Mold & Die. Features INSERT SPMT RBEX. Adopts helical cutting edge Stronger insert (Thickness of RBEX 50: 4.76mm

Transcription

1 Mold & Die Features RBEX SPMT RBEX Adopts helical cutting edge Stronger insert (Thickness of RBEX 50: 4.76mm 5.56mm) SPMT RBE SPMT RBEX Strong clamping with a large screw head Reduced friction and heat improves tool life. Flat contact face in Triangular Pocket (Patent Application) Strong clamping via high tensile screw with wide and large screw head. Flat Contact Face (Patent Application) 43

2 Mold & Die Insert RBET & RBEX r RBET RBEXM RBEXMM RBEXMR Dimension (mm) Coated Uncoated Application Designation d t R TT9080 TT9030 TT8030 TT8020 TT7080 TT6030 KT7300 TT7800 P30 Cutter REBET 20 M REBET 25 M REBET 30 M REBET 32 M TTBE20, ST TTBE25, ST TTBE30, ST TTBE32, ST TBE20 TBE25 TBE30 TBE32 REBET 40 M REBET 50 M REBET 50 MM REBET 50 MR TTBE40A, ST TBE40 TTBE50A, TTBE50X CN50.8TBE 50, ST TBE50 Existing version can be replaced with TTBE series. SDMTRBE / SPMTRBE / SPMTRBEX / SPMTEM R SDMTRBE SPMTRBE SPMTRBEX R SPMTEM Dimension (mm) Coated Uncoated Application Designation d t R TT9080 TT9030 TT8020 TT7080 TT7800 TT7030 TT6030 TT6290 KT7300 P30 Cutter SPMT RBE SPMT RBE SPMT RBE SPMT RBE SPMT RBEX Can be mounted on existing cutters (ST TBE ) & competitior cutters. Existing version can be replaced with TTBE series. TTBE20/25, ST20/25TBE20/25 ST32TBE3032 TTBE30/32 TSF/TDM/TCF/TEF/ TES11 ST40/42/50TBE40/50, BT50HE50/63, BT50LEHE50/63/80 TTBE40A, TTBE50A 44

3 Mold & Die Tool holder ød ød L2 L1 L ød L2 L1 L ød ød L2 L1 Fig.1 L ød TTBE Fig.2 Designation Insert Dimension (mm) Ball Square D d L L1 L2 TTBE2020W TTBE2020W20150 RBET 20M 2 SPMT RBE TTBE2020W TTBE2523W TTBE2523W25170 RBET 25M 2 SPMT RBE TTBE2523W TTBE3033W TTBE3033W32200 RBET 30M 2 SPMT EM TTBE3033W TTBE3234W TTBE3234W32200 RBET 32M 2 SPMT EM TTBE3234W TTBE40A41W TTBE40A41W RBET 40M TTBE40A41W SPMT EM TTBE40A41W TTBE40A41W TTBE50A46W TTBE50A46W TTBE50A46W TTBE50A67W42200 RBEX 50M 3 SPMT EM RBEX 50MM TTBE50A67W42250 RBEX 50MR TTBE50A67W TTBE50A67CN TTBE50A67CN TTBE50X56CN RBEX 50M 3 RBEX 50M RBEX 50MM RBEX 50MM TTBE50X56CN RBEX 50MR 3 RBEX 50MR Fig.3 Fig Components Screw Wrench TTBE20, 25 TTBE30, 32 TTBE40, 50 TS25055I/HG TS40093I TS50A105I TD8 TD15 TD20 45

4 Mold & Die Features Profile machining High helix cutting edges guarantee smooth and stable cutting The FineBall demonstrates excellent runout and precision due to optimized insert design with its pocket and optimized insert configuration Internal coolant system offers a unique coolant flow that offers excellent chip evacuation and prolongs tool life Enhanced contact area between insert and cutter body improves clamping and rigidity Antirotating system Asymmetric structure of insert and holder enables accurate clamping Straight FM Helix SM CORNER R 46

5 Mold & Die Ball Nose Insert r Ø d NFB Dimension (mm) Grade Application Designation D t r TT9030 TT1040 End Mill NFB 080FM NFB 080SM t NFB 100FM NFB 100SM NFB 120FM NFB 120SM FM SM NFB 160FM NFB 160SM NFB 200FM NFB 200SM TNF TNF M TNF CT NFB 250FM NFB 250SM NFB 300FM NFB 300SM NFB 320FM NFB 320SM

6 Mold & Die Corner Radius Insert Ø d NFR NFRR r 1 3 Designation Dimension (mm) Grade Application d t r TT9030 TT1040 End Mill NFR 080AR NFR 080AR NFR 080AR NFR 080AR NFR 100AR NFR 100AR NFR 100AR NFR 100AR NFR 100AR NFR 100AR NFR 120AR NFR 120AR NFR 120AR NFR 120AR NFR 120AR TNF NFR 160AR TNF M NFR 160AR TNF CT NFR 160AR NFR 160AR TNFR NFR 160AR TNFR M NFR 160AR TNFR CT NFR 160AR NFR 200AR NFR 200AR NFR 200AR NFR 200AR NFR 200AR NFR 200AR NFR 200AR NFR 250AR NFR 250AR NFR 250AR NFR 250AR NFR 250AR NFR 250AR t 48

