EDU Customized CNC Milling Trainer
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- Brittney Hunter
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1 EDU Customized CNC Milling Trainer NOTE: Illustration for visual reference only. Actual offered system might be different from illustration shown, subjected to latest design. Overview It is a dual controller supporting CNC Controller station for Fanuc 0i mate MD & Siemens 802C for EDU CKDS Mill machining Centre. This trainer consists of machine structure, CNC controller, PMC module, Servo drive, electrical panel, Servo Inverter and flexible panel board. With the different module, trainee will be able to learn CNC machine retrofitting and CNC troubleshooting. In CNC retrofitting, the trainer is capable to use for installation calibration, parameter setting, servo tuning, data backup, and CNC machine PLC programming The trainer uses a dual system design, CNC machine can complete training in teaching electrical system reform, and the vertical structure in line with the real CNC electrical installation environment can be more fit the actual job requirements for skills training. It used matte spray iron sheet metal structure, vertical structure is more convenient electrical installation, training equipment used to move the wheel at the bottom for easy movement, positive training equipment includes CNC system, the motor unit, spindle cells, which control system, the motor unit, the spindle unit is installed in a porous bench same specifications, can be installed in any position adjustment, independent learning and innovation in line with the design requirements; component servo unit, PMC unit, machine control Page 1 of 5
2 circuit using the back mesh plate installation, may need to install selfdesigned program based on training projects. Controller System Setup A. Model A: Equipped with Fanuc Oi Mate Controller B. Model B: Equipped with Siemen 802C Controller Page 2 of 5
3 General Specification No Item Description 1 Machine EDU CKDS Mill 2 Controller 1 Fanuc Oi mate MD 3 Controller 2 Siemens 802C Sienumerik baseline 4 Inverter Omron series 5 Servo & Drive Fanuc βis servo system 3 sets 6 Servo & Drive Taco servo system 3 sets 7 Hand wheel Hand wheel 8 Spindle AC motor with Inverter 9 Electrical Panel Electrical components 1 set Manual and Documentation Mechanical assembly drawing Electrical wiring drawing for Fanuc system Electrical wiring drawing for Siemens system PLC program for Fanuc system PLC program for Siemens system Machine data for Fanuc system Machine data for Siemens system Fanuc servo drive betais parameter Teco servo drive parameter Inverter parameter for Fanuc system Inverter parameter for Siemens system Fanuc Controller related manual Qty. Sample PLC program for X, Y and Z with spindle CNC trainer Sample of Machine PMC data Fanuc Controller operation manual Fanuc Maintenance manual Fanuc PMC programming manual Fanuc Servo motor operation manual Fanuc Parameter Manual Fanuc Controller and servo system electrical wiring drawing Page 3 of 5
4 Relay for NPN and PNP conversion Sensors Siemens Controller related manual Sample PLC program for X, Y and Z with spindle CNC trainer Sample of Machine PMC data Siemens Starup manual Siemens Function Description manual Siemens PLC programming manual Siemens Diagnosis manual Teco Servo motor operation manual Mitsubishi/Omron Inverter manual Siemens Controller and servo system electrical wiring drawing NOTE: Training module & documentation for reference only. Actual offered training module is subjected to latest trainer s design. EDU CKDS Mill Machining Center Overview EDU CKDS Mill Machining Center is specially designed for machine maintenance, building and retrofitting training purpose. Under machine retrofitting configuration, EDU CKDS Mill will be able to support 2 controller systems. All structure in machine retrofitting is design to be multiple controller system support. For EDU CKDS Mill, the skeleton structure able to support both Siemens 802C and Fanuc Oi Mate MD controller and servo drive system. Page 4 of 5
5 EDU CKDS Mill Machining Center Specification: Travel X axis stroke : 330mm Y axis stroke : 220mm Z axis stroke : 320mm Spindle block to table distance : mm Center spindle head to column distance : 280mm Working Table Working table Working load Table T slot : 690 x 210 mm : Approx. 80 kg : 3 x 16 x 63 mm Spindle Spindle motor X/Y/Z servo motor Servo motor torque Arbor Spindle speed : 2.2 kw : 0.75 kw : 3.5 Nm : BT30 : rpm ATC Number of tools :6 Dimension & weight Dimension (L x W x H) Weight : Approx. 720 x 860 x 1160 mm : Approx. 400 kg Machine Retrofitting Possible Training Electrical Commissioning CNC machining center electrical panel commissioning Auto tool change control PLC programming training CNC control panel, MCP PLC macro programming training Axis servo drive performance optimization training Spindle servo orientation control and setting training Controller parameter setting training NOTE: Training module for reference only. Actual offered training module is subjected to latest trainer s design. Page 5 of 5
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