Tel: +44 (0) Fax: +44 (0) Air ISP Series Air Hydraulic Pump Maximum Capacity: 10,000 PSI
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1 SPX Bolting Systems SPX Center of Excellence UK Unit, Wansbeck Business Park Rotary Parkway Ashington Northumberland NE6 QW Tel: + (0) Fax: + (0) info@spxboltingsystems.com PA60APFFP PA60APFFMP PA60APFFPR PA60APFFMPR Air ISP Series Air Hydraulic Pump Maximum Capacity: 0,000 PSI Air Hydraulic Pump PA60APFFMP
2 ITEM PART REQ D PA60APFFMP FULL NOTES ASSEMBLY DESCRIPTION 0066GR GUARD 0 0 SCREW torque to 6.Nm (60 in-lbs) AIR MOTOR ASSEMBLY see Air Motor CONTROL VALVE AND MANIFOLD see Control Valve & Manifold FMP & FMPR CONTROL PENDANT ASSEMBLY see Control Pendant 6 6-AB BREATHER 000 ISP AIR CE PERFORMANCE DECAL 000 ISP AIR ATEX COMPLIANCE DECAL 0000 ISP AIR CE PUMP PERFORMANCE DECAL 0 O-RING 06 NUT torque to.6nm (00 in-lbs) PLUG FITTING 000 DRAIN 0 FLUID LEVEL GAUGE torque to.6nm (0 in-lbs) 0060 SCREW torque to.nm (0 in-lbs) 6 6BK-TXT RESERVOIR 000 ISP AIR CE COMPLIANCE DECAL 06 GASKET 000 ISP AIR PUMP COVER PLATE ASSEMBLY 0 F-R-L ASSEMBLY AND MOUNT see Filter-Regulator- Lubricator & Muffler
3 Air Hydraulic Pump PA60APFFP
4 ITEM PART REQ D PA60APFFP FULL ASSEMBLY DESCRIPTION NOTES 0066GR GUARD 0 0 SCREW torque to 6.Nm (60 in-lbs) AIR MOTOR ASSEMBLY see Air Motor CONTROL VALVE AND MANIFOLD see Control Valve & Manifold FP & FPR PENDANT CONTROL ASSEMBLY see Control Pendant 6 6-AB BREATHER 000 ISP AIR CE PERFORMANCE DECAL 000 ISP AIR ATEX COMPLIANCE DECAL 0000 ISP AIR CE PUMP PERFORMANCE DECAL 0 O-RING 06 NUT torque to.6nm (00 in-lbs) PLUG FITTING 000 DRAIN 0 FLUID LEVEL GAUGE torque to.6nm (0 in-lbs) 0060 SCREW torque to.nm (0 in-lbs) 6 6BK-TXT RESERVOIR 000 ISP AIR CE COMPLIANCE DECAL 06 GASKET 000 ISP AIR PUMP COVER PLATE ASSEMBLY 0 F-R-L ASSEMBLY AND MOUNT see Filter-Regulator- Lubricator & Muffler
5 6 0 6 Air Hydraulic Pump PA60APFFMPR
6 ITEM PART REQ D PA60APFFMPR FULL ASSEMBLY DESCRIPTION NOTES F-R-L ASSEMBLY AND MOUNT see Filter-Regulator- Lubricator & Muffler AIR MOTOR ASSEMBLY see Air Motor CONTROL PENDANT ASSEMBLY see Control Pendant 000 ISP AIR PUMP COVER PLATE ASSEMBLY CONTROL VALVE AND MANIFOLD see Control Valve & Manifold FP & FPR 6 6-AB BREATHER 06 GASKET 6BK-TXT RESERVOIR 000 DRAIN 0 0 FLUID LEVEL GAUGE torque to.6nm (0 in-lbs) 06 NUT torque to.6nm (00 in-lbs) PLUG FITTING 000 ISP AIR CE COMPLIANCE DECAL 00 ISP AIR (GREEN) ROLL CAGE 0060 SCREW torque to.nm (0 in-lbs) ISP AIR CE PUMP PERFORMANCE DECAL 000 ISP AIR ATEX COMPLIANCE DECAL 000 ISP AIR CE PERFORMANCE DECAL 6
7 6 0 6 Air Hydraulic Pump PA60APFFPR