7 Mold & Die Steel Shank TNF 49

8 Mold & Die Tungsten Carbide Shank TNF CTL 50

9 Mold & Die Modular Head Type TNF M Components 51

10 Mold & Die Corner Radius Type with Steel Shank TNFR Corner Radius Type with Tungsten Carbide Shank TNFR CTL 52

11 Mold & Die Corner Radius Type with Modular Head TNFR Components Operating Guidelines for Using NFB & NFR 53

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13 Turning Features Dedicated to ductile cast iron machining. Suitable for machining gray cast irons. Excellent wear resistance and endurance to chipping. Application range Recommended cutting speed (m/min) Ductile cast iron: 150m/min 350m/min Gray cast iron: 150m/min 420m/min 68

14 Turning Available Stock Items Description Grade TT7310 Description Grade TT7310 CCMT MT HNMG GU CCMT 09T304 MT CCMT 09T308 MT CCMT MT CNMA RCMX RCMX SCMT 09T304 MT SCMT 09T308 MT CNMA SCMT MT CNMA SNMA CNMA SNMA CNMA SNMA CNMA SNMG CNMA SNMG MT CNMG SNMG CNMG MT SNMG RT CNMG SNMG CNMG MC TCMT MT CNMG MT TCMT 16T304 MT CNMG RT TCMT 16T308 MT CNMG WT TNMA CNMG 1a20412 TNMA CNMG MT TNMG CNMG RT TNMG MT CNMG RT TNMG RT CNMG RT TNMG RT CNMG VBMT MT CNMG RT VBMT MT DCMT 11T304 MT VNMG DCMT 11T308 MT VNMG DNMA VNMG MT DNMG RT WNMA DNMG RT DNMG MT WNMA WNMA DNMG WNMG MT DNMG MT WNMG RT DNMG RT WNMG MT DNMG RT WNMG RT 69

15 Turning Features General turning inserts for interrupted and continuous cutting applications in steel. Optimized insert tool life for mass production. Very stable for a wide application range. Very good combination of wear resistance and toughness. Longer tool life compared to competitor grades. Cutting speed (m/min) Application range Recommended cutting conditions: V (m/min) Low carbon steel and low carbon alloy steel: 300m/min 800m/min Carbon steel and alloy steel : 100m/min400m/min Recommended cutting conditions: V (m/min) Mild steel, Low carbon steel, Low carbon alloy steel: V=200500m/min Feed rate(mm/rev) Carbon steel,alloy steel : V= m/min 70

