COMPACT CYLINDER CYLINDER FORCE AND WEIGHT TABLE BASE WEIGHT EFFECTIVE AREA

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1 CRS COMPACT CYLINDER STROKE TOLERANCE TEMPERATURE LIMITS VELOCITY LIFE EXPECTANCY SERIES CRS 1 psi min to 15 psi max at zero load [.7 bar min to 1 bar max] air.31 inch [.8 mm] -2 to +18 F [-28 to +82 C] 2 in/sec [.5 m/sec] typical min, zero load at 1 psi [7 bar] 7 million linear inches [1.77 million linear meters] minimum at operating temperatures under 12 F [49 C] (-V1 & -Z1 options may reduce life) Pre-lubricated for use with non-lubricated or lubricated air BORE mm in DIA. CYLINDER FORCE AND WEIGHT TABLE EFFECTIVE AREA BASE WEIGHT ADDER PER 1" [ mm] OF STROKE in mm DIRECTION in 2 mm 2 lb kg lb kg NOTE: Use retract figures for calculating double rod end cylinder forces in both directions. Metric F =.1 x P x A F = Cylinder Force lbs N P = Operating Pressure psi bar A = Effective Area in 2 mm 2 APPLICATION The PHD Series CRS Cylinders are designed for use as a source of power and motion. As with typical compact cylinders, the Series CRS Cylinder is not intended for applications where side loads or impact with attached loads are present. PHD recommends the use of external stops to ensure maximum cylinder life. SHOCK PAD USAGE Optional shock pads are recommended for applications where the piston travels the full stroke length and contacts the bushing and plug (with no attached loads). The use of shock pads reduces noise and provides maximum cylinder life in these applications. See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8) SIZE8

2 COMPACT NON-ROTATING GUIDE CYLINDER CTS STROKE TOLERANCE TEMPERATURE LIMITS VELOCITY LIFE EXPECTANCY SERIES CTS 2 psi min to 15 psi max at zero load [1.4 bar min to 1 bar max] air.31 inch [.8 mm] -2 to +18 F [-28 to +82 C] 2 in/sec [.5 m/sec] typical min, zero load at 1 psi [7 bar] 3 million linear inches [762 linear meters] min (-V1 & -Z1 options may reduce life) Pre-lubricated for use with non-lubricated or lubricated air BORE mm in DIA. CYLINDER FORCE AND WEIGHT TABLE EFFECTIVE AREA BASE WEIGHT ADDER PER 1" [ mm] OF STROKE in mm DIRECTION in 2 mm 2 lb kg lb kg NOTE: Use retract figures for calculating double rod end cylinder forces in both directions. APPLICATION The PHD Series CTS Compact Guide Rod Cylinders are designed for use as compact non-rotating cylinders and as light duty slides where precise location is not required and side loading is minimal. On double rod units, rear rod increases stability of the tool plate. Rear rod thread not intended as a load attach point. Shock pads are intended for use where there is end-of-stroke impact with an attached load. For maximum cylinder life with attached load, PHD recommends the use of external stops or shock absorbers. Proper application of CTS Cylinders in horizontal applications is dependent upon travel and attached load. In addition, where there is end-of-stroke impact with an attached load, cylinder speed must be considered. Refer to page 5. Proper application of CTS Cylinders in vertical applications is dependent upon both attached load and cylinder speed. Refer to page 6. Metric F =.1 x P x A F = Cylinder Force lbs N P = Operating Pressure psi bar A = Effective Area in 2 mm 2 SHOCK PAD USAGE Optional shock pads are recommended for applications where the piston contacts the bushing and plug ends with an attached load. The use of shock pads reduces noise and provides maximum cylinder life in these applications. Shock pads are not required for applications where external stops prevent end-of-stroke impact or where end impact occurs without an attached load. SIZE8 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8)

