MATERIAL LIST LB400B RD400B SD400B TD400B. (Covering Part Numbers 05194, 05275, 05276, 05278)

Transcription

1 LB400B RD400B SD400B TD400B MATERIAL LIST (Covering Part Numbers 05194, 05275, 05276, 05278) PACR WINCH DIVISION P.O. BOX 547 BROKEN ARROW, OK U.S.A PHONE (918) FAX (918) LIT /2006 Printed in U.S.A. Copyright 2006 PACCAR Winch Division All rights reserved.

2 FORWARD Read and understand this entire publication before operating or servicing your BRADEN Drive Unit. Retain this manual for future reference. The following service illustrations have been prepared to provide assembly, disassembly and maintenance information for the drive units covered in this publication. It is suggested that before doing any work on these units, all assembly and disassembly instructions should be read and understood. Some illustrations in this manual may show details or attachments which may be different from your drive. Also, some components may be removed for illustrative purposes. Continuing product improvement may cause changes in your winch which may not be included in this manual. When a question arises regarding your winch or this manual, contact your nearest BRADEN/GEARMATIC dealer or the factory Service Department at , Monday - Friday, inquiries. EXPLANATION OF MODEL NUMBER LB 400 B LIFT BOAT DRIVE MAX RATING DESIGN MODEL GEAR RATIO LB DESIGNATES DRIVE TYPE (RD=RIGHT ANGLE DRIVE, SD=SWING DRIVE, TD=TRACK DRIVE) 400 DESIGNATES 400,000 IN. LB. ROTATED FORCE B DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES 157 DESIGNATES TOTAL GEAR REDUCTION RECOMMENDED PLANETARY GEAR OIL PREVAILING AMBIENT TEMPERATURE o F o F EXXON SPARTAN EP220 OR EQUIVALENT AGMA 5 EP, ISO VG 220 EXXON SPARTAN EP150 OR EQUIVALENT AGMA 4 EP, ISO VG 150 MOBILGEAR SHC 150 or 220 SYNTHETIC OR EQUIVALENT o C o C i NOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING. Texaco Meropa 150, previously used as factory fill, may no longer be widely available due to current market conditions. As of mid-year 2002, planetary hoists are factory filled with Exxon Spartan EP150, or equivalent. The chart below relates the Texaco products to 4 currently available oils. Consult your oil supplier for other equivalent oils if required. Texaco Exxon Mobil Shell Chevron Meropa 150 Meropa 220 Spartan EP 150 Mobilgear 629 Omala 150 Spartan EP 220 Mobilgear 630 Omala 220 Gear Compounds EP 150 Gear Compounds EP /2002

3 WINCH HOUSING AND OUTPUT ASSEMBLY LB400B

4 WINCH HOUSING AND OUTPUT ASSEMBLY LB400B ITEM # PART # DESCRIPTION QTY PAGE PROTECTOR (SHIPPING PLUG) GEAR, SUN GEAR, SUN WASHER, THRUST ADAPTER, MOTOR PLUG CAPSCREW LOCKWASHER (5/16 - Split) LOCKWASHER (5/8 Split) CAPSCREW (5/8-11 X 2 GD8) REDUCER STR THD ADAPTER PROTECTOR SAE "C" O-RING O-RING CAPSCREW (5/8-11 X 1 GD8) RELIEF VALVE PSI GEAR, FINAL SUN GEAR, RING O-RING SHIPPING CAP & PLUG PLANETARY CARRIER SUB-ASSY PLANETARY CARRIER SUB-ASSY FINAL PLANETARY CARRIER SUB-ASSY OUTPUT SUB-ASSY GREASE FITTING (NOT SHOWN) BRACKET, OUTPUT RING, INTERNAL RETAINING SEAL, LIP SEAL CARRIER O-RING BEARING RING, EXTERNAL RETAINING SPACER SEAL, LIP BUSHING ADAPTER, OUTPUT 1-3

5 WINCH HOUSING ASSEMBLY RD400B

6 WINCH HOUSING ASSEMBLY RD400B ITEM # PART # DESCRIPTION QTY PAGE SUN GEAR SECONDARY SUN GEAR THRUST WASHER MOTOR ADAPTER MAGNETIC PLUG, SAE -8 HEXHD CAPSCREW (5/16-18 X 1 1/4 GD8) LOCKWASHER (5/16) HARDENED WASHER CAPSCREW (5/8-11 X 2 1/4 GD8) REDUCER STR THD ADAPTER OUTPUT COVER PROTECTOR SAE "C" MAGNETIC PIPE PLUG (50530) O-RING O-RING CAPSCREW (5/8-11 X 1 GD8) RELIEF VALVE LIP SEAL BUSHING FINAL SUN GEAR RING GEAR O-RING OUTPUT ADAPTER RETAINING RING PRIMARY PLANETARY CARRIER SUB-ASSY SECONDARY PLANETARY CARRIER SUB-ASSY FINAL PLANETARY CARRIER SUB-ASSY