16 Turning Available Stock Items Description Grade TT8115 TT8125 CCMT MT CCMT MT CCMT 09T304 MT CCMT 09T308 FG CCMT 09T308 MT CCMT 09T308 WT CCMT MT CCMT MT CCMT MT CCMA CCMA CNMG FG CNMG MT CNMG CNMG FG CNMG MP CNMG MT CNMG CNMG EA CNMG FA CNMG FC CNMG FG CNMG MC CNMG ML CNMG MP CNMG MT CNMG PC CNMG WS CNMG CNMG EA CNMG FA CNMG FC CNMG FG CNMG MC CNMG ML CNMG MP CNMG MT CNMG PC CNMG RT CNMG SF CNMG WT CNMG CNMG ET CNMG FC CNMG MC CNMG ML CNMG MP CNMG MT CNMG PC CNMG RT CNMG WT CNMG CNMG PC CNMG RT CNMG CNMG PC CNMG MT CNMG PC CNMG RT CNMG CNMG MT CNMG PC CNMG RT CNMG CNMG CNMG MT CNMG PC CNMG CNMG MT CNMG PC CNMG RT CNMG CNMG MT CNMG RT CNMG RT CNMG RH CNMM RH Description Grade TT8115 TT8125 CNMM RH CNMM RH CNMM HT CNMM RH CNMM HT CNMM RH CNMM HT CNMM HY CNMM RH CNMM HT CNMM HY CNMM HT CPMT FG DCMT FG DCMT FG DCMT 11T304 MT DCMT 11T308 FG DCMT 11T308 MT DCMT 11T312 MT DNMG FG DNMG FG DNMG MT DNMG PC DNMG MT DNMG DNMG FC DNMG FG DNMG ML DNMG MP DNMG MT DNMG PC DNMG RVF DNMG DNMG FA DNMG FC DNMG FG DNMG LVF DNMG MC DNMG ML DNMG MT DNMG PC DNMG RT DNMG RVF DNMG DNMG FG DNMG MC DNMG MT DNMG PC DNMG WT DNMG DNMG FC DNMG FG DNMG LVF DNMG MC DNMG ML DNMG MP DNMG MT DNMG PC DNMG RVF DNMG DNMG FA DNMG FC DNMG FG DNMG LVF DNMG MC DNMG ML DNMG MP DNMG MT DNMG PC DNMG RT DNMG RVF DNMG MC DNMG MT DNMG PC DNMG WT DNMG DNMG RT Description Grade TT8115 TT8125 KNUX L11 KNUX L12 KNUX R11 KNUX R12 KNUX L11 KNUX L12 KNUX R11 KNUX MT RCMX RCMX RCMX RCMX RCMX RCMX RNMG RNMG SCMT 09T304 MT SCMT 09T308 FG SCMT 09T308 MT SCMT MT SCMT MT SNGN SNGN SNMA SNMG SNMG FG SNMG SNMG MT SNMG SNMG MP SNMG MT SNMG PC SNMG SNMG FG SNMG MC SNMG ML SNMG MP SNMG MT SNMG PC SNMG RT SNMG MC SNMG MP SNMG MT SNMG PC SNMG RT SNMG RT SNMG MP SNMG SNMG SNMG SNMG RT SNMG SNMG RT SNMG SNMG SNMM RH SNMM RH(N) SNMM RH SNMM RH SNMM HT SNMM RH SNMM HT SNMM RH SNMM RH(N) SNMM HT SNMM HY SNMM HY SNMM RH SNMM HT SNMM HY SNMM RH SNMM HY SPGN SPGN SPGN SPGN SPGN Description Grade TT8115 TT8125 SPGN SPMR SPMR SPMR SPMR SPUN SPUN SPUN TCMT MT TCMT FG TCMT MT TCMT MT TCMT FG TCMT MT TCMT 16T304 MT TCMT 16T308 FG TCMT 16T308 MT TNMA TNMG TNMG FG TNMG TNMG MT TNMG TNMG FC TNMG FG TNMG LVF TNMG ML TNMG MP TNMG MT TNMG PC TNMG RVF TNMG TNMG FC TNMG FG TNMG LFS TNMG LVF TNMG MC TNMG ML TNMG MP TNMG MT TNMG PC TNMG RFS TNMG RVF TNMG TNMG FC TNMG FG TNMG ML TNMG MP TNMG MT TNMG PC TNMG TNMG ML TNMG MT TNMG TNMG FG TNMG ML TNMG MP TNMG MT TNMG PC TNMG RT TNMG TNMG MP TNMG MT TNMG PC TNMG TNMG TNMG RH TNMG RH TNMG RH TPGN TPGN TPGN TPGN TPGN TPGN TPMR TPMR Description Grade TT8115 TT8125 TPMR TPMR TPMR TPMR TPMR TPMT FG TPUN TPUN TPUN TPUN TPUN VBMT FG VBMT MT VBMT FA VBMT FG VBMT MT VBMT MT VNMG FG VNMG MT VNMG FG VNMG MT VNMG VNMG FG VNMG MT VNMG PC VNMG VNMG FA VNMG FC VNMG FG VNMG MT VNMG PC VNMG WNMG FG WNMG MC WNMG MT WNMG FG WNMG MC WNMG MP WNMG MT WNMG PC WNMG WT WNMG MP WNMG MT WNMG PC WNMG RT WNMG WT WNMG FG WNMG MT WNMG FC WNMG FG WNMG MC WNMG ML WNMG MP WNMG MT WNMG PC WNMG RT WNMG WS WNMG WT WNMG ML WNMG WT WNMG MP WNMG MT WNMG PC WNMG RT WNMG WT WNMG MT WNMG PC WNMG RT 71

17 Turning Features TT9215 : TT9225 : TT9235 : The next generation grade TT9200 for machining stainless steel Excellent wear resistance, High cutting speed & continuous cutting for stainless steel. Excellent combination of wear & fracture resistance, For general turning applications on stainless steel. Excellent combination of insert fracture resistance & toughness, Ideal for interrupted cutting of stainless steel at low cutting speeds. Application range Cutting speed (m/min) Material Stainless steel Recommended cutting speed (m/min) Condition TT9215 TT9225 TT9235 Martensitic, Ferritic Austenitic New 170~ ~220 New 130~ ~200 New 110~170 90~150 Feed rate(mm/rev) Duplex 130~190 90~150 80~130 72

