IT.TE.DI. PCD INSERTS
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1 PCD ISO INSERTS
2
3 IT.TE.DI. REFERENCE TABLE PRODUCT RANGE TYPE D INSERTS TYPE C INSERTS TYPE R INSERTS TYPE E INSERTS TYPE T INSERTS TYPE S INSERTS TYPE W INSERTS TYPE V INSERTS 33 RECOMMENDED PARAMETERS FOR PCD 1
4 Founded in 1976, IT.TE.DI. is a leading Italian company manufacturing tools with PCD and CBN cutting edges and with guiding pads. Thanks to the vast experience gained over the years, our solutions, on top of being a guarantee of quality, are the result of the most modern design methods and the most accurate controls. Productivity, reliability and quality are the values that we commit to provide every day to our customers. Manufacturing accuracy and reliability have enabled IT.TE.DI. to become a leader in the domestic and international markets: from automotive to power sources to aerospace, IT.TE.DI. has proved to be a state-of-the-art solution maker. IT.TE.DI. products range includes PCD inserts, available in all geometries, with standard or low-cost cutting edges, with chipbreaker or wipers. Our thorough quality inspection procedures, combined with modern quality processes, ensure the best combination of quality and efficiency. Suitable for a wide range of applications and different types of materials they can be used from boring to turning to milling. 2
5 GEOMETRY DESIGNATION TYPE / FINISH PAGE C D E R S T V CCGT R/L 6 CCGW R/L 6 CCMT - 7 CCMW -/WR/WL/FI/RO/E / EWR/EWL 7-8 CNMA -/E/EWR/EWL 9 CPGT R/L 9 CPGW R/L 10 CPMT - 10 CPMW - 10 DCMT - 11 DCMW -/FI/RO/E /EWR/EWL DNMA -/E/F DPMW - 13 ECMT - 14 ECMW - 14 EPMT - 14 EPMW - 15 RBMN - 16 RCMN - 16 RCMW - 16 RNMN - 17 RPMN - 17 SCGW R 18 SCMW -/E 18 SNMA -/E 19 SNMN - 19 SNUN -/E 19 SOMT -/R SPUN -/E SPMW - 21 TBMN H 22 TCGT R 22 TCMN H 22 TCMT - 23 TCMW -/FI/RO/E TNMA -/E TNUN - 26 TPMT - 26 TPMW - 27 TPUN -/E VBMT - 29 VBMW -/E 29 VCMT - 30 VCMW -/FI/RO/E VNMA -/E 31 W WNMA
