Conventional Lathes MAT 14S/14D MAT 17 S MAT 17 D MAT 20 D. Universal lathes with toolmaking precision for industrial applications

Transcription

1 Conventional Lathes MAT 14S/14D MAT 17 S MAT 17 D MAT 2 D Universal lathes with toolmaking precision for industrial applications

2 EMCOMAT 14 S/14 D EMCOMAT 17S/17D/2D The Technology The EMCOMAT 14 S/14 D Technical data Spindle nose CAMLOCK DIN 5529 S4 Distance between centers 65 mm (25.6 ) Center height 14 mm (5.5 ) Power 7,5 kw (1.1 hp) Speed control Stepless Digital read out at EMCOMAT 14D The EMCOMAT 14 is the smallest machine in the EMCOMAT series. It takes the place of the EMCO classic Maximat Super 11CD. The EMCOMAT 14 is a lathe for the most demanding needs: with infinite speed adjustment, constant cutting speed (14 D) and an impressive 7,5 kw (1.1 hp) of drive power. This high performance machine has the highest precision in a small space, including optical, electrical and automobile workshops, in laboratories and also in the Formula 1. Diagonally ribbed, induction-hardened machine bed with -point support -axis digital display with color monitor (EMCOMAT 14D) Chuck protection with limit switch. Drive spindle with 4 mm (1.6 ) spindle bore. Lead and tension spindle with partial cover Tail stock made of top-quality, vibration-absorbing, heavilyribbed cast iron, based on its own guide prism. The tail stock can be set eccentrically for cutting tapers. Machine column The electronics comply with the latest technical standards (CE). EMCOMAT 14D

3 Camlock DIN 5529 S4, 4 mm (1.6 ) spindle bore The technology. The headstock is made of vibration absorbing, heavily ribbed cast iron. The rigid, large main spindle runs in high-precision adjustable taper roller bearings with Camlock DIN 5529 S4 short taper connection. Reverse gear unit in a totally closed construction. Scraped cogs and the axial motion when reversing increase operational reliability and reduce vibration. Slides: longitudinal slide with no-play prismatic guide. Optimum guide ratio with the long guide. The cross slide runs in a dove-tail guideway. Adjustment via pressure plate. Feed automatic or with handwheel. Both the longitudinal and cross slides can be clamped. The upper slide with dove-tail guideway can be pivoted 6. A feed lever with safety lock prevents longitudinal and axial feed switch-through. Infinite speed adjustment. The EMCOMAT 14 does not have a gear box. Electronic speed adjustment, constant cutting speed on the 14D and an impressive 7,5 kw (1.1 hp) drive performance ensure the right speed and most suitable torque throughout the entire torque range. Options The new EMCOMAT 14 comes with the following options: chip protection door, machine case, multifax fast change holder, jaw chuck, live center, high-pressure coolant device. Precise placement using the large handwheel with graduated collar Safety For the safety of the operator, the chuck protection and wheel caps are monitored by an electric switch. EMCOMAT 14S Long parts are processed with tail stock and live center Long parts are drilled with a steady rest Inside turning Machine case for the clean storage of tools (Option) 2

4 EMCOMAT 14S/14D EMCOMAT 17 S/17 D/2 D The Technology The EMCOMAT 17S, 17D and 2D We have made one of the best conventional lathes even better. The new EMCOMAT 17 S/17 D/2 D. The ease of use and ergonomics have been enhanced. On the D-versions the highly modern -axis digital display has 99 tool positions, 99 contour points, constant 5 mm (2 ) spindle bore cutting-speed and infinite variable speeds. The quality and precision of these machines are unchanged. Technical data EMCOMAT 17S EMCOMAT 17D EMCOMAT 2D Spindle nose CAMLOCK DIN 5529 S5 CAMLOCK DIN 5529 S5 CAMLOCK DIN 5529 S5 Distance between centers 7 mm (27.6 ) 7 mm (27.6 ) 1 mm (9.7 ) Center height 17 mm (6.7 ) 17 mm (6.7 ) 2 mm (7.9 hp) Power,2 kw (4. hp) 5, kw (7.1 hp) 5, kw (7.1 hp) Speed control Mechanical Electric Variable Electric Variable Digital read out - yes yes High-performance drive with infinite speed adjustment (17/2D) Chuck protection with limit switch. Drive spindle with 5 mm (2 ) spindle bore KW 6 Motor power 4 %DC; 5,kW 5 Motor power 1 %DC; 4kW -axis digital display with color monitor (17/2D) 2 1 A1 B1 A2 B rpm Speed range main spindle EMCOMAT 17/2D Rigid, shared lead and tension-spindle cover Single-lever operation for axial and longitudinal feed Diagonally ribbed, inductionhardened machine bed with -point support Vibration-free base with -point support EMCOMAT 2D