18 Turning Available Stock Items Description CCMT FG CCMT MT CCMT 09T304 FG CCMT 09T304 MT CCMT 09T308 FG CCMT 09T308 MT CCMT MT CNMG FC CNMG MP CNMG PC CNMG FC CNMG ET CNMG MP CNMG MT CNMG PC CNMG RT CNMG ET CNMG FC CNMG MP CNMG MT CNMG PC CNMG RT CNMG ET CNMG MT CNMG ET CNMG MT CNMG RT CNMG ET CNMM RH CNMM RH CNMM RH CNMM HT DCMT FG DCMT FG DCMT 11T304 FG DCMT 11T304 MT DCMT 11T308 FG DCMT 11T308 MT DNMG FC DNMG MP DNMG PC DNMG FC DNMG PC DNMG FC DNMG MP DNMG PC DNMG FC DNMG MP DNMG MT DNMG PC DNMG MP DNMG MT DNMG PC KNUX R11 KNUX L11 KNUX R11 KNUX L11 SCMT 09T304 FG SCMT 09T304 MT Grade TT9215 TT9225 TT9235 Description SCMT 09T308 FG SCMT 09T308 MT SCMT MT SNMG MP SNMG MT SNMG PC SNMG MP SNMG MT SNMG PC SNMG MT SNMG MT SNMG RT SNMG RT SNMM RH SNMM RH SNMM RH SNMM HT TCMT MT TCMT FG TCMT MT TCMT FG TCMT MT TCMT 16T304 MT TCMT 16T308 FG TCMT 16T308 MT TNMG FC TNMG MP TNMG PC TNMG FC TNMG MP TNMG MT TNMG PC TNMG FC TNMG MP TNMG MT TNMG PC TNMG MP TNMG MP VBMT FG VBMT MT VBMT FG VBMT MT VNMG FG VNMG MT VNMG FC VNMG MT WNMG MT WNMG MP WNMG MT WNMG MT WNMG FC WNMG ET WNMG MP WNMG MT WNMG PC WNMG RT WNMG MP WNMG MT WNMG PC Grade TT9215 TT9225 TT

19 Turning Features Best solution for rough to finish machining of cast iron without coolant. Capable of machining at cutting speeds higher than ceramic grades based on SiN when machining brake disks and drums. High hardness level and fracture toughness generated by crystallization at binder phase. Suited for interrupted and continuous cutting conditions. 74

20 Turning Application range of AS500 Cutting speed (m/min) Recommended cutting speed Roughing: V=500 1,000m/min Finishing: V=600 1,200m/min Feed rate(mm/rev) Available stock items Description (ISO) CNGA T7 CNGA T7 CNGX T7CH CNGX T7CH DNGX T7CH HNGX T7CH HNGX T7CH SNGN T7 SNGX T7CH SNGX T7CH WNGA T7 AS500 *T7 Edge preparation : 0.2mmX20 Marked: Available stocked items. 75

21 Turning Features Ideal for finishing applications. Three dimensional serration on the cutting edge for low cutting force. Excellent chip control at low feed rates and small depth of cut credit to the specially designed chipbreaker geometry. Effective chip breaking in both turning and facing operations. Suitable for carbon and alloy steel with exceptional performance on mild steel, low carbon steel and low carbon alloy steel. 76

22 Turning Available stock items and Recommended Cutting Parameters Insert Description Recommended cutting condition (min max) Dimension(mm) Grade Corner Feed rate(mm/rev) depth of cut(mm) I.C Thickness PV3010 CT3000 TT8115 TT8125 TT5100 radius CNMG FC (431) 0.15( ) 0.5( ) CNMG FC (432) CNMG FC (433) DNMG FC (431) 0.20( ) 0.5( ) 0.25( ) 0.8( ) 0.15( ) 0.5( ) DNMG FC (441) 0.15( ) 0.5( ) DNMG FC (432) 0.20( ) 0.5( ) DNMG FC (442) 0.20( ) 0.5( ) TNMG FC (331) 0.15( ) 0.5( ) TNMG FC (332) 0.20( ) 0.5( ) TNMG FC (333) 0.25( ) 0.8( ) VNMG FC (332) 0.20( ) 0.5( ) WNMG FC (432) 0.20( ) 0.5( ) Marked: Stocked standard items. Chip Control Range Insert: CNMG FC Cutting speed: V=200m/min Material: 0.45% Carbon Steel (HB ) 77

23 Turning Features Positive geometry on the cutting edges provide minimized cutting forces and longer tool life. Optimal design of the chip breaker improves the machining of forged steels from semi finish to medium turning applications. Available with a small or large semispherical protrusion, the inserts enhance chip control at low feed rates and small depth of cuts as well as at high feed rates with deep cuts. Material: Alloy steel (HB ), V=250m/min, Dry cut Insert: CNMG PC Three dimensional cutting edge geometry combines sharpness and durability. 78

