Enclosures & Consumables
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1 CONTENTS For more detailed Klemsan Product information visit: 1 and_accessories.aspx Xtreme Isolator Handle 1 Xtreme Isolator Handle 2 Enclosures Floor Standing IP55 Industrial Enclosure 4 Floor Mounting IP55 Modular System 6 Wall Mounting IP Stainless Steel Enclosure 8 Wall Mounting IP65 Metal Enclosure 10 Custom Communication & Junction Enclosures, isolators 12 XT1 Xtreme IP Stainless Steel sloped roof Enclosure 14 XT2 Xtreme IP Stainless Steel sloped roof junction box 16 XT3 Xtreme IP Stainless steel sloped roof visual indicator 18 XT4 Xtreme IP Stainless Steel enclosure 20 XT5 Xtreme IP Stainless Steel terminal box 22 Terminals (Klemsan) Klemsan Terminals - Quick Reference 24 For more detailed Klemsan Product information visit: Insulated Crimp Terminals Insulated Crimp Terminals Introduction 33 PVC insulated ring terminals 34 PVC insulated spade terminals 34 PVC insulated pin terminals 35 PVC fully insulated blade terminals 35 PVC insulated butt connectors 35 PVC insulated female disconnectors 36 PVC fully insulated female disconnectors 36 PVC insulated male disconnectors 36 PVC insulated piggy back disconnectors 36 PVC fully insulated receptacle disconnectors 37 PVC insulated bullet disconnectors 37 Twin cord-end terminals 37 Nylon insulated cord-end terminals 38 Crimping Tools 39 Coming Soon 40 Heat Shrink Heat Shrink 41 Enclosures & Consumables revised
2 Xtreme Isolator Handle Heavy Duty 3 position Universal Isolator handle... IP66 Rated Flame Retardant UV Stabilised FEATURES Glass reinforced material Raised lettering Small to large double sided handle Mount compatible with HOLEC K3D-K6D & H1-H5 Accepts standard lockout arrangements Guide to centre any slightly misaligned shafts Certifi ed to IP66 Flame Retardant & UV stabilised Clevis Pack supplied BENEFITS Superior Tensile Strength Easy ON/OFF Identifi cation Handle lockable in OFF position Universal Applications Easy visual Inspection of locking arrangement Ensures Positive engagement of isolator Material is ROHS compliant Extended life in outdoor environments Clevis Kit consists of: 1 Clevis, 1 x 2mm Allen Key, 2 x M4 grub screws, 2ml packet of Vibratite thread lock FLAME RETARDANT/UV STABILISED. The Xtreme Isolator Handle is made from a Polyamide (nylon) material which is UV stabilised for extended outdoor weathering meeting the requirements of UL94. It is also glass reinforced to give it superior tensile strength and is fl ame retardant. The product also meets ROHS compliance Integrated ed Gating System Multi-fit with HOLEC mount 2 R&D Technology - Enclosures & Consumables Catalogue Xtreme Isolator Handle Xtreme Isolator handle
3 Holec Escutcheon comparison K3D Multiple mounting holes in our handle enables matching to any Holec layout mm Nominal Diameter (47mm-50mm preferred) 75 x 75mm K3D, H1 & H2 Series K4D, K5D, K6D 100 x 100mm K4D, K5D, K6D H3 to H5 Series Accepts all mount sizes Outside Door 83 Outside Door mm S/S Clevis 28 Measured from outside of door +/- 3mm Grub Screw 6mm Isolator Shaft 4 28 Measured from outside of door 10mm S/S Clevis +/- 3mm Grub Screw 10mm Isolator Shaft RHK2-6 RHK2D-8 (6mm Shaft, 75mm Escutcheon) (8mm Shaft, 75mm Escutcheon) RHK2-8 (8mm Shaft, 75mm Escutcheon) RHK3D-10 (10mm Shaft, 100mm Escutcheon) Outside Door Outside Door 4 10mm S/S Clevis Measured from 28 outside of door +/- 3mm Grub Screw 10mm Isolator Shaft 4 14mm S/S Clevis Measured from 43 outside of door +/- 3mm *28mm for a 12mm shaft Grub Screw 14mm Isolator Shaft RHK3-10 (10mm Shaft, 100mm Escutcheon) RHK5-12 (12mm Shaft, 100mm Escutcheon) RHK5-14 (14mm Shaft, 100mm Escutcheon) Simply contact R&D Technology to obtain the product that suits you...!! Note: all information is subject to change & images are for illustration purposes only. 3
