SERIES SCV SLIDES DESIGN 2/6 INFORMATION SHEET

Transcription

1 SERIES SC SLIDES DESIGN / INFORMATION SHEET IMPORTANT INFORMATION DO NOT DISCARD! Use this information sheet to assist with slide installation and setup. File with maintenance or machine documentation. TO ORDER, SPECIFY: Product, Cylinder, Type, Design No., Slide Size, Slide Travel, Tool Plate Extension, and Options. PRODUCT S - Slide DESIGN NO. - Imperial - Metric SLIDE TRAEL TRAEL Available in " [ mm] increments. Minimum travel required for all Series SC Slides is " [ mm]. Consult PHD for other stroke lengths. SLIDE OPTIONS AE -Travel adjustment and shock pads on extension** AR -Travel adjustment and shock pads on retraction** Z -Corrosion resistant; guide shafts are hard chrome plated stainless steel or specially coated hardened steel, and appropriate coating on ferrous parts. TOOL PLATE EXTENSION Additional distance between tool plate and bearing body in " [ mm] increments. Leave blank if additional extension is not required. S C x x - DB-M - AR-Z CYLINDER C - C Series Compatible TYPE SLIDES WITH LIGHT DUTY BUSHINGS SLIDE BORE SHAFT NOTES: ) **Affects unit length. Options may decrease effective cushion length depending on position of stop collars. ) -Z option may have reduced cylinder performance due to chrome-plated stainless steel rod in place of chrome-plated alloy steel. ) -H and -H are not available in -Z. ) ***Rodlok locking device is not available with -Z. ) Rodlok must be ordered separately when a replacement cylinder (-H) is ordered with - H unit. ) *Standard ports, cushion controls, and port controls are in locations &. See diagram above. Sizes and use 0- [M] ports when combined with port controls on the same surface. PORT LOCATION OPTIONS -UB x x (Head) ( & ) (Cap) ( & ) RETRACT (,) WITH CYLINDER OPTIONS *DB - Cushion controls on both ends (locations & ) *DE - Cushion controls on extend only (location ) *DR - Cushion control retract only (location ) H -Slide ready cylinder (CxS cylinder only) replacement (see note ) H - Rodlok unit includes rodlok, adaptor, cylinder, and slide preassembled (see note ) L - BSPP Ports (NPT ports standard on imperial units) L - NPT Ports (BSPP-standard on metric units) M - Magnetic piston for use with PHD Switches *PB - Port controls on both ends (locations & ) *PE - Port controls on extend only (location ) *PR - Port control on retract only (location ) UBxx -Optional port location WITHOUT CYLINDER OPTIONS H - No cylinder, slide section only Sizes and require a Series CB Cylinder only. Sizes through use an ISO /DMA compliant cylinder. PORT CONTROL OPTIONS -P x x x Port Control Locations B - Both ends E - Extend end only R - Retract end only ( & ) Omit if -PRx ( & ) Omit if -PEx CUSHION CONTROL OPTIONS -D x x x Cushion Control Locations B - Both ends E - Extend end only R - Retract end only ( & ) Omit if -DRx ( & ) Omit if -DEx EXT (,) Location definition for ports, cushion controls, and port controls For additional technical assistance, call or visit our web site: P.O. Box 00, Fort Wayne, IN

2 ENGINEERING DATA: SERIES SC DESIGN / SLIDES SPECIFICATIONS OPERATING PRESSURE OPERATING TEMPERATURE TRAEL TOLERANCE REPEATABILITY ELOCITY LUBRICATION MAINTENANCE SERIES SC psi min to 0 psi max [. bar min to 0 bar max] air -0 to +0 F [- to + C] See table below 0.00 in [.0 mm] of original position 0 in/sec [ m/sec] max., zero load at psi [. bar] Factory lubricated for rated life Field repairable UNIT GUIDE SHAFT DIAMETER BORE DIAMETER CYLINDER ROD DIAMETER SLIDE EFFECTIE AREA BASE WEIGHT DIRECTION in mm lb kg 0. EXT (. x T) (.00 x T) RETRACT EXT (. x T).0 + (.00 x T) RETRACT EXT (. x T). + (.00 x T) RETRACT EXT.. + (.0 x T). + (.00 x T) RETRACT EXT.0. + (. x T). + (.0 x T) RETRACT EXT..0 + (. x T). + (.0 x T) RETRACT EXT (. x T). + (.00 x T) RETRACT.0 0. EXT.. + (. x T). + (.0 x T) RETRACT. NOTES: ) T=Travel length inches [mm]. ) Thrust capacity, allowable mass and dynamic moment capacity must be considered when selecting a slide. ) For additional speed information, consult PHD s Series C Cylinder pages. TYPICAL DYNAMIC LOAD lb N TOTAL TRAEL TOLERANCES Tolerance on nominal travel length is shown in the following table: UNIT &,, &,, & NOMINAL TRAEL L L L 0 L 0 L 0 L 0 L 00 L 00 L 00 L 00 L 00 L 00 NOMINAL TRAEL TOLERANCE* in mm +0.0/ / / / / / / / / / / / *NOTE: Travel tolerance values measured at 0 psi, due to impact seal design.

