PLC. SERIES PLC PIN LOCATING CLAMP for the Automotive Industry IDEAL FOR PART CLAMPING IN WELD AREAS PLC01 D

Transcription

1 PLC SERIES PLC PIN LOCTING CLMP for the utomotive Industry IDEL FOR PRT CLMPING IN WELD RES Strip Cylinder Option PTENTS #7,82,26 B2 #7,8,607 B2 #7,56,98 B2 PLC0 D

2 ORDERING DT: SERIES PLC CLMPS INDEX: Ordering Data Page 2 Benefits Page Dimensions Page Engineering Data Page 5 Options & Kits Pages 6 to 0 Exploded View Page Parts List Page 2 POSITION SENSOR CODE -P S D 9 CONNECTOR POSITION - Parallel to fingers 9 - Perpendicular to fingers (Position not available with switch option ) HOUSING P - Positional Sensing PORT FITTINGS (BOTH PORTS) TO ORDER SPECIFY: Model, Unit Size, Mounting Style, Design No., Pin Size, and dditional Options if desired. SENSING S - Standard R - Reversed SWITCH N - No Switch - 5-pin C/DC Switch (Turck) D - -pin PNP DC Switch (P + F) E - -pin PNP DC Switch (Turck) F - -pin PNP DC Switch (Efector) H - -pin NPN DC Switch (P + F) J - -pin NPN DC Switch (Turck) SWITCH HOUSING POSITION - Position BLNK - Ports in Position # (No Fittings) PP - Ports in Position # (No Fittings) L - 90 Swivel Elbow, Metal, Position # L - 90 Swivel Elbow, Metal, Position # LB - 90 Swivel Elbow, Plastic, Position # LB - 90 Swivel Elbow, Plastic, Position # Note: Port threads located in positions # & #. Port position not specified will be plugged. UNIT SIZE DESIGN. - Imperial 5 - Metric 5-50 mm Bore 6-6 mm Bore (See Standard Combination Chart) - SP0 - PSD9 L B - D0-SX0 PLC 6 T - SPCER/SHIM S BLNK - No Spacer/Shims SP0-5 mm NMS Spacer SP02-5 mm Total Thickness NMS Shim Pack MISCELLNEOUS S BLNK - None D0 - Detent F0 - Sensor Flag SX0 - Strip Cylinder (See Notes & 2) PIN SIZE/STYLE With +0.00/-0.02 mm Tolerance 6B mm Dia. Pin 9B mm Dia. Pin 20B mm Dia. Pin 25B mm Dia. Pin 5B -.85 mm Dia. Pin 0B mm Dia. Pin With h6 Tolerance 6-6 mm Dia. Pin mm Dia. Pin mm Dia. Pin 5-5 mm Dia. Pin 0-0 mm Dia. Pin MOUNTING STYLE T - M0 Threads w/ 8 mm Dowel Holes (Standard) MODEL (See Standard Combination Chart) STNDRD COMBINTION CHRT PIN SIZE/STYLE 0B 5B 25B 20B 9B 6B UNIT SIZE PLC5 PLC6 TES: ) Metric units have metric ports, imperial units have imperial ports 2) -SX0 Option with -Lxx Option will have fittings installed in position # on strip off cylinder Copyright 2009, by PHD, Inc. ll Rights Reserved. Printed in the U.S..

3 SERIES PLC CLMPS IDEL FOR PRT CLMPING IN WELD RES PTENTS #7,82,26 B2 #7,8,607 B2 #7,56,98 B2 enclosed fingers/pin provides minimum opening for metal particles and weld slag to enter shimmable part support location of support can be changed quickly without machining weld field immune switches provide consistent position sensing shims and spacer are optional and provide for easy adjustment of part support locking mechanism holds panel in place if pressure is lost manual release extends pin and retracts fingers so parts can be released if pressure is lost long life seals can withstand dirt and H O present in shop air Major Benefits Completely enclosed design vailable in two sizes, with up to six pin size choices and two pin styles 2.5 mm of clamping stroke allows shimming part support for easy height setup Part support height adjusts with NMS TM shims NMS TM mounting Manual unlock is standard Short pin length for blind applications Position sensing provides open or closed sensing with industry standard C or DC weld field immune switch mounted in a protected housing Industry Uses utomotive ssembly and Welding

