MATERIAL LIST PD7C. PACR WINCH DIVISION P.O. Box 547 Broken Arrow, Oklahoma PHONE: (918) FAX: (918)

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1 PD7C MATERIAL LIST PACR WINCH DIVISION P.O. Box 57 Broken Arrow, Oklahoma 7013 PHONE: (9) FAX: (9) LIT-222 R2 12/2008 Printed in U.S.A. Copyright 2008 PACCAR Winch Division All Rights Reserved.

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3 FORWARD Read and understand the entire publication before operating or servicing your BRADEN Drive. Retain this manual for future reference. The following service illustrations have been prepared to provide assembly, disassembly and maintenance information for the drive units covered in this publication. It is suggested that before doing any work on these units, all assembly and disassembly instructions should be read and understood. Some illustrations in this manual may show details or attachments which may be differed from your drive. Also, some components may be removed for illustrative purposes. Continuing product improvement may cause changes in your unit which may not be included in this manual. When a question arises regarding your unit or this manual, contact your nearest BRADEN/GEARMATIC dealer or the factory Service Department at , Monday - Friday, inquiries. EXPLANATION OF MODEL NUMBER PD 7 C PLANETARY DRIVE MAX RATING DESIGN MODEL GEAR RATIO MOTOR SIZE PD DESIGNATES PLANETARY DRIVE 7 DESIGNATES 7,000 LB FIRST LAYER LINE PULL C DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES 07 DESIGNATES TOTAL GEAR RATIO (7:1) 120 DESIGNATES MOTOR DISPLACEMENT 01 DESIGNATES THE DRUM OPTION DRUM SIZE OIL CAPACITIES Consult factory for current oil capacities. RECOMMENDED PLANETARY GEAR OIL PREVAILING AMBIENT TEMPERATURE o F o F MOBILGEAR 600 XP 150 OR EQUIVALENT AGMA EP, ISO VG 150 MOBILGEAR SHC 150 SYNTHETIC OR EQUIVALENT MOBILGEAR 600 XP 150 OR EQUIVALENT AGMA 5 EP, ISO VG 220 o C o C i NOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING. Planetary hoists are factory filled with Mobilgear 600 XP 150, or equivalent. Consult your oil supplier for other equivalent oils if required. Mobil Shell Chevron Texaco Mobilgear 600 XP 150 Omala 150 Gear Compounds EP 150 Meropa 150 Mobilgear 600 XP 220 Omala Gear Compounds EP 220 Meropa 220

4 MISCELLANEOUS PARTS GROUP C B A

5 MISCELLANEOUS PARTS GROUP PART NO. PART NO. PART NO. PART NO Motor 2.0 Motor 15.0 Motor 19.0 Motor ITEM DESCRIPTION 01 Drum 01 Drum 02 Drum 02 Drum QTY 1 Base Bearing Support Cable Drum Capscrew (1/2-13 X 1 1/ GD8) Cable Drum Closure Ball Bearing Capscrew (1/2-13 X 1 1/2 GD8) Sun Gear Thrust Washer Plug Oil Seal O-Ring Oil Seal Retaining Ring, External O-Ring Capscrew (1/2-13 X 1 1/2 GD8) (NS) Side Plate, Support Lockwasher (1/2) Plug, O-Ring Flush Cable Wedge (NS) Relief Valve Nameplate (NS) Drive Screw (NS) Spacer Side Plate, Motor Sensor Wheel (NS) Motor B688P Brake Valve Capscrew (NS) Hex Head Plug (NS) Elbow Fitting (NS) Adapter (NS) Swivel Nut Hose Assy Shipping Plug (NS)

6 SPRAG CLUTCH ASSEMBLY ITEM DESCRIPTION PART QTY 19 Outer Brake Race NSS Inner Brake Race NSS Sprag Bearing Thrust Bearing Snap Ring Sprag Clutch NSS Retaining Ring NSS- Not Serviced Separately 6

7 BRAKE CYLINDER ASSEMBLY ITEM DESCRIPTION PART QTY 201 Brake Cylinder Seal Pressure Plate Stamping Die Spring Disc Friction Brake Disk Piston Backup Ring Spacer O-Ring Back-up Ring Capscrew (1/2-13 X 2 GD8) Motor Support Lockwasher (1/2) Shipping Plug Hyd (NS) Spring Spacer