6 GEOMETRY SHAPE THICKNESS RADIUS A B C A D E K 01 s=1,59 L M R S T V W N T W R T1 s=1,97 02 s=2,38 03 s=3,18 T3 s=3,97 04 s=4,76 05 s=5,56 06 s=6,35 07 s=7,94 09 s= 00 r=0,0 01 r=0,1 03 r=0,3 02 r= 04 r= 08 r=0,8 10 r=1,0 12 r=1,2 C C M T CLEARENCE ANGLE N TOLERANCE CLASS B C P o SPECIFIC DESCRIPTION CATEGORY INSCRIBED CIRCLE d m s r H ± 0,013 ± 0,013 ± 0,025 ± 0,02 G ± 0,025 ± 0,025 ± 0,130 ± 0,03 K 3,970 ± 0,050 5,560 6,350 ± 0, ,700 ± 0,080 ±0,013 ± 0,025 ± 0,03 15,875 19,050 ± 0,100 M 3,970 5,560 6,350 ± 0,050 ± 0,050 5 ± 0,130 ± 0,05 12,700 ± 0,080 ± 0,080 15,875 19,050 ± 0,100 ± 0,150 U 3,970 5,560 6,350 ± 0,080 ± 0,080 5 ± 0,130 ± 0,05 12,700 ± 0,130 ± 0,013 15,875 19,050 ± 0,180 ± 0,180 4
7 INSERT TYPE - STANDARD FINISH -- STANDARD CHAMFER ANGLE CHAMFER THICKNESS R L E D F H S RIGHT LEFT ECO 2 EDGES 2 ECO EDGES FULL TOP SOLID FI RO WL WR CHIP BREAKER FINISHING CHIP BREAKER ROUGHING WIPER LH WIPER RH A = 05 B = 10 C = 15 D = 20 E = 25 F = 30 A B C D E F = 0,05mm = 0,10 mm = 0,15 mm = 0 mm = 5 mm = 0,30 mm G = 0 mm 04 R FI PA F - A - A INSERT DIMENSION D (mm) R S T C D V W E 3, , , M0 5, , M0 6, , , , M0 9, M , M0 12, M0 12, , , M0 19, M PB PA PJ MATERIAL * PCD GRAIN MIXED MEDIUM FINE F E T EDGE PREPARATION** *MATERIAL PCD PJ: very fine grain used for special finishes; PA: medium grain, good compromise used for most applications; PB: coarse grain for high resistance to wear. **PREPARATION F- standard PCD preparation commonly used for aluminum and other non-ferrous materials. E-brushed: protect the cutting edge from breakages and chipping. Advantages are especially visible in case of finishes with tight tolerance and low feeds. T-chamfer: increases the cutting edge stability but also the cutting forces. 5
8 C CCGT CCGW L S R D W PJ PA PB CCGT R 6,4 2,38 6,35 7 CCGT R CCGT 09T302R 9,7 3,97 10 CCGT 09T304R CCGT R 12,9 4,76 12,7 10 CCGT R 0,8 CCGT L 6,4 2,38 6,35 7 CCGT L CCGT 09T302L 9,7 3,97 CCGT 09T304L 10 CCGT L 12,9 4,76 12,7 CCGT L 0,8 (right-hand view) L S R D PJ PA PB CCGW R 6,4 2,38 6,35 CCGW R CCGW 09T302R CCGW 09T304R 9,7 3,97 CCGW 09T308R 0,8 CCGW R 12,9 4,76 12,7 CCGW R 0,8 CCGW L 6,4 2,38 6,35 CCGW L CCGW 09T302L CCGW 09T304L 9,7 3,97 CCGW 09T308L 0,8 CCGW L 12,9 4,76 12,7 CCGW L 0,8 (right-hand view) 6
9 L S R D W AP PJ PA PB CCMT CCMT ,4 2,38 6,35 7 3,0 CCMT ,8 CCMT 09T302 CCMT 09T304 9,7 3, ,0 CCMT 09T308 0,8 CCMT CCMT ,9 4,76 12,7 10 4,0 CCMT ,8 CCMT ,2 CCCMT CCMW CCMW CCMW ,4 2,38 6,35 CCMW ,8 3,0 CCMW ,1 7,94 CCMW ,8 3,18 CCMW CCMW ,8 CCMW 09T302 9,7 CCMW 09T304 3,97 CCMW 09T308 0,8 CCMW CCMW ,9 4,76 12,7 CCMW ,8 4,0 CCMW ,2 CCMW 09T302WR CCMW 09T304WR CCMW 09T308WR 0,8 9,7 3,97 CCMW 09T302WL CCMW 09T304WL CCMW 09T308WL 0,8 Available on customer s drawing 7