4 DIMENSIONS: SERIES PLC CLMPS.960 [75.] UNCLMP PORT CLMP PORT.500 [8.].660 [9.0] Ø B X.6 [6.0] HEX X.870 [.] X [6.0]..6 [60.0] X / NPT PORT [/ BSPP] (RMLLY PLUGGED) [7.0] X.779 [96.0].7 [.0].09 [8.5].75 [.5].8 [0.0].78 [.6].77 [95.8].500 [88.9] PLCxx-x-xx.9 [.7] Ø h6.70 [.7] C FINGER EXTENSION BOTH SIDES (SEE TE ) PLCxx-x-xxB E D Ø [0.00] [0.0] X M0 x.5 LOCKING THD.787 [0.0 mm] MIN DP X SLIP FIT FOR 8 mm DOWEL PIN.60 [6.0 mm] MIN DP.8 [0.0].6 [60.0].965 [.5] 97 [5.0] UNCLMP PORT CLMP PORT VIEW - 5X.6 [6.0] HEX X / NPT PORT [/ BSPP] TES: ) LL METRIC DIMENSIONS [ ] RE GIVEN IN MILLIMETERS mm =.097 in ) NUMBERS IN CIRCLES INDICTE POSITION (POSITION IS DEFULT PORT SIDE OF CLMP) ) UNIT SHOWN ND DIMENSIONED WITH -SP0 (5 mm SPCER) ) PLC5T-x-6x-xx FINGER EXTENDS OUT ON ONE SIDE ONLY (POSITION ).57 [.0] HEX X.6 [6.0] HEX LETTER DIM MX* MIN* B C MODEL NUMBER PLC5T-x-6 PLC5T-x-20 PLC6T-x-25 PLC6T-x-5 PLC6T-x-0 in mm in mm in mm in mm in mm TE: * - h6 TOLERNCE LETTER DIM B C D E MODEL NUMBER PLC5T-x-6B PLC5T-x-9B PLC5T-x-20B PLC6T-x-25B PLC6T-x-5B PLC6T-x-0B in mm in mm in mm in mm in mm in mm ll dimensions are reference only unless specifically toleranced.

5 ENGINEERING DT: SERIES PLC CLMPS SPECIFICTIONS SELS OPERTING TEMPERTURE LUBRICTION SERIES PLC Carboxilated Nitrile seal, lip type 0 to +75 F [-7 to +5 C] Factory lubricated for life SPECIFICTIONS MODEL PLC5x-x-6 PLC5x-x-9 PLC5x-x-0 PLC6x-x-5 PLC6x-x-5 PLC6x-x-0 UNIT WEIGHT lb kg CLMP FORCE 87 psi [6 bar] lb N CLMP FORCE FCTOR Cf imperial metric CLOSE OR OPEN TIME 87 psi [6 bar] sec DISPLCEMENT CLOSE OPEN in cm in cm LOCKING MECHNISM & MNUL OPENING The PLC Clamp incorporates a wedge/roller locking mechanism that maintains panels in location if air pressure is lost. Through any portion of the pin s travel once motion is stopped, a spring seated roller engages the wedge and resists movement in the unclamp direction. s the roller is being seated, the pin may move slightly (approx. mm in the unclamp direction, but at that point motion will stop and the pin will be locked against further movement in the unclamp direction). The locking mechanism does not maintain clamp force when pressure is lost. During normal operation, air pressure moves the piston, releasing the lock and allowing the pin to extend and unclamp. manual release lever can also be used to extend the pin and unclamp parts for setup or if pressure is lost (see below). STEP STEP 2 STEP Pin will extend and fingers will retract. CLMP UNCLMP Loosen SHCS with.57 [.0] wrench and rotate cover plate to location shown. Insert allen wrench (or other tool) into the hole of release cover. (6 mm wrench max.) Rotate allen wrench (or other tool) as shown. This will release the lock, extend the pin, and retract the fingers. Return cover plate to original location and torque SHCS to 60 in-lb [7.0 Nm]. 5

