MATERIAL LIST SPECIFIC TO PART #05724
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1 PD2C HOIST MATERIAL LIST SPECIFIC TO PART #05724 LIT Copyright 2009 PACCAR Winch Division All Rights Reserved
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3 MODEL NUMBER AND SERIAL NUMBER When information on a hoist is needed always refer to the model number and serial number. Both are located on the motor side end plate as indicated MODEL NUMBER AND SERIAL NUMBER EXPLANATION OF M0DEL NUMBER PD 2 C - SPL UL POWER DRUM MAX RATING DESIGN SERIES SPECIAL GEAR RATIO MOTOR SIZE PD DESIGNATES POWER DRUM SERIES HOIST 2 DESIGNATED 2,000 LB FIRST LAYER LINE PULL C DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES SPL DESIGNATES SPECIAL DESIGN VARIANT 2 DESINGATES TOTAL GEAR REDUCTION (2:) 080 DESIGNATES HYDRAULIC MOTOR DISPLACEMENT (8.0 IN. CU/REV) 02UL DESIGNATES THE DRUM SIZE RECOMMENDED PLANETARY GEAR OIL PREVAILING AMBIENT TEMPERATURE DRUM SIZE Oil Capacities - 02UL drum - 6 Pints (2.8 L) Capacity is approximate. Fill hoist to center of sight gauge in support endplate with drum in a horizontal position o F o F MOBILGEAR 600 XP 50 OR EQUIVALENT AGMA 4 EP, ISO VG 50 MOBILGEAR SHC 50 SYNTHETIC OR EQUIVALENT MOBILGEAR 600 XP 220 OR EQUIVALENT AGMA 5 EP, ISO VG 220 o C o C i NOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING. Planetary hoists are factory filled with Mobilgear 600 XP 50, or equivalent. Consult your oil supplier for other equivalent oils if required. Mobil Shell Chevron Texaco Mobilgear 600 XP 50 Omala 50 Gear Compounds EP 50 Meropa 50 Mobilgear 600 XP 220 Omala 220 Gear Compounds EP 220 Meropa 220 3
4 MAIN ASSEMBLY B A 4
5 MAIN ASSEMBLY Item Description Part QTY BRAKE CYLINDER SEAL PRESSURE PLATE STAMPING PISTON BACKUP RING DIE SPRING DISC-FRICTION BRAKE DISK SIDEPLATE, MOTOR SIDEPLATE, SUPPORT PRIMARY PLANET CARRIER 2575 PLANET GEAR PRIMARY PLANET GEAR SHAFT ROLLER BEARING BEARING RACE A SPIROL PIN B PIN-SPIROL PLANET CARRIER PLANET GEAR PLANET GEAR SHAFT ROLLER BEARING BEARING SPACER THRUST WASHER BASE BEARING SUPPORT CABLE DRUM CABLE DRUM CLOSURE BALL BEARING OIL SEAL O-RING SEAL-OIL 2288 Item Description Part QTY * PRIMARY PLANET CARRIER ASSY 8805 * OUTPUT PLANET CARRIER ASSY 8804 * BRAKE CYL ASSY - 2 BOLT A * SPRAG CLUTCH ASSY 876 ** = not sold separately * = assembly part number Use Seal Kit #675 Item Description Part QTY 3 THRUST WASHER MOTOR SUPPORT O-RING SUN GEAR PRIMARY SUN GEAR SPACER PRIMARY SPACER SPACER, OUTPUT SPACER CAPSCREW LOCKWASHER CAPSCREW THRUST WASHER O-RING PLUG PLUG,O-RING FLUSH RELIEF VALVE O-RING BACK-UP RING OUTER BRAKE RACE ** 50 INNER BRAKE RACE ** 5 SPRAG BEARING ** 2 52 THRUST BEARING SNAP RING SPRAG CLUTCH ** 55 RETAINING RING CABLE WEDGE CAPSCREW LOCKWASHER CAPSCREW SPRING SPACER
6 Item * Description HYD MOTOR SUB-ASSY O-RING RELIEF VALVE CAPSCREW HYD MOTOR BRAKE VALVE BLOCK COUNTERBALANCE CARTRIDGE SWIVEL NUT 90 DEG. ELBOW HOSE ASSY ADAPTER ADAPTER CAPSCREW Part QTY MOTOR GROUP 6