24 Turning Available stock items and Recommended Cutting Parameters Insert Description Recommended cutting condition Dimension(mm) Grade Feed rate(mm/rev) depth of cut(mm) I.C Thickness R TT8115 TT8125 TT5100 CNMG PC 0.15( ) 1.0( ) CNMG PC 0.25( ) 2.5( ) CNMG PC CNMG PC CNMG PC CNMG PC CNMG PC 0.30( ) 2.5( ) 0.35( ) 2.5( ) 0.40( ) 2.5( ) 0.35( ) 4.0( ) 0.42( ) 4.0( ) CNMG PC 0.45( ) 4.0( ) CNMG PC 0.35( ) 5.0( ) CNMG PC 0.42( ) 6.0( ) SNMG PC 0.15( ) 1.0( ) SNMG PC 0.25( ) 3.0( ) SNMG PC 0.30( ) 2.5( ) SNMG PC 0.30( ) 2.5( ) TNMG PC 0.25( ) 2.0( ) TNMG PC 0.30( ) 2.5( ) TNMG PC 0.35( ) 2.5( ) TNMG PC 0.35( ) 3.0( ) TNMG PC 0.42( ) 3.0( ) VNMG PC 0.22( ) 1.2( ) VNMG PC 0.27( ) 1.5( ) WNMG PC 0.30( ) 2.5( ) WNMG PC 0.35( ) 2.5( ) WNMG PC 0.30( ) 2.5( ) WNMG PC 0.35( ) 2.5( ) WNMG PC 0.40( ) 2.5( ) DNMG PC 0.30( ) 1.5( ) DNMG PC 0.25( ) 2.0( ) DNMG PC 0.25( ) 2.0( ) DNMG PC 0.30( ) 2.0( ) DNMG PC 0.30( ) 2.0( ) DNMG PC 0.35( ) 2.0( ) DNMG PC 0.35( ) 2.0( ) Marked: Stocked standard items. Chip Control Range Insert: CNMG PC Cutting speed: V=200m/min Material: 0.45% Carbon Steel (HB ) 79

25 Turning Features Heavy duty chip breaker for wind power and shipbuilding industry Stable tool life due to very strong edge geometry with negative rake angle Generates less heat due to new edge preparation methods. Chip control and productivity is enhanced with the ability to take large depths of cut at high feed rates. Ideal for heavy roughing applications. Chip Control Range Available stock items and recommended cutting parameters Depth of cut (mm) Designation Feed Rate(f) (mm/rev) Depth of cut(ap) (mm) CNMM HY 0.85 ( ) 9.0 ( ) SNMM HY 0.85 ( ) 9.0 ( ) Grade TT8115 TT8125 CNMM HY SNMM HY 1.0 ( ) 10.0 ( ) 1.0 ( ) 10.0 ( ) * Other grades can be supplied upon request Marked: Available stock items Insert: CNMM HY Cutting speed: 100m/min Material: Loe Carbon Steel Feed rate(mm/rev) 80

26 Turning Depth of cut (mm) Feed Rate (mm/rev) Insert: SNMM HT f=0.7( )mm/rev ap=7.0( )mm Designation CNMM HT CNMM HT CNMM HT CNMM HT CNMM HT CNMM HT SNMM HT SNMM HT SNMM HT SNMM HT SNMM HT SNMM HT Recommended cutting condition (min max) 0.60 ( ) 6.0 ( ) 0.7 ( ) 6.0 ( ) 0.94 ( ) 7.0 ( ) 1.0 ( ) 8.0 ( ) 1.0 ( ) 8.0 ( ) 1.0 ( ) 9.0 ( ) 0.60 ( ) 6.0 ( ) 0.7 ( ) 6.0 ( ) 0.94 ( ) 7.0 ( ) 1.0 ( ) 8.0 ( ) 1.0 ( ) 8.0 ( ) 1.0 ( ) 9.0 ( ) Grade Feed rate(mm/rev) depth of cut(mm) TT8115 TT8125 TT5100 TT7100 * Other grades are available on customer request. Marked: Stocked standard items 81

27 Turning Features Doublesided negative ground insert. Sharp positive cutting edge provides low cutting forces. Improved surface quality and extended tool life in aluminum & super alloy machining. Minimizes builtupedges with sharp cutting edge. 82

28 Turning Available stock items and Recommended Cutting Parameters Insert Description Recommended cutting condition Dimension(mm) Grade Feed rate(mm/rev) Depth of cut(mm) I.C t R TT5030 K10 CNGG ML 0.05 ( ) 0.2 ( ) CNGG ML CNGG ML CNGG ML 0.07 ( ) 0.3 ( ) 0.18 ( ) 1.5 ( ) 0.25 ( ) 2.0 ( ) DNGG ML 0.18 ( ) 1.2 ( ) DNGG ML 0.25 ( ) 1.5 ( ) VNGG ML 0.05 ( ) 0.2 ( ) VNGG ML 0.07 ( ) 0.3 ( ) VNGG ML 0.16 ( ) 1.2 ( ) Marked: Stocked standard items. Chip Control Range Insert: CNGG ML Cutting speed: V=500m/min Material: 12% Si Aluminum Alloy 83

