BARESHAFT PUMP. UNx FEATURES AND BENEFITS. Pump & Fluid Ends 40,000 PSI
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1 UNx BARESHAFT PUMP FEATURES AND BENEFITS The Jetstream 40,000 psi UNx Bareshaft Pump provides unrivaled durability and strength. The pump is capable of power inputs up to 325 horsepower and, coupled with the best Jetstream UNx fluid end, provides flow* rates approaching twelve gallons per minute. Jetstream bareshaft pumps are the best choice for those building their own system or replacing a complicated, worn, or unreliable pump. The following UNx Bareshaft Pumps available: 4200 Series (4240): 11.9 gpm 3600 Series (3640): 7.8 gpm 3000 Series (3040): 5.2 gpm Seven different pump displacement levels are available within the three series. See pages B-2, B-4 and B-7 for further details. Power End: Ductile iron power frame is the strongest in the industry Heat treated billet alloy steel crankshaft Largest bearings of any pump on the market UNx Fluid End: Superior performance Greater flexibility in the field Reduced downtime and maintenance See UNx Features and Benefits on page B-10 NOTE: The placement of the crankshaft (right hand or left hand) and paint color are required when ordering a bareshaft pump. Standard paint color is yellow. An optional gear drive is available on the 3040 Bareshaft Pump. Several configurations are available. See page B-7 for ratio information. Clocking position required when ordering. *Displacement (flow) values represented refer to Theoretical (flow) neglecting inefficiency resulting from compressibility of water and expansion of pressure-bearing components. B-1
2 MODEL 4240 UNx BARESHAFT PUMP The Jetstream model 4240 is capable of power input up to 325 horsepower and flows* approaching twelve gallons per minute at 40,000 psi. It is the most advanced and efficient high horsepower waterblast pump in the industry. Combining the strength and durability of a proven power end workhorse with the unparalleled simplicity, service ability, and versatility of the UNx fluid end design, Jetstream bareshaft pumps are the best choice for those building their own system or replacing a complicated, worn, or unreliable pump. POWER END SPECIFICATIONS MAX. PLUNGERS MAX. PUMP MAX. FRAME MAX. OPERATING PUMP OIL PUMP RPM TOTAL WEIGHT POWER INPUT STROKE DISPLACEMENT* LOAD CAPACITY QTY. TYPE hp kw in mm min max gpm lpm lbs N psi bar lbs kg gal I ,500 77,900 40,000 2,750 1, W SPECIFICATIONS PLUNGER SIZE PUMP DISPLACEMENT AT SPECIFIED PUMP SPEEDS* MAX. OPERATING PART DIAMETER 150 RPM 200 RPM 300 RPM 400 RPM 514 RPM in mm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm psi bar # ,000 2, # ,000 2, # ,000 2,750 * Displacement (flow) values represented refer to theoretical flow, neglecting inefficiency resulting from compressibility of water and expansion of pressure-bearing components. B-2 US & Canada: or
3 MODEL 4240 UNx BARESHAFT PUMP 13.66" (347) 34.41" (874) 20.75" (527) 7.45" (189) UN PORT CONNECTION Primary dimensions are in inches. Dimensions in parentheses are millimeters " (1222) 8.20" (208) UN DISCHARGE PORT CONNECTION 1" NPT SUCTION 1.0x.5 K.W. (25.4x12.7) 20.88" (530) 4.25" (108) 10.38" (264) 5.88" (149) 4.75" (121) 33.50" (851) 50.56" (1284) 2.56" (65) MANIFOLD IN LOWERED POSITION 1.87" (48) 7.0" (178) 10.63" (270) 20.25" (514) HORSEPOWER CHART PUMP DISPLACEMENT AT SPECIFIED POWERS AND S* COMMON ENGINE POWERS PUMP OPERATING psi bar psi bar psi bar 30,000 2,068 36,000 2,482 40,000 2,750 hp kw gpm lpm gpm lpm gpm lpm * Displacement (flow) values represented refer to theoretical flow, neglecting inefficiency resulting from compressibility of water and expansion of pressurebearing components. B-3
