SECTION 1 DESCRIPTION
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2 SECTION 1 DESCRIPTION 1. General Description This manual details design and performance features of the Regional Series Model 4542 (1200) TE Aircraft Deicer. The 4542 (1200) TE offers 1,200 US gallons (4542 liters) fluid storage capacity, ultimate heating capabilities, a fluid pumping system, and electrical cab-mounted controls. This machine provides safe, efficient, and reliable deicing, and can also be utilized for washing, decontamination and inspection services to all exterior surfaces of wide-body and intermediate size aircraft. During the design process, the engineers utilized modern, proven technology to provide the highest levels of reliability and efficiency possible. All components selected are of the highest quality and have been tested for suitable and reliable performance under typical operating conditions. All systems are modular in design for ease of assembly and maintenance. The terms warning and caution are used in this manual to indicate situations that could result in death, personal injury, or equipment damage. Warning: Indicates a potentially hazardous situation which if not avoided, could result in death or personal injury. Caution: Indicates a potentially hazardous situation which if not avoided, could result in damage to equipment. 2
3 1. Aerial Device A. Type Telescoping B. Brand Global Ground Support C. Basket Steel 2. Capacities A. Fluid Storage Total - 1,200 gallons (4542 liters) B. Deicing Fluid Tank - 1,000 gallons (3785 liters) C. Anti-Icing Fluid Tank gallons (757 liters) D. Fuel Tank - Truck 50 gallons (189 liters) E. Windshield/Overhead Window Washer 3 quart (2.8 liters) F. Hydraulic Reservoir 50 gallons (189 liters) G. Basket 1-man H. Lift Capacity - Basket 350 lb (158 kg) 3. Dimensions A. Maximum Working Height - Basket 35' (10.67 m) B. Ground to Floor of Basket 30' (9.14 m) C. Boom Stowed Height (empty) 12 (3.66 m) D. Side Reach at Horizontal 24'6 (7.47 m) E. Basket 26"w x 26"d x 42"h (66cm x 66cm x107cm) F. Overall Truck Length with Basket 27' 11" (8.51 m) G. Overall Truck Width 8' (2.4 m) H. Wheel Base 177" ( cm) 3
4 4. Fluid Heating System A. Standard System (1) Type Fuel-Fired (2) Construction Enclosed Flame, Multi-Stage, Last-Pass (3) Ultimate Last Pass (Premix) Instant and One Pass with fluid tank at 50 F (10 C) (4) Output Rating (Premix) 2,000,000 btu/hr (576,000 kg-calorie/hr) B. Fuel - Type Diesel C. Heat Rise Temperature Control ±5 D. Restart System Automatic E. Safety Controls. Deicing Fluid Flow, Deicing Fluid Over-temp Exhaust Stack Over-temp, Flame Out, Combustion Air. 5. Fluid Pumping System A. Deicing Circulation System (1) Pump Style - Diaphragm (2) Operating Flow Rate 45 to 50 gpm ( to l/min) (3) Operating Pressure 190 psi (13.36 kg/cm2) B. Deicing Spray System (1) Pump Style Diaphragm (2) Operating Flow Rate 45 to 50 gpm ( to l/min) (3) Operating Pressure 190 psi (13.36 kg/cm2) (4) Fluid Spray Nozzle (a) Make Task Force Tips (5) Flow 100% Nozzle Opening 45 gpm ± 3 ( l/min ±11.36) (6) Pressure 100% Nozzle Opening 150 psi ± 5 ( kg/cm2 ±0.35) 4