3 SLIDE OPTIONS: SERIES SC DESIGN / SLIDES AE TRAEL ADJUSTMENT AND SHOCK PADS ON EXTENSION Two travel adjustment stop collars with polyurethane shock pads are used for adjustment of slide extension. The travel adjustment stop collars allow precise adjustment while the shock pads eliminate metal to metal contact, thereby reducing noise levels. AR TRAEL ADJUSTMENT AND SHOCK PADS ON RETRACTION Two travel adjustment stop collars with polyurethane shock pads are used for adjustment of slide retraction. The travel adjustment stop collars allow precise adjustment while the shock pads eliminate metal to metal contact, thereby reducing noise levels. (SHOWN WITH ZERO TRAEL) SHOCK PAD STOP COLLAR COLLAR SHCS STOP COLLAR SHOCK PAD COLLAR SHCS TORQUE COLLAR SHCS TIGHTEN TORQUE in/lbs [Nm] 0 0 [.] [] [] Z CORROSION RESISTANT This option provides a stainless steel piston rod with hard chrome plating in place of the standard hard chrome plated steel material. Guide shafts are hard chrome plated stainless steel or coated hardened steel in place of the standard material. An appropriate corrosion resistant treatment is applied to ferrous parts. CYLINDER OPTIONS: SERIES SC DESIGN / SLIDES L NPT PORTS (Metric Units) This option provides NPT ports on metric (SCx) units instead of the standard BSPP ports. The NPT ports are located in the same location as the BSPP ports. L BSPP PORTS (Imperial Units) This option provides G (BSPP) ports instead of the standard NPT ports. The G (BSPP) ports are located in the same location as the NPT ports IMPERIAL NPT PORT /* /* / / / / / / METRIC BSPP PORT G /* G /* G / G / G / G / G / G / *When Port Controls (-PB, -PR, -PE) are specified on the same face as port, the ports change to M on metric and 0- on imperial.

4 CYLINDER OPTIONS: SERIES SC DESIGN / SLIDES DB DE DR CUSHION CONTROL IN BOTH DIRECTIONS (standard location & ) CUSHION CONTROL ON EXT ONLY (standard location ) CUSHION CONTROL ON RETRACT ONLY (standard location ) PHD cushions are designed for smooth deceleration at the ends of cylinder stroke. When the cushion is activated, the remaining volume in the cylinder must exhaust past an adjustable needle valve which controls the amount of deceleration. The effective cushion length for each bore size is shown in the table below. To specify alternative cushion control locations on the head or cap, see the option code below right. Unit shown is -DB, cushion in location (standard) on extend end and cushion in location on retract end. (Ports are shown in locations &.) EXT RETRACT CUSHION CONTROL OPTIONS -D x x x Cushion Control Locations B - Both ends E - Extend end only R - Retract end only (, ) Omit if -DRx (, ) Omit if -DEx PB PE PR PORT CONTROLS ON BOTH S (standard location & ) PORT CONTROLS ON EXT ONLY (standard location ) PORT CONTROLS ON RETRACT ONLY (standard location ) PHD s Port Control is a built-in flow control for regulating the speed of the slide through its entire stroke. The Port Control operates on the meter-out principle and features an adjustable needle in a cartridge with a check seal. The self-locking needle has micrometer threads and is adjustable under pressure. The needle determines the orifice size which controls the exhaust flow rate of the actuator. The check seal expands while air is exhausting from the actuator, forcing the air to exhaust past the adjustable needle. The check seal collapses to allow a free flow of incoming air. The PHD Port Control saves space and eliminates the cost of fittings and installation for external flow control valves. Refer to option code below left to specify port control locations. PORT LOCATION OPTIONS -UB x x (Head) (, ) (Cap) (, ) Unit shown is -PB, port control in location on extend end and port control in location on retract end. (Ports shown in locations &.) RETRACT EXT

