WE WROTE THE BOOK ON MUD PUMPS.

Transcription

1 WE WROTE THE BOOK ON MUD PUMPS. AMC is a full service distributor of Weatherford Mud Pumps along with Weatherford s new Ellis Williams mud pump line. We can offer either of these pumps under our distributorship agreement with Weatherford.

2 Table of Contents EWECO OVERVIEW 1-2 EWECO Story EWECO Advantage EWECO Mud Pumps EWECO Pumps Offer EWECO PUMP INDEX 3 EWECO Quick Reference Pump Index EWECO E MODEL PUMPS 4-12 EWECO EQ MODEL PUMPS EQ-750 EQ-1000 EQ-1300 EQ-1700 EQ-2200 EQ-3000 EWECO FORMS ISO-9001 Certification EWECO Order Form E-447 E-600 E-800 E-1100 E-1300 E-1600 E E-2200 EWECO TABLES & CHARTS Conversion Table Miscellaneous Equations Back Cover EWECO EH MODEL PUMPS EH-750 EH-1000 EH EH

3 The EWECO Story. Ellis Williams began his life s work with mud pumps in Researching, designing, testing he was relentless in his efforts to build pumps with greater efficiency and durability for rugged oilfield operations. Over the next 30 years, Ellis pioneered single-acting triplex pumps for oilfield drilling. He built many of these ground-breaking pumps for Brewster (the Skytop Brewster Triplex pumps). By the 1970s, most pumps in the industry were designed by Ellis Williams. Clearly, he was ready to design and build superior mud pumps under his own banner. And thus, in 1974, the Ellis Williams Company was born. For the last 30-plus years, the name Ellis Williams has been synonymous with efficient, innovative and extremely durable pumps. We originated the use of all-roller bearings, eccentric crankshaft and internal gears. Ellis Williams wrote the AGMA Standard (424.01) Practice for Helical and Herringbone Gearing for Oilfield Mud Pumps. And we have continued to design and build drilling pumps without comparison in the industry. Today, Ellis Williams Engineering Company (EWECO) is a full-service engineering and consulting company. Specializing in pumps and pump packages, we bring to our customers over 130 years of experience. We also provide consultation on pump applications, field service analysis and pump maintenance. At EWECO, we wrote the book on mud pumps. But our book is a work in progress. As dynamic and rewarding as our history has been, our most exciting chapters lie ahead. All EWECO pumps are manufactured in the USA. We cut our own patented herringbone gears which contribute to the longer life span of EWECO pumps. Our crankshafts are also a cut above. Instead of the automotive style, we make all eccentric crankshafts with anti-friction bearings for 25 percent greater efficiency. And while others use cast iron, EWECO s longer-lasting crankshafts are constructed with forged steel. In addition to our renowned triplex pumps, EWECO is one of the few companies in the industry to offer quintuplex pumps. In drilling situations where size and weight are critical, these innovative pumps can be extremely cost efficient. No matter which models are right for your projects, you can depend on EWECO for quality, efficiency and longevity. Indeed, EWECO pumps deliver percent mechanical efficiency. A big advantage for your company, and for the environment, too. EWECO Mud Pumps From design to construction, EWECO pumps are intended to meet tough and exacting standards. Manufactured in our own machine shop, every EWECO pump is fabricated with a high-strength, heat-treated alloy steel power frame. This method allows for easy modification of pump designs to meet your custom applications. The EWECO Advantage. It s all about performance. At EWECO, our pumps are designed to deliver maximum performance with minimum pump weight. For us, that means greater horsepower per pound. Higher horsepower pumps with a smaller footprint and lighter weight shorten completion time. And because of superior design, EWECO pumps have a longer life expectancy and work a lot harder. In fact, our pumps are rated for 24 houra-day true continuous duty. 1

4 With over 125 utilization methods, EWECO can provide complete pump packages, including prime movers, controls, manifolds, piping, accessories and so on. We can mount equipment on heavy-duty oilfield or industrial type skids. We can also supply portable-trailer mounted units, top drive electric motor-driven units, or whatever your particular requirements demand. EWECO includes the suction stabilizer on all units. We can also provide each with suction equipment, including discharge dampeners, gauges, relief valves, charge pumps and the like. Regardless of the size or scope of your project, EWECO has the experience and resources to handle the job. At the same time, you can count on us for fast, flexible and personal service. Single-acting triplex piston and plunger pumps for true, continuous duty up to 3000 hp Single-acting all roller-bearing quintuplex piston and plunger mud pumps up to 3000 hp with all fluid end interchangeability options Up to 20,000 psi continuous-duty fluid ends Interchangeable fluid-end styles with all other types, including linear bore All EWECO pumps deliver maximum performance per pound. All EWECO Pumps Offer: Anti-friction roller bearings throughout without compromise: The EH series of lightweight and Light-Lift continuous duty triplex pumps, 800 hp-1600 hp are also available. These pumps are excellent choices for helicopter lift, trailer-mounted packages, offshore platforms and any application where weight and size must be kept to a minimum. Worldwide Applications For EWECO Pumps: Oil Well Drilling Mud Pumps Well Servicing/Workover Water Flood Cutting Reinjection Saltwater Disposal Cementing Crude Oil Transfer Hydraulic Press Water Supply Pinions, gears, crankshafts and fluid end modules made from high-strength, heat-treated, forged- alloy steel Versatility of engineering and design to accommodate: Various internal gear ratios, all sizes, all AGMA Balanced, forged-alloy steel eccentric crankshafts, machined between centers on all axes Horizontal Directional Drilling (HDD) Water Blast & Jetting Service Maintenance Metering Applications Coil Tubing Drilling 2