4 MODEL 3640 UNx BARESHAFT PUMP The Jetstream model 3640 is capable of power input up to 200 horsepower and flows* exceeding seven gallons per minute at 40,000 psi. It is the most advanced and efficient medium horsepower waterblast pump in the industry. Combining the strength and durability of a proven power end workhorse with the unparallel simplicity, service ability, and versatility of the UNx fluid end design, Jetstream bareshaft pumps are the best choice for those building their own system or replacing a complicated, worn, or unreliable pump. POWER END SPECIFICATIONS MAX. POWER PLUNGERS MAX. PUMP MAX. FRAME MAX. OPERATING PUMP OIL PUMP RPM TOTAL WEIGHT INPUT STROKE DISPLACEMENT* LOAD CAPACITY hp kw QTY. in mm min max gpm lpm lbs N psi bar lbs kg TYPE gal I ,300 50,300 40,000 2,750 1, W SPECIFICATIONS PLUNGER SIZE PUMP DISPLACEMENT AT SPECIFIED PUMP SPEEDS* MAX. OPERATING PART DIAMETER 150 RPM 200 RPM 300 RPM 400 RPM 514 RPM in mm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm psi bar # ,000 2, # ,000 2, # ,000 1,861 *Displacement (flow) values represented refer to theoretical flow, neglecting inefficiency resulting from compressibility of water and expansion of pressure-bearing components. B-4 US & Canada: or
5 MODEL 3640 UNx BARESHAFT PUMP 13.66" (347) 34.41" (874) 20.75" (527) 7.45" (189) UN PORT CONNECTION Primary dimensions are in inches. Dimensions in parentheses are millimeters " (1222) 8.20" (208) UN DISCHARGE PORT CONNECTION 1" NPT SUCTION 1.0x.5 K.W. (25.4x12.7) 20.88" (530) 4.25" (108) 10.38" (264) 5.88" (149) 4.75" (121) 33.50" (851) 50.56" (1284) 2.56" (65) MANIFOLD IN LOWERED POSITION 1.87" (48) 7.0" (178) 10.63" (270) 20.25" (514) HORSEPOWER CHART PUMP DISPLACEMENT AT SPECIFIED POWERS AND S* COMMON ENGINE POWERS PUMP OPERATING psi bar psi bar psi bar 30,000 2,068 36,000 2,482 40,000 2,750 hp kw gpm lpm gpm lpm gpm lpm * Displacement (flow) values represented refer to theoretical flow, neglecting inefficiency resulting from compressibility of water and expansion of pressurebearing components. B-5
6 MODEL UNx BARESHAFT PUMP REPLACEMENT PARTS PART BREAKDOWN ITEM PART DESCRIPTION ITEM PART DESCRIPTION ITEM PART DESCRIPTION Capscrew Top Cover Plate Plunger Coupling Washer Back Cover Plate Power Frame Washer Gasket, Cover Plate Trunnion Frame Cap, Outboard Oil Level Gage Capscrew O-Ring Plug Oil Seal, Outboard Shim, 0.020" Thick Nipple Oil Seal, Inboard Shim, 0.010" Thick Ball Valve Oil Seal Plate Shim, " Thick Plug O-Ring Shim, 0.005" Thick Magnet Trunnion Rod Bearing, Cup, Race Connecting Rod Cotter Pin Bearing, Cone Journal Bearing Grommet Oil Seal Crankshaft Rod Box Cover Frame Cap, Inboard Crankshaft Setscrew Capscrew Setscrew Washer Oil Trough Crosshead Caution Plate Capscrew Crosshead Pin Screw, Caution Plate Breather Deflector *For reverse rotation pump, use B-6 US & Canada: or