5 The perfect machine for small-series production. Excellent ergonomics and high repeat accuracy are key issues when you machine small series. Our customers appreciate EMCOMAT's automatic spindle brake, its infinite variable speed control, and its constant cutting speed. We ensure the best cutting performance and high drive efficiency very helpful when things have to go fast (17D/2D). A mechanical collet chuck provides additional comfort. And anyone who has ever used the special positioning display function 99 tool store will never want to go without it again. Headstock The headstock quality is tested using a -D Zeiss gauge. The drive spindle runs in adjustable precision bearings. The diameter in the front bearing is 7 mm (2.8 ). Machining with a fixed steady rest Centering drill bit for live center Machine bed The diagonal ribbed machine bed ensures good chip fall and top machine stability. The guide rails are hardened and ground. -point support on the machine base. EMCOMAT 17S EMCOMAT 17D Machine base The machine base is low-vibration. Slanting catcher sheets make cleaning easy and allow the coolant to run off. Safety The chuck protection and wheel cap are monitored by an electric switch for the safety of the operator. Machine structure Bed and cross slide have a manual central lubricant supply. The X and Y axis are equipped with safety handwheels. 4 5

6 EMCOMAT 14S/14D EMCOMAT 17S/17D/2D The Technology The Technology Digital display EMCOMAT 14 D/17 D/2 D The D models have a permanent position display on the TFT screen for the bed, axial and upper slides. The bed-slide position is monitored by a high-precision rack on the encoder. The cross-slide position is monitored by a glass gauge with,1 mm precision, enabling the diameter to be set with extremely high precision. The position of the upper slide is monitored by the direct drive of the encoder via the adjusting spindle. The features: constant machining speed, 99 tools, 99 reference positions, basing point, remaining path, empirical/metric, radius/diameter display, single or total display for Z and Z, languages: German, English, Spanish, Italian, Dutch, French, screen size 6.5 color-tft, 64 x 48 (VGA). Clear control panel with speed control, emergency stop and 4-color digital display (Option) Performance and torque diagram main spindle EMCOMAT 14 S/14 D (Nm) S6 = 4% ED S1 = 1% ED Speed (rpm) Basic Configuration q Machine including base q Single steel holder (tension claw) q Electrical chuck protection q Belt drive for feed gear box q sheering pins Options q Fast-change tool holder q Foot brake q Tapered-bar feed q Tool case q Chip protection door q One fixed center punch in both the drive spindle and tail stock q Operating and servicing tools q Documentation q Machine lamp q High-pressure coolant device q Collet chuck q Steady rests Performance and torque diagram main spindle EMCOMAT 17S/17D/2D (Nm) Fast Facts A1 1 1 A B1 B Speed (rpm) q Guide rails, cogs and sleeves hardened and ground q Speed-gear box via 2 levers (EMCOMAT-17D/2D) q -point support of the machine bed q Diagonally ribbed, induction-hardened machine bed q Rigid, shared leading and tension spindle cover q Long cross slide (for second tool system) q Integrated overload clutch for feed q Infinite speed adjustment/constant cutting speed. (EMCOMAT-14D/17D/2D) q Electromechanic spindle brake q Vibration-reducing machine base q 2-year EMCO quality guarantee