8 ITEM PART REQ D PA60APFFPR FULL ASSEMBLY DESCRIPTION NOTES F-R-L ASSEMBLY AND MOUNT see Filter-Regulator- Lubricator & Muffler AIR MOTOR ASSEMBLY see Air Motor CONTROL PENDANT ASSEMBLY see Control Pendant 000 ISP AIR PUMP COVER PLATE ASSEMBLY CONTROL VALVE AND MANIFOLD see Control Valve & Manifold FP & FPR 6 6-AB BREATHER 06 GASKET 6BK-TXT RESERVOIR 000 DRAIN 0 0 FLUID LEVEL GAUGE torque to.6nm (0 in-lbs) 06 NUT torque to.6nm (00 in-lbs) PLUG FITTING 000 ISP AIR CE COMPLIANCE DECAL 00 ISP AIR (GREEN) ROLL CAGE 0060 SCREW torque to.nm (0 in-lbs) ISP AIR CE PUMP PERFORMANCE DECAL 0006 ISP AIR ATEX COMPLIANCE DECAL 000 ISP AIR CE PERFORMANCE DECAL
9 Air Motor ITEM PART REQ D AIR MOTOR DESCRIPTION NOTES * 00 SCREW torque to 0.Nm (0 in-lbs) 000 SCREW torque to 0.Nm (0 in-lbs) 00 SCREW torque to 0.Nm (0 in-lbs) AIR MOTOR * 0 HANDLE BRACKET 6 SCREW torque to 0.Nm (0 in-lbs) * 006 HANDLE * 0066 HANDLE BRACKET SPACER F SQUARE DRIVE KEY *(PA60APFFP AND PA60APFFMP ONLY)
10 Filter-Regulator-Lubricator & Muffler 0
11 ITEM PART REQ D F-R-L & MUFFLER DESCRIPTION 0. cm POLYETHYLENE TUBING (. in) NOTE: Tubing must be cut to exact length to retain CE-ATEX Rating PSI CHECK VALVE 0 DEGREE ELBOW FITTING cm ( in) PRESSURE HOSE NOTES. mm ( in),. mm (. in),. mm (. in),. mm (. in). mm (. in),. mm (. in) 06 0 DEGREE ELBOW FITTING 6 PLAIN WASHER STRAIGHT FITTING, TUBE 00 ISP AIR VALVE BRACKET 000 ISP AIR F-R-L ASSEMBLY 0 00 STRAIGHT FITTING, LONG 00 0 DEGREE ELBOW 00 0 DEGREE ELBOW 00 STRAIGHT FITTING, BARBED 00 STRAIGHT FITTING, LONG 00 0 DEGREE ELBOW ISP AIR MUFFLER 006 SCREW torque to.6nm (0 in-lbs) 00 ISP AIR VALVE DEGREE ELBOW 0 -AA PLUMBING CLAMP HOSE ADJUSTABLE INLET 6-AA SCREW torque to.nm ( in-lbs)
12 Control Valve & Manifold FMP & FMPR
13 ITEM PART REQ D PA60APFFMP AND PA60APFFMPR CONTROL VALVE & MANIFOLD DESCRIPTION NOTES 006 SCREW Torque to.nm (00 in-lbs) 0000 RELIEF VALVE ASSEMBLY 0060 SCREW Torque to.nm (0 in-lbs) O-RING 0-AA SCREW Torque to.nm (0 in-lbs) 6 00 MULTI-PORT MANIFOLD VALVE 0 PLUG FITTING 0 6 PLUG FITTING 600-BA RELIEF CAP ASSEMBLY 0 RV- RELIEF ASSEMBLY FIXED 0 BAR -BA SPRING COM 000 CONTROL VALVE 000 ISO BURN HAZARD/HOT SURFACE DECAL 000 PW SCHEMATIC VALVE DECAL 0060 DRAIN TUBE 6 6 DUST CAP (Male) 6 DUST CAP (Female) QUICK PLUG COUPLER (Male) 0 QUICK COUPLER (Female) 0 06 STRAIGHT FITTING 6 TEE FITTING 6-AA SCREW Torque to.nm (0 in-lbs) 06 0 DEGREE ELBOW FITTING 0060 PENDANT CONNECTION MANIFOLD 06 O-RING 6 06 STRAIGHT FITTING, TUBE 006 Y MALE SWIVEL CONNECTOR. cm (6.6 in) POLYETHYLENE TUBING NOTE: Tubing must be cut to exact length to retain CE-ATEX Rating 0006 O-RING xx mm NBR0 0. mm (. in). mm (. in)
14 Control Valve & Manifold FP & FPR
15 ITEM PART REQ D PA60APFFP AND PA60APFFPR CONTROL VALVE & MANIFOLD DESCRIPTION NOTES 006 SCREW Torque to.nm (00 in-lbs) 0000 RELIEF VALVE ASSEMBLY 0060 SCREW Torque to.nm (0 in-lbs) 6 O-RING 6-AA 6 SCREW Torque to.nm (0 in-lbs) MODULAR VALVE ISP AIR SUBPLATE 0 PLUG FITTING 600-BA RELIEF CAP ASSEMBLY RV- RELIEF ASSEMBLY FIXED 0 BAR 0 -BA SPRING COM 000 CONTROL VALVE 000 ISO BURN HAZARD/HOT SURFACE DECAL 000 PW SCHEMATIC VALVE DECAL 0060 DRAIN TUBE 6 DUST CAP (Male) 6 6 DUST CAP (Female) QUICK PLUG COUPLER (Male) 0 QUICK COUPLER (Female) 6 TEE FITTING DEGREE ELBOW FITTING 0060 PENDANT CONNECTION MANIFOLD 06 O-RING 06 STRAIGHT FITTING, TUBE 006 Y MALE SWIVEL CONNECTOR. cm (6.6 in) POLYETHYLENE TUBING NOTE: Tubing must be cut to exact length to retain CE-ATEX Rating O-RING xx mm NBR0 0. mm (. in),. mm (. in)