5 Quick Reference Pump Index Pump Type Pump Model Diameter & Stroke Maximum Horse Power Maximum PSI Maximum Flow (gal/min) Maximum RPM E x Single Acting Triplex Most Models Are Available With Plungers Check with Factory Details E x 8 ½ E x 8 ½ E x E x E x E x E x Single Acting Triplex Light-lift/ Lightweight EH x 8 ½ EH x EH x EH x EQ x 7 ½ Single Acting Quintuplex & Plunger EQ x 8 ½ EQ x 10 ½ EQ x EQ ½ x EQ ½ x

6 E-447 E Stroke Triplex Gallons Per Minute* ½ ½ ½ * Rated Input HP 440 Pump Speed 220 Stroke Length 7 Maximum 6 Connection Suction Connection Rod 5000 PSI 4 Flange 8 Flange SA-2 Valve API 5 40 gal. 40 gal. 13,080 lbs. Gear Ratio 4.71 to 1 Drive Shaft Diameter 4¼ 4

7 E-600 E-600 8½ Stroke Triplex Gallons Per Minute* ½ * Rated Input HP 600 Pump Speed 135 Stroke Length 8½ Maximum 7 Fluid End Type 5000 PSI PZ9 55 gal. 35 gal. 18,500 lbs. Gear Ratio 4.04 to 1 Drive Shaft Diameter 6 5

8 E-800 PZ Style E-800 PZ Style 8½ Stroke Triplex Rated Input HP 800 Pump Speed 150 Gallons Per Minute* Stroke Length 8½ Maximum ½ ½ ½ * PSI 55 gal. 35 gal. 19,500 lbs. Gear Ratio 4.04 to 1 Drive Shaft Diameter 6 6

9 E-800 E-800 8½ Stroke Triplex Gallons Per Minute* 6¼ Rated Input HP 800 Pump Speed 150 Stroke Length 8½ Maximum 6¼ 5000 PSI gal ½ * gal. 19,500 lbs. Gear Ratio 4.04 to 1 Drive Shaft Diameter 6 7

10 E-1100 E Stroke Triplex Gallons Per Minute* Rated Input HP 1100 Pump Speed 135 Stroke Length 10 Maximum 7 Fluid End Style 5000 PSI PZ-11 6½ Connection Suction Connection 5 Flange 10 Flange 110 gal. 70 gal. 5½ * ,700 lbs. Gear Ratio 4.21 to 1 Drive Shaft Diameter 7¾ 8

11 E-1300 E Stroke Triplex Gallons Per Minute* Rated Input HP 1300 Pump Speed 120 Stroke Length 12 Maximum 7 Connection 5000 PSI 5 Flange 6½ Suction Connection Valve Rod End 12 Flange FB-1300 FB gal. 5½ * gal. 58,500 lbs. Gear Ratio to 1 Drive Shaft Diameter 8½ 9

12 E-1600 E Stroke Triplex Gallons Per Minute* Rated Input HP 1600 Pump Speed 120 Stroke Length 12 Maximum 7 Connection 5000 PSI 5 Flange 6½ Suction Connection Valve Rod End 10 Flange FB-1600 FB gal. 5½ 5000* * gal. 58,500 lbs. Gear Ratio to 1 Drive Shaft Diameter 8½ 10

13 E E Stroke Triplex Gallons Per Minute* Rated Input HP 1700 Pump Speed 120 Stroke Length 14 Maximum ½ PSI 185 gal. 85 gal ½ 7500* ,500 lbs. Gear Ratio to 1 Drive Shaft Diameter 8½ 11

14 E E Stroke Triplex Gallons Per Minute* ½ ½ ½ ½ * Rated Input HP 2200 Pump Speed 110 Stroke Length 15 Maximum 9 Connection Suction Connection 7500 PSI 5 Flange 12 Flange Valve API 7 Liner Style EWECO 210 gal. 260 gal. 82,490 lbs. Gear Ratio 4.85 to 1 Drive Shaft Diameter 9¾ 12