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31 Drilling New TDRILL Indexable Drill Type TDR 5 T2 D D1 D2 L1 SET SCREW Drilling depth: 5 x Diameter L2 L L3 Designation Dimension(mm) Spare Parts Insert D D1 D2 L3 L2 L1 L Screw Tork Plug Set Screw TDR T205 TDR T TDR T SPMG TS 20043I/ TDR T DG/DA/DK HGP TD 6P TDR T205 TDR T205 TDR T206 TDR T206 TDR T206 TDR T206 TDR T206 TDR T SPMG TS 22052I/HG TDR T TD 7 DG/DA/DK TDR T TDR T206 TDR T206 TDR T206 TDR T206 TDR T206 TDR T207 TDR T207 TDR T207 TDR T207 TDR T TDR T SPMG 07T308 TS 25064I TDR T DG/DA/DK TD 8 TDR T207 TDR T207 TDR T207 TDR T207 TDR T SL 20 M SL 25 M SL 25 M SL 32 M Torque (N.cm)

32 Drilling New TDRILL Indexable Drill Type TDR 5 T2 D L1 SET SCREW D1 D2 Drilling depth: 5 x Diameter L2 L L3 Designation TDR T209 TDR T209 TDR T209 TDR T209 TDR T209 TDR T209 TDR T209 TDR T209 TDR T209 TDR T209 TDR T209 TDR T209 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 TDR T211 Dimension(mm) Spare Parts Insert D D1 D2 L3 L2 L1 L Screw Tork Plug Set Screw SL 32 M 233 SL 32 M SL 32 M SPMG D/DA/DK SPMG D/DA/DK TS 40093I TD 15 SS M6X1X6 SS M6X1X6 SS M8X1.25X8 Torque (N.cm)

33 Drilling TDR 25 50T2 CAT Designation TDR T207CAT TDR T207CAT TDR T209CAT TDR T209CAT TDR T211CAT TDR T212CAT Drilling depth: 2.5 x Diameter Dimension(mm) Spare Parts Insert Torque D D1 D2 L3 L2 L1 L Screw Cartridge for Peripheral Cartridge for Center Setting Plate (N.cm) SPMG 07T308 TS 25064I TDR 07CAP1T TDR 07CAC1T TDP DG/DA/DK TDP SPMG 07T DG/DA/DK TS 25064I TDR 07CAP2T TDR 07CAC2T TDP TDP TDP SPMG TDP TS 35088I TDR 09CAP1T TDR 09CAC1T DG/DA/DK TDP TDP TDP SPMG TDP0901 TS 35088I TDR 09CAP2T TDR 09CAC2T DG/DA/DK TDP TDP TDP TDP SPMG TS 40093I TDR 11CAP1T TDR 11CAC1T TDP1103 DG/DA/DK TDP TDP TDP TDP TDP1102 SPMG TS 40093I TDR 12CAP2T TDR 12CAC2T DG TDP TDP TDP TDP1106 Spare parts for cartridges Cartridge TDR 07CAP1T TDR 07CAC1T TDR 07CAP2T TDR 07CAC2T TDR 09CAP1T TDR 09CAC1T TDR 09CAP2T TDR 09CAC2T TDR 11CAP1T TDR 11CAC1T TDR 12CAP2T TDR 12CAC2T Cartridge clamping screw Washer SH M4X0.7X16 MW 4.3X8 SH M4X0.7X16 MW 4.3X8 SH M5X0.8X16 MW 5.5X10 SH M5X0.8X16 MW 5.5X10 SH M6X1X16 MW 6.4X12 SH M6X1X20 MW 6.4X12 Setting plate screw TS 20043I/HGP TS 20043I/HGP FH M3X0.5X8 FH M3X0.5X8 FH M3X0.5X8 FH M3X0.5X8 88

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37 Grooving The ingenious solution that takes cutting tool materials to another level Features Improved adhesion and insert chipping resistance Stable and extended tool life in continuous and interrupted cutting operations Reduced cutting friction and minimized builtup edge on exotic materials High quality surface finish on the work pieces 92

38 Grooving Gold Rush grades in TClamp Application Range in Steel machining Application Range in Cast Iron machining Wear Resistance TT9100 Wear Resistance TT6300 TT6080 TT9080 TT7220 TT8020 TT9080 Toughness Toughness TT9100 (CVD) Steel A 20μm CVD coating layer has now been added to enhance toughness and wear resistance, this grade is suitable to high speed steel machining. In addition, the grade shows 200% and 130% improved tool life when compared to the existing competitors. TT9080 (PVD) Steel In order to improve machining performance of the existing TT9030 grade for general Turning, Grooving Profiling and Parting applications on Carbon Steel, Alloy Steel and Stainless Steel, TaeguTec has applied the latest coating technology to the existing sub micron substrate. This grade has better wear resistance than the TT9030 while maintaining the same toughness levels. TT6300 (CVD) Cast Iron This grade has an extra 10μm thick CVD coating that guarantees excellent tool life especially when machining gray cast iron. Its surface has been treated after the coating process. TT6080 (PVD) Cast Iron The latest PVD coating technology has been applied to the K10 substrate that has multi nano layers such as Multi Nano AlTiN/TiAlCrN/TiN. This ensures outstanding performance when machining ductile cast iron, as well as interrupted machining on gray cast iron. The surface has been treated after the coating process. 93