4 Floor Standing IP55 Industrial Enclosures Reliable. Economical. Robust IP55 (IEC 529) Polyurethane one piece gasket on door provides a continuous seal Surface finished with epoxy powder coating colour RAL 7032 Double folded gutter at door frame to increase rigidity and to prevent water from entering while door is open Mounting plate adjustable in depth Removable door rails ensure flexibility and rigidity Extra C-rails welded at both sides of internal body to mount more accessories For single door mode, door is reversible for right or left opening 4 R&D Technology - Enclosures & Consumables Catalogue Floor Standing IP55 Industrial Enclosure
5 ENCLOSURE PART No. Product Information Single Door Floor Standing Enclosures ENCLOSURE PART No. DIMENSIONS HxWxDmm DIMENSIONS HxWxDmm CANOPY PART No. Two Door Wall or Floor Standing Enclosures CANOPY PART No. PLINTH PART No. PLINTH PART No. PLINTH HEIGHT CM 148/ x 800 x 400 CPM 8040 PLN 84/ mm CM 168/ x 800 x 400 CPM 8040 PLN 84/ mm CM 188/ x 800 x 400 CPM 8040 PLN 84/ mm CM 208/ x 800 x 400 CPM 8040 PLN 84/ mm PLINTH HEIGHT CRD x 1000 x 300 CPM PLN 103/ mm CRD x 1000 x 300 CPM PLN 103/ mm CRD x 1000 x 300 CPM PLN 103/ mm Optional Items (order separately) CANOPIES PLINTHS CABINET LIGHT BRACKET Consists of mounting panel door switch -select light fi tting to suit Two Door Floor Standing Enclosures ENCLOSURE PART No. DIMENSIONS HxWxDmm CABINET WIDTH LIGHT FITTING PART No. 800mm LGT mm LGT mm LGT 1200 CANOPY PART No. PLINTH PART No. PLINTH HEIGHT CM 1410/ x 1000 x 400 CPM PLN 104/ mm CM 1610/ x 1000 x 400 CPM PLN 104/ mm CM 1612/ x 1200 x 400 CPM PLN 124/ mm CM 1810/ x 1000 x 400 CPM PLN 104/ mm CM 1812/ x 1200 x 400 CPM PLN 124/ mm CM 2010/ x 1000 x 400 CPM PLN 104/ mm CM 2012/ x 1200 x 400 CPM PLN 124/ mm Notes: 1. 3 point locking system with key 2. Gland plates in base of enclosures 3. Mounting plate (zinc plated) Important Notice: R&D Technology Pty Ltd and CVS reserves the right for any changes in this catalogue. Figures and technical specs in this catalogue are only for general purpose and are subject to change without Note: all information notice. is subject to change & images are for illustration purposes only. Simply contact R&D Technology to obtain the product that suits you...!! 5
6 Floor Mounting IP55 Modular System Specifications Body Frame structure & door - 2.0mm mild steel sheet Top, rear & side panel - 1.5mm mild steel sheet Mounting plate - 3.0mm galvanised iron sheet Plinth mm mild steel sheet Door Reinforcement frame on door, to increase rigidity and mounting accessories Locking system - 4-point for single door 3-point for double door Concealed hinges provide 120 door opening IP55 (IEC 529) Finish Frame structure - epoxy powder coating RAL Door - epoxy powder coating RAL Plinth - epoxy powder coating black colour Part No. Dimensions H x W x D No.s of Doors Mounting Plate H x W 6 R&D Technology - Enclosures & Consumables Catalogue Floor Mounting IP55 Modular System Plinth - 100mm H (or 200mm H) MS206/ x 600 x x 499 PLM64/100 MS206/ x 600 x x 499 PLM65/100 MS206/ x 600 x x 499 PLM66/100 MS206/ x 600 x x 499 PLM86/100 MS208/ x 800 x x 699 PLM84/100 MS208/ x 800 x x 699 PLM85/100 MS208/ x 800 x x 699 PLM86/100 MS208/ x 800 x x 699 PLM88/100 MS2010/ x 800 x x 899 PLM104/100 MS2010/ x 1000 x x 899 PLM105/100 MS2010/ x 1000 x x 899 PLM106/100 MS2010/ x 1000 x x 899 PLM108/100 MS2012/ x 1200 x x 1099 PLM124/100 MS2012/ x 1200 x x 1099 PLM125/100 MS2012/ x 1200 x x 1099 PLM126/100 ES2012/ x 1200 x x 1099 PLM128/100
