LST SERIES PART POSITIONER

Transcription

1 ISO 9001 REGISTERED LST SERIES PART POSITIONER ONE ACTUATOR TO ETEND AND TIP TOOLING AWAY REPEATABLE RETRACTED POSITION CHOICE OF TIP ANGLES* 11, 22, 31, 39, 45 TREATED STEEL TIP PLATE WITH TAPPED HOLES/DOWELS & KEY FOR TOOLING WORLD SWITCH* V-BLOCK SWITCH* TO ASSURE COMPLETE TIP PLATE RETRACT MOUNTING BLOCK CAN BE ROTATED 180 * PART POSITIONER CONFORMS TO INDUSTRY STANDARD REPEATABILITY TOLERANCES FOR GEOMETRY STATIONS 100mm BORE PNEUMATIC CYLINDER* NPT OR G PORTS* 70mm BORE PNEUMATIC CYLINDER* SOLID STATE CYLINDER SWITCH* RELEASED 6/5/18 *OPTIONAL Welker Engineered Products 1401 Piedmont, Troy MI 48083

2 L S T A 0 Angle (See Sheet 4) , 22, 31, 39, or 45 Actuator (See Sheet 5) 01 Welker 70mm Bore w/ NPT Ports 02 Welker 70mm Bore w/ G Ports 05 Welker 100mm Bore w/ NPT Ports 06 Welker 100mm Bore w/ G Ports Shroud (See Sheet 6) 0 Base Shroud 1 Tip Plate Shroud Mount (See Sheet 7) A Mounting Base as Shown B Mounting Base Rotated 180 degrees Switch Options (See Sheets 8, 9) ORDERING INFORMATION NOTE: ALL BOES MUST BE FILLED IN FOR A COMPLETE PART NUMBER Switch Position (See Sheets 8, 9) 1 Position 1 2 Position 2 3 Position 3 4 Position 4 World Switch only available with Switch Position 2 Port Position (See Sheet 5) A Position 1 B Position 2 C Position 3 D Position 4 V-Block Switch (See Sheet 10) 0 No V-Block Switch S V-Block Switch Side Load Bearings (See Sheet 13) 0 None B Side Load Bearing Plates UNIT WEIGHTS** UNIT WEIGHT (LBS)** 70mm BORE CYLINDER mm BORE CYLINDER 64 **WEIGHTS SHOWN ARE APPROIMATE AND WILL VARY WITH OPTION SELECTION. SHEET 2

3 DIMENSIONS M10x1.5 TAP x n10.0 P.F. x 18.0 REMOVE KEYS IF USING DOWELS 12 SQ KEY 50 LG PIVOT PIVOT SQ KEY 75 LG UNIT SHOWN RETRACTED WELKER PART POSITIONER WEB PAGE SHEET 3

4 TIP ANGLE INFORM ATION L S T A A L 3 1 A Angle LST 11, 22, 31, 39 & 45 TIP ANGLE 33mm VERTICAL LIFT UNIT'S TIP PLATE TRAVELS VERTICALLY THEN TIPS OUT TO SELECTED ANGLE. SHEET 4

5 ACTUATOR INFORMATION L S T A A L 3 1 A Actuator Port Position 01 Welker 70mm Bore w/ NPT Ports A P1 02 Welker 70mm Bore w/ G Ports B P2 05 Welker 100mm Bore w/ NPT Ports C P3 06 Welker 100mm Bore w/ G Ports D P4 P1 P4 P2 PORTS SHOWN AT "C" POSITION P3 P3 ACTUATOR OPTIONS ACTUATOR OPTIONS /4 PORTS 2 1/2 PORTS A B o79 o114 TIP ANGLE A B CYLINDER STROKE NOTE: DIMENSIONS SHOWN ARE mm SHEET 5

6 Shroud L S T A A L 3 1 A Base Shroud 1 Tip Plate Shroud (Recommended for heavily contaminated environments such as MIG and arc welding) SHROUD INFORMATION 56 TIP PLATE SHROUD OPTION "1" 0 BASE SHROUD TIP PLATE SHROUD 56 TIP PLATE SHROUD BASE SHROUD OPTION "0" BASE SHROUD BASE SHROUD CAM SLOTS EPOSED WHEN ETENDED. SHEET 6