6 S & KITS: SERIES PLC CLMPS D0 DETENT Provides a ball detent that holds the pin extended when air pressure is lost. The force required to overcome the detent is 25-0 lb [ kg]. Internal cylinders cycle easily at less than 25 psi [.72 bar] with the detent pin installed. INSTLLTION PROCEDURE (IF ORDERED SEPRTELY) ) Remove Cam Cover Plate (Item 2) by removing Socket Head Cap Screws shown (Item 6). 2) With Clamp in full retracted position, thread Ball Detent (Item 50) into clamp body until it bottoms out on driver. ) Back out Ball Detent / to /2 turn. ) Hold Detent in place while tightening Socket Set Screw (Item 5) to specified 85 in-lb [9.6 Nm]. 5) Cycle clamp to ensure proper installation. If Pin will not retract after being extended, the Ball Detent may be installed too deeply. Remove and reinstall per above KIT DESCRIPTION DETENT KIT (IF ORDERED SEPRTELY) KIT INCLUDES: BLL DETENT BRSS TIP SSS (M8 x 8) KIT NUMBER F0 SENSOR FLG Provides an external flag on a piston rod that extends out of the bottom of the clamp. The position of the flag indicates if the pin is extended or retracted. Flag travel varies with the shimming of the part support and panel thickness. Minimum is 5 mm to maximum mm with the strip off option. This white composite flag can be seen by laser sensing systems. Manually pushing the flag toward the clamp body will overcome the internal locking feature, therefore the unlocking lever/housing is not required and replaced by a simple cover. Ø.78 [5.0].9 [0.0] Ø.00 [5.6].85 [.5].770 [9.6]. [.] MX [7.0].8 [0.0].500 [8.] Ø.788 [0.0] SX0 STRIP OFF CYLINDER Provides an additional side mounted cylinder that extends or retracts the fingers on demand. The fingers can be extended or retracted without moving the main pin. Two pneumatic valves are required for this option. This allows a strip off function that works as follows: ) With pin extended and fingers retracted, load panels. ) Extend fingers. ) Retract main pin, clamping fingers against panels. ) Weld or rivet parts. 5) Drop clamping pressure on the main pin by going to center on a double solenoid detented center valve. 6) Retract fingers. 7) pply pressure to retract port of main pin. PULLING THE PIN PRTILLY DOWN THROUGH THE PNEL. INCRESING CLERNCE ROUND THE PIN SO THE PNEL CN ESILY BE LIFTED FREE FROM THE CLMP. 8) Remove the panel. 9) Extend the pin, with fingers retracted, to get ready for the next cycle..59 [.7].580 [0.].6 [6.0]. [8.6] EXTEND FINGERS 5.68 [.].5 [9.0] X / NPT PORT [/ BSPP].5 [0.8].50 [59.7] RETRCT FINGERS RETRCT MIN PIN EXTEND MIN PIN 6 ll dimensions are reference only unless specifically toleranced.

7 S & KITS: SERIES PLC CLMPS -Sx0 STRIP OFF CYLINDER CTUTION STEPS Extended Extended Pin Pin Extended. LOD PNEL Pin Extended 2. EXTEND FINGERS. RETRCT MIN PIN Extended Extended Pin. WELD COMPONENTS 5. DROP PRESSURE 6. RETRCT FINGERS Pin Pin 7. PRTILLY RETRCT MIN PIN 8. REMOVE PNEL Pin Extended 9. EXTEND PIN PORT PRESSURIZTION SEQUENCE STEP. Load Panel. Extend. Retract Main Pin. Weld Components 5. Drop Pressure 6. Retract 7. Partially retract Main Pin 8. Remove Panel 9. Extend Pin PE PR FE FR TES: ) PE - Port Extend PR - Port Retract FE - Extended Port FR - Port ) position open center valve controls the extending and retracting of the main pin. ) position valve controls the extending and retracting of the fingers. 7