3 CTS CYLINDER HORIZONTAL APPLICATIONS Proper application of CTS Cylinders in horizontal applications is dependent upon travel and attached load. In addition, where there is end-of-stroke impact with an attached load, cylinder speed must be considered. C L 1 [] ATTACHED LOAD WITHOUT END OF STROKE IMPACT Use the charts below to determine the Maximum Rolling Side Load for a given bore size and travel. Optimum performance will be achieved with positive external stops aligned with the cylinder centerline. ATTACHED LOAD WITH END OF STROKE IMPACT Use the charts below to determine the Maximum Rolling Side Load and speed for a given bore size and travel. Optional shock pads are required for end-of-stroke impact with attached load [1.33].2 [.89].1 [.44] C.G. OF ATTACHED LOAD ALIGNED WITH CYLINDER CL TOOL PLATE EXTENSION MAXIMUM HORIZONTAL LOAD CAPACITY & SPEED CTx12 15 in/sec [.38 m/sec] 14 in/sec [.36 m/sec] 2 in/sec [.51 m/sec] in/sec [.64 m/sec] maximum rolling side load TRAVEL STROKE NOTES: 1) HORIZONTAL SIDE LOAD PERFORMANCE DATA IS BASED UPON A) THE CENTER OF GRAVITY (C.G.) OF THE ATTACHED LOAD LOCATED AS SHOWN ABOVE. LOCATING THE C.G. BEYOND THE STATED DISTANCE MAY DECREASE THE LIFE OF THE UNIT. B) A STANDARD UNIT. USE OF FLUORO-ELASTOMER SEALS OR THE -Z1 OPTION MAY DECREASE THE SIDE LOADING CAPABILITY OF THE UNIT. 2) SPEEDS ARE BASED ON END-OF-STROKE IMPACT CAPABILITY OF UNITS WITH OPTIONAL SHOCK PADS [2.67].4 [1.78].2 [.9] CTx16 15 in/sec [.38 m/sec] 2 in/sec [.51 m/sec] maximum rolling side load in/sec [.64 m/sec]. [6.4].5 [12.7].75 [19.1] [.4] [31.8] [38.1] [44.5] TRAVEL inch [mm] 2. [5.8] 2. [57.2] 2.5 [63.5] 2.75 [69.9]. [6.4].5 [12.7].75 [19.1] 1. [.4] 1. [31.8] 1.5 [38.1] 1.75 [44.5] 2. [5.8] TRAVEL inch [mm] 2. [57.2] [63.5] [69.9] [76.2] [82.6] CTx2 CTx [8.9] 1. [4.4] 11 in/sec [.28 m/sec] 15 in/sec [.38 m/sec] 2 in/sec [.51 m/sec] in/sec [.64 m/sec] maximum rolling side load [8.9] 1. [4.4] 14 in/sec [.36 m/sec] 15 in/sec [.38 m/sec] 2 in/sec [.51 m/sec] in/sec [.64 m/sec] maximum rolling side load.5 [12.7] 1. [.4] 1.5 [38.1] 2. [5.8] 2.5 [63.5] TRAVEL inch [mm] 3. [76.2] 3.5 [88.9] 4. [11.6] 4.5 [114.3].5 [12.7] 1. [.4] 1.5 [38.1] 2. [5.8] 2.5 [63.5] TRAVEL inch [mm] 3. [76.2] 3.5 [88.9] 4. [11.6] 4.5 [114.3] in/sec [.38 m/sec] CTx in/sec [.38 m/sec] CTx in/sec [.51 m/sec] in/sec [.51 m/sec] [8.9] 1. [4.4] in/sec [.64 m/sec] maximum rolling side load [8.9] 1. [4.4] in/sec [.64 m/sec] maximum rolling side load.5 [12.7] 1. [.4] 1.5 [38.1] 2. [5.8] 2.5 [63.5] TRAVEL inch [mm] 3. [76.2] 3.5 [88.9] 4. [11.6] 4.5 [114.3].5 [12.7] 1. [.4] 1.5 [38.1] 2. [5.8] 2.5 [63.5] 3. [76.2] TRAVEL inch [mm] 3.5 [88.9] 4. [11.6] 4.5 [114.3] 5. [127.] See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8) SIZE8

