W E L L S I T E S E R V I C E S

Transcription

1 WELL SITE SERVICES

2 TABLE OF CONTENTS Special Applications Crane Trucks...SA-1 Working Ranges...SA-2 Filter Pots...SA-3 Auxiliary Pumps...SA-4 Fluid Transfer Hose...SA-4 Baskets: Tool Baskets...SA-5 Baskets: Pipe Baskets...SA-6 Co/Flexive High Pressure Hose and Basket...SA-7 Light Plants...SA-8 Manlifts...SA-9 Pump Formulas...SA-10 General Formulas...SA-11

3 Crane Trucks Manufacturer Model Application Lifting Capacity Boom Capacity Jib Extension Manitowoc GMK4100B WL/SL/PS/GP/TT 100 Tons 167 ft 69 ft National 1400 WL/SL/PS/GP/TT 33 Tons 125 ft N/A National 1800 WL/SL/PS/GP/TT 40 Tons 127 ft N/A Terex WL/SL/PS/GP/TT 60 Tons 110 ft 33 ft SA-1

4 Working Ranges SA-2

5 Auxiliary Equipment: Filter Pots Filter Pot Specifications All Stainless Steel Dual Filter Pot for corrosive fluids Dimensions: 8 L x 6 W x 6 H, 1,665# Complete with 3 diesel operated water transfer pumps All Stainless Steel Dual Filter Pot for corrosive fluids Dimensions: 8 L x 4 W x 6 H, 1,305# SA-3

6 Auxiliary Equipment: Auxiliary Pumps Auxiliary Pump Specifications 3 Yanmar Diesel Garmin 10 hp Rupp Pump 3 Air Diaphragm non-corrosive Auxiliary Pump 2 plastic air diaphragm acid corrosive chemical pump Auxiliary Equipment: Fluid Transfer Hoses Fluid Transfer Hose Specifications Tank Truck suction hose with Chemlock ends Stainless Steel or Brass available Low Pressure to High Pressure 2 to 6 available diameter 25 to 50 available length SA-4

7 Baskets: Tool Baskets Available Tool Baskets 2 x 10 2 x 12 3 x 10 4 x 12 5 x 12 4 x 4 SA-5

8 Baskets: Pipe Baskets Specifications Basket Dimensions: 46 L x 4 W x 3 H Empty Weight: 8,000 lbs. Safe Working Load: 35,000 lbs. Basket Can Be Shipped With Or Without Lids Baskets Are Load Tested And Shipped With Certified Slings Available Pipe Baskets 26 x 3 35 x 3 38 x 3 40 x 3 42 x 3 46 x 3 48 x 3 50 x 3 55 x 3 60 x 3 65 x 3 75 x 4 w/ extention SA-6

9 Co/Flexive High Pressure Hose and Basket Co/Flexive Hose Specifications: Hose 2 x 100-2,100# 2 x 50-1,050# 4 x 50-3,025# 3 x 75-3,922.5# 3 x 150-7,845# 3 x ,690# Baskets (empty weight): 8 x 14-3,820# 8 x 16-4,152# 8 x 21-5,700# 5 x 56-12,000# SA-7

10 Auxiliary Equipment: Light Plants Light Plant Specifications Light Plant includes 4 lights and stands - Class 1 Division 1 lighting Gulf Engine & Equipment, Inc. Light Plant Specifications Kubota 3 Cylinder Diesel Hi Temp/Low Oil Shutdown Aluminum Enclosure 30 Gallon Fuel Tank Offshore Galvanized Skid New age 8KW 1 Phase Generator Watt Halogen Exp. Lights Circuit Breaker Protection 16ft Telescoping Boom SA-8

11 Auxiliary Equipment: Manlifts JLG Model 600 Series Articulating Boom Lift Articulating Jib (600AJ only) - 6 ft (1.83 m) Low Mount Platform - 36 x 96 in. (0.91 x 2.44 m) Oscillating Axle Side Entry Self-Closing Swing Gate 180 Degree Hydraulic Platform Rotator 110V-AC Receptacle in the Platform 5 Degree Tilt Alarm/Indicator Light Swing-Out Engine Tray 12V-DC Auxiliary Power Hourmeter Horn Control ADE System Proportional Controls Gull-wing Turntable Hoods Operator Tool Tray Platform Console Machine Status Light Panel* Lifting/Tie Down Lugs 14 x 17.5 Rim Protector Lug Tread Tires All Motion Alarm Glow Plug (Deutz and CAT) JLG Model 450 Series II Articulating Boom Lift Articulating Jib (450AJ only) - 4 ft 1 in. (1.24 m) Platform - Side Entry 30 x 72 in. (0.76 x 1.83 m) Inward Self-Closing Swinging Gate 180 Degree Hydraulic Platform Rotator Platform Console Machine Status Light Panel* 110V-AC Receptacle in the Platform 5 Degree Tilt Alarm/Indicator Light Rim Protector Lug Tread Tires Swing Out Engine Module Gull-wing Turntable Hoods 12V-DC Auxiliary Power Hourmeter Hydrostatic Drive Proportional Controls Control ADE System Lifting/Tie Down Lugs Horn Oscillating Axle Aluminum Cast Control Box Operator Tool Tray Motion Alarm SA-9

