Series 09SVP Single Axis Valve Gate Nozzle
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1 Series 09SVP Single Axis Valve Gate Nozzle Stabilize your Process CAT _EN-Rev03 EN 01 / 2018
2 Product Description - Technical Data NOTICE Valve Pin Operation Operation medium Pressure range Flowrate Reaction time Valve pin stroke: Adjustment Closing force Opening force Connection Valve pin Valve pin diameter Attachment Cooling Heating Power externally heated, 230 V AC Zone 1 (From a nozzle length of 50 mm) Zone 2 (From a nozzle length of 170 mm) Head Thermocouple EN Fe-CuNi 0 = Typ J; pneumatic 5-10 bar ( psi) 1.2 l/min / 5 bar (72.5 psi) ~1,2 s 8 mm ± 1.5 mm Via adjustment threads from outside. 792 N / 6 bar (87 psi) 792 N / 6 bar (87 psi) M10x1 (8-L) Ø 3,8 mm Quick coupling, anti-rotation Without being directly cooled the single axis valve gate nozzles 09SVP can be used up to a mold temperature of 80 C (176 F). The numbering of the heating zones starts at the nozzle tip and ends at the nozzle head Watt Watt 500 plus 500 Watt NiCr-Ni = Typ K The heater & thermocouple are replaceable. Application For all usual thermoplastics Max. shot weight per nozzle (g): à 80 (low viscosity) To ensure long life and continued flawless operation of the actuator, we recommend using filtered compressed air Synventive Molding Solutions -2-
3 Product Description - Dimensions - Heater Zones Power Gate cooling required Tip face must contact plastic J Flow bore Ø 09 1) H Gate orifice see page 7 Jib1 Flow bore inlet bushing Ø 7 K Head height 122,5 LSB Nozzle length ) Dk Head diameter Ø 90 F Tip extension see page 7 Ds Diameter of head centering Ø 80 D Cutout Ø 27 R Nozzle contact radius Dt Tip Ø see page 7 AD Nozzle contact angle 90º...120º 1) Standard flow bore value = Ø 9 consult Synventive for custom dimensions Ø 7, Ø 8 2) Standard lengths shown, consult Synventive for custom lengths. Standard lengths LSB (mm) Custom lengths Nozzle Heater zones power 3) (Watt) Adapter Head Head Bottom Power1 Power2 Power Power W 500W 500W >50-< W 500W 500W W 500W 500W >70-< W 500W 500W W 500W 500W >90-< W 500W 500W W 500W 500W >110-< W 500W 500W 130 >130-< W 500W 500W 150 >150-< W 500W 500W 170 >170-< W 120W 500W 500W 190 >190-< W 140W 500W 500W 210 >210-< W 160W 500W 500W 230 >230-< W 180W 500W 500W 250 >250 -< W 200W 500W 500W 270 >270-< W 220W 500W 500W 290 >290-< W 240W 500W 500W 310 >310-< W 260W 500W 500W 330 >330-< W 280W 500W 500W 350 >350-< W 300W 500W 500W 370 >370-< W 320W 500W 500W 390 >390-< W 340W 500W 500W 3) The numbering of the heating zones starts at the nozzle tip and ends at the nozzle head Synventive Molding Solutions -3-
4 Cutout in Mold Plate for Cutout Nozzle and in Mold Connections Plate for Nozzle and Connections Cutout for the Nozzle Cutout for Connections (Electrical power and Thermocouple) General tolerances: DIN ISO 2768-mK Ra 3.2 Ra 1.6 Ra 0.8 Surfaces: ( ) Values of the dimension LSB can be found in the data sheet on page Synventive Molding Solutions -4-
5 Product Description - Cooling Unit CU07SVP01 CU07SVP01 mounted on Single Axis Valve Gate Nozzle 09SVP CU07SVP01 Technical Data Medium Flow rate Pressure Temperature Connections Cooling water 4 l/min max. 8 bar (116 psi) C ( F) M14x1.5 Parts List Pos. Qty. Description/ Part Number 01 2 Cooling Sleeve / CU07SVPCS Connecting Tube / CU07SVPCT Sealing Plug / Z942/ Straight Coupling / GE08LMEDVITOMDCF 05 2 Elbow Coupling / EW08LVITOMDCF 06 2 Cutting Ring / PSR08LX 07 2 Nut / M08LCFX 08 3 Hexagon Socket Cap Screw / DIN912-M6x Position of the cooling unit on the Single Axis Valve Gate Nozzle 2018 Synventive Molding Solutions -5-
6 Cutout in Mold Plate for Nozzle with Cooling Unit CU07SVP01 General tolerances: DIN ISO 2768-mK Ra 3.2 Ra 1.6 Ra 0.8 Surfaces: ( ) Values of the dimension LSB can be found in the data sheet on page Synventive Molding Solutions -6-
7 Nozzle Tip Styles Series 12S Illustrations simplified, schematically drawn and not to scale. All dimensions in mm H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable S10V Valve Gate - Straight Pin - Plunged Through Tip Style Description Application range Dt = Ø10 F = 0, 10, Mod H=2.5 S10V Universal for all common plastics Seal cap for color change W10V Valve Gate - Straight Pin - Blind Tip Style Description Application range Dt = Ø14 H=1.5 H=2.0 H=2.5 H=3.0 W10V Universal for all common plastics Seal cap for color change Preferred Available Not Available 2018 Synventive Molding Solutions -7-
8 Nozzle Tip Cutout Dimensions W10V - Nozzle tip cutout dimensions Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Notes: à Cooling required around the nozzle tip, opposite to the nozzle tip à The front of the nozzle tip must always be against plastic. General tolerances according to DIN ISO 2768-mK 1. At the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) inserts are recommended by Synventive. 2. Radius / chamfer at the front of the valve pin shall not be removed. 3. Synventive recommends that the gate area geometry is manufactured by grinding and not EDM with a surface quality of 4. To avoid a deformation at the gate the space to move freely has to be checked at hot condition. 5. For angled surface the valve pin may not be adjusted toward cavity. 6. Ensure 0.5 mm sealing surface is maintained. Ra Synventive Molding Solutions -8-
9 Nozzle Tip Cutout Dimensions S10V - Nozzle tip cutout dimensions Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold. Notes: à Cooling required around the nozzle tip, opposite to the nozzle tip à The front of the nozzle tip must always be against plastic. General tolerances according to DIN ISO 2768-mK 1. At the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) inserts are recommended by Synventive. 2. Radius / chamfer at the front of the valve pin shall not be removed. 3. Synventive recommends that the gate area geometry is manufactured by grinding and not EDM with a surface quality of 4. To avoid a deformation at the gate the space to move freely has to be checked at hot condition. 5. For angled surface the valve pin may not be adjusted toward cavity. 6. Ensure 0.5 mm sealing surface is maintained. Ra Synventive Molding Solutions -9-
10 North America Synventive Molding Solutions Inc. 10 Centennial Drive Peabody, MA Tel.: Fax: Europe Synventive Molding Solutions GmbH Heimrodstraße 10 Postfach Bensheim Tel. :+49 (0) Fax :+49 (0) Asia Synventive Molding Solutions (Suzhou) Co. Ltd. 12B Gang Tian Industrial Square Suzhou Industrial Park, China Tel.: Fax: Jan Synventive Molding Solutions DTP: KA
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