4 CTS CYLINDER HORIZONTAL APPLICATIONS 14. [62.3] 12. [53.4] 1. [44.5] 8. [35.6] 6. [26.7] 4. [17.8] 2. [8.9] 14 in/sec [.36 m/sec] 15 in/sec [.38 m/sec] CTx5 2 in/sec [.51 m/sec] [12.7] [.4] [38.1] [5.8] [63.5] [76.2] TRAVEL inch [mm] MAXIMUM HORIZONTAL LOAD CAPACITY & SPEED in/sec [.64 m/sec] 3.5 [88.9] maximum rolling side load 4. [11.6] 4.5 [114.3] 5. [127.] 15. [66.7] 13. [57.8] 11. [48.9] 9. [4.] 7. [31.1] 5. [22.2] 3. [13.3] 14 in/sec [.36 m/sec] 15 in/sec [.38 m/sec] CTx63 2 in/sec [.51 m/sec] in/sec [.64 m/sec] 1. [4.4] [12.7] [.4] [38.1] [5.8] [63.5] [76.2] [88.9] TRAVEL inch [mm] 4. [11.6] 4.5 [114.3] maximum rolling side load 5. [127.] 5.5 [139.7] 6. [152.4] VERTICAL APPLICATIONS Proper application of CTS Cylinders in vertical applications is dependent upon both attached load and cylinder speed. ATTACHED LOAD WITHOUT END OF STROKE IMPACT See cylinder force calculation on page 4. Optimum performance will be achieved with positive external stops aligned with the cylinder centerline. ATTACHED LOAD WITH END OF STROKE IMPACT Use the charts below to determine the maximum speed for a given load. Optional shock pads are required for end-of-stroke impact with attached load. NOTES: 1) VERTICAL PERFORMANCE DATA IS BASED UPON: A) THE CENTER OF GRAVITY (C.G.) OF THE ATTACHED LOAD IN LINE WITH THE CYLINDER CENTERLINE. LOCATING THE C.G. OFF OF THE CYLINDER CENTERLINE MAY RESULT IN DECREASED CYLINDER LIFE. B) A STANDARD UNIT. USE OF FLUORO-ELASTOMER SEALS OR THE -Z1 OPTION MAY DECREASE THE LIFE OF THE UNIT. 2) SPEEDS ARE BASED ON END OF STROKE IMPACT CAPABILITY OF UNITS WITH OPTIONAL SHOCK PADS 3. [.76] VERTICAL APPLICATION WITH END OF STROKE IMPACT MAXIMUM SPEED & LOAD CTx12, CTx16, CTx2, CTx 3. [.76] CTx32, CTx4, CTx5, CTx63 maximum SPEED in/sec [m/sec]. [.64] 2. [.51] 15. [.38] 1. [.] 5. [.13] CTx12 CTx16 CTx [8.9] [17.8] [26.7] [35.6] [44.5] [53.4] 14. [62.3] 16. [71.2] CTx [8.1] [89.] maximum SPEED in/sec [m/sec]. [.64] 2. [.51] 15. [.38] 1. [.] 5. [.13] CTx32 CTx4 CTx [89] [178] [267] [356] 1. [445] CTx [534] 14. [623] SIZE8 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8)

5 Cv iso/vdma cylinder TEMPERATURE LIMITS VELOCITY LIFE EXPECTANCY SERIES CVA, CVB SERIES CVC 7.5 to 15 psi [.5 bar to 1 bar] 1 to 15 psi [.67 bar to 1 bar] -2 to +18 F [-28 to +82 C] 2 in/sec [.5 m/sec] typical min, zero load at 1 psi [7 bar] 13 million linear inches [3.3 million linear meters] min 1 million linear inches [2.5 million linear meters] minimum Factory lubricated for rated life BORE mm NOMINAL STROKE (L) in mm NOMINAL STROKE CYL. 1 FULL STROKE TOLERANCE* in mm NOMINAL STROKE 3 POSITION STROKE TOLERANCE* in mm 2 & L 4 L / /- +.59/ /-1.2 L 4 L /- + 2./- +.79/ / , 4, & 5 L 2 L /- + 2./- +.79/ /-1.3 L 2 L / / / / , 8, & 1 L 2 L / /- +.98/ /-1.8 L 2 L /- + 4./ / /-1.8 NOTE: *Stroke tolerances/values measured at 6 4 psi [4.27 bar] due to impact seal design. BORE DIA in mm DIA in mm DIRECTION EFFECTIVE AREA in 2 mm 2 BASE WEIGHT lb kg CYLINDER WEIGHTS ADDER PER 1" [ mm] TYPICAL CYLINDER SPEED** STD & CUSHION UNITS in/sec m/sec PORT CONTROL UNITS in/sec m/sec NOTE: **See diagram 1. The above speed data is based on: A) No attached load with a line pressure of 8 psi [5.5 bar] with a valve rated at Cv = 9.. B) 2 mm and mm cylinders tested with.17" ID tubing. C) 32 mm and 4 mm cylinders tested with.28" ID tubing. D) 5 mm, 63 mm, and 8 mm cylinders tested with.38" ID tubing. E) 1 mm cylinders tested with two.38" ID tubes to each port from the valve. F) Use the retract figures for calculating double rod end cylinder forces in both directions. Metric F =.1 x P x A F = Cylinder Force lbs N P = Operating Pressure psi bar A = Effective Area in 2 mm 2 Cylinder Speed DIAGRAm 1 IDEALIZED CYLINDER SPEED Acceleration Typical Cylinder Speed Time See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8) SIZE8

