in force. The laser head is guarded along the Y axis by flexiglass material which allows clear vision of the cutting area. Resonator and chiller The IPG Resonator is designed for superior reliability and excellent light quality. Equipped with diodes measuring 50 µ, requires little to no maintenance for approximately 100,000 hours. The laser beam is produced without any gas except through the content Diode Modules and Electronic Components. Unlike conventional laser technologies, IPG fiber lasers require no preventive maintenance. As long as output optics and coolant are properly maintained by the customer, the laser will perform consistently without adjustment or intervention by the customer or IPG. This greatly reduces downtime and maintenance costs to the customer. The Resonator Chiller is a closed-loop liquid cooling system. The temperature of the resonator is constantly monitored by the chiller, ensuring the resonator is running at optimal temperatures. Resonator Modular structure Diode Module

5

6 Auto Focus Cutting Head (ProCutter) In the high-pressure auto-focus cutting head for fiber lasers, the cutting lens is shielded from the laser process by an exchangeable low-cost protection window. The 1μm wavelength light of fiber lasers is very sensitive to dust or other contamination produced in the cutting or piercing process, therefore the cutting head is being well protected in an additional cover to ensure that all critical parts remain as clean as possible. The integrated capacitive distance sensor is capable of having the head follow height differences in the sheet even at the extreme high cutting speeds that can be achieved with the fiber laser technology. 1 - Protective window (process side) 2 - Focusing unit with horizontal beam adjustment 3 - Collimation unit with vertical focus adjustment 4 - Protective window (fiber side) 5 - Cooling water for fiber connector 6 - Fiber connector 7 - Cutting gas connector 8 - BNC Distance measurement connector 9 - Communication connector 10 - Sensor insert SE 11 - Status display (4 x LED) 12 - Ceramic part 13 - Nut 14 - Nozzle

7 Technical Specifications Resonator 1KW 2KW 3KW Product Designation YLS-1000 YLS-2000 YLS-3000 Description Kw-Class Yiterbium Fiber Laser System Available operating modes CW,QCW,SM Polarization Random Available output power W W W Emission wavelength nm Feed fiber diameter Available in single mode 100 µm Output Termination Options Ancillary Options Interface Cabinet Style/ Dimensions QBH-Type (HLC-8). LCA, QD compatible Options Available: Internal coupler, Internal 1x2 beam switch, Internal 50:50 beam splitter, External 1x4 or 1x6 beam switch. Standard: LaserNet, Digital I/O, Analog Control Additional Options: DeviceNet or Profibus 25U Standalone NEMA 12 Enclosure (HxWxD, mm) 1106x856x806 Control Unit CNC PC Port Expansion Slots Screen Laser Cutting Head Focus Length Focus SINUMERIK; 840D SL; NCU 730.3PN PCU 50.5-C 1.86 GHz / 1024 MB XP / SSD 2x Ethernet;4xUSB; 1x Profibus 2xPCI ; 1xCF Card TP 015A, 15" Touch panel Precitec Procutter 4.9 inches Automatic Filter VANTERM Capacity 88,286 ft.^3/h

8 Machine Dimensions Dimensions JMT-HDF3015 (Rack & Pinion) Machine Height (inches) 90 Machine Width (inches) 107 Machine Length (inches) 252 Machine Weight (lbs) 26,456 Working Range X-axis (inches) 122 Y-axis (inches) 61.0 Z-axis (inches) 7.9 Max. Sheet Size (inches) 120 x 60 Max. Sheet Weight (lbs) 2,205 Dynamics Max. Speed X-axis (ipm) 3,345 Max. Speed Y-axis (ipm) 3,345 Max. Speed simultaneous (ipm) 4,724 Max. Acceleration X-axis (in/s 2 ) 397 Max. Acceleration Y-axis (in/s 2 ) 397 Max. Acceleration Simultaneous (in/s 2 ) 556 Position Accuracy (inches) Repeatability (inches) APPLICATION RANGES (MAXIMUM THICKNESSES) 1KW 2KW 3KW 4KW MILD STEEL STAINLESS STEEL ALUMINUM BRASS COPPER

9 ELECTRICAL CONSUMPTIONS RACK and PINION POWER FUSE 1 KW 4 KW 12 A 2 KW 7 KW 16 A IPG 3 KW 10 KW 25 A 1 KW 7 KW 16 A 2 KW 10 KW 16 A CHILLER 1 3 KW 14 KW 25 A FILTER 4 KW 16 A ELECTRICAL PANEL 20 KW 50 A 1 KW 37 KW 2 KW 43 KW TOTAL POWER 3 KW 50 KW JMT-HDFS 3015 Fiber Laser Cutting Machine Price: 3kW = Contact sales associate for pricing Term of Payment: T.B.D. Delivery Time: Weeks Warranty: 2 years parts and 1 year service excluding the optical system and consumables Training: Installation and maintenance 40 man hours Program and operator 40 man hours Terms and Conditions a) Transportation is provided by the customer from a US Port. Installation and Training will be held by JMT. b) Proper electrical requirements are the responsibility of the customer. JMT Recommends 460 VAC. * UPS power supply is recommended to protect the machine from power surges and blackouts. * Electrical failures are not covered under warranty. c) Oxygen, nitrogen, dry air regulators, and supply hoses (pipes) will be provided by the customer. The requirements will be provided by us after the order is received. d) Machine consumables are not covered under warranty. According to the application, such materials have variable lifetimes. i.e. (cutting nozzles, protective glasses, sensors etc...)