KBN05M. Wide Range of Applications. New Technology. 1st Choice. for hardened steel cutting. to achieve superior wear and fracture resistance
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1 M E G A C O A T C B N Wide Range of Applications for hardened steel cutting New Technology to achieve superior wear and fracture resistance 1st Choice for carburizing hardened material
2 NEW Technology to achieve superior wear and fracture resistance Hybrid Grain tructure MEGACOAT CBN tructure Coarse Grain CBN Micro Grain CBN Heat Heat diffusion is promoted by coarse grain CBN High thermal conductivity achieves exceptional fracture and wear resistance when cutting hardened material Excellent Wear Resistance Wear Resistance Comparison (Continuous External Cutting) uperior Fracture Resistance Fracture Resistance Comparison (Interrupted Facing) Workpiece size : ø Workpiece Material : Chromium Molybdenum teel (56~60 HRC) Cutting condition : Vc=650sfm, f=0.004ipr, ap=0.008", Wet, ~4 passes Workpiece size : ø (3 holes) Workpiece Material : Chromium Molybdenum teel (56~60 HRC) Cutting condition : Vc=500sfm, f=0.006ipr, ap=0.008", Dry, 5 passes achieved superior wear resistance when compared to Competitor B (for high-speed cutting). achieved superior fracture resistance when compared to Conventional A and Competitor B. Cutting edge breakage occurred on Conventional A (for general purpose), when cutting speed (Vc) is 650sfm. is the 1st recommended grade for continuous (high-speed finishing) to interrupted cutting with well balanced wear and fracture resistance. 1
3 Application Map is the 1st recommended grade for a wide range of application from continuous (high-speed finishing) to interrupted cutting. KBN5M : High tability for General Cutting KBN30M : High tability During Interrupted Cutting KBN35M : Cell Fiber CBN uperior fracture resistance in heavy interrupted cutting Case tudies Chromium teel (58HRC) Chromium teel (61~65HRC) Pulley Facing (Continuous) Vc=400sfm ap=0.006~0.008" f=0.010ipr WET DNGA430045MEP () Gear External Turning and Facing (Interrupted) Vc=400sfm ap=0.006" f=0.004~0.006ipr (External) WET CNGA MEH () -MEP ( : 0.00 x45) 150 pcs/edge -MEH ( : x30) 150 pcs/edge -ME ( : x5) 100 pcs/edge Competitor F 100 pcs/edge Competitor E 100 pcs/edge -MEH (edge prep: 0.016"x30 chamfered + R honed) achieved 1.5 times longer tool life compared to Competitor F. Tool life of the -ME (edge prep: 0.005"x5 chamfered + R honed) is the same as Competitor E s. -MEP (edge prep: 0.00"x45 chamfered + R honed) achieved 1.5 times longer tool life, preventing crater wear. No chipping in interrupted cutting, and improved productivity (Competitor F's cutting edge had extensive chipping). Feed rate could be increased from to 0.010ipr during facing. Achieved cycle time and cost reduction. User Evaluation -MEP -ME Competitor E User Evaluation
4 Various Edge Preps for a wide range of applications 1tandard cutting edge prep of negative inserts tandard cutting edge prep of positive inserts MEP " 45 + R-honed Application/Advantages High speed, continuous cutting Excellent crater wear resistance ME T " 15 Application/Advantages Chamfered harp-cutting oriented, less burring ME " 5 + R-honed General purpose ME " 5 + R-honed General purpose MET " 30 + R-honed uperior fracture resistance MEH " 30 + R-honed tandard Edge Prep of negative inserts Interrupted high feed cutting Prevention of flaking MET " 35 + R-honed Interrupted table cutting 1 MEP (for continuous, high speed cutting) Cutting Resistance Comparison Wear Comparison ME for harp Cutting MEH (for interrupted, high feed cutting) Tougher with Flake Prevention MEP Prevents Crater Wear 3