6 CV CYLINDER CYLINDER SPEEDS The cylinder speed and time required for the cylinder to extend or retract are dependent upon many application conditions including supply line pressure, valve rating, line size, attached tooling, flow controls, etc. Upon actuation, the cylinder will accelerate from rest to some final speed prior to end of stroke. This is illustrated by the Idealized Cylinder Speed graph. Using the speed data, the total time to extend or retract can be approximated. Actual extend and retract times will vary, especially as the application conditions change from those stated below. IDEALIZED CYLINDER SPEED Cylinder Speed Acceleration Typical Cylinder Speed Time Approximate Extend or Retract Time (seconds) CYLINDER SPEED CALCULATIONS Standard & Cushion Unit A + Stroke - B 1 x C Port Control Unit (full open) D + Stroke - E 1 x F EXAmPLE 5 mm bore cylinder with 2 mm stroke x 2.3 =.13 sec =.44 sec 1 x.53 BORE mm Equation not applicable for imperial values. [A] ACCELERATION TImE s STANDARD & CUSHION UNITS [B] STROKE DURING ACCELERATION in mm [C] TYPICAL CYLINDER SPEED in sec m/sec SPEED DATA [D] ACCELERATION TImE s NOTES: The above speed data is based on: 1) No attached load with a line pressure of 8 psi [5.5 bar] with a valve rated at Cv=9.. 2) 2 mm and mm cylinders tested with.17" ID tubing. 3) 32 mm and 4 mm cylinders tested with.28" ID tubing. 4) 5 mm, 63 mm, and 8 mm cylinders tested with.38" ID tubing. 5) 1 mm cylinders tested with two.38" ID tubes to each port from the valve. PORT CONTROL UNITS (FULL OPEN) [E] STROKE DURING LENGTH SPEED ACCELERATION in mm [F] TYPICAL CYLINDER SPEED in/sec m/sec metric TO ImPERIAL CONVERSION multiply BY TO OBTAIN mm.394 in m/sec in/sec SIZE8 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8)

7 CV CYLINDER HOW TO DETERMINE CORRECT CYLINDER SIZE Step 1. Determine stroke and force required for the application. Step 2. Determine the force produced by the cylinder using the force calculations on page 7. The cylinder force is based on the following formulas and the data from the cylinder force table. Metric F =.1 x P x A F = Cylinder Force lbs N P = Operating Pressure psi bar A = Effective Area in 2 mm 2 BORE DIA in mm LENGTH FORCE PRESSURE CYLINDER FORCE TABLE DIA in mm DIRECTION ImPERIAL TO metric CONVERSION multiply BY TO OBTAIN in.4 mm lbs 4.45 N psi.69 bar EFFECTIVE AREA in 2 mm NOTE: Use retract forces for calculating double rod end performance. Step 3. For the selected cylinder, verify that there is sufficient rod column strength based on the cylinder extend force and stroke length. Rod column strength curves are based on the following formula: Metric Fc = Maximum Column Force lbs N E = Modulus of Elasticity 3 x 1 6 psi 27 GPa L = Stroke Length in mm I = Moment of Inertia in 4 mm 4 = π (Rod Diameter) 4 /64 K = Stroke Factor (see chart) (see chart) Sf = Safety Factor 5 5 metric TO ImPERIAL CONVERSION multiply BY TO OBTAIN mm N bar in lbs psi END CONDITION Fixed & Supported Pivoted & Guided Pivoted & Guided Fixed & Guided CYLINDER mount Fixed Pivot at Rear Fixed Fixed COLUmN STRENGTH CURVE NOTE: In these two cases, column strength is sufficient for stroke lengths less than or equal to 4 in [1 mm] for CVA units and 3 in [75 mm] for CVB and CVC units. Example: Step 1. For a specific application, it has been determined that a cylinder is required to operate within the following parameters: P = Operating Pressure = 8 psi [5.5 bar] F = Required Extend Force = 15 lbs [667 N] L = Required Stroke = 3 in [762 mm] V = Required Maximum Velocity = 2 in/sec [.51 m/sec] M = Attached Load = 75 lbs [35 kg] Mounting type: Rod end is pivoted and guided Cylinder is pivoted at rear STROKE FACTOR K Step 2. Using the Cylinder Force Graphs on page 11, locate 8 psi [5.5 bar] on the horizontal axis. Follow the line vertically until it intersects the solid (extend) diagonal line on the chart. The 32 mm cylinder extend force is only 1 lbs [445 N] at 8 psi [5.5 bar] less than the required 15 lbs [667 N]. The 4 mm is capable of just over 15 lbs [667 N] extend force at this pressure. Select the 4 mm and proceed to the next step. Step 3. Check column strength. Based on the mounting types, use curve A on the 4 mm Rod Column Strength Chart (see page 11). At 15 lbs [667 N] extend force, the maximum allowable cylinder stroke is 27 in [686 mm]. However, the required stroke is 3 in [762 mm]. Assuming the stroke cannot be changed, it is necessary to select a cylinder with a larger rod diameter. Checking the 5 mm cylinder in the same way as was done for the 4 mm shows that the 5 mm cylinder is acceptable. Step 4. Using the Kinetic Energy Graphs on page 1, find the point on the 5 mm chart that corresponds to the given maximum velocity and attached load. The chart shows that the cylinder must be specified with cushions to properly decelerate the load. A A See Note See Note See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8) SIZE8