7 MODEL 3040 UNx BARESHAFT PUMP The Jetstream model 3040 is capable of power input up to 150 HP and flows* exceeding seven gallons per minute at 40,000 psi. It is the most advanced and efficient medium horsepower waterblast pump in the industry. Combining the strength and durability of a proven power end workhorse with the unparalleled simplicity, serviceability, and versatility of the UNx fluid end design, Jetstream bareshaft pumps are the best choice for those building their own system or replacing a complicated, worn, or unreliable pump. POWER END SPECIFICATIONS MAX. POWER PLUNGERS MAX. PUMP MAX. MAX. OPERATING PUMP OIL INPUT PUMP RPM TOTAL WEIGHT STROKE DISPLACEMENT* FRAME LOAD CAPACITY QTY TYPE hp kw in mm min max gpm lpm lbs N psi bar lbs kg gal I ,300 50,300 40,000 2, W SPECIFICATIONS PART PLUNGER SIZE MAX. POWER FLOW AT SPECIFIED PUMP SPEEDS* MAX. FLOW / DIAMETER INPUT 300 RPM 400 RPM 500 RPM 600 RPM FLOW* in mm hp kw gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm psi bar # , * Displacement (flow) values represented refer to theoretical flow, neglecting inefficiency resulting from compressibility of water and expansion of pressure-bearing components. Optional Gear Drive An optional Gear Drive can be added to the 3040 Bareshaft Pump. Several options are available, as well as the specific clocking position needed. Contact your Regional Sales Manager for more information. PART DRIVE RATIO MAX INPUT SPEED : RPM : RPM : RPM : RPM GEAR DRIVE B-7
8 MODEL 3040 UNx BARESHAFT PUMP 13.66" (347) 34.41" (874) 20.75" (527) 7.45" (189) UN PORT CONNECTION Primary dimensions are in inches. Dimensions in parentheses are millimeters " (1222) 8.20" (208) UN DISCHARGE PORT CONNECTION 1" NPT SUCTION 1.0x.5 K.W. (25.4x12.7) 20.88" (530) 4.25" (108) 10.38" (264) 5.88" (149) 4.75" (121) 33.50" (851) 50.56" (1284) 2.56" (65) MANIFOLD IN LOWERED POSITION 1.87" (48) 7.0" (178) 10.63" (270) 20.25" (514) HORSEPOWER CHART PUMP DISPLACEMENT AT SPECIFIED POWERS AND S* COMMON ENGINE POWERS PUMP OPERATING psi bar psi bar psi bar 30,000 2,068 36,000 2,482 40,000 2,750 gpm lpm HP kw HP kw HP kw *Displacement (flow) values represented refer to theoretical flow, neglecting inefficiency resulting from compressibility of water and expansion of pressurebearing components. B-8 US & Canada: or
9 MODEL 3040 UNx BARESHAFT PUMP REPLACEMENT PARTS PART BREAKDOWN ITEM PART DESCRIPTION ITEM PART DESCRIPTION ITEM PART DESCRIPTION Capscrew Plate, Back Cover Capscrew Washer Gasket, Cover Plate Oil Seal Washer Gauge, Oil Level Seal Plate Frame Cap, Outboard Nipple O-Ring Shim, 0.005" Thick Ball Valve Cotter Pin Shim, " Thick Plug Trunnion Rod Shim, 0.010" Thick Magnet Trunnion Shim, 0.020" Thick Crankshaft Grommet Bearing, Crankshaft Bearing, Journal Cover, Rod Box Frame Cap, Inboard Connecting Rod Washer Crankshaft Seal Setscrew Setscrew Washer Crosshead Caution Plate Capscrew Pin, Crosshead Caution Plate Screw Oil Trough Deflector Plug Breather Cap Plunger Coupling Washer Plate, Top Cover Power Frame O-Ring B-9