15 EH-750 EH-750 8½ Stroke Triplex Gallons Per Minute* Rated Input HP 750 Pump Speed 175 Stroke Length 8½ Maximum PSI Valve API Rod End Connection Suction Connection SA-4 4 Flange 8 Flange 55 gal. 4½ * gal. 12,800 lbs. Gear Ratio 5.05 to 1 13

16 EH-1000 EH Stroke Triplex Gallons Per Minute* ½" ½ * Rated Input HP 1000 Pump Speed 160 Stroke Length 10 Maximum 7 Connection Suction Connection 5000 PSI 4 Union 8 Flange Accessory Connection 2 or 3 Valve API 6 Rod End API SA-4 55 gal. 36 gal. 17,500 lbs. Gear Ratio 5.18 to 1 Drive Shaft Diameter 6 14

17 EH EH Stroke Triplex Gallons Per Minute* ½ ½ ½ Rated Input HP 2200 Pump Speed 125 Stroke Length 14 Maximum 8 Rod End Connection Suction Connection 7500 PSI SA-4 5 Flange 12 Flange 185 gal. 85 gal. 51,500 lbs. Gear Ratio to 1 Drive Shaft Diameter 8½ Minimum weight/maximum performance with continuous duty life expectancy. High performance steel fabricated power end with steel herringbone gears. Anti-friction roller bearings throughout. Forged steel eccentric crankshaft. Double (redundant) failsafe internal lube system. 15

18 EH EH Stroke Triplex Gallons Per Minute* ½ ½ ½ Rated Input HP 2200 Pump Speed 120 Stroke Length 15 Maximum 8 Rod End Connection Suction Connection 7500 PSI SA-4 5 Flange 12 Flange 185 gal. 85 gal. 51,500 lbs. Gear Ratio to 1 Drive Shaft Diameter 8½ Minimum weight/maximum performance with continuous duty life expectancy. High performance steel fabricated power end with steel herringbone gears. Anti-friction roller bearings throughout. Forged steel eccentric crankshaft. Double (redundant) failsafe internal lube system. 16

19 EQ-750 EQ-750 7½ Stroke Quintuplex Gallons Per Minute* ½ Rated Input HP 800 Pump Speed 240 Stroke Length 7½ Maximum 6 Suction PSI 42 gal. 14,000 lbs. Minimum weight/maximum performance with continuous duty life expectancy. High performance steel fabricated power end with steel herringbone gears. Anti-friction roller bearings throughout. Forged steel eccentric crankshaft. Double (redundant) failsafe internal lube system. 17

20 EQ-1000 EQ ½ Stroke Quintuplex Gallons Per Minute* ½ Rated Input HP 1000 Pump Speed 200 Stroke Length 8½ Maximum 6 Connection 4 Suction Connection PSI 75 gal * gal. 25,500 lbs. 18

21 EQ-1300 EQ ½ Stroke Quintuplex Input HP** Rat Gallons Per Minute* Rated Input HP 1300 Pump Speed 160 Stroke Length 10½ Maximum PSI Connection 4 Suction Connection gal ½ 5,000* gal. 29,940 lbs. 19

22 EQ-1700 EQ Stroke Quintuplex Rated Input HP 1700 Pump Speed 140 Gallons Per Minute* ½ ½ Stroke Length 11 Maximum 7 Rod End 7500 PSI SA-4 Connection 5 Suction Connection gal. 3¾ 7500* gal. 20

23 EQ-2200 EQ Stroke Quintuplex Input HP** Rat Rated Input HP 2200 Pump Speed 130 Gallons Per Minute* Stroke Length 12 7½ Maximum 7½ ½ PSI ½ ½ * Connection 5 Suction Connection 12 Gear Ratio 4.73 to 1 21

24 EQ-3000 EQ Stroke Quintuplex Rated Input HP 3000 Pump Speed 140 Gallons Per Minute* Stroke Length 12 7½ ½ ½ ½ 7500* Maximum 7½ 7500 PSI Connection 5 Suction Connection 12 Gear Ratio 4.73 to 1 22

25 23 EWECO Certification

26 Application Requirements Please complete this form and submit to EWECO Company Name: Address: Contact: Phone/Fax: No. Req d: Type of Pump: Plunger Triplex Quintuplex Service: Type of Fluid: Solids in Fluid: Continuous: Intermittent: Stand by/emergency: Minimum Normal Maximum Fluid Operating Temp: Specific Gravity Viscosity CP Vapor Corrosive Agents Operating Temp: Suction NPSHA (Net Positive Suction Head Available) (PSIG) Flow Rate (US GPM) Ambient Temperature ( F) Driver Required: Engine: Diesel: Natural Gas: Acceptable Mftr(s): Electrical Motor:HP Enclosure Volts Hertz Phase Service Factor Other Acceptable Mftr(s) Drive Type: V-Belt Gear Reducer Direct Connected Transmission Other: Requested paint/color scheme/spec. Fluid End Preference: FB Style PZ Style NOI Style SW Style Other Pertinent Information/Comments: 339 Magnolia Business Park Dr. Magnolia, TX PUMP (7867) TOLL FREE: EWECO (39326) Fax:

27 PLUNGER OR PISTON SIZE (INCHES DIAMETER) CONVERSION TABLE (INCHES DIAMETER TO FACE AREA) PLUNGER OR PISTON FACE AREA (SQUARE INCHES) PLUNGER OR PISTON SIZE (INCHES DIAMETER) 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / PLUNGER OR PISTON FACE AREA (SQUARE INCHES) 1. Calculate Rod Load Plunger Load or Load = Pd x Face Area or or Plunger 2. Calculate Horsepower (input HP required at pump pinion shaft or crankshaft) Horsepower for Single Acting Pump= (GPM)(PD)(100) - (GPM)(Ps)(Em-5%) (1714)(Em) (1714)(100) Horsepower for Double Acting Pump= (GPM)(Pd-Ps)(100) (1714)(Em) Nomenclature: Pd = Pump (PSI) Ps = Pump Suction (PSI) Em = Pump Mechanical Efficiency (in decimal form: i.e. (0.9), (0.85)) GPM = U.S. Gallons Per Minute RPM = Revolutions Per Minute Of Pump Crankshaft TO CONVERT TO UNITS OF LENGTH Inches Feet Miles Kilometers UNITS OF AREA Square Inches (in 2 ) Square Centimeters (cm 2 ) Square Feet (ft 2 ) Square Meters (m 2 ) Square Miles Acres Acres UNITS OF VOLUME Gallons (U.S.) Gallons (U.S.) Gallons (U.S.) Cubic Meters (m 3 ) Cubic Feet (ft 3 ) Cubic Feet (ft 3 ) Cubic Feet (ft 3 ) Hogsheads (U.S.) UNITS OF WEIGHT Ounces Pounds Pounds Kilograms U.S. Tons (Short) U.S. Tons (Short) UNITS OF FLOW GPM (U.S. Gal/Min) GPM (U.S. Gal/Min) GPM (U.S. Gal/Min) BPD (BBL (42 Gal.)/Day)) BPD (BBL (42 Gal.)/Day)) BPD (BBL (42 Gal.)/Day)) UNITS OF PRES- SURE PSI (lb/in 2 ) PSI (lb/in 2 ) KG/CM 2 Atmospheres Atmospheres Feet of Water (20 C) Feet of Water (20 C) Bar Bar UNITS OF POWER Horsepower (HP) Horsepower (HP) MISCELLANEOUS Kilowatts (KW) CONVERSION TABLE MULTIPLE BY TO OBTAIN Centimeters Meters Kilometers Miles Square Centimeters (cm 2 ) Square Inches (in 2 ) Square Meters (m 2 ) Square Feet (ft 2 ) Square Kilometers Square Meters (m 2 ) Hectares Liters Cubic Meters (m 3 ) Cubic Feet (ft 3 ) Gallons (U.S.) Liters Cubic Meters (m 3 ) Gallons (U.S.) Cubic Feet (ft 3 ) Grams Grams Kilograms Pounds Kilograms Pounds Cubic Meters/Hours (m 3 /hr) Liters/Sec BPD (BBL (42 Gal.)/Day)) Cubic Meters/Hours(m 3 /hr) Liters/Second GPM (U.S. Gal/Min) KPA (Kilo-Pascals) KG/CM 2 PSI (lb/in 2 ) PSI (lb/in 2 ) KG/CM 2 KG/CM 2 PSI (lb/in 2 ) KG/CM 2 PSI (lb/in 2 ) Metric Horsepower Kilowatts (KW) Horsepower (HP) Torque = (HP)(5252) RPM Degrees Celsius ( C) = (F-32 )(5/9) Degrees Farenheit ( F) = (9/5) C + 32 Belt Length (Pitch Diameter Pump Sheave + Pitch Diameter Driver)

28 AMC is a full service distributor of Weatherford Mud Pumps along with Weatherford s new Ellis Williams mud pump line. We can offer either of these pumps under our distributorship agreement with Weatherford. FOR MORE INFORMATION: If you d like to know more about EWECO s superior, Made-In-The USA pumps and pump packages, give us a call, or visit our web site. You ll not only be impressed with our great mud pumps; you ll also appreciate the way we do business. AMC EQUIPMENT LOCATION * C FM 529 *Houston, TX PH: * FX: * Ellis Williams Engineering Company 339 Magnolia Business Park Drive Magnolia, Texas PUMP (7867) Toll FREE: EWECO (39326) Fax: Weatherford. All rights reserved