8 CV CYLINDER Impact Velocity in/sec [m/sec] 12 [3.] 1 [2.5] 8. [2.] 6. [1.5] 4. [1.] 2. [.51] 2 mm Bore MAXIMUM ALLOWABLE KINETIC ENERGY GRAPHS Cylinder Only Cylinder with Cushion Impact Velocity in/sec [m/sec] 12 [3.] 1 [2.5] 8 [2.] 6. [1.5] 4. [1.] 2. [.51] mm Bore Cylinder Only Cylinder with Cushion 1 [4.5] 2 [9.1] 3 [13] 4 [18] 5 [23] 6 [27] 1 [4.5] 2 [9.1] 3 [13] 4 [18] 5 [23] 6 [27] 7 [32] Total Attached Load lb [kg] Total Attached Load lb [kg] Impact Velocity in/sec [m/sec] 1. [2.5] 8. [2.] 6. [1.5] 4. [1.] 2. [.51] [11] 32 mm Bore 5 [23] Cylinder Only Cylinder with Cushion 75 [34] 1 [45] 1 [57] Impact Velocity in/sec [m/sec] 8. [2.] 7. [1.8] 6. [1.5] 5. [1.3] 4. [1.] 3. [.76] 2. [.51] 1. [.] [11] 5 [23] 4 mm Bore 75 [34] Cylinder Only Cylinder with Cushion 1 [45] 1 [57] 15 [68] 175 [79] 2 [91] Total Attached Load lb [kg] Total Attached Load lb [kg] Impact Velocity in/sec [m/sec] 8. [2.] 7. [1.8] 6. [1.5] 5. [1.3] 4. [1.] 3. [.76] 2. [.51] 1. [.] 5 [23] 1 [45] 5 mm Bore Cylinder Only Cylinder with Cushion 15 [68] 2 [91] Total Attached Load lb [kg] [113] 3 [136] Impact Velocity in/sec [m/sec] 6. [1.5] 5. [1.3] 4. [1.] 3. [.76] 2. [.51] 1. [.] 5 [23] 1 [45] 63 mm Bore 15 [68] Cylinder Only Cylinder with Cushion 2 [91] [113] Total Attached Load lb [kg] 3 [136] 35 [159] 4 [181] Impact Velocity in/sec [m/sec] 6. [1.5] 5. [1.3] 4. [1.] 3. [.76] 2. [.51] 1. [.] 8 mm Bore Cylinder Only Cylinder with Cushion Impact Velocity in/sec [m/sec] 6. [1.5] 5. [1.3] 4. [1.] 3. [.76] 2. [.51] 1. [.] 1 mm Bore Cylinder Only Cylinder with Cushion 5 [23] 1 [45] 15 [68] 2 [91] [113] 3 [136] 35 [159] 4 [181] 45 [24] 5 [227] 55 [249] 75 [34] 15 [68] 2 [12] 3 [136] 375 [17] 45 [24] 5 [238] 6 [272] 675 [36] 75 [34] Total Attached Load lb [kg] Total Attached Load lb [kg] 1 SIZE8 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8)

9 CV CYLINDER CYLINDER FORCE GRAPHS COLUmN STRENGTH GRAPHS 1 [556] 1 [445] 75 [334] 5 [222] [111] Push Pull 2 & mm Bore 2 & mm Bore mm 2 mm 12 [534] 1 [445] 8 [356] 6 [267] 4 [178] 2 [89] mm (A) 2 mm (A) [1.72] 5 [3.45] 75 [5.17] Pressure psi [bar] 1 [6.9] 1 [8.63] 15 [1.34] 5 [1] 1 [] 15 [375] 2 [5] maximum Cylinder Stroke inch [mm] [6] 3 [75] 2 [89] 32 mm Bore 2 [89] A 32 mm Bore 15 [667] 1 [445] 15 [667] 1 [445] 5 [222] 5 [222] [1.72] 5 [3.45] 75 [5.17] Pressure psi [bar] 1 [6.9] 1 [8.63] 15 [1.34] 4 [1] 8 [2] 12 [3] 16 [4] 2 [5] 24 [6] 28 [7] 31 [8] maximum Cylinder Stroke inch [mm] 35 [9] 39 [1] 3 [1334] [1112] 4 mm Bore 3 [1334] [1112] 4 mm Bore A 2 [89] 15 [667] 1 [445] 2 [89] 15 [667] 1 [445] 5 [222] 5 [222] [1.72] 5 [3.45] 75 [5.17] Pressure psi [bar] 1 [6.9] 1 [8.63] 15 [1.34] 4 [1] 8 [2] 12 [3] 16 [4] 2 [5] 24 [6] 28 [7] 31 [8] maximum Cylinder Stroke inch [mm] 35 [9] 39 [1] 8 [3558] 6 [2669] 4 [1779] 2 [89] [1.72] 5 mm & 63 mm Bore 5 [3.45] 75 [5.17] Pressure psi [bar] 1 [6.9] 63 1 [8.63] 5 15 [1.34] 8 [3558] 7 [3114] 6 [2669] 5 [2224] 4 [1779] 3 [1334] 2 [89] 1 [445] 4 [1] 8 [2] 12 [3] 5 mm & 63 mm Bore 16 [4] A 2 [5] 24 [6] 28 [7] 31 [8] maximum Cylinder Stroke inch [mm] 35 [9] 39 [1] 2 [8896] 16 [7117] 12 [5338] 8 [3558] 4 [1779] [1.72] 8 mm & 1 mm Bore 5 [3.45] 75 [5.17] Pressure psi [bar] 1 [6.9] 1 1 [8.63] 8 15 [1.34] 2 [8896] 16 [7117] 12 [5338] 8 [3558] 4 [1779] 4 [1] 8 [2] 8 mm & 1 mm Bore 12 [3] 16 [4] A 2 [5] 24 [6] 28 [7] 31 [8] maximum Cylinder Stroke inch [mm] 35 [9] 39 [1] See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8) SIZE8