7 WINCH HOUSING ASSEMBLY SD400B - D

8 WINCH HOUSING ASSEMBLY SD400B ITEM # PART # DESCRIPTION QTY PAGE SUN GEAR CAPSCREW (5/16-18 X 1 1/4 GD8) LOCKWASHER (5/16) HARDENED WASHER CAPSCREW (5/8-11 X 2 GD8) MAGNETIC PLUG (SAE-8 HEXHD) O-RING LIP SEAL BUSHING FINAL SUN GEAR RING GEAR O-RING OUTPUT ADAPTER NAMEPLATE, GH5, PD5 WINCHES (NS) DRIVE SCREW (NS) SEAL CARRIER O-RING PLANETARY CARRIER SUB-ASSY FINAL PLANET CARRIER SUB-ASSY GREASE FITTING SWING HOUSING GREASE RETAINER BEARING CONE (6.00) BEARING CUP (8.75) SWING SHAFT BEARING CONE (4.13) BEARING CUT (7.13) CLAMP NUT INPUT ASSY 1 7 7

9 WINCH INPUT HOUSING ASSEMBLY SD400B INPUT SIDE VIEW OUTPUT SIDE VIEW 8

10 WINCH INPUT HOUSING ASSEMBLY SD400B ITEM # PART # DESCRIPTION QTY INPUT HOUSING DISC-FRICTION DISC-BRAKE O-RING BACK-UP O-RING DIE SPRING PISTON PROTECTOR SAE "C" MAGNETIC PLUG, SAE -8 HEXHD (NS) MOTOR SUPPORT O-RING BULL GEAR RETAINER PLATE CAPSCREW (7/16-14 X 1 GD8) SOFT STEEL WIRE (.035) (NS) O-RING BULL GEAR SHAFT BRAKE CYLINDER O-RING CAPSCREW (5/8-11 X 1 GD8) LOCKWASHER (1/2) CAPSCREW (7/16-14 X 1 GD8) RELIEF VALVE (1-5 PSI) PINION BEARING CONE BEARING CUP BEARING ASSY BEARING CONE BEARING CUP (15333) SHIPPING PLUG HYD (NS) SHIM (.003) SHIM (.005) SHIM (.015) SHIM (.030) WAVE SPRING SPACER SEAL CAPSCREW (1/2-13 X 1 1/4 GD8) LOCKWASHER (1/2) BRAKE COUPLING SNAP RING 1 9

11 WINCH HOUSING ASSEMBLY TD400B

12 WINCH HOUSING ASSEMBLY TD400B ITEM # PART # DESCRIPTION QTY PAGE THRUST BUTTON PRIMARY SUN GEAR SECONDARY SUN GEAR THRUST WASHER COVER O-RING FLUSH PLUG CAPSCREW (5/16-18 X 1 1/4 GD5) H1 COLLAR LOCKWASHER CAPSCREW (5/8-11 X 3 3/4 GD8) REDUCER STR THD ADAPTER METAL FACE SEAL MOTOR SUPPORT CUP BEARING BEARING CONE O-RING O-RING MOTOR ADAPTER O-RING RETAINING RING BRAKE COUPLING NUT-HEX RELIEF VALVE BALL BEARING SPLIT RING BEARING CARRIER SHAFT FINAL SUN GEAR RING GEAR LOCKWASHER (3/4) STUD PROTECTOR SAE "D" O-RING NUT-JAM PRIMARY PLANET CARRIER SUB-ASSY SECONDARY PLANET CARRIER SUB-ASSY FINAL PLANETARY CARRIER SUB-ASSY BRAKE ASSEMBLY

13 WINCH BRAKE ASSEMBLY TD400B BRAKE ASSEMBLY ITEM # PART # DESCRIPTION QTY SPRAG CLUTCH ASSEMBLY FRICTION DISC BRAKE DISC O-RING BACK-UP RING MOTOR ADAPTER PISTON PRESSURE PLATE BRAKE HOUSING DIE SPRING BUSHING SHIPPING PLUG HYD (NS) LOCKWASHER (1/2) CAPSCREW (1/2-13 X 1 1/2 GD8) SPRING SEPARATOR SHFTR FORK SPRING MU-143S BLEEDER FITTING (NS) PIPE PLUG-MAGNETIC INTERNAL RETAINING RING O-RING BACK-UP RING 1 12

14 SPRAG CLUTCH ASSEMBLY TD400B SPRAG CLUTCH ASSEMBLY ITEM # PART # DESCRIPTION QTY 1 NSS BRAKE SHAFT (D-D BRAKE) 1 49 NSS OUTER RACE 1 52 NSS OVERRUNNING CLUTCH BALL BEARING RETAINING RING 2 * NNS = Not Serviced Separately 13

15 PRIMARY PLANETARY CARRIER SUB-ASSEMBLY LB400B, RD400B, TD400B , PRIMARY PLANETARY CARRIER SUB-ASSEMBLY ITEM # PART # DESCRIPTION QTY QTY PRIMARY PLANET PIN THRUST WASHER ROLLER BEARING PLANET GEAR PLANET GEAR INTERNAL RETAINING RING PLANET CARRIER PLANET CARRIER 1 14