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8 English to Metric METRIC CONVERSION TABLE LINEAR Metric to English inches (in.) X 25.4 = millimeters (mm) millimeters (mm) X = inches (in.) feet (ft.) X = meters (m) meters (m) X 3.28 = feet (ft.) miles (mi.) X.6093 = kilometers (km) kilometers (km) X = miles (mi.) inches 2 (sq.in.) X = millimeters 2 (mm 2 ) millimeters 2 (mm 2 ) X = inches 2 (sq.in.) feet 2 (sq.ft.) X = meters 2 (m 2 ) meters 2 (m 2 ) X = feet 2 (sq.ft.) AREA VOLUME inches 3 (cu.in.) X = liters (l) liters (l) X = inches 3 (cu.in.) quarts (qts.) X = liters (l) liters (l) X.0567 = quarts (qts.) gallons (gal.) X = liters (l) liters (l) X = gallon (gal.) inches 3 (cu.in.) X 6.39 = centimeters 3 (cc) centimeters3 (cc) X = inches 3 (cu.in.) feet 3 (cu.ft.) X = liters (l) liters (l) X = feet 3 (cu.ft.) feet 3 (cu.ft.) X = meters 3 (m 3 ) meters3 (m3) X = feet 3 (cu.ft.) fluid ounce (fl.oz.) X = millileters (ml) milliliters (ml) X = fluid ounce (fl.oz.) MASS ounces (oz.) X = grams (g) grams (g) X = ounces (oz.) pounds (lbs.) X = kilograms (kg) kilograms (kg) X = pounds (lbs.) tons (2000 lbs.) X = kilograms (kg) kilograms (kg) X = tons (2000 lbs.) tons (2000 lbs.) X = metric tons (t) metric tons (t) X.023 = tons (2000 lbs.) tons (long) (2240 lbs.) X = kilograms (kg) kilograms (kg) X = tons (long) (2240 lbs.) PRESSURE inches Hg (60 o F) X 3600 = kilopascals (kpa) kilopascals (kpa) X = inches Hg (60 o F) pounds/sq.in. (PSI) X = kilopascals (kpa) kilopascals (kpa) X 0.45 = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X = kilograms/sq.cm. (kg/cm 2 ) kilograms/sq.cm. (kg/cm2) X 4.22 = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X = bars bars X 4.5 = pounds/sq.in. (PSI) inches H 2O (60 o F) X = kilopascals (kpa) kilopascals (kpa) X = inches H 2O (60 o F) bars X 00 = kilopascals (kpa) kilopascals (kpa) X 0.0 = bars POWER horsepower (hp) X = kilowatts (kw) kilowatts (kw) X.34 = horsepower (hp) ft.-lbs./min. X = watts (W) watts (W) X = ft.-lbs./min. TORQUE pound-inches (in.-lbs.) X = newton-meters (N-m) newton-meters (N-m) X 8.85 = pound-inches (in.lbs.) pound-feet (ft.-lbs.) X.3558 = newton-meters (N-m) newton-meters (N-m) X = pound-feet (ft.-lbs.) pound-feet (ft.-lbs.) X.383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X = pound-feet (ft.-lbs.) VELOCITY miles/hour (m/h) X = kilometers/hour (km/hr) kilometers/hour (km/hr) X = miles/hour (m/h) feet/second (ft./sec.) X = meter/second (m/s) meters/second (m/s) X 3.28 = feet/second (ft./sec.) feet/minute (ft./min.) X = meter/minute (m/min) meters/minute (m/min) X 3.28 = feet/minute (ft./min.) TEMPERATURE o Celsius = ( o F - 32) o Fahrenheit = (.8 X o C) + 32 COMMON METRIC PREFIXES mega (M) =,000,000 or 0 6 deci (d) = 0. or 0 - kilo (k) =,000 or 0 3 centi (c) = 0.0 or 0-2 hecto (h) = 00 or 0 2 milli (m) = 0.00 or 0-3 deka (da) = 0 or 0 micro (m) = or 0-6 8
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