82L Series. Pneumatic Power Clamps Ordering Information 03 B8 H 82L 2G B PC-PPC-15. Base Model Size Description 2G 3G 3N 4G 4N
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1 82L Series Pneumatic Power Clamps Ordering Information 82L 2G B -2 3 B8 H Base Size Description Arm Style Description 2G 3G 3N 4G 4N Ø25 (G1/8) Cylinder Bore Size Ø32 (G1/8) Cylinder Bore Size Ø32 (1/8-18 NPT) Cylinder Bore Size Ø4 (G1/4) Cylinder Bore Size Ø4 (1/4-18 NPT) Cylinder Bore Size 3 U-clamp arm, central 9 11 Lateral clamp arm, left 9 12 Lateral clamp arm, right x lateral clamp arm 9 38 H-clamp arm 9 43 U-clamp arm, central Lateral clamp arm, left Lateral clamp arm, right x lateral clamp arm H-clamp arm 18 See below for further details Arm Style PC-PPC-15
2 82L Series Pneumatic Power Clamps Ordering Information Hand Lever Description No Hand Lever H With Hand Lever H Base B Description Power clamp without clamping arm. To be marked with an additional B. Only with clamping arm 3 Angle Description 15 (Standard) Sensing Description No Sensing C8 8EA-97-1 (M8x1) B7 8EA-96-1 (M12x1) B8 8EA-1-1 (M12x1) C8 B7 B8 2G 3G/N Max Holding Torque 75 Nm Max Clamping Torque 25 Nm at 5bar Max Holding Torque 18 Nm Max Clamping Torque 55 Nm at 5bar 4G/N Max Holding Torque 38 Nm Max Clamping Torque 12 Nm at 5bar PC-PPC-16
3 82L Series B31 Plan view B24a Dimensions of the driven shaft 82L2*-2... B24 B23 max. 82L3*-2... L17 B1b +,5 5,5 +, ±,1 +,2 18 B3 D4H7 Pivot point B5 L6 L14 L8 B6 D1 (8x) L8a L2 max. L18 B27 B6a D1a 82L4*-2... L1 max. B7 D4aH7 L19 L7 B25 B5a B5b a L3 B7a D4H G mm [INCH] B1 Connector (B): opening Connector (A): closing THIRD ANGLE PROJECTION Power by compressed air, max. 6 bar Operation with oil-free air is permissible. Technical Information without Hand Lever Max. holding torque Nm [lb ft] Clamping torque at 5 bar [72 psi] Nm [lb ft] Piston Ø mm kg [lbs] Air consumption per double stroke at 5 bar [72 psi] dm3 [ft3] Connection G 82L2G-2 75 [55] 25 [18] 25 1, [2.2],4 [.1] G1/8 82L3G-2 82L3N-2 18 [133] 55 [41] 32 1,3 [2.86],8 [.3] G1/8 1/8-18 NPT 82L4G-2 82L4N-2 38 [28] 12 [89] 4 1,9 [4.18] 1,2 [.4] G1/4 1/4-18 NPT B1 B1b B3 B5 B5a B5b B6 B6a B7 **Tolerance for distance to dowel hole ±,2 B7a** B23 max. B24 B24a B25 +,1 82L2G , ,5 53, L , ,5 63,5 8 3, L ,5 6 4, ,5 9 3, ,5 D1 D1a D4 H7 D4a H7 L1 max. L2 max. L3 L6 ±,5 L7 +,1 L8 L8a a** L14 B27 L17 L18 L19 N9 82L2G-2 M5 M ,5 14, , L3.-2 M5 M , L4.-2 M6 M , B31 h9 PC-PPC-17