39 Grooving 4 cuttingedges with chip former for grooving, parting and recessing Feature 4 cuttingedges designed along with chipformer that provides excellent chip control in most applications 3 contact points with a side torx screw offers highly accurate positioning of the insert Users can release the screw from both side of the holder to index insert. This is another advantage to small machines where there is a small work envelope that restricts insert indexing Gold Rush grade TT9080 is the latest coating technology with multinanolayer. It provides improved surface quality and tool life 94

40 Grooving Insert TQJ for Precision Grooving, Parting and Recessing Tolerance R C R <R R> Designation W ± 0.02 R Tmax ØDmax T 3.0 T 3.5 T 4.0 T 4.5 T 5.0 T 5.5 T 6.0 T 6.2 T 6.4 TQJ TQJ TQJ TQJ TQJ N.L. 600 TQJ N.L. 600 TQJ TQJ TQJ N.L. 600 TQJ N.L. 600 TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ N.L. TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ TQJ Grade TT

41 Grooving Insert TQJ for Parting and Grooving Designation W ± 0.02 R K Parting to Center Parting Hollow Bars ØDmax Tmax ØDmax TQJ N.L. TQJ TQJ TQJ TQJ R/L TQJ R/L TQJ R/L TQJ R/L TQJ R/L Grade TT9080 Holder TQHR for Integral Shank Toolholders Designation H B F L L2 H4 Screw Torx Key Insert TQHR/L TQHR/L TQHR/L TQHR/L TQHR/L TS 50125I T 10/20 TQJ 27 96

42 Grooving Machining condition ISO Material Condition Tensile Strength Rm(N/mm2) Hardness HB Coated TT9080/TT9030/ TT7220 TT8020 Uncoated K10 <0.25 %C Annealed Nonalloy steel, >=0.25 %C Annealed cast steel, free <0.55 %C Quenched and tempered cutting steel >=0.55%C Annealed Quenched and tempered P Low alloy steel Annealed and cast steel (less than 5% Quenched and tempered alloying elements) High alloy steel, cast steel and Annealed tool steel. Quenched and tempered Stainless steel Ferritic/martensitic M and cast steel Martensitic Austenitic Malleable cast iron Ferritic/pearlitic Pearlitic K Gray cast iron Ferritic (GG) Pearlitic Cast iron nodular Ferritic (GGG) Pearlitic Fe based Annealed High temp. alloys Cured S Ni or Co based Annealed Cured Cast Titanium, Rm Ti alloys Alpha+beta alloys cured Rm Feed Rate Neutral: mm/rev Handed: Reduce 20% feed rate 97

43 Grooving Features Internal coolant through the body. Internal machining from Dmin 0.6mm. Best solution for Internal turning, profiling, grooving and face machining especially at small diameter. Sleeves for the TopMicro Our new sleeves have been designed to accommodate the TopMicro and solid carbide drills. It has a stopper inside the hole that allows operators to start operations without resetting after indexing. It also allows users to replace tools without taking the sleeve from the tool post. for (Ø4mm & Ø7mm) for Sleeve for Solid Drill 98

44 Grooving Sleeves Designation ØD Ød1 Ød2 L L3 L4 h MINSL MINSL MINSL MINSL MINSL MINSL MINSL MINSL MINSL MINSL Machining Condition Speed (m/min) P K S Feed ( mm/rev.) Turning Grooving Face Grooving Set Screw SS M5X0.8X4MG SS M5X0.8X6MG Stopper Screw Stopper Wrench LW 2.5 MINT type Mini carbide bars for Internal Turning and Chamfering l1 dh6 a f 8 20 R l3 Tmaxr Tmax l3 Min. Bore Dia. Designation Stock Items dh6 f a l1 l3 R±0.05 Tmaxr *MINTR D *MINTR D MINTR D MINTR D R MINTR D MINTR D MINTR D MINTL D L MINTR D R MINTL D L MINTR D R MINTL D L MINTR D R MINTL D L MINTR D R MINTL D L MINTR D R MINTL D L MINTR D R MINTR D R MINTR D R * Max D.O.C = , Max feed = 0.01mm/rev D min R/L Grade TT