10 C CCMW L S R D W AP PJ PA PB CCMW FI CCMW FI 6,4 2,38 6,35 7 3,0 CCMW FI 0,8 CCMW 09T302FI CCMW 09T304FI 9,7 3, ,0 CCMW 09T308FI 0,8 L S R D W AP PJ PA PB CCMW RO CCMW RO 6,4 2,38 6,35 7 3,0 CCMW RO 0,8 CCMW 09T302RO CCMW 09T304RO 9,7 3, ,0 CCMW 09T308RO 0,8 CCMW E 6,4 2,38 6,35 CCMW E CCMW 09T302E CCMW 09T304E 9,7 3,97 2,5 CCMW 09T308E 0,8 CCMW E CCMW E 12,9 4,76 12,7 CCMW E 0,8 CCMW EWR 6,4 2,38 6,35 CCMW 09T304EWR 9,7 3,97 CCMW 09T308EWR 0,8 CCMW EWL 6,4 2,38 6,35 CCMW 09T304EWL 9,7 3,97 CCMW 09T308EWL 0,8 2,5 Available on customer s drawing 8
11 CNMA ,1 CNMA CNMA ,3 CNMA CNMA ,9 4,76 0,6 12,7 4,0 CNMA ,8 CNMA ,0 CNMA ,2 CNMA ,6 CCNMA CPGT CNMA E CNMA E 12,9 4,76 12,7 2,5 CNMA E 0,8 CNMA E 1,2 CNMA EWR CNMA EWR 0,8 12,9 4,76 CNMA EWL CNMA EWL 0,8 12,7 2,5 Available on customer s drawing L S R D W PJ PA PB CPGT R 6,4 2,38 6,35 7 CPGT R CPGT 09T302R 9,7 3,97 CPGT 09T304R 10 CPGT R 12,9 4,76 12,7 CPGT R 0,8 CPGT L 6,4 2,38 6,35 7 CPGT L CPGT 09T302L 9,7 3,97 CPGT 09T304L 10 CPGT L 12,9 4,76 12,7 CPGT L 0,8 (right-hand view) 9
12 C CPGW CPMT CPMW L S R D W PJ PA PB CPGW R 6,4 2,38 6,35 7 CPGW R CPGW 09T302R 9,7 3,97 CPGW 09T304R 10 CPGW R 12,9 4,76 12,7 CPGW R 0,8 CPGW L 6,4 2,38 6,35 7 CPGW L CPGW 09T302L 9,7 3,97 CPGW 09T304L 0,8 10 CPGW L 12,7 12,9 4,76 CPGW L 0,8 (right-hand view) L S R D W AP PJ PA PB CPMT ,4 2,38 6,35 7 3,0 CPMT CPMT 09T304 9,7 3,97 CPMT 09T308 0,8 10 4,0 CPMT ,9 4,76 12,7 CPMT ,8 CPMW 05T102 5,6 1,98 5,56 CPMW 05T104 3,0 CPMW ,4 2,38 6,35 CPMW CPMW ,18 CPMW ,8 9,7 CPMW 09T304 3,97 4,0 CPMW 09T308 0,8 CPMW ,9 4,76 12,70 CPMW ,8 10
13 L S R D W AP PJ PA PB DCMT DCMT ,75 2,38 6,35 7 3,0 DCMT ,8 DCMT 11T302 DCMT 11T304 11,60 3, ,0 DCMT 11T308 0,8 D DCMT DCMW L S R D W AP PJ PA PB DCMW DCMW ,75 2,38 6,35 3,0 DCMW ,8 DCMW 11T302 DCMW 11T304 11,6 3,97 DCMW 11T308 0,8 4,0 DCMW ,5 4,76 12,7 DCMW ,8 L S R D W AP PJ PA PB DCMW FI DCMW FI 7,75 2,38 6,35 3,0 DCMW FI 0,8 DCMW 11T302FI DCMW 11T304FI 11,60 3,97 4,0 DCMW 11T308FI 0,8 11