5 C. Ground Line System (1) Reel Electric Rewind (2) Hose 3/4" x 50' ( mm x m) (3) Mix Capability Pre-mix (4) Flow Rate 12 gpm (45.420L) (5) Pressure Drop 100 psi (7.031 kg/cm2) 6. Hydraulic System A. Heater Blower and Deicing Pumps (1) Heater Blower Motor (a) Style - Halidx Hydraulic Motor. (2) Deicing Pump Hardi positive displacement. (4) Maximum Operating Pressure 3,000 psi (210.9 kg/cm2) (5) Normal Operating Pressure 2,150 psi (151.1 kg/cm2) 5
6 B. Aerial Device (1) Pump Style Constant Pressure Gear (2) Control Valve On/Off Control (4 Section) (3) Maximum Operating Pressure 3,000 psi (210.9 kg/cm2) (4) Normal Operating Pressure 3,000 psi (210.9 kg/cm2) C. Heater Fuel Pump (1) Fuel pump (a) Style Positive Displacement Internal Gear (b) Maximum Rated Pressure 400 psi (28.1 kg/cm2) (c) Normal Operating Pressure 300 psi (21 kg/cm2) (2) Hydraulic Pump - Driven Motor (a) Style Greesin Positive Displacement Gearotor b) Maximum Rated Pressure 2,000 psi (140.6 kg/cm2) (c) Normal Operating Pressure 300 psi (21 kg/cm2) 7. Electrical System A. Controls, Sensors, and Relays 12 VDC (chassis negative) B. Standard Sensors Deicing Fluid Heater Temperature & Pressure Auxiliary Engine/Heater Fuel Tank Level in Gallons US ±20 (75.7 l) E 1/2 F Deicing Fluid Level Gallons E 1/2 F C. Automatic Shutdowns Low Deicing Fluid Tank Level Below 100 gallons (568 l). Low Anti-icing below 25 gallons (94.63 l) Low Hydraulic Tank Level Below 25 gallons (94.5 l) 6
7 8. Truck Specifications A. Brakes Hydraulic B. Cab Equipment Conventional cab with tilting fenders/hood. Driver seat, non-suspension passenger seat. Dual stainless steel mirrors w/aux. convex mirrors. Standard heater and defrost system. Instrumentation speedometer, tachometer, amp gauge, oil pressure gauge, engine hour meter. C. Color White. D. Drive System/Speeds Speeds up to 4 mph (6 km/hr) transport with boom out of the boom rest. Full tanks - on ramp 25 mph (40 km/hr) Empty tanks - on ramp 50 mph (80 km/hr) E. Electrical System Alternator -130 amp /1,950 watt Battery System maintenance free 12 VDC F. Engine Ford F650, Diesel with radiator bottom tank oil cooler G. Exhaust System Single horizontal muffler, under cab, frame mounted H. Frame 50,000 psi ( kg/cm2) frame rails. Single channel, all bolted I. Front Axle Front Axle I-Beam type, 8,500 lb (3,855 kg) capacity J. Rear Axle Rear Axle 1-speed, 17,500 lb (7,938 kg) capacity K. Fuel Tank Fuel Tank right side mounted, rectangular steel, 50 US gallons (189 l) L. Springs Front 8,500 lb (3,855 kg) leaf springs. Rear 21,000 lb (9,526 kg) leaf springs M. Tires Front (2) 245/70R 19.5F. Rear (4) 245/70R 19.5F N. Transmission 5-speed automatic transmission Allison 2500 O. Wheels Front wheels: painted steel disc, 8 hole 19.5" x 6.75" (49.5 cm x 17.1 cm) Rear wheels: painted steel disc, 8 hole dual one piece rims 19.5" x 6.75" (49.5 cm x cm) P. Auxiliary Engine Type: Deutz, water cooled HP Rating: 88 hp Fuel Type: Diesel California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. 7
8 8
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Courtesy of Crane.Market
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The bidder shall furnish a complete set of Operator, Service, and Parts Manuals with each body sold.
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CM170 TELESCOPIC CRANE CONTENTS ///////////////////////////////////////////////////////////////////////////////////////// Crane Features...4 Boom Diagram...5 Load Chart: Main Boom & Jib...6 LMI Codes...7
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