5 (Negative Inserts) ymbol Condition hape 0055 Indication 0.005" 5 Classification Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice Description (ANI) Description (IO) H Edge Prep (Interrupted) (Continuous) Dimension (in) r CNGA / DNGA (Negative Inserts) No.of Edges Description A T ød CNGA43_ 1/ 3/ " DNGA43_ 1/ 3/ " DNGA44_ 1/ 1/4 0.03" MEGACOAT CBN KBN10M KBN5M KBN30M KBN35M CNGA MEW CNGA MEW 1/ MEW MEW / / With Wiper Edge MEW MEW 3/ CNGA MEP CNGA MEP 1/ MEP MEP / / Finishing MEP MEP 3/ CNGA ME CNGA ME ME ME 1/ ME ME 1/ ME ME 3/ CNGA MET CNGA MET 1/ MET MET / MET MET 3/ CNGA MEH CNGA MEH 1/ MEH MEH / Multi Edge / Interrupted MEH MEH 3/ DNGA MEP DNGA MEP 1/ MEP MEP / / Finishing MEP MEP 3/ DNGA ME DNGA ME ME ME ME ME / ME ME 1/ ME ME 3/ DNGA ME DNGA ME 1/ ME ME / ME ME 3/ DNGA MET DNGA MET 1/ MET MET / MET MET 3/ DNGA MET DNGA MET 1/ MET MET / MET MET 3/ DNGA MEH DNGA MEH 1/ MEH MEH / / Interrupted MEH MEH 3/ tock tandard World Express (1 pc boxes) 4
6 NGA / TNGA (Negative Inserts) (Negative Inserts) ymbol Condition hape 0055 Indication 0.005" 5 Classification Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice Description (ANI) Description (IO) H Edge Prep (Interrupted) (Continuous) Dimension (in) r No.of Edges Description A T ød NGA43_ 1/ 3/ " TNGA33_ 3/8 3/ " MEGACOAT CBN KBN10M KBN5M KBN30M KBN35M / Finishing NGA MEP NGA MEP 1/ MEP MEP 3/ NGA ME NGA ME 1/ ME ME 1/ NGA MET NGA MET 1/ MET MET / MET MET 3/ NGA MEH NGA MEH 1/ / Interrupted MEH MEH 3/ TNGA MEP TNGA MEP 1/ MEP MEP / / Finishing MEP MEP 3/ TNGA ME TNGA ME ME ME ME ME / ME ME 1/ Multi Edge ME ME 3/ TNGA MET TNGA MET 1/ MET MET / MET MET 3/ TNGA MEH TNGA MEH 1/ MEH MEH / / Interrupted MEH MEH 3/ tock tandard World Express (1 pc boxes) 5
7 VNGA / WNGA (Negative Inserts) (Negative Inserts) Classification Description A T ød Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice VNGA33_ 3/8 3/ " WNGA43_ 1/ 3/ " ymbol Condition Indication 0.004" 35 Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice H (Interrupted) (Continuous) hape Description Previous Description Edge Prep Dimension (in) r No.of Edges MEGACOAT CBN KBN10M KBN5M KBN30M KBN35M VNGA MEP VNGA MEP 1/ MEP MEP 1/ / Finishing VNGA ME VNGA ME ME ME ME ME 1/ ME ME 1/ VNGA MET VNGA MET 1/ MET MET 1/ VNGA MEH VNGA MEH 1/ MEH MEH 1/ / Interrupted WNGA ME WNGA ME 1/ ME ME / ME ME 3/ WNGA MET WNGA MET 1/ MET MET / MET MET 3/ tock tandard World Express (1 pc boxes) 6
8 CCMW / CPGB (Positive Inserts) (Positive Inserts) ymbol T Condition Chamfered T Indication 0.003" 15 Chamfered 0.004" 35 Classification Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice hape Description Previous Description H Edge Prep (Interrupted) (Continuous) Dimension (in) r Description A T ød CCMW15_ 1/4 3/ CCMW35_ 3/8 5/ CPGB515_ 5/16 3/ CPGB3_ 3/8 1/ No.of Edges MEGACOAT CBN KBN10M KBN5M KBN30M KBN35M CCMW 1505T00315ME CCMW 0600T00815ME T00315ME 06004T00815ME T / T00315ME 06008T00815ME 1/ CCMW 3505T00315ME CCMW 09T30T00815ME T00315ME 09T304T00815ME T / T00315ME 09T308T00815ME 1/ CCMW ME CCMW ME 1/ ME ME 1/ / General Purpose CCMW ME CCMW 09T304015ME 1/ ME 09T308015ME 1/ CCMW MET CCMW 09T MET 1/ MET 09T MET 1/ CPGB 5151T00315ME CPGB 08004T00815ME T / CPGB 305T00315ME CPGB 09030T00815ME T T00315ME T00815ME 1/ CPGB ME CPGB ME 1/ ME ME 1/ / General Purpose CPGB MET CPGB MET 1/ MET MET 1/ CPGB MET CPGB MET 1/ MET MET 1/ tock tandard World Express (1 pc boxes) 7