14 D DCMW DNMA DCMW RO DCMW RO 7,75 2,38 6,35 3,0 DCMW RO 0,8 DCMW 11T302RO DCMW 11T304RO 11,60 3,97 4,0 DCMW 11T308RO 0,8 DCMW E 7,15 2,38 6,35 DCMW E DCMW 11T302E DCMW 11T304E 11,6 3,97 DCMW 11T308E 0,8 2,5 DCMW 11T304EWR DCMW 11T308EWR 0,8 11,6 3,97 DCMW 11T304EWL DCMW 11T308EWL 0,8 DNMA DNMA ,76 4,0 DNMA ,8 DNMA ,2 15,5 12,7 DNMA DNMA ,35 4,0 DNMA ,8 DNMA ,2 12
15 DNMA E DNMA E 4,76 DNMA E 0,8 DNMA E 1,2 15,5 12,7 2,5 DNMA E DNMA E 6,35 DNMA E 0,8 DNMA E 1,2 DDNMA DPMW DPMW DPMW ,75 2,38 6,35 3,0 DPMW ,8 DPMW 11T302 DPMW 11T304 11,6 3,97 4,0 DPMW 11T308 0,8 13
16 L S R D W AP PJ PA PB ECMT 09T304 9,8 ECMT 09T308 0,8 3, ,0 ECMT 12T304 13,1 12,7 ECMT 12T308 0,8 E ECMT ECMW EPMT L S R D W AP PJ PA PB ECMW 09T304 9,8 ECMW 09T308 0,8 3,97 4,0 ECMW 12T304 13,1 12,7 ECMW 12T308 0,8 L S R D W AP PJ PA PB EPMT EPMT ,3 3,18 7, ,0 EPMT ,8 14
17 EPMW ,8 4,76 2,5 EPMW ,38 EPMW ,5 6,35 3,0 EPMW EPMW EPMW ,3 3,18 7,94 4,0 EPMW ,8 E EPMW 15
18 S D PJ PA PB RBMN H 2,38 6,35 RBMN H 2,38 7,94 RBMN H 3,18 RBMN H 3,18 12,7 RBMN H 4,76 12,7 R RBMN RCMN RCMW S D PJ PA PB RCMN H 3,18 RCMN H 3,18 12,7 RCMN H 4,76 12,7 S D PJ PA PB RCMW 0602M0H 2,38 6,0 RCMW 0803M0H 3,18 8,0 RCMW 1003M0H 3,18 10,0 16
19 S D PJ PA PB RNMN 0903M0H 3,18 9,00 RNMN H 3,18 RNMN 1203M0H 3,18 12,0 RNMN H 3,18 12,7 RNMN 1204M0H 4,76 12,0 RNMN H 4,76 12,7 S D PJ PA PB RPMN H 2,38 6,35 RPMN H 2,38 7,94 RPMN H 3,18 RPMN H 3,18 12,7 RPMN H 4,76 12,7 RRNMN RPMN 17
20 L S R D PJ PA PB SCGW R 6,35 2,38 6,35 SCGW R SCGW 09T302R SCGW 09T304R 3,97 SCGW 09T308R 0,8 SCGW R 12,7 4,76 12,7 SCGW R 0,8 S SCGW SCMW SCMW ,35 2,38 6,35 3,0 SCMW SCMW SCMW ,18 SCMW ,8 SCMW 09T302 SCMW 09T304 3,97 4,0 SCMW 09T308 0,8 SCMW SCMW ,7 4,76 0,8 12,7 SCMW ,2 SCMW 09T302E SCMW 09T304E 3,97 SCMW 09T308E 0,8 2,5 SCMW E SCMW E 12,7 4,76 0,8 12,7 SCMW E 1,2 18
21 SNMA ,18 SNMA ,8 4,0 SNMA SNMA ,7 4,76 12,7 SNMA E 2.5 SNMA E 0,8 L S R D PJ PA PB SNMN H SNMN H 0,8 SNMN H 1,2 SNMN H 1,6 3,18 SNMN H SNMN H 0,8 SNMN H 1,2 SNMN H 1,6 12,7 12,7 SNMN H SNMN H 0,8 4,76 SNMN H 1,2 SNMN H 1,6 S SNMA SNMN SNUN SNUN SNUN ,8 3,18 SNUN ,0 SNUN ,8 SNUN ,7 SNUN , SNUN E SNUN E
22 S SOMT ,4 2,38 6,35 SOMT ,0 SOMT 09T306 9,7 3,97 0,6 SOMT ,0 4,76 0,8 9,80 4,0 SOMT ,6 4,76 0,8 12,7 SOMT ,0 4,76 0,8 12,7 SOMT ,5 5,56 1,2 16 L S R D PJ PA PB SOMT SPUN SOMT R 6,4 2,38 6,35 SOMT R 1,0 SOMT 09T306R 9,7 3,97 0,6 SOMT R 10,0 4,76 0,8 9,80 SOMT R 11,6 4,76 0,8 12,7 SOMT R 12,0 4,76 0,8 12,7 SOMT R 16,5 5,56 1,2 16 SPUN ,56 5,56 SPUN ,38 3,0 SPUN ,94 7,94 SPUN SPUN ,18 SPUN SPUN ,0 SPUN ,8 12,7 4,76 12,7 SPUN SPUN ,8 20