7 L S T A A L 3 1 A Mount A Base 0 B Base 180 MOUNT INFORMATION MOUNT "A" MOUNT "B" SHEET 7

8 L S T A A S E 2 A Switch Options L3 Solid State Cylinder Switch (See sheet 9) SE World Switch (see chart below) Switch Position 2 Position 2 WORLD SWITCH INFORMATION WORLD SWITCH CHART LST World Switches Order Number SO1 ETEND / SO1 RETRACT Part Number Manufacturer Description SE / SR Ni2-Q6.5-AP FS 4.43/S304 Turck TE / TR Ni2-Q6.5-ADZ FSB 5.44/S304 Turck UE / UR NI2-Q6.5-AN FS 4.43/S304 Turck VE / VR NBN2-F S6-E8-V1 Pepperl & Fuchs WE / WR BES-Z02KR2-PSC20F-P165-S04-V Balluff YE / YR IN5375 Efector 3-Wire, 4-Pin, DC M12 1 (PNP) Quick Disconnect 4-Wire, 5-Pin, AC/DC 1/2-20 (N.O.) Quick Disconnect 3-Wire, 4-Pin, DC M12 1 (NPN) Quick Disconnect 3-Wire, 4-Pin, DC M12 1 (PNP) Quick Disconnect 3-Wire, 4-Pin, DC M12 1 (PNP) Quick Disconnect 4-Wire, 4-Pin, DC M12 1 (PNP) Quick Disconnect 23 P2 VIEW SHOWN WITH WORLD SWITCH WORLD SWITCHES ARE AVAILABLE ONLY WITH SWITCH POSITION 2. SHEET 8

9 CYLINDER SWITCH INFORMATION L S T A A L 3 1 A Switch Options L3 Solid State Cylinder Switch (see chart below) AE World Switch (see sheet 8) Switch Position 1 Position 1 2 Position 2 3 Position 3 4 Position 4 Cylinder Switches Sw itch Option Part Number Manufacturer Description L3 L5 SWITCH L3 L3 sw itch is w eld field immune, comparable to World Sw itches. L3 is a dual sensor, single connector sw itch: 1 sw itch required per cylinder MK5113 Single sensor, single connector sw itch: 2 sw itches required per cylinder Welker ifm Efector 4-Wire, 4-Pin, DC (PNP) M12 1 Quick Disconnect 3-Wire, 4-Pin, DC (NPN) M12 1 Quick Disconnect Standard Sw itch Option - All other options may affect price and delivery P2 P1 P3 P4 VIEW SHOWN WITH SOLID STATE CYLINDER SWITCH IN POSITION 1 SHEET 9

10 V-BLOCK SWITCH INFORMATION L S T A A L 3 1 A Mount A Base 0 B Base 180 V-Block Switch Options 0 No V-Block Switch S V-Block Switch SHROUD NOT SHOWN FOR CLARITY V-BLOCK SWITCH MOUNT "A" V-BLOCK SWITCH MOUNT "B" V-BLOCK SWITCH FEATURES: 4 LEDS: (2) GREEN, POWER ON, (2) YELLOW, OUTPUT ANTI-VIBRATION DETENT EUROFAST M121 MALE 4 PIN Ø4.22mm FIREFAST 300mm TOTAL LENGTH INCLUDING CONNECTOR FOR DETAILED SWITCH SPECIFICATIONS SEE WELKER SMART STOP CATALOG SWITCH IS EMBEDDED IN LOWER WEDGE PLATE TO ENSURE COMPLETE TIP PLATE RETRACT WIRING DIAGRAM (PNP) BRN BLK LOAD 2 3 BLU SHORT-CIRCUIT PROTECTED - SHEET 10

11 LST PART POSITIONER APPLICATION DATA: 70mm BORE CYLINDER VERTICAL APPLICATIONS NOTE: CENTER OF GRAVITY AND PART CONTACT TOOLING MUST BE WITHIN DESIGNATED ZONE q CENTER OF KEY 600mm MA WORKING ENVELOPE ZONE B ZONE B 300mm MA OFFSET FROM CENTER OF UNIT TIP SIDE V-BLOCK SIDE ACTUATOR: 70mm BORE PNEUMATIC CYLINDER HORIZONTAL MOUNT, VERTICAL MOVEMENT APPLICATIONS 70mm BORE CYLINDER ZONE DIM MA LOAD B 152mm (6") PSI 152mm (6") PSI 254mm (10") MA PSI 254mm (10") MA PSI C 254mm (10") PSI 254mm (10") PSI V-BLOCK SIDE ZONE C q CENTER OF KEY TIP SIDE SHEET 11

