EKGT. Eco KORLOY Grooving Tool. Multi-functional Machining with. Strong Clamping. High Productivity. Optimized Economical Grooving Tool

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1 Eco KORLOY Grooving Tool Multifunctional Machining with Strong Clamping System Optimized Economical Grooving Tool Strong Clamping System Strong clamping system ensures stable and accurate machining Wide Selection of Chip Breakers Wide selection of chip breakers ensures excellent chip control in various applications New Geometry Strong Clamping High Productivity New Grade

2 Improved Stability and Performance by Strong Clamping Economical Multifunctional Grooving Tool for High Precision Machining Cutting and grooving speeds are getting faster to improve productivity while higher machining quality is required to optimize the process. It was difficult to meet these requirements as the thin and long shape of grooving inserts caused vibration and reduced chip evacuation during operation, which resulted in early wear or breakage of tools. The has an excellent V type clamping system and a serrated shape on the clamping area so that it effectively minimizes vibrations. This results in improved stability and performance for highly efficient machining. Insert holders provide a total tooling solution with a wide selection for external / internal diameter machining, parting off, copying, auto lathes and relief machining. KGT chip breakers are ready for a variety of workpieces and a wide application area with its characteristics of excellent chip evacuation for quality surface finish and high precision. Wide selection of chip breakers Excellent chip control Advantages Various holder applications Optimized machining solution Strong clamping system Stable and precise machining Stable tool life Higher productivity Code System [ Insert ] KG M N 300 (S) 04 T KG SYSTEM (KORLOY Grooving) [ Holder ] Tolerance M class G class Hand N: Neutral R: Right L : Left I : Internal Width of cutting edge ~8.0 mm 1 Corner Nose radius mm mm mm 0.8 mm Chip breaker L/R/T/C/ LP/RP/B/A EG E H R/L 3 T EG SYSTEM (Eco KORLOY Grooving) Working style E: External process I : Internal process Holder style H: Horizontal V: Vertical U: Undercut Hand R: Right L: Left Shank standard Height m Widthmm (For Internal machining: Minimum diameter for machining) Cutting width ~8.0 mm Maximum depth 8~36 mm 02 KORLOY TECHNEWS

3 Recommended Insert Designation Geometry Picture Application For external machining For Internal machining Copying For relief Special machining Parting Grooving Turning Grooving Turning Copying Relief Special L Light Grooving KGMN KGMI KRMN KGMR/L KGGN KRGN R Rough Grooving T TurningMulti Grooving T Internal Grooving C Copying LP Light Parting RP Rough Parting B Blank A Aluminum Grooving A Aluminum Profiling First choice, Second choice Grades for Recommended Application Range Workpiece Grade Order of recommended grade Recommended cutting speed (m/min) PC Steel NC P NC PC Alloy steel NC NC PC M Stainless steel PC NC K Cast iron PC NC N Nonferrous metal H S HRSA PC

4 Performance Evaluation Multifunction machining Workpiece C45 Cutting conditions vc (m/min) = 170, fz (mm/t) = 0., ap = 2, W = 3, wet Tool KGMN30004T (PC5300) Turning+Grooving repetition Competitor 160ea/edge 210ea/edge 30% more Optimized geometry for turning+grooving High efficiency. Grooving Workpiece X5CrNI189 Cutting conditions vc (m/min) = 1, fz (mm/t) = 0.12, ap = 5, W = 4, wet Tool KGMN40003R (PC5300) Shoulder Grooving Competitor 0ea/edge 0ea/edge 30% more Tough geometry for interrupted and deep grooving. Shaft machining Workpiece 42CrM04 Cutting conditions vc (m/min) = 0, fz (mm/t) = 0., ap = 5, W = 3x3, wet Tool KGMN30004T (PC5300) Grooving (Roughing) &Turning (Finishing) Competitor 80ea/edge 104ea/edge 30% more Excellent chip control for higher efficiency. Parting off Workpiece X5CrNI189 Cutting conditions vc (m/min) = 140, fz (mm/t) = 0., ap = 2, W = 3, wet Tool KGMR3006DLP (PC5300) Pipe Partingoff Competitor 550ea/edge 800ea/edge 45% more Exclusive partingoff chip breaker for longer tool life. Sharp geometry for less burr. 04 KORLOY TECHNEWS

5 Grooving Parting off Grooving KGMN 002L 30002L 40002L 50003L 60003L KGMN 00R 002R 30002R 40003R 50003R KGMN 00T 002T 002T Grooving Turning 30002T 30004T 40004T 40008T 50004T 50008T 60004T 60008T Grooving Internal Profiling KRMN 0C 300C 400C 500C 600C KGMI 800C 002T Parting off (Right handed) PC9030 l d T DLP 400DLP 06DRP 0DRP 300DLP 4004DLP 5004DLP 08DRP 3006DRP 300DRP 4004DRP 400DRP 5004DRP DLP Figure 06DLP 3006DLP KGMR r 40004T KGMR Parting off (Right handed) 80008T b 60003R 80004R Dimensions PC5300 Designation NC5330 Picture NC32 Coated NC32 Application Insert : Stock item 05