23 SPUN E 3,18 SPUN E 0,8 12,7 12,7 2,5 SPUN E 4,76 SPUN E 0,8 SPMW ,94 7,94 3,0 SPMW SPMW ,18 SPMW SPMW ,8 SPMW 09T302 SPMW 09T304 3,97 4,0 SPMW 09T308 0,8 SPMW SPMW ,7 4,76 12,7 SPMW ,8 SSPUN SPMW 21
24 L S R D PJ PA PB TBMN H 6,9 1,59 0,1 3,97 TBMN H 6,9 1,59 3,97 TBMN H 6,9 1,59 3,97 TBMN H 6,9 1,59 0,8 3,97 T TBMN TCGT TCMN L S R D W AP PJ PA PB TCGT R 9,34 9,6 5,56 TCGT R 9,04 TCGT R 2, ,71 TCGT R 11,0 6,35 11 TCGT R 0,8 9,83 TCGT 16T302R 16,20 TCGT 16T304R 16,5 3, ,91 TCGT 16T308R 0,8 15,33 L S R D PJ PA PB TCMN H 6,9 1,59 3,97 TCMN H 6,9 1,59 3,97 TCMN H 6,9 1,59 0,8 3,97 22
25 L S R D W AP PJ PA PB TCMT TCMT ,6 5,56 3,0 TCMT ,8 2,38 7 TCMT TCMT ,0 6,35 TCMT ,8 4,0 TCMT 16T304 16,5 3,97 10 TCMT 16T308 0,8 TCMW 06T102 6,4 1,98 3,97 2 T TCMW 06T104 TCMT TCMW TCMW R 9,34 9,6 5,56 TCMW R 9,04 TCMW R 2,38 10,71 TCMW R 11,0 6,35 11 TCMW R 0,8 9,83 TCMW 16T302R 16,20 TCMW 16T304R 16,5 3,97 15,91 TCMW 16T308R 0,8 15,33 23
26 TCMW TCMW ,6 5,56 3,0 TCMW ,8 2,38 TCMW TCMW ,0 6,35 TCMW ,8 TCMW ,7 3,18 7,94 TCMW ,8 4,0 TCMW 16T302 TCMW 16T304 16,5 3,97 TCMW 16T308 0,8 TCMW 16T312 1,2 T TCMW TCMW E 9,6 5,56 TCMW E 2,38 2,5 TCMW E 11,0 6,35 TCMW E TCMW E 11,0 2,38 0,8 6,35 TCMW E 13,7 3,18 7,94 TCMW E 0,8 TCMW 16T302E 2,5 TCMW 16T304E 16,5 3,97 TCMW 16T308E 0,8 TCMW 16T312E 1,2 24
27 TCMW FI TCMW FI 11,0 2,38 6,35 4,0 TCMW FI 0,8 TCMW 16T304FI 16,5 3,97 TCMW 16T308FI 0,8 TCMW RO TCMW RO 11,0 2,38 6,35 TCMW RO 0,8 4,0 TCMW 16T304RO 16,5 3,97 TCMW 16T308RO 0,8 T TCMW TNMA TNMA ,0 6,35 TNMA ,8 3,18 TNMA TNMA ,8 TNMA ,3 TNMA ,5 4,0 TNMA ,8 TNMA ,76 1,0 TNMA ,2 TNMA ,0 12,7 TNMA ,8 25
28 TNMA E 16,5 4,76 2,5 TNMA E 0,8 T TNMA TNUN TPMT TNUN ,0 6,35 TNUN ,8 TNUN ,7 3,18 7,94 TNUN ,8 4,0 TNUN TNUN ,8 16,5 TNUN ,76 TNUN ,8 L S R D W AP PJ PA PB TPMT TPMT ,0 3,18 6,35 TPMT ,8 TPMT 16T ,0 3,97 TPMT 16T308 0,8 16,5 TPMT ,76 TPMT ,8 26
29 TPMW TPMW ,38 TPMW ,8 11,0 6,35 TPMW TPMW ,18 4,0 TPMW ,8 TPMW 16T304 3,97 TPMW 16T308 0,8 16,5 TPMW ,76 TPMW ,8 TPMW E 2,38 TPMW E 11,0 6,35 2,5 TPMW E 3,18 TPMW E T TPMW TPUN TPUN TPUN ,38 TPUN ,8 11,0 6,35 TPUN ,0 TPUN TPUN ,18 0,8 TPUN ,5 TPUN ,8 27
