HWB Series GENERAL PUMP. Hydraulic Drive Triplex Plunger Pump INDUSTRIAL INDUSTRIAL FEATURES
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1 GENERAL PUMP HWB Series Hydraulic Drive Triplex Plunger Pump FEATURES INDUSTRIAL INDUSTRIAL Innovative drive design eliminates need for auxiliary hydraulic drive Forged brass manifold Built-in Pump Thermal Protection No scheduled maintenance required Longer life low and high pressure seals Pressure trapping unloader included SPECIFICATIONS PERFORMANCE Water output (gpm) Pump Model HWB2512 HWB2112 HWB1812 HWB1512 Max. Discharge Volume 8.6 GPM 6.6 GPM 4.4 GPM 3.3 GPM Max. Discharge Pressure 2175 PSI 2900 PSI 3625 PSI 4350 PSI Maximum Fluid Temp. 145 F Minimum Inlet Pressure 9 ft. Maximum Inlet Pressure 150 PSI Inlet Port Thread 3/4" NPT-F Discharge Port Thread 3/8" NPT-F Flow Factor Pressure Factor Max. Hydraulic Pressure Max. Oil Supply Volume 6.6 GPM Minimum Oil Supply 3.2 GPM Max. Hyd. Return Press. 145 PSI Max. Oil Temperature 176 F Hydraulic Inlet Port Size 1/2" BSPP-F Hydraulic Return Port Size 1/2" BSPP-F Weight 19 lbs. Dimensions 11.2 x 4.7 x 7.0 in. Flow Conversion Chart 19 5 Oil input (l/min) HWB HWB HWB HWB Oil input (gpm) Water output (l/min) Output Pressure (psi) Pressure Conversion Chart Input Oil Pressure (bar) ,500 HWB , , ,750 HWB , , ,000 HWB , , ,250 HWB , , , , , ,500 1,750 2,000 2,250 2,500 2,750 3,000 3,250 3,500 3,750 Input Oil Pressure (psi) Output Pressure (bar)
2 HWB Series GENERAL PUMP TORQUE SPECS* A. Order kit P320. To guarantee proper performance, parts are factory-mated and must be replaced as a set. B. Order kit P330. To guarantee proper performance, parts are factory-mated and must be replaced as a set. C. Drive must be properly shimmed after disassembly. An authorized technician must perform shimming operation. Failure to shim drive correctly will result in premature wear and/or failure. Improper shimming will void warranty. D. Orifice (ref. 85) is only present in HWB1512 and HWB1812 models. No service required. Specify pump model when ordering replacement manifold (ref. 2). Position Ft.-lbs *Decrease torque by 20% if threads are lubricated.
3 PARTS LIST 1. P Screw 12x P Brass manifold 1 3. P Outlet valve ( ) 3 P Outlet valve (2512) 4. P O-R P Outlet valve plug 3 6. P Outlet nipple 3/8" NPT-F 1 7. P O-R 15.6x P Check valve spring 1 9. P Hexagonal check valve P O-R 6x P Hexagonal nut M16x P Screw M16x P By pass regulation spring P Spring spacer Ø P Screw 906 8x1x8 conical P Brass nipple P Inlet valve P O-R 18x P Anti-ext. ring for O-R 7x P O-R 7x P Bypass piston female P Pressure gauge plug 1/4" BSP P Washer 1/4" P O-R x P Anti-ext. ring for O-R P Bypass piston male with spherical head P O-R x P Bypass shutter P O-R 19x Seat with 145 F Thermal Relief Valve P O-R x P Brass suction water cover plate 3/4" NPT-F P Screw 5x P Chemical suction injector (ON REQUEST) 1 P Plug M12x1 (with O-R P ) 36. P Washer for high pressure seal Ø25 (2512) 3 P Washer for high pressure seal Ø21 (2112) P Washer for high pressure seal Ø18 (1812) P Washer for high pressure seal Ø15 (1512) 37. P High pressure seal Ø25 (2512) 6 P High pressure seal Ø21 (2112) P High pressure seal Ø18 (1812) P High pressure seal Ø15 (1512) 38. P Anti-ext. ring Ø32x25.1x2 (2512) 3 P Anti-ext. ring Ø28x21x2 (2112) P Anti-ext. ring Ø26x18x2 (1812) P Anti-ext. ring Ø25x15x2 (1512) 39. P O-R 32x P Brass water bushing Ø25 (2512) 3 P Brass water bushing Ø21 (2112) P Brass water bushing Ø18 (1812) P Brass water bushing Ø15 (1512) 41. P O-R P Stainless steel washer Ø38 / Ø25.5 (2512) 3 P Stainless steel washer Ø38 / Ø21.5 (2112) P Stainless steel washer Ø38 / Ø18.5 (1812) P Stainless steel washer Ø38 / Ø15.5 (1512) 43. P Complete piston Ø25 (2512) 3 P Complete piston Ø21 (2112) P Complete piston Ø18 (1812) P Complete piston Ø15 (1512) 44. P O-R 90x P Turcon-Glyde Ø P Turcon-Glyde Ø P Aluminum body P Ball Ø P Draining valve spring P Draining valve plug P O-R 5x P Screw 8x P O-R x P Oil inlet nipple 1/2" BSP F P Gasket 1/2" BSP P Oil outlet nipple 1/2" BSP F P Vented valve plug P Vented valve spring P Vented valve seat P O-R 10x P Aluminum anodized bottom P Shim 0.1mm A/R P Shim 0.2mm P Shim 0.3mm 63. P Flat bearing P330 Oil distribution KIT P Needle bearing P Wobble plate P Bearing 4mm P Anti-ext. ring 25x19.3x P O-R 19x P Half ball spring P080 Piston retainer KIT P Swaying disc P O-R 87x P Oil distributor P Cylindrical pin Ø4x P Washer for screw M P Washer C98 for screw Ø P Aluminum riveted data plate (2512) 1 P Aluminum riveted data plate (2112) P Aluminum riveted data plate (1812) P Aluminum riveted data plate (1512) 83. P Brass rivet Mounting holes P Nozzle (1512, 1812 Only) P Valve body P Banjo bolt P 1/2" G-F P Banjo bolt T 1/2" G-F P Gasket 1/2" bonded seal P Regulator assy P Plugs 8mm HRV66AN Complete flow regulator assy. Opt Repair Kit P080 P260 P270 P280 P290 P300 P310 P350 P320 P330 P340 HWB Model All All ,18,21 25 All All All Items in kit 73,74,75 45,46,53, 37,38,39, 37,38,39, 37,38,39, 37,38,39, 3,4,17,18, 3,4,17,18, 76,78 64,69,70, 4,7,10,19, 59,60,70, 41,44 41,44 41,44 41,44 31,44 31, ,24,25, 71,77 27,29 Qty Req d
4 ACCESSORIES Flat Face Hydraulic Couplers DIMENSIONS & PORTS SCHEMATIC 1.75" 145º F Oil Inlet 1/2" BSP Oil Return 1/2"BSP-F 1.5" 1.18" 4.4" Mounting pads M8,.4"deep 11.2" Gauge port 1/4" NPT-F Discharge 3/8" NPT-F SYNCHRONIZING 1. Inlet /4" NPT-F 2 Chemical Injector..M12 x 1 3. Discharge /8" NPT-F 4. Thermal Protector 5. Gauge Port /4" G-F 6. Relief Valve 7. Oil Inlet /2" G-F 8. Oil Return /2" G-F 2.0" 2.0" 3.7" 4.7" Injector port M12 x 1 3.1" Inlet port 3/4" NPT-F HFFQ001 HFFQ002 HFFQ003 HFFQ004 Type Plug Coupler Plug Coupler Ports 1/2" NPT-F x 1/2" QC-M 1/2" QC-F x 1/2" BSP-M 1/2" BSP-M x 1/2" QC-M 1/2" NPT-F x 1/2" QC-F Max Flow 14 GPM Max Pressure 4350 PSI Operating Temp Range F -40 to +250 F Weight 1.0 lb. Flat-Face Style for Easy Cleaning Locking Feature Reduces Risk of Accidental Disconnect Minimal Fluid Loss when Connected and Disconnected Heavy-Duty Carbon Steel, Zinc-Coated Construction Increased Bearing Points Reduce Brinelling Nozzles Gun/Wand Gauge Hose Reels Available in Three Styles S - 1/8" NPT-M M - 1/4" NPT-M Q - 1/4" QC-M Pressure Rated to 5000 psi Permanent Laser Marked Identification Hardened 303 Stainless Body with Through-Hardened SS Insert for Maximum Wear Resistance YRL55L Complete Gun/Wand Assembly 36" Insulated Lance Max Flow 7.8 gpm Max Pressure 5100 psi Dual Scale psi/bar Glycerin Dampened Hold up to 150' of 3/8" Hose Max Pressure 3500 psi Part Number Capacity D ' x 3/8" D ' x 3/8" D ' x 3/8"