10 3/4", 1", 1-1/8" bore cylinder AV,HV,A STANDARD CYLINDER (NO LOK ) CYLINDER WITH LOK OPERATING TEMPERATURE STROKE TOLERANCE *Hydraulic rating is based on non-shock hydraulic service. SERIES AV 2 to 15 psi air 3 to 15 psi air -2 to 18 F [-29 to 82 C] ±.32" CYLINDER FORCE TABLE SERIES HV 4 to 15 psi hyd* -2 to 18 F [-29 to 82 C] ±.32" EFFECTIVE AIR CONSUmPTION DISPLACEmENT CYLINDER AREA FORCE 8 lbs gal./in SERIES BORE DIAmETER DIRECTION lb/psi CUBIC ft/in OF STROKE OF STROKE 3/4 1/ /4 5/ / / AV, HV, A /8 3/ /8 1/ /8 1/ /8 5/ NOTE: Use the figures for calculating double rod cylinder forces in both directions. maximum ALLOWABLE STROKE CYLINDER FORCE (lb) SERIES DIAmETER /4 12" 9" 6" 4" 3" 3/4",1", 1-1/8" 5/16 18" 13" 8" 6" 5" AV, HV, A 3/8 26" 18" 12" 9" 7" 1/2 46" 32" 21" 15" 12" SERIES A 2 to 15 psi air 3 to 15 psi air -2 to 18 F [-29 to 82 C] ±.32" CYLINDER UNIT WEIGHTS (lb) SERIES BORE ZERO STROKE ADDER PER INCH OF STROKE 3/ PLAIN UNIT / F = Cylinder Force lbs P = Operating Pressure psi A = Effective Area in 2 12 SIZE8 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8)

11 AV,HV 1-3/8" bore cylinder STANDARD CYLINDER (NO LOK ) CYLINDER WITH LOK OPERATING TEMPERATURE STROKE TOLERANCE *Hydraulic rating is based on non-shock hydraulic service. SERIES AV 2 to 15 psi air 3 to 15 psi air -2 to 18 F [-29 to 82 C].32" CYLINDER FORCE TABLE EFFECTIVE AIR CONSUMPTION DISPLACEMENT CYLINDER AREA FORCE 8 lbs gal./in SERIES BORE DIAMETER DIRECTION lb/psi CUBIC ft/in OF STROKE OF STROKE 1-3/8 1/ AV, HV /8 5/ NOTE: Use the figures for calculating double rod cylinder forces in both directions. MAXIMUM ALLOWABLE STROKE SERIES HV 4 to 15 psi hyd* -2 to 18 F [-29 to 82 C].32" CYLINDER FORCE (lb) SERIES DIAMETER /8" AV, HV 1/2 48" 34" 21" 15" 12" 11" 5/8 74" 53" 33" 24" 19" 17" UNIT WEIGHTS (lb) SERIES ZERO STROKE ADDER PER INCH OF STROKE PLAIN UNIT F = Cylinder Force lbs P = Operating Pressure psi A = Effective Area in 2 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8) SIZE8