30 TPUN E TPUN E 2,38 TPUN E 0,8 11,0 6,35 TPUN E 2,5 TPUN E TPUN E 3,18 0,8 TPUN E 16,5 TPUN E 0,8 T TPUN 28
31 L S R D W AP PJ PA PB VBMT ,1 3,18 6,35 3,7 VBMT VBMT VBMT ,6 4,76 4,5 VBMT ,8 VBMW ,1 VBMW ,38 VBMW ,1 6,35 3,7 VBMW ,18 VBMW VBMW ,8 VBMW VBMW ,3 VBMW ,6 4,76 4,5 VBMW ,6 VBMW ,8 VBMW ,2 VVBMT VBMW VBMW E 0,1 VBMW E 11,1 2,37 6,35 VBMW E VBMW E 3,0 VBMW E 16,6 4,76 VBMW E 0,8 VBMW E 1,2 29
32 L S R D W AP PJ PA PB VCMT ,92 2,38 3,97 VCMT ,7 VCMT ,1 6,35 7 VCMT ,18 VCMT ,1 7,94 VCMT VCMT ,5 VCMT ,6 4,76 10 VCMT ,8 VCMT ,2 V VCMT VCMW VCMW VCMW ,92 2,38 3,97 VCMW ,8 VCMW ,7 VCMW ,1 6,35 VCMW ,18 0,8 VCMW ,1 7,94 VCMW VCMW VCMW ,6 4,76 4,5 VCMW ,8 VCMW ,2 L S R D W AP PJ PA PB VCMW FI 11,1 6,35 3,7 VCMW FI 3,18 7 VCMW FI 13,1 7,94 VCMW FI VCMW FI 4,5 16,6 4,76 10 VCMW FI 0,8 VCMW FI 1,2 30
33 L S R D W AP PJ PA PB VCMW RO 11,1 6,35 3,7 VCMW RO 3,18 7 VCMW RO 13,1 7,94 VCMW RO VCMW RO 4,5 16,6 4,76 10 VCMW RO 0,8 VCMW RO 1,2 VCMW E 11,1 3,18 6,35 VCMW E VCMW E 3,0 VCMW E 16,6 4,76 VCMW E 0,8 VCMW E 1,2 VNMA VNMA ,3 VNMA VNMA ,6 4,76 0,6 4,5 VNMA ,8 VNMA ,0 VNMA ,2 V VCMW VNMA VNMA E VNMA E 16,6 4,76 3,0 VNMA E 0,8 31
34 WNMA ,69 4,76 12,7 4,0 WNMA ,69 4,76 0,8 12,7 4,0 WNMA ,69 4,76 1,2 12,7 4,0 W WNMA 32
35 RECOMMENDED PARAMETERS FOR PCD The below cutting datas are purely an indication and are calculated assuming optimal working conditions. For more detailed information and for choosing the best grade, you should contact IT.TE.DI. s offices. CUTTING PARAMETERS MATERIAL Vc (m/min) a p (mm) f (mm/u) Aluminum Alloys: Si <12% Aluminum Alloys: Si >12% Copper, Bronze, Brass, Zinc and Magnesium Alloys Solid Carbide Turning (roughing) ,3-5,0 0,1-0,6 Turning (finishing) ,05-1,0 0,03- Turning (roughing) ,1-2,5 0,1- Turning (finishing) ,05-0,08 0,03- Turning (roughing) ,5-2,0 0,1- Turning (finishing) ,05-0,5 0,05- Turning (roughing) ,1-0,5 0,1-0,3 Turning (finishing) ,05-0,05- PARAMETERS FOR FI TYPE AND RO TYPE INSERTS TYPE FI-FINISHING RADIUS mm 0,8 Feed (f) mm/u 0,04-0,1 0,08-0,1-0,3 Cutting Depth (a p ) mm 0,05-0,6 0,1-2,0 0,3-2,5 RO-ROUGHING RADIUS mm 0,8 Feed (f) mm/u 0,1-5 0,15-0,35 Cutting Depth (a p ) mm -2,0 0,6-3,0
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