16 Control Valve ITEM PART REQ D CONTROL VALVE DESCRIPTION 060 SPRING COM 0 O-RING 0 O-RING 0 PLUG FITTING 06 0 DEGREE ELBOW FITTING PNEUMATIC CYLINDER 006 PLUG 00 6 HYDRAULIC VALVE SPACER 00 SPOOL GUIDE 0 00 PNEUMATIC PISTON 006 PLUG 00 DOWEL PIN 00 SPOOL VALVE SEAT 006 PISTON SEAL 006 SPOOL MODULAR AIR VALVE MANIFOLD 0-00 BREATHER O-RING NOTES 6
17 0 6 6 Pump and Adapter Assembly 0
18 ITEM PART REQ D PUMP & ADAPTER NOTES ASSEMBLY DESCRIPTION 06 O-RING 00 TUBE SLEEVE 0 FITTING, NUT 066 STRAIGHT FITTING, TUBE 6 BACKUP WASHER 6 O-RING 0 VALVE CONNECTOR 66 PUMP TO COVER GASKET 0 DEGREE ELBOW FITTING 0 PRESSURE HOSE. mm (6. in) 000 MOTOR MOUNT 006 AIR MOTOR ADAPTOR 00 AIR RESERVOIR COVER 00 ADAPTER TO COVERPLATE GASKET 000 FITTING 6 00 STRAIGHT FITTING, BARBED SCREW torque to 6.Nm (60 in-lbs) 0060 STRAIGHT FITTING, TUBE SCREW torque to 6.Nm (60 in-lbs) / HIGH PRESSURE TUBE 006 GASKET 006 AIR COOLING TUBING 0066 VALVE MOUNTING BLOCK 000 AIR PUMP ASSEMBLY -AA PLUMBING CLAMP HOSE ADJUSTABLE INLET
19 Steel Pump Assembly
20 ITEM PART REQ D STEEL PUMP ASSEMBLY NOTES DESCRIPTION 0 PLUG FITTING See Pump Assembly Section 06 DOWEL PIN See Pump Assembly Section 0 O-RING See Pump Assembly Section 0 O-RING See Pump Assembly Section HEX SOCKET PLUG (DRYSEAL) See Pump Assembly Section DEGREE ELBOW FITTING See Pump Assembly Section 0006 DOWEL PIN See Pump Assembly Section 0006 RETAINING PLATE (CHP) See Pump Assembly Section 000 THRUST BEARING GUIDE See Pump Assembly Section NEEDLE BEARING WASHER See Pump Assembly Section 0000 NEEDLE BEARING ELEMENT See Pump Assembly Section SCREW See Pump Assembly Section 0060 BACKUP WASHER See Pump Assembly Section 0060 PILOT PISTON BODY See Pump Assembly Section 00 ROUND BACK COVER See Pump Assembly Section RELIEF VALVE ASSEMBLY - bar (0,0 psi) See Pump Assembly Section 06 DOWEL PIN See Pump Assembly Section 0 6 O-RING See Pump Assembly Section 00 BACKUP WASHER See Pump Assembly Section 0 00 PUMP BODY See Pump Assembly Section 0006 LUBE PISTON CARTRIDGE ASSEMBLY See Pump Assembly Section, torque to.nm (60 ft-lbs) 0