12 LST PART POSITIONER APPLICATION DATA: 100mm BORE CYLINDER VERTICAL APPLICATIONS NOTE: CENTER OF GRAVITY AND PART CONTACT TOOLING MUST BE WITHIN DESIGNATED ZONE q CENTER OF KEY 600mm MA WORKING ENVELOPE ZONE B ZONE B 300mm MA OFFSET FROM CENTER OF UNIT TIP SIDE V-BLOCK SIDE ACTUATOR: 100mm BORE PNEUMATIC CYLINDER HORIZONTAL MOUNT, VERTICAL MOVEMENT APPLICATIONS 100mm BORE CYLINDER ZONE DIM MA LOAD B 355mm (14") MA PSI 355mm (14") MA PSI C 254mm (10") 30 LBS V-BLOCK SIDE ZONE C q CENTER OF KEY TIP SIDE SHEET 12

13 LST PART POSITIONER APPLICATION DATA: HORIZONTAL MOUNT, HORIZONTAL MOVEMENT L S T A A L 3 1 A 0 B 0 LST units for horizontal mount, horizontal movement applications must be ordered with Side Load Bearing Plates Side Load Bearings 0 None B Side Load Bearing Plates NOTE: CENTER OF GRAVITY AND PART CONTACT TOOLING MUST BE WITHIN DESIGNATED ZONE 70mm BORE CYLINDER ZONE DIM MA LOAD D 254mm (10") PSI 100mm BORE CYLINDER ZONE DIM MA LOAD D 355mm (14") PSI OVERHEAD VIEW ZONE D q TIP PLATE MOVES PARALLEL TO FLOOR 250 q 500mm MA FLOOR SHEET 13

14 LST PART POSITIONER: REQUIRED CRITERIA FOR APPLICATION APPROVAL APPLICATION DATA MUST BE SUBMITTED FOR WELKER APPROVAL WITH THE FOLLOWING CRITERIA FOR ALL PART POSITIONER APPLICATIONS. PLEASE ATTACH THIS WORKSHEET TO YOUR BUY OFF AND INCLUDE A MINIMUM OF TWO SCREEN SHOTS OF YOUR APPLICATION WITH UNIT TIP PLATE IN ETENDED POSITION. FLOW CONTROLS ARE REQUIRED FOR ALL APPLICATIONS. REF DESCRIPTION WELKER UNIT PART NUMBER VALUE WEIGHT/MASS OF LOAD (TOOLING PLUS PARTS lbf C DISTANCE FROM PIVOT POINT TO LOAD CENTER OF GRAVITY mm D DISTANCE FROM PIVOT POINT TO LOAD CENTER OF GRAVITY mm E DISTANCE FROM CENTER OF KEYWAY TO LOAD CENTER OF GRAVITY mm F ORIENTATION OF UNIT TO FLOOR (0 = PARALLEL TO FLOOR) UNIT MOUNT VERTICAL HORIZONTAL TIP PLATE MOVEMENT VERTICAL HORIZONTAL PLEASE SUBMIT VIEWS BELOW FOR APPROVAL CENTER OF KEYq 600mm MA WORKING ENVELOPE ZONE B C ZONE B 300mm MA OFFSET FROM CENTER OF UNIT D V-BLOCK SIDE E PIVOT POINT LOAD MUST BE WITHIN LIMITS SPECIFIED ON APPLICATION DATA SHEETS FLOOR LINE F SUBMITTED BY PHONE NUMBER COMPANY NAME WELKER APPROVAL BY WELKER APPROVAL ACTUATOR ETEND TORQUE RETRACT TORQUE 70mm BORE CYLINDER 300in-lbf 225in-lbf 100mm BORE CYLINDER 600in-lbf 450in-lbf SHEET 14 DATE PROGRAM DATE