10 UNx FEATURES AND BENEFITS The Jetstream 40,000 psi UNx Fluid End is standard on every Jetstream 40,000 psi unit or bareshaft pump. It is also available as a conversion package for popular pump models or as an addition to an existing Jetstream 3600 or 4200 pump. Please refer to the catalog pages that follow for details on available models. Every UNx Fluid End Features: CLAMP STYLE PLUNGERS CARBIDE PLUNGERS SINGLE PIECE CARTRIDGE VALVE DESIGN Serviceability Reduced downtime and maintenance Five minute packing change Fifteen minute pop-out valve cartridge change No special tools or equipment required Plungers clamped, NOT threaded SINGLE-PIECE PACKING BUILT-IN ACCUMULATOR SWING-DOWN MANIFOLD Simplicity Fewer parts than other 40,000 psi fluid ends Uni-Valve one-piece cartridges include suction & discharge valves, seats, springs, and seals Swing-down manifold for easy access to components Versatility Fast in-the-field pressure range conversion with simple bolt-on Jetstream UNx Fluid Ends Convertibility of the UNx design allows one unit to do the work that another manufacturer would require multiple units or several hours of downtime to perform FIVE MINUTE PACKING CHANGE 15 MINUTE VALVE REPLACEMENT 40,000 psi UNx Fluid End Features Water lubricated, single-piece high-lubricity packing ring Solid carbide plungers and plunger bushings Specially designed discharge and top port connections that are superior to industry standard connections High volumetric efficiency All pressure-bearing components precision machined from high quality stainless steel Pulsation dampener built in to manifold All 40K Fluid Ends include a gauge, adapter and two rupture disc holders Part No Advanced UNx Waterblast Pump DVD Order for more information on the UNx Fluid End design. SLIDE OUT STUFFING BOXES B-10 US & Canada: or
11 JETSTREAM 5000 PUMPS UNx 10e 10a 10b 10c 10d 10f UNI-VALVE (Item 10) PART PLUNGER SIZE *Includes gauge, adapter and two rupture disc holders. Electric units require bypass valve, not included PUMPS DIAMETER PLUNGER STROKE MAX. FLOW MAX. OPERATING MAX. RPM in mm in mm gpm lpm psi bar # ,000 2,750 ITEM PART DESCRIPTION ITEM PART DESCRIPTION ITEM PART DESCRIPTION #8 Plunger 10c Retainer Spring Rupture Disc Holders Gland Nut 10d Valve Spring Manifold O-Ring 10e Seal Kit Adapter, Pump Discharge #8 Guide Bushing 10f Valve, Discharge x 7/8" Type M Male #8 Packing Pump Discharge Plug Cotter Pin #8 Sleeve Gauge (0-60,000 psi) Trunnion Rod Adapter Plate Lifting Rod Trunnion Stuffing Box Anti-Vibration Gland Set Washer Stuffing Box Seal (Face Seal) Adapter, Male Port x 9/16" HP Female PART BREAKDOWN Capscrew, Adapter Plate Uni-Valve Capscrews Pump Wrench 10a Valve Suction Screws, Caution Plate 28 J70287 Lifting Eye 10b Keeper Caution Plate Lube Harness B-11
12 JETSTREAM PUMPS UNx 11e LUBE HARNESS (Item 19) 11a 11b 11c 11d 11f UNI-VALVE (Item 11) FLUID END PART * PLUNGER SIZE 4200 PUMPS 3600 PUMPS PLUNGER MAX. OPERATING PLUNGER MAX. OPERATING DIAMETER STROKE MAX. MAX. FLOW STROKE MAX. MAX. FLOW* RPM RPM in mm in mm gpm lpm psi bar in mm gpm lpm psi bar # ,000 2, ,000 2, # ,000 2, ,000 2, # ,000 2, ,000 1,862 *Includes gauge, adapter and two rupture disc holders. Electric units require by pass valve, not included. PART BREAKDOWN ITEM PART DESCRIPTION ITEM PART DESCRIPTION ITEM PART DESCRIPTION Deflector #8 Sleeve Adapter, Male Port x 9/16" Plunger Coupling Stuffing Box HP Female Stuffing Box Seal #6 Plunger Manifold Bolt (Face Seal) #7 Plunger Uni-Valve Lube Harness #8 Plunger 11a Valve, Suction 19a Hose Fitting Gland Nut 11b Keeper 19b Nipple O-Ring 11c Retainer Spring 19c Manifold, lube #6 Guide Bushing 11d Valve, Spring 19d Ball Valve #7 Guide Bushing 11e Seal Kit 19e Nipple Large #8 Guide Bushing 11f Valve, Discharge 19f Needle Valve #6 Packing 12 See Pump Discharge Fittings Pages E-3 & E-4 19g Hose (order in feet) #7 Packing Manifold Trunnion Rod #8 Packing Rupture Disc Holder Trunnion #6 Sleeve Gauge (0-60,000 psi) Cotter Pin #7 Sleeve Anti-Vibration Gland Set Pump Wrench B-12 US & Canada: or