16 SECONDARY PLANETARY CARRIER SUB-ASSEMBLY LB400B, RD400B, SD400B, TD400B , SECONDARY PLANETARY CARRIER SUB-ASSEMBLY ITEM # PART # DESCRIPTION QTY QTY SNAP RING PLANET GEAR PLANET GEAR CYLINDRICAL ROLLER BEARING THRUST SPACER PLANET CARRIER PLANET CARRIER INTERNAL RETAINING RING THRUST SPACER 1 15

17 FINAL PLANETARY CARRIER SUB-ASSEMBLY LB400B, RD400B, SD400B, TD400B FINAL PLANETARY CARRIER SUB-ASSEMBLY ITEM # PART # DESCRIPTION QTY SNAP RING CYLINDRICAL ROLLER BEARING THRUST SPACER FINAL PLANET GEAR INTERNAL RETAINING RING FINAL PLANET CARRIER THRUST SPACER 1 16

18 English to Metric METRIC CONVERSION TABLE LINEAR Metric to English inches (in.) X 25.4 = millimeters (mm) millimeters (mm) X = inches (in.) feet (ft.) X = meters (m) meters (m) X = feet (ft.) miles (mi.) X = kilometers (km) kilometers (km) X = miles (mi.) AREA inches 2 (sq.in.) X = millimeters 2 (mm 2 ) millimeters 2 (mm 2 ) X = inches 2 (sq.in.) feet 2 (sq.ft.) X = meters 2 (m 2 ) meters 2 (m 2 ) X = feet 2 (sq.ft.) VOLUME inches 3 (cu.in.) X = liters (l) liters (l) X = inches 3 (cu.in.) quarts (qts.) X = liters (l) liters (l) X = quarts (qts.) gallons (gal.) X = liters (l) liters (l) X = gallon (gal.) inches 3 (cu.in.) X = centimeters 3 (cc) centimeters3 (cc) X = inches 3 (cu.in.) feet 3 (cu.ft.) X = liters (l) liters (l) X = feet 3 (cu.ft.) feet 3 (cu.ft.) X = meters 3 (m 3 ) meters3 (m3) X = feet 3 (cu.ft.) fluid ounce (fl.oz.) X = millileters (ml) milliliters (ml) X = fluid ounce (fl.oz.) MASS ounces (oz.) X = grams (g) grams (g) X = ounces (oz.) pounds (lbs.) X = kilograms (kg) kilograms (kg) X = pounds (lbs.) tons (2000 lbs.) X = kilograms (kg) kilograms (kg) X = tons (2000 lbs.) tons (2000 lbs.) X = metric tons (t) metric tons (t) X = tons (2000 lbs.) tons (long) (2240 lbs.) X = kilograms (kg) kilograms (kg) X = tons (long) (2240 lbs.) PRESSURE inches Hg (60 o F) X 3600 = kilopascals (kpa) kilopascals (kpa) X = inches Hg (60 o F) pounds/sq.in. (PSI) X = kilopascals (kpa) kilopascals (kpa) X = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X = kilograms/sq.cm. (kg/cm 2 ) kilograms/sq.cm. (kg/cm2) X = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X = bars bars X 14.5 = pounds/sq.in. (PSI) inches H 2O (60 o F) X = kilopascals (kpa) kilopascals (kpa) X = inches H 2 O (60 o F) bars X 100 = kilopascals (kpa) kilopascals (kpa) X 0.01 = bars POWER horsepower (hp) X = kilowatts (kw) kilowatts (kw) X 1.34 = horsepower (hp) ft.-lbs./min. X = watts (W) watts (W) X = ft.-lbs./min. TORQUE pound-inches (in.-lbs.) X = newton-meters (N-m) newton-meters (N-m) X = pound-inches (in.lbs.) pound-feet (ft.-lbs.) X = newton-meters (N-m) newton-meters (N-m) X = pound-feet (ft.-lbs.) pound-feet (ft.-lbs.) X.1383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X = pound-feet (ft.-lbs.) VELOCITY miles/hour (m/h) X = kilometers/hour (km/hr) kilometers/hour (km/hr) X = miles/hour (m/h) feet/second (ft./sec.) X = meter/second (m/s) meters/second (m/s) X = feet/second (ft./sec.) feet/minute (ft./min.) X = meter/minute (m/min) meters/minute (m/min) X = feet/minute (ft./min.) TEMPERATURE o Celsius = ( o F - 32) o Fahrenheit = (1.8 o C) + 32 COMMON METRIC PREFIXES mega (M) = 1,000,000 or 106 deci (d) = 0.1 or 10-1 kilo (k) = 1,000 or 10 3 centi (c) = 0.01 or 10-2 hecto (h) = 100 or 10 2 milli (m) = or 10-3 deka (da) = 10 or 10 1 micro (m) = or