12 Pump Formulas 1. To calculate the HHP output when the volume and pressure are known: HHP = (PSI x GPM) / To calculate the BHP input required when the volume, pressure and mechanical efficiency are known: BHP = (PSI x GPM) / (ME x 1714) 3. To calculate the maximum possible pressure when the BHP, when flow and ME are known: PSI = (BHP x 1714 x ME) / GPM 4. To calculate the maximum possible flow when the BHP, PSI, and ME are known: GPM = (BHP x 1714 x M) / PSI 5. To calculate rod load when the plunger diameter and pressure are known: RL = (PSI x PD x PD x.7854) 6. To calculate the maximum possible pressure at a given rod load when the RL rating and plunger diameter is known: PSI = RL / (PD x PD x.7854) / To calculate the flow in gal/rev or GPR when the plunger diameter, stroke, length and number of cylinders is known: GPR = (NC x SL x PD x PD x.7854) / To calculate the fluid flow velocity through a pipe or hose when the GPM and pipe size are known: Internal Area (A) = (Pipe I.D. x Pipe I.D. x.7854) Flow Velocity (FV) = GPM x.3208) / FV 9. To calculate the internal size of piping required to maintain a specified flow velocity when the internal area of the pipe and the desired flow velocity are known: GPMMAX = (Ax FV) / To calculate pinion shaft or driveline torque when the input BHP and pinion shaft RPM are known: Torque (T) = BHP x 5252) / Input RPM Definition of Symbols for Pump Formulas A-Area (sq. in.) BHP- Brake horsepower BPM- Barrels per minute (U.S.) FV- Flow velocity (ft./sec.) GPM- Gallons per minute (U.S.) GPR- Gallons per revolution (U.S.) HHP- Hydraulic horsepower ID- Inside diameter (inches) ME- Mechanical efficiency NC- numbers of cylinders (per pump) PD- Plunger diameter (inches) PSI- Lbs./sq. in. RL-Rod load (lbs) RPM- Crankshaft revolutions per minute SL-Stroke length (inches) T- Torque Plunger Rate/ Gallons Conversion Factors 6".9777 x 3 = Gal/Rev Mul ply By To Obtain 5".6787 x 3 = Gal/Rev Barrels (U.S.) 42 Gallons (U.S.) 4-1/2".5499 x 3 = Gal/Rev Gallons (U.S.) Barrels (U.S.) 4".4342 x 3 = Gal/Rev Gallons (U.S.) 231 Cubic Inches 3-3/8".3092 x 3 =.9276 Gal/Rev Cubic Inches Gallons (U.S.) Cu. Ft./Sec GPM GPM Cu. Ft./Sec Head Feet (water) PSI PSI Head Feet (water) Kilowa s Horsepower Horsepower Kilowa s SA-10

13 Useful General Formulas Temperature Conversions Temperature Centigrade = 5/9 (Temp. o F) -32 Temperature Fahrenheit = 9/5 (Temp. o C) +32 Temperature Absolute C = Temp. o C +273 Temperature Absolute F = Temp. o F Volume Capacity of Pipes Gallons per 1000 = 40.8 x (ID in inches) 2 Barrels per 1000 = x (ID in inches) 2 Cubic feet per 1000 = x (ID in inches) 2 Gallons per mile = x (ID in inches) 2 Barrels per mile = x (ID in inches) 2 Cubic Meter per 100 Meter = (ID in inches) 2 Approximate Volume of Hose 2 hose = 0.02 cubic feet per foot length or 51 mm = m 3 per meter 2 1/2 hose = 0.03 cubic feet per foot length or 64 mm = m 3 per meter 3 hose = 0.04 cubic feet per foot length ot 76 mm = m 3 per meter 4 hose = 0.08 cubic feet per foot length or 102 mm = m 3 per meter Velocity Feet per minute = (bbls per minuteminute) / (ID in inches) 2 Meter perminute = (m 3 per minuteminute) / (ID in mm) 2 Feet per second = Gallons per minuteminute (0.4085) / (ID in inches) Meter per second = (m 3 per minuteminute) / (ID in mm) 2 Hydraulics Horsepower = work per time = (force x distance) / time Heat (BTU / hr) = PSI across relief) x flow rate (GPM discharge) x Work (foot- pounds) = force (lbs) x distance (ft) Power = pressure x flow or 1 HP = PSI x GPM / Hydraulic HP = (Gallons per minute) x (Pressure, PSI) Hydraulic HP = (bbls per minute) x (Pressure, PSI) Hydraulic HP = (Barrels per minute) x (Pressure, PSI) / 40.8 draulic HP = (Brake HP) x Efficiency of power train to pump) x Pump Efficiency) Volumes Bbl/ft. in round tank = (Diameter in feet) 2 / 7.14 Bbl/in. in round tank = (Diameter in feet) 2 / 85.7 BBl/in. in square tank = (Length in ft.) (Width in ft.) Cubic feet per inch in square tank = (Length in ft.) (Width in ft.) M 3 per M in round tank = (Diameter in meters) 2 M 3 per centimeter in round tank = (Diameter in meters) 2 M 3 per centimeter in square tank = Length (m) x Width (m) x 0.01 Mud Pit Calculation (Length in ft.) (Width in ft.) = Cubic feet per inch of Depth (Length in ft.) (Width in ft.) = Barrels per inch of Depth (Length in ft.) (Width in ft.) = Cubic feet per inch of Depth M 3 per centimeter of Depth = Length in Meter x Width in Meter M 3 per m of length = Length on Meter x Width in Meter Pipe Displacement (Metal only w/coupling) (Wt of pipe per ft. w/coupling) (Depth in ft.) = Displacement in ft (Wt of pipe per ft. w/coupling) (Depth in ft.) = Displacement in bbls x Wt of pipe in kg/m w/coupling) (Depth in meters) = Displacement in m 3 SA-11