7 Technical data EMCOMAT 14S EMCOMAT 14D EMCOMAT 17S EMCOMAT 17D EMCOMAT 2D Workspace Distance between centers 65 mm (24.6 ) 65 mm (24.6 ) 7 mm (27.6 ) 7 mm (27.6 ) 1 mm (9.4 ) Height of centers 14 mm (5.5 ) 14 mm (5.5 ) 17 mm (6.7 ) 17 mm (6.7 ) 2 mm (7.9 ) Swing over bed Ø 28 mm (11. ) Ø 28 mm (11. ) Ø 4 mm (1.4 ) Ø 4 mm (1.4 ) Ø 4 mm (15.7 ) Swing over cross slide Ø 17 mm (6.7 ) Ø 17 mm (6.7 ) Ø 19 mm (7.5 ) Ø 19 mm (7.5 ) Ø 25 mm (9.8 ) Bed width 155 mm (6.1 ) 155 mm (6.1 ) 26 mm (1.2 ) 26 mm (1.2 ) 26 mm (1.2 ) Travel of longitudinal slide 59 mm (2.2 ) 59 mm (2.2 ) 6 mm (2.6 ) 6 mm (2.6 ) 9 mm (5.4 ) Travel of cross slide 15 mm (5. ) 15 mm (5. ) 22 mm (8.7 ) 22 mm (8.7 ) 22 mm (8.7 ) Travel of top slide 1 mm (.9 ) 1 mm (.9 ) 11 mm (4. ) 11 mm (4. ) 11 mm (4. ) Cross-section of cutting tool 12 x 12 mm (.5 x.5 ) 12 x 12 mm (.5 x.5 ) 2 x 2 mm (.8 x.8 ) 2 x 2 mm (.8 x.8 ) 2 x 2 mm (.8 x.8 ) Spindle Spindle nose size CAMLOCK DIN 5529 S4 CAMLOCK DIN 5529 S4 CAMLOCK DIN 5529 S5 CAMLOCK DIN 5529 S5 CAMLOCK DIN 5529 S5 Spindle bore Ø 4 mm (1.6 ) Ø 4 mm (1.6 ) Ø 5 mm (2 ) Ø 5 mm (2 ) Ø 5 mm (2 ) Spindle diameter in front bearing Ø 54 mm (2.1 ) Ø 54 mm (2.1 ) Ø 7 mm (2.8 ) Ø 7 mm (2.8 ) Ø 7 mm (2.8 ) Face plate diameter (maximum) Ø 152 mm (5.9 ) Ø 152 mm (5.9 ) Ø 2 mm (7.9 ) Ø 2 mm (7.9 ) Ø 26 mm (1.2 ) Chuck diameter (maximum) Ø 14 mm (5.5 ) Ø 14 mm (5.5 ) Ø 2 mm (7.9 ) Ø 2 mm (7.9 ) Ø 2 mm (7.9 ) Spindle speeds 6 4 rpm 6 4 rpm rpm 4 rpm 4 rpm Speed control Stepless Stepless Mechanical Stepless Stepless Speeds/speed ranges 2/6 2 2/6 2 8/55, 95, 16, 28, 47 4/4 1, /4 1, 11 6 Speed range 2 4 rpm 2 4 rpm 8, 12, 25 rpm 1 17, 87 rpm 1 17, 87 rpm Drive motor Power 7,5 kw (1.1 hp) 7,5 kw (1.1 hp),2 kw (4. hp) 5, kw (7.1 hp) 5, kw (7.1 hp) Feed Longitudinal feeds 14*,, mm/u 14*,, mm/u 2*,45,787 mm/u 2*,45,787 mm/u 2*,45,787 mm/u 14* (.1.1 /rev) 14* (.1.1 /rev) 2* (.2.1 /rev) 2* (.2.1 /rev) 2* (.2.1 /rev) Cross feeds 14*,15,15 mm/u 14*,15,15 mm/u 2*,2,46 mm/u 2*,2,46 mm/u 2*,2,46 mm/u 14* (.6.6 /rev) 14* (.6.6 /rev) 2* (.9.16 /rev) 2* (.9.16 /rev) 2* (.9.16 /rev) Thread cutting Metric threads 14 (,25 2,5 mm) 14 (,25 2,5 mm) 2 (,4 7, mm) 2 (,4 7, mm) 2 (,4 7, mm) 14 (.9.9 ) 14 (.9.9 ) 2 ( ) 2 ( ) 2 ( ) Inch threads 9 (96 