21 ITEM PART REQ D STEEL PUMP ASSEMBLY DESCRIPTION PUMP PISTON CARTRIDGE ASSEMBLY NOTES See Pump Assembly Section, torque to.nm (60 ft-lbs) 0-AA O-RING See Pump Assembly Section 0006 MOTOR SHAFT SEAL (CHP) See Pump Assembly Section 000 RING See Pump Assembly Section SCREW See Pump Assembly Section 00 ROUND FRONT COVER See Pump Assembly Section O-RING See Pump Assembly Section 006 INLET SUCTION FITTING See Pump Assembly Section INLET SUCTION FILTER See Pump Assembly Section 0060 SCREW See Pump Assembly Section ANGULAR CONTACT BEARING, mm (CHP) See Pump Assembly Section 0006 SPRING WAVE WASHER See Pump Assembly Section 0000 PUMP SHAFT INNER SPRING See Pump Assembly Section 000 RING See Pump Assembly Section PUMP SHAFT OUTER SPRING See Pump Assembly Section 000 SPRING INTERNAL GUIDE See Pump Assembly Section 000 DOWEL PIN See Pump Assembly Section 00 THICK SHIM See Pump Assembly Section EXTERNAL SPRING GUIDE See Pump Assembly Section 000 AIR SHAFT ASSEMBLY See Pump Assembly Section
22 Pump Assembly Section ITEM PART REQ D STEEL PUMP ASSEMBLY NOTES DESCRIPTION 0 PLUG FITTING 06 DOWEL PIN 0 O-RING 0 O-RING HEX SOCKET PLUG (DRYSEAL) DEGREE ELBOW FITTING 0006 DOWEL PIN 0006 RETAINING PLATE (CHP) 000 THRUST BEARING GUIDE NEEDLE BEARING WASHER 0000 NEEDLE BEARING ELEMENT SCREW.Nm (0 in-lbs) 0060 BACKUP WASHER 0060 PILOT PISTON BODY 00 ROUND BACK COVER RELIEF VALVE ASSEMBLY - bar (0,0 psi)
23 0 Pump Assembly Section ITEM PART REQ D STEEL PUMP ASSEMBLY NOTES DESCRIPTION 06 DOWEL PIN 0 6 O-RING 00 BACKUP WASHER 0 00 PUMP BODY 0006 LUBE PISTON CARTRIDGE ASSY torque to.nm (60 ft-lbs) PUMP PISTON CARTRIDGE ASSY torque to.nm (60 ft-lbs) 0-AA O-RING
24 6 Pump Assembly Section ITEM PART REQ D STEEL PUMP ASSEMBLY NOTES DESCRIPTION 0006 MOTOR SHAFT SEAL (CHP) 000 RING SCREW torque to.nm (0 in-lbs) 00 ROUND FRONT COVER
25 Pump Assembly Section ITEM PART REQ D STEEL PUMP ASSEMBLY NOTES DESCRIPTION O-RING 006 INLET SUCTION FITTING INLET SUCTION FILTER 0060 SCREW torque to 0.Nm ( in-lbs)
26 0 6 0 Pump Assembly Section ITEM PART REQ D STEEL PUMP ASSEMBLY DESCRIPTION ANGULAR CONTACT BEARING, mm (CHP) 0006 SPRING WAVE WASHER 0000 PUMP SHAFT INNER SPRING 000 RING PUMP SHAFT OUTER SPRING 000 SPRING INTERNAL GUIDE 000 DOWEL PIN 00 THICK SHIM EXTERNAL SPRING GUIDE 000 AIR SHAFT ASSEMBLY NOTES 6
27 6 0 Control Pendant ITEM PART REQ D CONTROL PENDANT NOTES DESCRIPTION 0 RING STRAIGHT FITTING 0 VALVE BODY 06 LABEL STOP DECAL 00 LABEL RUN DECAL VALVE WAY CLOSED CARTRIDGE 060 PUSH W/WRENCH BUTTON SET SCREW included in STRAIGHT FITTING 0 PLUG COUPLER (MALE) FEMALE QUICK COUPLER, FOSTER THREE STRAND HOSE CLEAR =, SUPPLY YELLOW =, RUN BLACK =, STOP 0060 PENDANT CONNECTION MANIFOLD referenced on other pages
28 PA60APFFP and PA60APFFPR Hydraulic/Pneumatic Schematic CUSTOMER SUPPLIED MUFFLER BI-DIRECTIONAL PUMP GAUGE A B AIR MOTOR RELIEF VALVE 0-0K psi RELIEF VALVE 00 psi FILTER CHECK VALVE F-R-L P, WAY VALVE P, WAY VALVE RUN TO -WAY HYDRAULIC VALVE STOP AIR SUPPLY PENDANT
29 PA60APFFMP AND PA60APFFMPR Hydraulic/Pneumatic Schematic AIR SUPPLY CUSTOMER SUPPLIED A B 0-0,000 PSI A B 00 PSI RUN (TOP) -PORT MANIFOLD STOP (BOTTOM) PENDANT
Tel: +44 (0) Fax: +44 (0)
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