12 TANDEM 3/4", 1", 1-1/8", & 1-3/8" bore CYLINDER TD STANDARD WITH -X OR -C RESERVOIR PRESSURE OPERATING TEMPERATURE STROKE TOLERANCE TANDEM FLUID SERIES TD 2 psi min to 15 psi max air 3 psi min to 15 psi max air 2 psi recommended -2 to +18 F [-28 to +82 C].32" SAE 32 weight oil (viscosity at 1 F is 158. SSU at is 45.1) CYLINDER FORCE TABLE EFFECTIVE AREA FORCE AIR CONSUMPTION DISPLACEMENT CYLINDER WITH -C OR -X W/OUT -C OR -X 8 lbs gal./in SERIES BORE DIAMETER DIRECTION lb/psi lb/psi CUBIC ft/in OF STROKE OF STROKE 3/4 1/ / TD /8 3/ /8 1/ MAXIMUM ALLOWABLE STROKE CYLINDER FORCE (lb) SERIES DIAMETER /4",1", 1-1/8" 1/4 12" 9" 6" TD 5/16 18" 13" 8" 3/8 26" 18" 12" 1-3/8" TD 1/2 48" 34" 21" Field Maintenance Videos on filling and bleeding Air/Oil Tandem Actuators are available. Contact your local PHD distributor or call our toll free number: Or go online to to view working cutaways and applications. MAXIMUM AIR/OIL TANDEM CYLINDER VELOCITY in/sec Bore Pressure psi 3/4" 1" 1-1/8" 1-3/8" 4 Extend Retract Extend Retract Extend Retract Extend Retract F = Cylinder Force lbs P = Operating Pressure psi A = Effective Area in 2 Minimum recommended velocity for all bore sizes at pressures from 4 to 15 psi is.133 in/sec. 14 SIZE8 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8)

13 AV2,HV2,A2 BACK-TO-BACK 3/4", 1", 1-1/8", & 1-3/8" bore cylinder OPERATING TEMPERATURE STROKE TOLERANCE SERIES AV2 2 to 15 psi air -2 to 18 F [-29 to 82 C].32" *Hydraulic rating is based on non-shock hydraulic service. SERIES HV2 4 to 15 psi hyd* -2 to 18 F [-29 to 82 C].32" CYLINDER FORCE TABLE MAXIMUM ALLOWABLE STROKE SERIES A2 2 to 15 psi air -2 to 18 F [-29 to 82 C].32" EFFECTIVE AIR CONSUMPTION DISPLACEMENT CYLINDER AREA FORCE 8 lbs gal./in SERIES BORE DIAMETER DIRECTION lb/psi CUBIC ft/in OF STROKE OF STROKE 3/4 1/ / AV2, HV2, A2 1-1/8 3/ /8 1/ CYLINDER FORCE (lb) SERIES DIAMETER /4 12" 9" 6" 4" 3" 2" 3/4",1", 1-1/8" 5/16 18" 13" 8" 6" 5" 4" AV2, HV2, A2 3/8 26" 18" 12" 9" 7" 6" 1-3/8" AV2, HV2 1/2 48" 34" 21" 15" 12" 11" CYLINDER UNIT WEIGHTS (lb) SERIES BORE ZERO STROKE ADDER PER INCH OF STROKE 3/ AV PLAIN 1-1/ / F = Cylinder Force lbs P = Operating Pressure psi A = Effective Area in 2 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8) SIZE8

14 THREE POSITION 3/4", 1", 1-1/8", & 1-3/8" bore cylinder OPERATING TEMPERATURE STROKE TOLERANCE SERIES AV3 2 to 15 psi air -2 to 18 F [-29 to 82 C].32" SERIES HV3 4 to 15 psi hyd* -2 to 18 F [-29 to 82 C].32" A3,A3V,H3V *Hydraulic rating is based on non-shock hydraulic service. CYLINDER FORCE TABLE SERIES A3 2 to 15 psi air -2 to 18 F [-29 to 82 C].32" EFFECTIVE AIR CONSUMPTION DISPLACEMENT CYLINDER AREA FORCE 8 lbs gal./in SERIES BORE DIAMETER DIRECTION lb/psi CUBIC ft/in OF STROKE OF STROKE 3/4 1/ / A3V, H3V, A /8 3/ /8 1/ MAXIMUM ALLOWABLE STROKE CYLINDER FORCE (lb) SERIES DIAMETER /4 12" 9" 6" 4" 3" 3/4",1", 1-1/8" 5/16 18" 13" 8" 6" 5" A3V, H3V, A3 3/8 26" 18" 12" 9" 7" 1-3/8" A3V, H3V 1/2 48" 34" 21" 15" 12" CYLINDER UNIT WEIGHTS (lb) SERIES BORE ZERO STROKE ADDER PER INCH OF STROKE 3/ AVR / / F = Cylinder Force lbs P = Operating Pressure psi A = Effective Area in 2 16 SIZE8 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8)

15 NPG,NHG NON-ROTATING cylinder OPERATING TEMPERATURE STROKE TOLERANCE REPEATABILITY SERIES NPG 2 to 15 psi air -2 to 18 F [-28 to 82 C].32".1 of original position *Hydraulic rating is based on non-shock hydraulic service. SERIES NHG 4 to 15 psi hyd* -2 to 18 F [-28 to 82 C].32".1 of original position BORE 1-1/8 1-3/8 DIA in 5/8 3/4 DIRECTION CYLINDER FORCE AND WEIGHT TABLE EFFECTIVE AREA FORCE lb/psi AIR 8 lb CUBIC ft/in OF STROKE DISPLACEMENT GAL/in OF STROKE BASE WEIGHT ADDER PER 1" OF STROKE BORE 1-1/8 1-3/8 MAXIMUM ALLOWABLE STROKE DIA in 5/8 3/ CYLINDER FORCE F = Cylinder Force lbs P = Operating Pressure psi A = Effective Area in 2 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8) SIZE8