8 S & KITS: SERIES PLC CLMPS Lxx PORT FITTINGS 60 swivel elbow (in both ports) for ease of air line hook-up..767 [0.5] PORT FITTINGS (IF ORDERED SEPRTELY) CODE Lx LxB PRT NUMBER IMPERIL METRIC TE: Lx is port fittings in position # Lx is port fittings in position # PIN EXTEND PORT FITTINGS MY SWIVEL 60 FROM LOCTION SHOWN.0 [8.0].55 HEX [.0] SELF-SELING SWIVEL MLE ELBOW FOR /8 in [0 mm] TUBING PIN RETRCT PORT TES: ) LL METRIC DIMENSIONS [ ] RE GIVEN IN MILLIMETERS mm =.097 in ) NUMBERS IN CIRCLES INDICTE POSITION (POSITION IS STNDRD PORT POSITION) SP0 SPCER SP02 SHIM The part spacer location can be adjusted by use of a NMS TM grind spacer or shim pack. Using a 6 mm hex wrench, loosen the four M8 SHCS and adjust to the desired height. Maximum clamp stroke is 2.5 mm with no shims or spacers, as these are added, less clamp stroke is available. Maximum recommended adjustment is 9.5 mm, with standard pin shield and fasteners. SP0 provides two spacers (NMS TM SP50) assembled under the part support. SP02 provides two shim kits assembled under the part support (NMS TM SH). 0.5 mm SHIM -SP0 5.0 mm SPCER.965 [.5] The PLC incorporates a unique mechanism that extends the fingers as the locating pin is retracted. cam and drive rod sequences the finger motion to travel of the locating pin. When the pin is fully extended, the fingers are retracted within its diameter. s the locating pin retracts, the fingers extend during the first 2.5 mm of pin travel. The fingers stay fully extended as the pin travels to the full retract position or clamps a panel. When the locating pin extends, the fingers stay fully extended until the last 2.5 mm of travel, at which time they begin to retract. When the pin reaches full extension, the fingers are fully retracted, allowing panels to be loaded or unloaded. PIN EXTENDED UNCLMPED Fully [8.7] [5.0] PIN RETRCTED 2.5 mm Beginning of Clamping Range ( Fully Extended).9 [.5] PIN RETRCTED CLMPED End of Linear Travel ( Fully Extended) 0.5 mm SHIM.0 mm SHIM -SP0 5.0 mm TOTL SHIM PCK.6 [9.5].7 [.7].789 [0.0].95 [7.5].97 THICK SHIM OR SPCER [5.0] SUPPLIED WITH SP0 OR SP0.0 mm SHIM SP0 SP0 PRT/KIT NUMBER SP0 Kit includes: 5.0 mm Spacer SP0 Kit includes:.0 mm Shim.0 mm Shim 0.5 mm Shims 0.5 mm Shims.8 [.0].7 MX. RECOMMENDED [9.5] SHIM DISTNCE 8 ll dimensions are reference only unless specifically toleranced.