5 HWB Series GENERAL PUMP OPERATION AND INSTALLATION POSITIONING The HWB pump can be mounted in any orientation but consider the water supply when installing the pump keeping in mind feed and plumbing requirements. The pump must be mounted to a rigid and flat base using the four threaded feet in the body. Never install the pump such that the fluid end rests on the base on which the pump is mounted. The fluid end must be left free and not subject to any force. WATER LINE CONNECTIONS In order to isolate any pump vibration, use flexible hoses for both the inlet and discharge lines. The flexible inlet hose must be rigid enough not to collapse during the suction stroke, when a partial vacuum may occur. PUMP FEEDING HWB series pumps require a minimum inlet pressure at the inlet port. HWB pumps operate between 9 ft of inlet pressure to a maximum inlet pressure of 150 psi. If the above conditions cannot be met a feed pump (centrifugal type) may be required and must: (1) supply at least twice the plunger pump volume at the required pressure, (2) operate independently and (3) supply its full rated performance even if the plunger pump is run below its rated performances. INLET LINE THE INLET LINE MUST HAVE THE FOLLOWING CHARACTERISTICS: Minimum internal diameter of 1". Minimize all 90 elbows, diameter reductions, counter slopes and T-connections, and none of these fittings in the inlet piping within 12 inches of the inlet port. Be positioned so that it remains filled after the pump stops. Recommendations: Do not use high-pressure flexible hose for the inlet line. Install an inlet pressure gauge after the filters and as close as possible to the pump inlet port. Be sure that the supply tank dimensions and the minimum water level do not create turbulence at the pump inlet port. Recommended minimum tank volume is five times discharge flow rate. Baffle plates should be inside the tank. Before connecting the suction line to the pump inlet port be sure the line is clean inside. A low water cut-out should be installed to prevent the pump from running dry On systems with a high oil capacity a flow regulator should be installed to protect the pump from over-running FILTRATION HWB pumps require 80 mesh filtration. The filters should be installed as close as possible to the pump, allow easy inspection and have the following characteristics: The capacity of each filter must be at least 3 times the rated pump volume. Filter port diameters should not be smaller than the pump inlet ports. IMPORTANT NOTE: Clean the filters daily, more often in poor water conditions, to prevent premature pump wear and damage. START-UP CHECKS NOTE: If pump has not been operated for a long period of time, check the inlet and discharge lines for scaling. START-UP AND OPERATION Make sure the correct inlet pressure is provided. Set the regulating valve to zero or set the discharge line into the dump mode. Be sure that the correct inlet pressure is provided. Before putting the pump under pressure, let the pump run for some time until the water flows freely. After stopping the pump, relieve the pressure from the system. GENERAL PUMP 1174 NORTHLAND DRIVE MENDOTA HEIGHTS, MN PHONE: (651) FAX: (651) sales@gpcompanies.com Rev. D 08-03
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