13 JETSTREAM 3000 PUMPS UNx 1.Power end component included in drawing for convenience. Not included with new fluid ends. Uni-Valve (Item 10) LUBE HARNESS (Item 20) PLUNGER SIZE PLUNGER STROKE MAX. OPERATING MAX. FLOW DIAMETER MAX. RPM PART * in mm in mm gpm lpm psi bar J55635 # ,000 2,750 *Includes gauge, adapter and two rupture disc holders. Electric units require by pass valve, not included. PART BREAKDOWN ITEM PART DESCRIPTION ITEM PART DESCRIPTION ITEM PART DESCRIPTION Deflector 1 10c J55636 Spring Retainer Lube Harness Plunger Coupling 1 10d J70300 Spring 20a Hose Fitting 3 J55646 #5 Plunger Adapter, Pump Discharge x 20b Nipple J55643 Gland Nut 7/8" Type M Male 20c Manifold, Lube 5 J70298 #5 Guide Bushing 12 J55631 Manifold 20d Ball Valve 6 J70299 #5 Packing Adapter, Port x 9/16" HP Female 20e Nipple, Large 7 J55647 #5 Sleeve Anti-Vibration Gland Set 20f Needle, Valve 8 J55641 #5 Stuffing Box Pressure Gauge 20g Hose (order in feet) 9 J70301 Stuffing Box Seal (Face Seal) Rupture Disc Assembly Trunnion Rod 1 10 J55630 Uni-Valve 17 J55673 Caution Plate Trunnion 10a J55657 Seal Kit Screws, Caution Plate Cotter Pin 1 10b J55634 Keeper Manifold Bolt Pump Wrench B-13
14 UNx UPGRADES Jetstream has created a wide variety of UNx Fluid Ends conversions to adapt to your existing competitor pump. The upgrade delivers all of the benefits of the UNx Fluid End design: Superior performance Greater flexibility in the field Reduced downtime and maintenance See UNx Features and Benefits on page A-15 Contact your Regional Sales Manager for inquiries on upgrades required. PART MODEL JETSTREAM CONVERSIONS DESCRIPTION MANUFACTURER MANUFACTURER MODEL N #5 Triplex NLB 1012 / , 10200, 10225, 15203, 20153, 53750* 4240N #6 Triplex NLB / Union 20156, 20203, 20225, 24155, 24205, 24225, and others / TD * 4240N #7 Triplex 53700* 4240QN #6 Quintuplex 53705* 4240QN #7 Quintuplex B #6 Triplex B #7 Triplex B #8 Triplex without Mounting Package 53760* 4540B #6 Triplex 53765* 4540B #7 Triplex 53770* 4540B #8 Triplex NLB / Union Butterworth / Gardner Denver Butterworth / Gardner Denver 10250, 20253, / QD-200 L-375, T-375, I-375, TF-375, L-130 L-450, TF B #8 Triplex includes Filter Package J WZ #5 Triplex Woma 150-Z W #5 Triplex Woma WM #5 Triplex Woma 180-M *Detailed information to follow on pages B-15 to B-17 PART MODEL J #5 Triplex #6 Triplex #7 Triplex #6 Triplex #7 Triplex #8 Triplex Q #8 Triplex JETSTREAM CONVERSIONS DESCRIPTION MANUFACTURER EURO MODEL INCLUDES Jetstream Euro Filter Package Euro Lube Harness Dual Gauge Euro Bypass Valve B-14 US & Canada: or