4 82L Series Automation power clamps, lightweight design enclosed model, with hand lever Plan view a1 B1 B23 max. B21 B31 B24a B24 B5 Pivot point L3 L7 L6 L8 B5a B6 D1 (8x) B5b R1 a2 L2 max. B7 L2 max. B3 L1 max. L1 max. Dimensions of the driven shaft G L17 Connector (B): opening View 82L2*-2... mm [INCH] THIRD ANGLE PROJECTION Connector (A): closing Power by compressed air, max. 6 bar Operation with oil-free air is permissible. Technical Information with Hand Lever Max. holding torque Nm [lb ft] Clamping torque at 5 bar [72 psi] Nm [lb ft] Piston Ø mm kg [lbs] angle Air consumption per double stroke at 5 bar [72 psi] dm3 [ft3] Connection G B1 B3 B5 B5a 82L2G [55] 25 [18] 25 1,1 [2.42],4 [.1] G1/ L3G L3N [133] 55 [41] 32 1,5 [3.3] 15º,8 [.3] G1/8 1/8-18NPT L4G L4N [28] 12 [89] 4 2,1 [4.62] 1,2 [.4] G1/4 1/4-18NPT ,5 6 B5b B6 B7 B21 B23 B24 B24a B31 D1 L1 L2 L3 L6 L7 L8 L17 a1 a2 R1 +,1 ~ max +,1 max. max. +,5 +,1 +,1 +,1 h9 ~ ~ ~ 82L2G , ,5 53, M5 183,5 14, ,5 9 36º 131º L3G L3N L4G L4N , ,5 63, M , º 124º 117 4, , ,5 M º 131º 117 PC-PPC-18
5 82L2G-2, 82L3.-2, 82L4.-2 series Pneumatic Power Clamps Technical Specifications 1, Maximum Tooling 82L2G-2... Wiring diagram of electrical sensing system Sensing system immune to interference from d.c. arc welding and a.c. arc welding [kg],8,6,4 Inductive version: B8, B7, C8 Pin Assignment,2 +brown black -blue white [kg] Distance from pivot point to center of mass [mm] Maximum Tooling 82L , 1,5 1, Plug M8x1 Plug M12x green open S.1 4 yellow 3 red closed S.2 2, Distance from pivot point to center of mass [mm] Maximum Tooling 82L ,75 2,5 2,25 2, [kg] 1,75 1,5 1,25 1,,75,5, Distance from pivot point to center of mass [mm] Maximum Clamping Torque at 5 bar 14 ATTENTION: Calculation tool available. Please consult factory. Torque (Nm) at 5 bar 12 X Pivot 1 8 L ,5 1,5 2,5 3,5 4,5 5,5 6,5 7,5 8,5 Clamping Arm Position (mm) 82L4..., L1=14mm 82L3..., L1=99mm 82L2..., L1=75mm All data refers to a pneumatic pressure of 6 bar and to a opening and closuring time of 1 second, as well as to the center of gravity of the complete construction directly attached to the clamp arm related to the fixed fulcrum. PC-PPC-19
6 82L2G-2, 82L3.-2, 82L4.-2 series Viex X (for dimensioning) D3 D2H7 B4 B12 U-Type Central Clamping Arms B26 B11 L4 Area of interference Hold-down piece must not protrude in the interior area "R1" due to the area of interference,2 18 version (82L ) R1 X for dimensioning R1 L4 L1 B27 L1 (B9) L1a B1 9 version (82L ) for dimensioning X B2 B2 ±,2 Pivot point Order no. for set of U-type central clamping arms angle for 9 Version angle for 18 Version B2 B4 B9 B1 B11 B12 B26 B27 D2 D3 L4 L1 L1a R1 J7 max. max. [kg] +,2 +,1 +,2 +,2 H7 +,1 *+1,1 ~ ~ 82L2G JG º 15º, , L JG º 15º, , * 11, L JG º 15º, , * 14, Lateral Clamping Arms Order no. for set of Lateral clamping arms angle for 9ª - Version angle for 18ª - Version B2 B4 B9 B1 B11 B12 B22 D2 D3 L4 L1 R1 max. max. [kg] +,2 +,1 +,2 H7 +,1 ~ 82L JG º 15º, , L JG º 15º, , PC-PPC-2