45 Grooving MINT Type Mini carbide bars for Internal Turning and Chamfering l1 a f 8 20 R l3 Tmaxr dh6 Tmax l3 Min. Bore Dia. Designation MINTL D050 Stock Items dh6 f a l1 l3 R±0.05 Tmaxr MINTR D R MINTL D L MINTR D R MINTL D L MINTR D R MINTL D L MINTR D R MINTL D L MINTR D R MINTR D R MINTL D MINTR D R MINTL D L MINTR D R MINTL D L MINTR D R MINTL D L MINTR D R MINTR D R MINTR D R MINTL D MINTR D R MINTR D R MINTL D L MINTR D R MINTL D L MINTR D R MINTR D R MINTR D R MINTR D R D min R/L L L L Grade TT

46 Grooving MINP Type Mini carbide bars for Internal Turning and Profiling. l a f R l3 Tmaxr dh6 Tmaxr l3 Min. Bore Dia. Designation Stock Items dh6 f a l1 l3 R±0.05 Tmaxr MINPR D MINPR D MINPR D MINPR D MINPR D MINPR D D min R/L R Grade TT9030 MINC Type Mini carbide bars for Internal Turning and 45 Chamfering. l1 dh6 View X 1.0 Min. Bore Dia. a f X l3 45 Tmax R 45 Tmax l2 Designation Stock Items dh6 R±0.04 f a l3 l1 Tmax MINCR D MINCR D MINCR D D min 5.00 R/L R Grade TT

47 Grooving MING Type Mini carbide bars for Grooving and Turning. l1 l2 a f W Tmaxr dh6 Min. Bore Dia. Tmax W l2 Designation Stock Items dh6 W±0.05 f a l1 l3 Tmaxr MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D50 MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D D min MINGL D L MINGL D L MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGR D MINGL D L 2.00 MINGR D MINGR D R MINGR D R/L R R R Grade TT

48 Grooving MINF Type Mini carbide bars f or Deep Face Grooving l1 a W Tmax. l2 dh6 Designation MINFR D150 Stock Items MINFR D dh6 W a l2 l1 Tmaxr MINFR D D min R/L Grade 15.0 R TT9030 MINF Type Mini carbide bars for Deep Face Grooving l1 dh6 T max. W l2 Designation Stock Items dh6 W a l3 l1 Tmaxr MINFR D MINFR D MINFR D MINFR D MINFR D MINFL D MINFR D MINFR D MINFL D MINFR D MINFR D MINFR D MINFR D MINFR D MINFR D MINFR D D min R/L R L R L R Grade TT9030 MINA Type Mini carbide bars for Shaft Grooving. l1 dh6 T max. a W l2 Designation Stock Items dh6 W a l2 l1 Tmaxr MINAR D R TT9030 D min R/L Grade 103

49 Grooving MINR Type Mini carbide bars, Full Radius for Internal Boring and Profiling. l1 dh6 a f R W l2 Tmaxr Tmax Min. Bore Dia. Designation dh6 W±0.05 f a R l1 l3 Tmaxr D min MINRR D MINRR D MINRR D R/L R Grade TT9030 MINN Type Mini carbide bars for ISO Full Profile Internal Thread Turning. l1 dh6 View X 1.0 Min. Bore Dia. a f X l3 45 Tmax R 45 Tmax l2 D Designation dh6 Pitch te w Y f a l3 l1 min MINNR D MINNR D MINNR D MINNR D MINNR D MINNR D MINNR D MINNR D Grade TT9030 MINB Type Mini carbide bars for Internal Back Turning f dh6 a R l2 Tmaxr l1 Designation dh6 f a l1 l3 R±0.05 Tmaxr MINBR D MINBR D MINBR D MINBR D MINBR D MINBR D MINBR D MINBR D MINBR D MINBR D D min R/L R Grade TT

50 Grooving For small ID turning and grooving Features Economical doublesided insert Strong clamping with fully supported seats Internal coolant through the shank Available minimum diameter up to 12.5mm Various application range TDIP: ground precision insert for efficient chip control TDIM: pressed insert with efficient chipformer for boring and grooving operation 105

51 Grooving Inserts TDIM Pressed Inserts for Internal Turning and Grooving Insert Seat Designation Size W±0.05 R B L H Grade TDIM 2E TT9080 TDIM 3E TDIP Precision Inserts for Internal Turning and Grooving Designation Insert Seat Size TDIP * TDIP * TDIP 2.00E TDIP 2.00E TDIP 2.00E TDIP 2.50E TDIP 3.00E TDIP 3.00E W R B T Grade TDIP * TDIP * TDIP * TT

52 Grooving Holders TTSIR/L Internal, Grooving and Turning on Small Diameters Designation TTSIR/L Insert Seat Size Ød L L1 F H A Tmax ØDmin Coolant Insert Ø3.5 TTSIR/L Ø6 TTSIR/L PL 16 TS 40093I T 15 TTSIR/L PL 16 TTSIR/L PL 16 TS 50125I T 20 TTSIR/L Ø6 TTSIR/L PL 16 TS 40093I T 15 TTSIR/L PL 16 TTSIR/L PL 16 TTSIR/L PL 20 TS 50125I T 20 Screw Wrench 107