16 NPG, NHG CYLINDER SIDELOADING Care should be taken to consider allowable side load versus stroke in the same manner as standard cylinders, including stop tubes and transverse support members as needed. Where appreciable sideloads are expected, the use of powered slides, shown in the slide section of this catalog, is recommended. Rod deflection may be calculated according to the formula at right. BORE C VALUE 1-1/8 47, 1-3/8 99, D = W x L3 C D = Deflection at rod end L = Distance in inches from bushing to applied sideload W = Sideload in pounds TORSION AND BACKLASH Clearance between spline and broached teeth in piston is less than 1/2. Additional deflection caused by rotational moments can be calculated using the following formula: Where: = Angular deflection in minutes of arc T = Torque applied (in-lb) L1 = Distance that rod is extended = T L1 K1 + L2 K2 + C L1 L2 BORE SERIES K1 K2 C 1-1/8 NP /8 NP L2 = Stroke length ED POSITION K1 = Constant reflecting the polar moment of inertia and the modulus of rigidity for the spline rod K2 = Constant reflecting the polar moment of inertia and the modulus of rigidity for the piston rod C = Constant value of deflection on spline and piston rod regardless of piston position Maximum Allowable Torque Table shows maximum recommended torsional loads which may be applied to piston rod without spline rotating relative to cylinder cap. Safety factor equals approximately 4:1. Cylinder will encounter frictional losses due to torsional loads. MAX. TIGHTENING TORQUE BORE TORQUE ON JAM SCREWS in-lb in-lb 1-1/ / JAm SCREWS 18 SIZE8 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8)

17 Cleanroom series av & a, 3/4", 1", & 1-1/8" BORE CYLINDER STANDARD CYLINDER OPERATING TEMPERATURE STROKE TOLERANCE SERIES AV 2 to 15 psi air -2 to 18 F [-29 to 82 C].32" SERIES A 2 to 15 psi air -2 to 18 F [-29 to 82 C].32" CYLINDER FORCE TABLE EFFECTIVE AIR CONSUMPTION DISPLACEMENT CYLINDER AREA FORCE 8 lbs gal./in SERIES BORE DIAMETER DIRECTION lb/psi CUBIC ft/in OF STROKE OF STROKE 3/4 1/ AV, A 1 5/ /8 3/ MAX. ALLOWABLE STROKE CYLINDER FORCE SERIES DIAMETER 1 lb 1/4 12" 3/4",1", 1-1/8" 5/16 18" AV, HV, A 3/8 26" CYLINDER UNIT WEIGHTS (lb) series BORE ZERO STROKE ADDER PER INCH OF STROKE 3/ PLAIN UNIT / VACUUM RATING Vacuum Port - up to In. Hg. VACUUM CONNECTIONS Manufacturer fittings differ. Due to close proximity of vacuum port to cylinder head port, the 1-32 vacuum port may require the use of a 1-32 barb fitting depending on fitting manufacturer used. F = Cylinder Force lbs P = Operating Pressure psi A = Effective Area in 2 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8) SIZE8

18 ALL SERIES AV, HV, & A HOW to Determine Bore and Piston Size 1. Determine stroke and force required. 2. Calculate the force (lb) produced by using the effective area figures in cylinder force table and multiplying them times the operating pressure (psi). 3. Check maximum allowable extend stroke table to verify that rod size is sufficient for force. If stroke required is greater than length listed in table, increase rod diameter or go to larger bore size. NOTE: Maximum allowable extend stroke table shows maximum stroke lengths for mounting styles -F, -B, -R, -T, -RF, -CF, RR, RC, RRC, MS9, MS1, MR1, MF1, MF2, MN1 fastened to rigid base. For mounting styles -K, -P, and MP1; divide table value by 2. For mounting styles -TR and MT1; divide table value by To avoid excessive wear on rod bushings and seals, it is recommended that cylinders with strokes exceeding the following lengths be equipped with 1" long stop tubes or be stopped externally 1" short of full extend stroke. 3/4" Bore x 8" 1-1/8" Bore x 12" 1" Bore x 1" 1-3/8" Bore x 18" For -P, -K, MP1, MT1 and -TR mountings use 2/3 of above values. 2 SIZE8 See Productivity Solutions (CAT-8) for ordering, dimensional, and options data. (8)

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