9 S & KITS: SERIES PLC CLMPS PP PORT LOCTION PP is accessible ports in position # (ports in position # will be plugged). If PP is not specified, accessible ports will be in position # (ports in position # will be plugged). PORTS (POSITION #) PSxxx STNDRD POSITION SENSING PRxxx REVERSED POSITION SENSING This option provides clamp and unclamp sensing by affixing aluminum housing to the side of the clamp body. Extend switch is fixed, and the retract switch is adjustable throughout the full clamp stroke. PR positions satellite switch S0 to sense unclamped (yellow LED on switch) and satellite switch S02 to sense clamped (red LED on switch). PS positions satellite switch S02 to sense unclamped (red LED on switch) and satellite switch S0 to sense clamped (yellow LED on switch). Loosening the M5 screw and sliding it up and down adjusts the retract switch position. Kits are available for switches or an assembled housing and switch. MTCHING CORDSETS 2 METERS LONG SWITCH D E F H J PHD PRT NUMBER CORDSET PRT NUMBER KB 5T-2 V-G-YE2M-PVC RK.T-2 V-G-YE2M-PVC V-G-YE2M-PVC RK.T-2 SWITCH N D E F H J HOUSING P - Positional Sensing KIT NUMBER SENSING S - Standard R - Reversed SWITCH HOUSING POSITION - Position POSITION SENSOR CODE -P S D 9 SWITCH KITS CONNECTOR POSITION - Parallel to fingers 9 - Perpendicular to fingers (Position not available with switch option ) SWITCH N - No Switch - 5-pin C/DC Switch (Turck) D - -pin PNP DC Switch (P + F) E - -pin PNP DC Switch (Turck) F - -pin PNP DC Switch (Efector) H - -pin NPN DC Switch (P + F) J - -pin NPN DC Switch (Turck) DESCRIPTION Switch Housing Kit w/o Switch Switch Housing Kit w/ 5 pin C/DC, (Turck) Switch Switch Housing Kit w/ pin DC, PNP (P + F) Switch Switch Housing Kit w/ pin DC, PNP (Turck) Switch Switch Housing Kit w/ pin DC, PNP (Efector) Switch Switch Housing Kit w/ pin DC, NPN (P + F) Switch Switch Housing Kit w/ pin DC, NPN (Turck) Switch 78.7 [2 m] DC - M2 x.0 INTERNL THRED C - /2-20 INTERNL THRED [75.] MTING CORDSET.7 [9.5] PS(R)D = M2 x CBLE CONNECTION PS(R)E = M2 x CBLE CONNECTION PS(R)F = M2 x CBLE CONNECTION PS(R)H = M2 x CBLE CONNECTION PS(R)J = M2 x CBLE CONNECTION [62.] 2.65 FOR PS(R)9 [67.].57 [.0] HEX FOR PS(R)D(E, F, H, J)x.57 [.0] HEX (COVER MTG SHCS FOR LOCK RELESE) 2 TES: ) LL METRIC DIMENSIONS [ ] RE GIVEN IN MILLIMETERS mm =.097 in 2) NUMBERS IN CIRCLES INDICTE POSITION (POSITION IS PORT SIDE OF CLMP).660 [9.0] PS(R)9 = /2-20 UNF CBLE CONNECTION PS(R)D9 = M2 x CBLE CONNECTION PS(R)E9 = M2 x CBLE CONNECTION PS(R)F9 = M2 x CBLE CONNECTION PS(R)H9 = M2 x CBLE CONNECTION PS(R)J9 = M2 x CBLE CONNECTION X.26 [6.0] HEX.57 [.0] HEX PIN RETRCTED SWITCH (FINGERS EXTENDED) (DJUSTBLE) ll dimensions are reference only unless specifically toleranced. 9