15 NLB TRIPLEX PUMPS 150 TO 200 HORSEPOWER UNx UPGRADE 11e LUBE HARNESS (Item 19) 11a 11b 11c 11d 11f UNI-VALVE (Item 11) PLUNGER SIZE PUMP DISPLACEMENT AT SPECIFIED PUMP SPEEDS MAX. OPERATING DIAMETER 200 RPM 300 RPM 400 RPM 500 RPM PART * in mm gpm lpm gpm lpm gpm lpm gpm lpm psi bar # ,000 2, # ,000 2,750 *Includes gauge, adapter and two rupture disc holders. Electric units require bypass valve, not included. PART BREAKDOWN ITEM PART DESCRIPTION ITEM PART DESCRIPTION ITEM PART DESCRIPTION Deflector 11a Valve, Suction Lube Harness Plunger Coupling 11b Keeper 19a Hose Fitting #6 Plunger 11c Retainer, Spring 19b Nipple #7 Plunger 11d Valve, Spring 19c Manifold, Lube Gland Nut 11e Seal Kit 19d Ball Valve O-Ring 11f Valve, Discharge 19e Nipple, Large #6 Guide Bushing 19f Needle Valve 6 See Pump Discharge Fittings #7 Guide Bushing 12 19g Hose (order in feet) Pages E-3 & E #6 Packing Trunnion Rod #7 Packing Manifold Trunnion #6 Sleeve Rupture Disc Holder Cotter Pin #7 Sleeve Gauge (0-60,000 psi) Pump Wrench 8a O-Ring Anti-Vibration Gland Set Adapter Plate Bolt Stuffing Box Adapter, 40K Port Male Adapter Plate Stuffing Box Seal x 9/16" HP Female Crosshead Stub Uni-Valve Manifold Bolt Nut B-15
16 NLB QUINTUPLEX PUMPS 250 HORSEPOWER UNx UPGRADE 11e LUBE HARNESS (Item 19) 11a 11b 11c 11d 11f UNI-VALVE (Item 11) PART * ITEM PART DESCRIPTION ITEM PART DESCRIPTION ITEM PART DESCRIPTION Deflector Uni-Valve Lube Harness Plunger Coupling 11a Valve, Suction 19a Hose Fitting 3 PLUNGER SIZE PUMP DISPLACEMENT AT SPECIFIED PUMP SPEEDS MAX. OPERATING DIAMETER 150 RPM 200 RPM 300 RPM 400 RPM in mm gpm lpm gpm lpm gpm lpm gpm lpm psi bar # ,000 2, # ,000 2,750 *Includes gauge, adapter and two rupture disc holders. Electric units require bypass valve, not included #6 Plunger 11b Keeper 19b Nipple #7 Plunger 11c Retainer, Spring 19c Manifold, Lube Gland Nut 11d Valve, Spring 19d Ball Valve PART BREAKDOWN O-Ring 11e Seal Kit 19e Nipple Large #6 Guide Bushing 11f Valve, Discharge 19f Needle Valve #7 Guide Bushing See Pump Discharge Fittings 19g Hose (order in feet) #6 Packing Pages E-3 & E Trunnion Rod #7 Packing Manifold Trunnion #6 Sleeve Rupture Disc Holder Cotter Pin #7 Sleeve Gauge (0-60,000 psi) Pump Wrench 8a O-Ring Anti-Vibration Gland Set Adapter Plate Bolt Stuffing Box Adapter, 40K Port Male x Adapter Plate Stuffing Box Seal 9/16 HP Female Crosshead Stub (Face Seal) Manifold Bolt B-16 US & Canada: or
17 BUTTERWORTH L-450 GARDNER-DENVER TF-450 UNx UPGRADE 11e LUBE HARNESS (Item 19) 11a 11b 11c 11d 11f UNI-VALVE (Item 11) PART * PLUNGER SIZE PUMP DISPLACEMENT AT SPECIFIED PUMP SPEEDS MAX. OPERATING DIAMETER 200 RPM 300 RPM 400 RPM 500 RPM in mm gpm lpm gpm lpm gpm lpm gpm lpm psi bar # ,000 2, # ,000 2, # ,000 2,750 *Includes gauge, adapter and two rupture disc holders. Electric units require bypass valve, not included. PART BREAKDOWN ITEM PART DESCRIPTION ITEM PART DESCRIPTION ITEM PART DESCRIPTION Deflector Stuffing Box Manifold Bolt Plunger Coupling Stuffing Box Seal Lube Harness #6 Plunger (Face Seal) 19a Hose Fitting #7 Plunger 11a Valve, Suction 19b Nipple #8 Plunger 11b Keeper 19c Manifold, Lube Gland Nut 11c Retainer, Spring 19d Ball Valve O-Ring 11d Valve, Spring 19e Nipple Large #6 Guide Bushing 11e Seal Kit 19f Needle Valve #7 Guide Bushing 11f Valve, Discharge 19g Hose (order in feet) #8 Guide Bushing See Pump Discharge Fittings Trunnion Rod #6 Packing Pages E-4 & E Trunnion #7 Packing Manifold Cotter Pin #8 Packing Rupture Disc Holder Pump Wrench #6 Sleeve Gauge (0-60,000 psi) Adapter Plate Bolt #7 Sleeve Anti-Vibration Gland Set Adapter Plate #8 Sleeve Adapter, 40K Port Male x Plunger Adapter a O-Ring 9/16" HP Female B-17
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