5 CYLINDER OPTIONS: SERIES SC DESIGN / SLIDES H RODLOK SLIDE & RODLOK RODLOK KITS PHD s Rodlok is ideal for locking the tool plate while in a static/stationary position. When the pressure is removed from the port of the Rodlok, the mechanism will grip the piston rod of the cylinder and prevent it from moving. The loads are held indefinitely without power. Rodlok performance is application and environment sensitive (Cleanliness of rod or Rodlok will also affect performance). THE RODLOK IS NOT DESIGNED TO BE USED AS A PERSONNEL SAFETY DEICE. STATIC LOCKING FORCE* lb N NOTE: *Locking force indicated above is the actual locking force with a dry clean rod and does not include any safety factor. OPERATING PRESSURE The operating pressure for the locking device is different than the operating pressure for the slide to which it is attached. The locking device of the Rodlok is designed with an operating pressure range of 0 psi minimum to 0 psi maximum [ to 0 bar]. The Series SC Slide with a Rodlok attached has an operating pressure range of psi minimum to 0 psi maximum [ to 0 bar]. LOCKING DEICE KIT ADAPTOR KIT* DEICE WEIGHT lb kg COMPLETE RODLOK* NOTES: )*Kits ship with cylinder mounting hardware. ) Part numbers listed above are intended for replacement purposes only and are to be used specifically on slides with the -H option. ) Imperial port adaptor converts port from G / to / NPT. ) When ordering a replacement cylinder (-H), Rodlok must be ordered separately. ADAPTOR WEIGHT lb kg IMPERIAL PORT ADAPTOR TOTAL WEIGHT lb kg NOTE: Total weight includes rod adder for -H/-H cylinder. The Rodlok locking device and adaptor can be purchased separately as kits. See chart above. The locking device and adaptor are not available with a corrosion resistant (-Z option) finish. Plumbing Schematic Example: OPTIONAL PRESSURE SENSOR/SWITCH The pneumatic schematic above shows typical valving for cylinder and Rodlok for both horizontal and vertical operation. The schematic shows three / way valves, one for each port on the cylinder and one for the Rodlok port. The use of two valves on the cylinder allows for both ports to be pressurized when valves are deenergized. The use of an in-line regulator allows the cylinder ports to be pressurized at different pressures. This allows the cylinder to balance out the opposing pressure and force of the attached load. Once piston rod motion has stopped, the Rodlok can be engaged by de-energizing its valve and releasing its pressure. The use of check valves and built in PHD Port Controls is recommended. Pressure switch shown is optional and application specific.

6 OPTIONS: SERIES SC DESIGN / SLIDES UB ALTERNATE PORT LOCATION RETRACT With this option, alternate port locations can be specified, providing increased flexibility and customer convenience. See option code below to specify port locations. PORT LOCATION OPTIONS -UB x x (Head) (, ) (Cap) (, ) EXT Unit shown is -UB, port in location on extend end and port in location on retract end. M MAGNET FOR PHD REED AND SOLID STATE SWITCHES This option equips the cylinder with a magnetic band on the piston for use with PHD Reed and Solid State Switches listed below. These switches mount easily to the cylinder using T slots in the body. See the Switch section for complete switch information. PART NO. DESCRIPTION COLOR SERIES 0 SOLID STATE SWITCHES NPN (Sink) DC Solid State, m cable PNP (Source) DC Solid State, m cable NPN (Sink) DC Solid State, Quick Connect PNP (Source) DC Solid State, Quick Connect Brown Tan Brown Tan PART NO. DESCRIPTION COLOR SERIES 0 REED SWITCHES AC/DC Reed, m cable AC/DC Reed, Quick Connect Silver Silver

7 PARTS LIST: SERIES SC DESIGN / SLIDES KEY A B NOTES: All part numbers listed are for standard units. KITS PART DESCRIPTION Housing Assembly Housing Bushing Tool Plate Series C Cylinder Assembly Guide Shaft Shaft Mounting Screws Cylinder Mounting Screws Stop Collar Shock Pad KIT DESCRIPTION Mounting Fastener Kit Repair Kit Seal Kit Travel Adjustment Collar Kit -AE or -AR option Bushing Kit SCxx Full unit description required -H00 Sold as part of Housing Assembly Sold as part of Bushing Kit, Repair Kit, or Housing Assembly Full unit description required -H00 Full unit description required -H Full unit description required -H0 Sold as part of fastener mounting kit Sold as part of travel adjustment collar kit only SCx SCx NOTES: Collar kits contain all parts for one end only. Seal kits contain all seals needed to repair one standard unit. Repair kits contain all seals, bearngs, and wear rings to repair one standard unit. SCx SCx SCx SCx Full unit description required -H00 Full unit description required -H00 Full unit description required -H SCx SCx A B SEE NOTE SEE NOTE PHD, Inc. 00 Clubridge Drive P.O. Box 00, Fort Wayne, Indiana U.S.A. Phone (0) - Fax (0) - phdinfo@phdinc.com PHD GmbH Arnold-Sommerfeld-Ring Baesweiler, Germany Tel. + (0)0 0 0 Fax + (0)0 0 info@phd-gmbh.de