Cera-Notch Grooving and Threading System

Transcription

1 Cera-Notch Grooving and Threading System Grooving Threading Face Grooving FC Program Inside Deep Grooving

2 Grooving with Cermets Characteristics: Offer better surface finishes on carbon and alloy steel than coated carbides Higher cutting speeds than coated carbide are possible, reducing cycle times Cermets are ideal for light feeds and few interruptions Kyocera offers one of the largest selection of cermets for grooving anywhere Grades: TC40 is the first choice for carbon and alloy steels TC60 is recommended for ID grooving and tool steel Characteristics: Grooving with Coated Carbides Offer better edge strength for high feeds and interruptions Coating improves tool life and surface finish Better suited for low speed applications or stainless steel Grades: P930 is a good general purpose grade for steels and stainless steels P660 is the first choice for stainless steels and tougher applications K10 (Uncoated) is the first choice for cast irons and non-ferrous materials Characteristics: Grooving with Ceramics Ideal for grooving cast irons and hardened steels xcellent wear resistance No coolant is needed Grades: A65 can achieve high tool life and reduced cycle times in continuous grooving cast iron and hardened steels Grooving with Kyocera cermets can save you money! Increased Tool ife Stress Proof Spool V = 885 SFM d =.035 f =.004 ipr et KCGP031 TC40 Decreased Cycle Time 860 Shaft Housing Kyocera Conditions V = 750 SFM d =.040 f =.003 ipr et KCGP306 TC60 Competitor Conditions V = 0 SFM d =.040 f =.003 ipr et TC pcs/edge TC60 10 pcs/edge Competitor Coated Carbide 1400 pcs/edge Competitor Coated Carbide pcs/edge Notes: TC40 tripled the tool life of the competitor s coated carbide Notes: TC60 cut cycle time by 30% and doubled the tool life of the competitor s coated carbide Better tool life leads to less inserts used, less down time, and fewer offsets. Decreased cycle time means you spend less time and money machining the part.

3 Grooving Inserts Dimensions Cermet Carbide Ceramic CBN Insert +/-.001 B A H TC40 TC60 P660 P930 K10 A65 KBN10B B 3 B 3 B H A H A A A KCG 06 / KCG 15 /.15 KCG 306 / KCG 3094 / KCG 315 / KCG 3156 /.156 KCG 3047 / KCG 306 / KCG 3094 / KCGP 031 /.031 KCGP 041 / KCGP 047 /.047 KCGP 058 / KCGP 06 / KCGP 094 /.094 KCGP 15 /.15 KCGP 3047 / KCGP 306 /.06 KCGP 307 / KCGP 3078 /.078 KCGP 3088 /.088 KCGP 3094 /.094 KCGP 3097 /.097 KCGP 3105 / KCGP 3110 /.110 KCGP 31 /.1 KCGP 315 / KCGP 314 /.14 KCGP 3156 /.156 KCGP 3178 /.178 KCGP 3185 /.185 KCGP 3189 /.189 KCGP 415 / KCGP 4189 /.189 KCGP 413 / KCGP 419 /.19 KCGP 450 /.50 3

4 Face Grooving Inserts Dimensions Carbide Insert +/-.001 B A H P660 P930 K10 KCFP 315 / KCFP 3156 / KCFP 3189 / Note- See page 7 for groove limits Deep Grooving Inserts Dimensions Cermet Carbide Insert +/-.001 B A H TC40 TC60 P660 P930 3 B 5 * These inserts have one cutting edge H A KCGDP 306 / KCGDP 3094 /* KCGDP 315 /* KCGDP 3189 /* Full adius Grooving Inserts Dimensions Cermet Carbide Insert +/-.001 B A H TC40 TC60 P660 P930 K B H A KCP 031 / KCP 039 / KCP 047 / KCP 06 / KCP 3031 / KCP 3047 / KCP 306 / KCP 3078 / KCP 3094 / KCP 415 /

5 Threading Inserts Dimensions Cermet Carbide Insert Pitch TPI A T S TC40 TC60 P660 P S T A KCT / KCT 3 / external 8-36 internal 7-0 external 6-0 internal S A T KCTP / KCTP 3 / external 8-36 internal 7-0 external 6-0 internal S A T KCTK / KCTK 3 / external internal 1-4 external internal Cera-Notch Conversion Chart Notch/ock Style Inserts Conversion Insert Style Kyocera Horizon Tool-Flo Kennametal T Valenite Sandvik Mitsubishi Notch Style Grooving Inserts Face Grooving KCFP HF FF NF - - TF* F ID or OD Grooving KCG/KCGP HG FG NG PG VG TG* G w/ Chipbreaker KCGP-MY HG-K FG CB NG-K PG-K - - G-K Deep Grooving KCGDP HGD FGD NGD PGD - - GD Positive Grooving KCGP HGP FGP NGP - VGP TGP* GP Full Nose adius KCP H F N P V T* G Positive Full Nose adius KCP HP FP NP PP VP TP* - Notch Style Threading Inserts 60 V Partial Profile KCT HT FT NT PT VT TT* T 60 V Fine Pitch Positive KCTK HTK FTK NTK PTK VTK TTK* - 60 V Positive KCTP HTP FTP NTP PTP VTP TTP* - *Sandvik uses different clamp system. equires Kyocera or any other standard clamp from competitor. 5