12 Gg/Zoll) 9 (96 12 Gg/Zoll) 9 (96 12 threads/inch) 9 (96 12 threads/inch) With gear set option, add. Metric thread 1 (,125 5 mm) 1 (,125 5 mm) 28 (,4 7 mm) 28 (,4 7 mm) 28 (,4 7 mm) 1 (.5.2 ) 1 (.5.2 ) 28 (.2. ) 28 (.2. ) 28 (.2. ) Inch thread 29 (76 4 threads/inch) 29 (76 4 threads/inch) 2 (4 56 threads/inch) 2 (4 56 threads/inch) 2 (4 56 threads/inch) Module thread 12 ( ) 12 ( ) 28 (.2.5) 28 (.2.5) 28 (.2.5) Diam. pitch thread 25 (96 11) 25 (96 11) 2 (8 112) 2 (8 112) 2 (8 112) Tailstock Quill diameter mm (1.2 ) mm (1.2 ) 5 mm (2 ) 5 mm (2 ) 5 mm (2 ) Internal taper of quill MT 2 MT 2 MT MT MT Quill travel 8 mm (.1 ) 8 mm (.1 ) 12 mm (4.7 ) 12 mm (4.7 ) 12 mm (4.7 ) Lateral adjustment +1/ 8 mm (+.4/. ) +1/ 8 mm (+.4/. ) +/ 1 mm (+/.5 ) +/ 1 mm (+/.5 ) +/ 1 mm (+/.5 ) Sound pressure level Maximum sound pressure level to DIN db(a) 77 db(a) 79 db(a) 79 db(a) 79 db(a) Permissible workpiece weights Floating 45 kg (99.2 lb) 45 kg (99.2 lb) 5 kg (11.2 lb) 5 kg (11.2 lb) 5 kg (11.2 lb) With tailstock 8 kg (176.4 lb) 8 kg (176.4 lb) 15 kg (.7 lb) 15 kg (.7 lb) 15 kg (.7 lb) Digital read out Basic machine No Standard No Standard Standard Constant cutting speed No Integrated No Integrated Integrated Electrical connection Power supply 4 V/ PE/5 Hz 4 V/ PE/5 Hz 4 44 V/ PE/5 Hz 4 44 V/ PE/5 Hz 4 44 V/ PE/5 Hz Dimensions Length of machine 128 mm (5. ) 128 mm (5. ) 165 mm (65 ) 165 mm (65 ) 195 mm (76.8 ) Width of machine 7 mm (28.7 ) 7 mm (28.7 ) 16 mm (41.7 ) 16 mm (41.7 ) 16 mm (41.7 ) Height of machine 148 mm (58. ) 148 mm (58. ) 129 mm (5.8 ) 165 mm (64.4 ) 165 mm (64.4 ) Height of spindle center above floor 11 mm (4. ) 11 mm (4. ) 11 mm (44.5 ) 11 mm (44.5 ) 11 mm (44.5 ) Total weight 24 kg (55.7 lb) 24 kg (55.7 lb) 725 kg (1598. lb) 755 kg ( lb) 865 kg (197 lb) Safety equipment CE-compliant CE-compliant CE-compliant CE-compliant CE-compliant *The number of feeds and the feed range can be extended with the change gears (Option). 6 7

8 Submitted by: HEADQUARTERS: EMCO MAIER Ges.m.b.H.. Salzburger Strasse 8. A-54 Hallein-Taxach Phone Fax EMCO has a global sales network. You can find the addresses at: EN81. 6/7 dassel & schumacher, munich. Subject to change due to technical progress. Errors and omissions excepted.