7 82L2G-2, 82L3.-2, 82L4.-2 Series H- Clamping Arms Order no. for set of H-clamping arms angle for 9ª - angle for 18ª Version - Version B2 B4 B9 B1 B11 B12 B26 B34 B35 D2 D3 L4 L1 R1 max. max. [kg] +,2 +,1 +,2 +,1 H7 +,1 82L JG º 15º, ,1 59, L JG º 15º, ,1 72, Counter-Support B1 B34 B11 L1 View Support without bracket and screws B33 D2 (2x) D3 (2x) B12 B2 Pivot point L33 L3 4 ±,1 B7 M8 D5 (4x) (4x) Deflection Holding capacity L4 L5 25 ±,5 B26 L31 B32 L32 B31 4 ±,1 * = Tolerance for distance to dowel holes +,2 ** = distance from pivot point 54 Holding Capacity Fit for Deflection B2 B7* B1 B11 B12 B26** ** B31** B32** max. [N] [mm] [kg] +,1 +,2 ~ BK-R25-82L L2_ 914,2, ,5 11 BK-R25-82L L3_ 66,16, ,5 9 BK-R25-82L4-1 82L4_ 2,37, ,5 7,5 B33 B34 D2 D3 D5 L4 L5 L1 L3 L31 L32 L33 Ø H7 Ø Ø +,1 +,1 -,1 BK-R25-82L ,5 5, ,95 27,9 5,9 16 BK-R25-82L , ,85 35, BK-R25-82L , ,85 39, PC-PPC-21
8 a4 82L2G-2, 82L3.-2, 82L4.-2 Series Hold Open Device Handlever right locking device left B37 B36 Device adjusting at opening angle 15 R3 a3 D7 Handlever right locking device left R4 L36 Clamping position D6 B39 B38 Open position locked Fit for B36 B37 B38 B39 D6 D7 L36 R3 R4 a3 a4 82ZB L H , ZB L H , ZB L H , PC-PPC-22
9 82L2G-2, 82L3.-2, 82L4.-2 accessories Pneumatic Power Clamps For Use With or Without Hand Lever Clamping Arms Order No. for set 82L2G-2.../ 82L2G-2...H.. Order No. for set 82L / 82L H.. Order No. for set 82L / 82L H.. U-central 8JG JG JG Lateral -- 8JG JG H-Shape -- 8JG JG Connector cable (1 connector socket & 5 m cable)) Connector socket M8x1 straight 4-pin 8EL-9-1 8EL-9-1 8EL-9-1 Connector socket M8x1 angular 4-pin 8EL-7-1 8EL-7-1 8EL-7-1 Connector socket M12x1 straight 5-pin 8EL-2-1 8EL-2-1 8EL-2-1 Connector socket M12x1 angular 4-pin 8EL-3-1 8EL-3-1 8EL-3-1 angle limitation Angle 82L2G-2 82L L4.-2 Order No. L Order No. L Order No. L 15 8CE ,6 8CE ,3 8CE ,4 3 8CE CE ,9 8CE CE ,5 8CE ,5 8CE ,7 6 8CE CE ,3 8CE ,6 75 8CE ,9 8CE CE CE ,7 8CE ,5 8CE ,2 Shim for clamping arm Order No. A1 A2 D2 D3 B9 B1 B12 L1 82ZB-SH41,1 82ZB-SH42,2 82ZB-SH45, ZB-SH41 1, 6, ,8 Spare Parts Cylinder 82ZB-SH42 2, 82ZB-SH45 5, Order No. for set Order No. for set Order No. for set 82L2G L2G-2...H.. 82L L H.. 82L L H.. 8PW L3G-2 (G port): 8PW L3N-2 (NPT port): 8PW L4G-2 (G port): 8PW L4N-2 (NPT port): 8PW-13-2 Sensor Kit B8 Connector plug, M12x1, cable 8EA-1-1 B7 Connector plug, M12x1, parallel with cylinder 8EA-96-1 C8 Connector plug, M8x1, parallel with cylinder 8EA-97-1 Hand Lever -- 8KB KB KB-32-1 PC-PPC-23
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