10 S & KITS: SERIES PLC CLMPS SWITCH PLC Turck Part #: Ni 2-Q6.5-DZ2-0.6-FSB 5.X/S0 LEDs GREEN: POWER YELLOW: OUTPUT STTUS (S0) RED: OUTPUT STTUS (S02) SO SO2.925 [2.5] THRU HOLE FOR M5 x 0.8 SHCS.57 [.0] HEX.709 [8.0] /2-20 UNF CODE PSxx PRxx L STELLITE UNCLMPED S02 S0 RD/WH CLMPED S0 S02 -WIRE C/DC QUICK DISCONNECT PIN NUMBER S0 = PIN 5 S02 = PIN SENSOR S0 RD/BK LOD L2.850 [7.0] [2.0] L RD GN RD/YE LOD 2 L2 SENSOR S02 SWITCH D PLC P + F Part #: NBN2-F58-60S6-E8-V (PNP) SWITCH H PLC P + F Part #: NBN2-F58-60S6-E0-V (NPN) LEDs GREEN: POWER YELLOW: OUTPUT STTUS (S) RED: OUTPUT STTUS (S2).709 [8.0].925 [2.5].850 [7.0] THRU HOLE FOR M5 x 0.8 SHCS.57 [.0] HEX.709 [8.0] M2 x CONNECTOR POSITION 90 CONNECTOR POSITION 9 CODE PSxDx PRxDx CODE PSxEx PRxEx -WIRE DC NPN DUL RMLLY OPEN BN SENSOR S0 BK LOD 2 BU WH CODE PSxFx PRxFx LOD SENSOR S02 STELLITE UNCLMPED S2 S STELLITE UNCLMPED S02 S0 + STELLITE UNCLMPED S2 S CLMPED S S2 SWITCH E PLC Turck Part #: Ni 2-Q BDS-2P6X-H/S (PNP) SWITCH J PLC Turck Part #: Ni-2-Q6.5-N6-0.6-FS.X/S0 (NPN) LEDs GREEN: POWER YELLOW: OUTPUT STTUS (S0) RED: OUTPUT STTUS (S02).709 [8.0].925 [2.5].850 [7.0] THRU HOLE FOR M5 x 0.8 SHCS.57 [.0] HEX.7 [8.] M2 x CONNECTOR POSITION CONNECTOR POSITION 9 SWITCH F PLC Efector Part #: IN 575 (PNP) LEDs GREEN: POWER YELLOW: OUTPUT STTUS (S) RED: OUTPUT STTUS (S2).709 [8.0].925 [2.5].850 [7.0] 90 THRU HOLE FOR M5 x 0.8 SHCS.57 [.0] HEX.709 [8.0] M2 x CONNECTOR POSITION 90 CONNECTOR POSITION 9 -WIRE DC (V TYPE) NPN DUL RMLLY OPEN BN SENSOR S BK LOD 2 BU WH LOD SENSOR S2 + QUICK DISCONNECT PIN NUMBER S = PIN S2 = PIN 2 -WIRE DC (V TYPE) PNP DUL RMLLY OPEN BN SENSOR S BK LOD 2 BU CLMPED S0 S02 WH LOD 2 SENSOR S2 -WIRE DC PNP DUL RMLLY OPEN BN SENSOR S0 BK LOD 2 BU CLMPED S S2 WH LOD 2 SENSOR S02 -WIRE DC PNP DUL RMLLY OPEN BN SENSOR S BK LOD 2 BU WH LOD 2 SENSOR S2 + QUICK DISCONNECT PIN NUMBER S0 = PIN S02 = PIN 2 + QUICK DISCONNECT PIN NUMBER S = PIN S2 = PIN 2 + 0

11 EXPLODED VIEW: SERIES PLC CLMPS C B C B

12 PRTS LIST: SERIES PLC CLMPS ITEM DESCRIPTION Body ssembly Part Support Drive Rod Locator Pin Finger Race M6 x 6 SHCS Spring Holder ssembly Cam Spring Cam Locking Pin Lock Release Retaining Ring Lock Release Pin Piston Rod Piston M0 x 0 SHCS Bore Plug Retaining Ring Lock Release Housing Cover Plate Release Pin Slot Cover M8 x 0 (Part Spacer) SHCS M8 x 0 (Switch Cover) SHCS Port Plug Imperial Metric xx xxb Imperial Metric M0 x SHCS Dowel Pin (8 mm x 5) Rod to Pin Piston Rod O-Ring Seal Rod Wiper Rod Seal Piston Seal Piston Wear Ring Bore Plug Seal M5 x 0 (Release Cover & Cover Plate) SHCS M6 x 0 (Spring Holder Mounting) SHCS Driver Driver Shim Cam Cam Cover Plate M6 x (Cam Mounting & Cover) SHCS Roller Bearing Port Fitting For Lx Option Imperial Metric Port Fitting For LxB Option Imperial Metric PLC5T-x-6x PLC5T-x-9x PRT NUMBER PLC5T-x-20x PLC6T-x-25x PLC6T-x-5x PLC6T-x-0x KIT DESCRIPTION Seal Kit Fastener Kit Rebuild Kit KITS PRT NUMBER PLC5x PLC6x PHD, Inc Clubridge Drive P.O. Box 9070, Fort Wayne, Indiana 6899 U.S.. Phone (260) Fax (260) phdinfo@phdinc.com PHDinEurope GmbH rnold-sommerfeld-ring Baesweiler, Germany Tel. +9 (0) Fax +9 (0) info@phdineurope.de 2 M-I 5/09 789