9 DCMW / TPGB (Positive Inserts) (Positive Inserts) ymbol T Condition Chamfered T Indication 0.003" 15 Chamfered 0.004" 35 Classification Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice hape Description Previous Description H Edge Prep (Interrupted) (Continuous) Dimension (in) r Description A T ød DCMW15_ 1/4 3/ " 7 DCMW35_ 3/8 5/ TPGB_ 1/4 1/ TPGB3_ 3/8 1/ MEGACOAT CBN No.of Edges KBN10M KBN5M KBN30M KBN35M DCMW 1505T00315ME DCMW 0700T00815ME T00315ME 07004T00815ME T / T00315ME 07008T00815ME 1/ DCMW 3505T00315ME DCMW 11T30T00815ME T00315ME 11T304T00815ME 1/ T T00315ME 11T308T00815ME 1/ T00315ME 11T31T00815ME 3/ DCMW ME DCMW 11T30015ME ME 11T304015ME / / General Purpose ME 11T308015ME 1/ DCMW MET DCMW MET MET MET / MET MET 1/ DCMW MET DCMW 11T MET MET 11T MET 1/ MET 11T MET 1/ MET 11T MET 3/ TPGB 05T00315ME TPGB 11030T00815ME T00315ME T00815ME T / T00315ME T00815ME 1/ TPGB 31T00315ME TPGB T00815ME 1/ T T00315ME T00815ME 1/ TPGB 10055ME TPGB ME 1/ ME ME 1/ / General Purpose TPGB MET TPGB MET MET MET / MET MET 1/ TPGB MET TPGB MET 1/ MET MET 1/ tock tandard World Express (1 pc boxes) 8
10 TPGW / VBGW / VCGW (Positive Inserts) (Positive Inserts) ymbol T Condition Chamfered T Indication 0.005" 15 Chamfered 0.004" 35 Classification Light Interrupted / 1st choice Light Interrupted / nd choice Continuous / 1st choice Continuous / nd choice Heavy Interrupted / 1st choice Interrupted / 1st choice hape Description Previous Description H Edge Prep (Interrupted) (Continuous) Dimension (in) r Description A T ød TPGW33_ 3/8 3/ " 11 VBGW_ 1/4 1/ " 5 VBGW33_ 3/8 3/ VCGW15_ 3/16 3/ " 7 MEGACOAT CBN No.of Edges KBN10M KBN5M KBN30M KBN35M TPGW 331T00315ME TPGW T00815ME 1/ T T00315ME T00815ME 1/ TPGW MET TPGW MET 1/ MET MET 1/ VBGW 05T00315ME VBGW 11030T00815ME T00315ME T00815ME T / T00315ME T00815ME 1/ VBGW 3305T00315ME VBGW 16040T00815ME T00315ME T00815ME T / T00315ME T00815ME 1/ VBGW 10055ME VBGW ME 1/ / General Purpose VBGW ME VBGW ME 1/ VBGW MET VBGW MET MET MET / MET MET 1/ VBGW MET VBGW MET MET MET / MET MET 1/ VCGW T00315ME VCGW 0800T00815ME T00315ME 08004T00815ME T / T00315ME 08008T00815ME 1/ VCGW MET VCGW MET MET MET / MET MET 1/ tock tandard World Express (1 pc boxes) 9
11 EZ Bar / Deep Grooving EZ Bar (EZB-NB : CBN) Right Hand hown EZ Bar Dimensions (mm) Gray Cast Iron (With cale) ymbol pec. Example K Gray Cast Iron (Without cale) E Honed E008 R0.08mm Hone Nodular Cast Iron (Without cale T Chamfered T0115 Chamfered + Honed mm X 15 Chamfered 0.1mm X 5 Chamfered + Honed (Roughing) H (Finishing) (Chip Control) intered Metal Description td. Edge Prep Dimensions (mm) ØA ØD H L1 L L3 F r No. of Edges MEGACOAT CBN EZBR NB T NB T NB T ± NB T NB T Deep Grooving (1 Edge) tock tandard World Express (1 pc boxes) Gray Cast Iron (With cale) ymbol pec. Example K Gray Cast Iron (Without cale) E Honed E008 R0.08mm Hone Nodular Cast Iron (Without cale T Chamfered T0115 Chamfered + Honed mm X 15 Chamfered 0.1mm X 5 Chamfered + Honed (Roughing) H (Finishing) (Chip Control) intered Metal hape Description td. Edge Prep Dimensions (mm) W r M L H Tolerance No. of Edges MEGACOAT CBN CBN KBN570 External Grooving GDG 00N-00NB E N-040NB E N-040NB E ± N-040NB E N-040NB E tock tandard World Express (1 pc boxes) 10
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Bluechip Tooling td Tel Table of Content Type Page range Metric M with chamfer M3 - M20 M5 - M Metric
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