6 Toolholders (xternal Grooving) KKC OD Grooving Toolholder T T h F 1 F 3 H3 B H1 h F1 3 1 H 1 H 3 B H fig. 1 fig. Stock Dimensions Spare Parts Fig. H1=h H H3 B 1 F1 F T Clamp Clamp Screw KKC / 6-X DF CF X DF B C C in 16-D B C C D D D D CKC- / CKC- 3 / KKC / 1010K--15F CKCmm 11M--150F / SKC- SKC- SKC- 3 (7/64 hex) (7/64 hex) (- 156) Note- ight hand holders require right hand inserts and clamps; left hand holders require left hand inserts and clamps Items marked in ( ) are not included with toolholder Toolholder KKC... KKC...3 KKC...4 Applicable Insert KC_... KC_3... KC_4... 6

7 KKC Face Grooving Toolholder KKC / 1-3B.750 Stock Dimensions (inch) Spare Parts H1=h H3 B 1 F1 3 T Clamp D D CKC- 3/ Clamp Screw SKC Note- ight hand bars require left hand inserts and clamps; left hand bars require right hand inserts and clamps Toolholder KKC...3 Applicable Insert KCF_3... Insert KCFP3 Face Grooving imits Maximum Groove Depth Minimum Groove Diameter

8 Steel (Internal Grooving) A-KKC ID Grooving Steel Shank Bar - through coolant øa 3 G F ød H A10M-KKC- Stock Dimensions Spare Parts φa* φd 1 F G Clamp A10S-KKC A1-KKC A1S-KKC A16T-KKC/-3 in /8-7NPT CKC- A16T-KKC/ CKC-/ A16X-KKC A0U-KKC/ A4U-KKC/ A8U-KKC A3V-KKC/ A8U-KKC/ A3V-KKC/ /4-18NPT CKC-3/ Clamp Screw SKC- SKC-3 (7/64 hex) (- 156) Note- ight hand bars require left hand inserts and clamps; left hand bars require right hand inserts and clamps Items marked in ( ) are not included with toolholder Minimum bore varies with groove depth. See chart on page 1 for details. * Toolholder Applicable Insert KKC... KC_... KKC...3 KC_3... KKC...4 KC_4... 8

9 FC Program ightning Fast Cera-Notch FC Customization Program Cera-notch inserts made to your custom specifications Shipment within 3 weeks! 7 different groover styles in size 3 insert. Available in the following material grades:» TC40 Cermet» TC60 Cermet» P930 PVD Coated Carbide» K10 Uncoated Carbide Customization Ordering Procedures 1. efer to pages 10 and 11 in this brochure for customization information requirements.. Photocopy the appropriate pages - this will be your order form. 3. Fill in the required information - one groover type only per order form. 4. Complete purchase order information. KYOCA Industrial Ceramics Corp. Cutting Tool Division ph fax kyoceracuttingtools@kyocera.com 9

10 FC Program Distributor: Dist PO#: Grade (see pricing): Quantity: Date: Signature: Print Name: *Note - Only one type per order sheet. ight hand shown. eft hand mirror inverted. All Groovers are 3 size. Type A: PICING GAD 10 PC 30 PC 50 PC 100+ PC TC TC K P TOANCS A + 30 F +.00 C + 30 G +.00 B D TAB 1 * Max Type C: F A adius () adius () (.047 Min Max) * (efer to Table 1) ( places) Hand ( or ) Type B: B G C adius () G ( places) Cº F Aº B Hand ( or ) D Type D: Aº 10 A (.047 Min Max) D Aº * (efer to Table 1) ( places) Hand ( or ) adius () Fax to (88) mail to FC@kyocera.com FC# (Assigned by Kyocera) (.189 Max) Aº ( places) Hand ( or )

11 FC Program Distributor: Dist PO#: Grade (see pricing): Quantity: Date: Signature: Print Name: *Note - Only one type per order sheet. ight hand shown. eft hand mirror inverted. All Groovers are 3 size. Type : F Aº PICING GAD 10 PC 30 PC 50 PC 100+ PC TC TC K P TOANCS A + 30 F +.00 C + 30 G +.00 B D TAB 1 * Max Table * Max Type G: adius () F ( places) Aº Hand ( or ) Aº Type F: adius () (.06 Min Max) * (efer to Table ) Hand ( or ) adius () Aº * (efer to Table 1) ( places) Hand ( or ) Fax to (88) mail to FC@kyocera.com FC# (Assigned by Kyocera) 11

12 Technical Data Cera-Notch System Maximum Internal Groove Depth and Corresponding Minimum Bore Diameter Insert Maximum Groove Depth Minimum Bore Diameter KCGP 031~ KCGP 058~ KCGP 3047~3088 KCGP 3094~ KCGP KCGP 4189~ Cera-Notch Machining Conditions ork Material Cermet Feeds Carbide Feeds Insert Grade (SFM) TC40 TC60 P660 P930 K10 A65 KBN10B (ipr) (ipr) Stainless Steel.00~ ~ ~ ~ ~ Carbon Steel.00~ ~ ~900 50~900 00~0 50~ Alloy Steel.00~ ~ ~800 50~ ~ ~ Tool Steel.00~ ~ ~650 00~ ~ Hardened Steel (>45c) ~500* 50~500* Gray Cast Iron.003~ ~.01 00~ ~ ~ Ductile Iron.003~ ~ ~ ~ ~ Aluminum.00~ ~ ~ ~ Note: Speeds/feeds listed are for external grooving. educe parameters by 10% for internal grooving. *Feeds =.003~.008ipr 1 KYOCA Industrial Ceramics Corp. Cutting Tool Division ph fax kyoceracuttingtools@kyocera.com