8 OUTPUT PLANET CARRIER ASSEMBLY ITEM DESCRIPTION PART QTY 315 Pin-Spirol Output Planet Carrier Planet Gear Planet Gear Shaft Roller Bearing Bearing Spacer Thrust Washer Output Spacer

9 English to Metric METRIC CONVERSION TABLE LINEAR Metric to English inches (in.) X 25. = millimeters (mm) millimeters (mm) X = inches (in.) feet (ft.) X = meters (m) meters (m) X = feet (ft.) miles (mi.) X = kilometers (km) kilometers (km) X = miles (mi.) AREA inches 2 (sq.in.) X = millimeters 2 (mm 2 ) millimeters 2 (mm 2 ) X = inches 2 (sq.in.) feet 2 (sq.ft.) X = meters 2 (m 2 ) meters 2 (m 2 ) X = feet 2 (sq.ft.) VOLUME inches 3 (cu.in.) X = liters (l) liters (l) X = inches 3 (cu.in.) quarts (qts.) X = liters (l) liters (l) X = quarts (qts.) gallons (gal.) X = liters (l) liters (l) X = gallon (gal.) inches 3 (cu.in.) X = centimeters 3 (cc) centimeters3 (cc) X = inches 3 (cu.in.) feet 3 (cu.ft.) X = liters (l) liters (l) X = feet 3 (cu.ft.) feet 3 (cu.ft.) X = meters 3 (m 3 ) meters3 (m3) X = feet 3 (cu.ft.) fluid ounce (fl.oz.) X = millileters (ml) milliliters (ml) X = fluid ounce (fl.oz.) MASS ounces (oz.) X = grams (g) grams (g) X = ounces (oz.) pounds (lbs.) X = kilograms (kg) kilograms (kg) X = pounds (lbs.) tons (2000 lbs.) X 907. = kilograms (kg) kilograms (kg) X = tons (2000 lbs.) tons (2000 lbs.) X = metric tons (t) metric tons (t) X = tons (2000 lbs.) tons (long) (220 lbs.) X = kilograms (kg) kilograms (kg) X = tons (long) (220 lbs.) PRESSURE inches Hg (60 o F) X 3600 = kilopascals (kpa) kilopascals (kpa) X = inches Hg (60 o F) pounds/sq.in. (PSI) X = kilopascals (kpa) kilopascals (kpa) X 0.15 = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X = kilograms/sq.cm. (kg/cm 2 ) kilograms/sq.cm. (kg/cm2) X 1.22 = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X = bars bars X 1.5 = pounds/sq.in. (PSI) inches H 2O (60 o F) X = kilopascals (kpa) kilopascals (kpa) X.0193 = inches H 2O (60 o F) bars X 100 = kilopascals (kpa) kilopascals (kpa) X 0.01 = bars POWER horsepower (hp) X 0.76 = kilowatts (kw) kilowatts (kw) X 1.3 = horsepower (hp) ft.-lbs./min. X = watts (W) watts (W) X.25 = ft.-lbs./min. TORQUE pound-inches (in.-lbs.) X = newton-meters (N-m) newton-meters (N-m) X = pound-inches (in.lbs.) pound-feet (ft.-lbs.) X = newton-meters (N-m) newton-meters (N-m) X = pound-feet (ft.-lbs.) pound-feet (ft.-lbs.) X.1383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X = pound-feet (ft.-lbs.) VELOCITY miles/hour (m/h) X = kilometers/hour (km/hr) kilometers/hour (km/hr) X = miles/hour (m/h) feet/second (ft./sec.) X = meter/second (m/s) meters/second (m/s) X = feet/second (ft./sec.) feet/minute (ft./min.) X = meter/minute (m/min) meters/minute (m/min) X = feet/minute (ft./min.) TEMPERATURE o Celsius = ( o F - 32) o Fahrenheit = (1.8 o C) + 32 COMMON METRIC PREFIXES mega (M) = 1,000,000 or 106 deci (d) = 0.1 or 10-1 kilo (k) = 1,000 or 10 3 centi (c) = 0.01 or 10-2 hecto (h) = 100 or 10 2 milli (m) = or 10-3 deka (da) = 10 or 10 1 micro (m) = or