6 Insert Application Picture Designation Coated Uncoated Dimensions NC32 NC5330 PC5300 PC9030 H01 H05 b r l d Figure Parting off (Left handed) Parting off (Left handed) Grooving (Ground insert) Grooving Parting off (Ground insert) Grooving Parting off (Single insert) Aluminum Grooving Aluminum Profiling KGML 06DLP 6 0DLP 3006DLP 6 300DLP 4004DLP 4 400DLP KGML 06DRP 6 0DRP 3006DRP 6 300DRP 4004DRP 4 400DRP KGGN 2650B B B 0 30B B B B B B B B B B B KGGN 002R 30002R 40003R 50003R R R KGGN 0S02R S02R S03R S03R S03R S04R KGGN 002A 30002A 40004A 50004A A KGGNR KRGN 300A A 500A A KGGNB KGGNR KGGNA 800A KGGNR KGGNA KRGNA : Stock item 06 KORLOY TECHNEWS

7 EGEHR/L For grooving, turning, parting off, and relief machining KGGN KGMN KGMR/L KRMN KRGN Designation H=(h) W L S TMAX Insert Screw R type insert Wrench EGEHR/L T T T T KGMN0 2T KGMR/L0 KRMN0C 2T KGGN T KRMN0C 2.5T KGGN0 2.5T KGMN T T T T T T T T T T T T T T T T T T T T T KGMN0 EKS0512 EKW40L KGMN300 KGMR/L300 KRMN300C KGGN300 KRGN300 KGMN400 KGMR/L400 KRMN400C KGGN400 KRGN400 EKS0512 EKW40L 07

8 EGEHR/L For grooving, turning, parting off, and relief machining KGGN KGMN KGMR/L KRMN KRGN Designation H=(h) W L S TMAX Insert EGEHR/L 5T 1.5 5T T 0.5 5T T T T T 1.6 6T T 0.6 6T T T T KGMN500 KRMN500C KGGN500 KRGN500 KGMN600 KRMN600C KGGN600 KRGN600 8T KGMN800 8T KRMN800C Dmin 32328T KGGN T KRGN800 Screw R type insert Wrench EGEUR/L For relief machining D KRMN KRGN R type insert Designation H=(h) W L S ØD Max EGEUR/L TMAX Insert 5 16 KRMN500C 6 17 KRMN600C KRMN800C KRMN300C 14 KRGN300 KRMN400C KRGN400 KRGN500 KRGN600 KRGN Screw Wrench KORLOY TECHNEWS

9 EGEVR/L For grooving, turning, face grooving machining Dmin KGMN KGGN KRMN KRGN R type insert Designation H=(h) W L S ØD Min TMAX Insert Screw Wrench EGEVR/L D KGMN KRMN0C KGGN KGMN0 EKS0512 EKW40L EKS0512 EKW40L KGMN0 EKS0512 EKW40L KGMN300 KRMN300C KGGN300 KRGN KGMN400 KRMN400C KGGN400 KRGN KGMN500 KRMN500C KGGN500 KRGN KGMN600 KRMN600C KGGN600 KRGN KGMN800 KRMN800C KGGN800 KRGN800 09

10 EGIUR/L For relief machining ØD Min. machining Dia. R type insert KRMN KRGN Designation ØD Ød L TMAX H S Insert Screw Wrench EGIUR/L KRMN300C KRGN KRMN400C KRGN KRMN500C KRGN KRMN600C KRGN KRMN800C KRGN KORLOY TECHNEWS

11 EGIVR/L For grooving, turning, profiling machining ØD Min. machining Dia. R type insert KGMI KGMN Designation ØD Ød L TMAX H S Insert Screw Wrench EGIVR/L KGMN0 EKS0512 EKW40L KGMI0 EKS0512 EKW40L KGMN0 EKS0512 EKW40L KGMI KGMI KGMI500 KGMN600 KGMN800 11

12 Holystar B/D, 1350, Nambusunhwanro, Geumcheongu, Seoul, 08536, Korea Tel : Fax : , Web : export@korloy.com 6 Maple Avenue, Torrance, CA 90503, USA Tel : Toll Free : Fax : sales@korloy.us Gablonzer Str. 27, Oberursel, Germany Tel : Fax : sales@korloyeurope.com Plot NO.4, Sector 8, IMT Manesar, Gurgaon 11, Haryana, INDIA Tel : Fax : sales.kip@korloy.com Av. Aruana 280, conj.12, WLC, Alphaville, Barueri, CEP , SP, Brasil Tel : vendas@korloy.com No. 133 Le Loi street, Hoa Phu ward, Thu Dau Mot city, Binh Duong proviende, Vietnam Tel : Ground Dongjing Road 56 District Free Trade Zone. Qingdao, China Tel : Fax : kycpjh@korloy.com Plot No. 4, Sector 8, IMT Manesar, Gurgaon 11, Haryana, India Tel : Fax : kimindia@korloy.com TN65EM01 /