7 Optional Accessories Roof Ventilator Unit Cooling Fan (single or double) for Roof Ventilator Unit and Light Mounting Bar Document Pocket (Metal or Plastic) Air Conditioner Side Mounting Bar Inner Mounting Plate - 100mm Width (MS only) (to cover gap between 2 mounting palte) Plinth - 100mm/200mm H Mounting Profile Mounting Bolt Lifting Bolt (MS only) Ventilator Unit Cooling Fan Enclosure with Swing Rack Enclosure with Canopy, Inner Door and Transparent Door Enclosure with Fan, Filter, Mounting Profile and Roof Ventialtion Unit 7
8 Wall Mounting IP Stainless Steel Enclosure Reliable. Economical. Robust IP65 (IEC 529) Made from stainless steel SS 304 Brush satin finished Enclosure body folded and welded from single piece material for maximum protection Polyurethane one piece gasket on door provides a continuous seal Concealed hinges provide 120 door opening Double folded gutter and door frame to increase rigidity and prevent water from entering while door is open Earthing facilities on door, body and mounting plates 8 R&D Technology - Enclosures & Consumables Catalogue Wall Mounting IP Stainless Steel Enclosure For more information please turn overleaf.
9 Wall Mounting Stainless Steel Enclosures Stock Items and Price List PART No. DIMENSIONS HxWxDmm GLAND PLATE No. OF LOCKS CRX x 200 x CRX x 250 x CRX x 300 x CRX x 300 x CRX x 300 x CRX x 400 x CRX x 400 x CRX x 400 x CRX x 600 x CRX x 500 x CRX x 600 x CRX x 800 x CRX x 800 x CRX x 800 x CVS SS-BRACKETS Mounting Brackets (set of 4) Notes: 1. All the above items are complete with gear tray 2. Gear tray is made of zinc plated mild steel sheet 3. Gland plate provided CRX and larger 4. Optional item - stainless steel wall mounting brackets Also Available: Wall Mounting Metal Enclosures Floor Standing Industrial Enclosures Prices are subject to change without notice and do not include GST 9
10 Wall Mounting IP65 Metal Enclosures Reliable. Economical. Robust Made of high quality steel sheet Surface finished beige epoxy polyester coating RAL 7032 Double folded gutter at door frame to prevent water from entering while door is opened and to increase rigidity 4 welded studs for fixing mounting plate 4 fixing holes for direct wall mounting or using alternative mounting brackets Concealed hinges provide 130 door opening Polyurethane one piece gasket on door provides a continuous seal Earthing facilities on door, body and mounting plates 10 R&D Technology - Enclosures & Consumables Catalogue Wall Mounting IP65 Metal Enclosure
11 Wall Mounting IP65 Metal Enclosures Stock Items and Price List PART No. DIMENSIONS HxWxDmm GLAND OPENINGS DOOR LOCKS WALL MTG BRACKETS CR x 200 x CR x 250 x CR x 300 x CR x 300 x CR x 300 x CR x 400 x CR x 400 x CR x 400 x CR x 500 x CR x 600 x CR x 500 x CR x 600 x CR x 600 x CR x 800 x CR x 600 x CR x 800 x CR x 800 x Notes: All the above items are supplied with zinc plated gear plate Also Available: Wall Mounting Stainless Steel Enclosures Floor Standing Industrial Enclosures Prices are subject to change without notice and do not include GST 11
12 Custom Communication & Junction Enclosures, Isolators, Switchboards & Push Button Stations R&D Technology have the expertise to design, modify, enclose, assemble, calibrate, test and perform pre delivery commissioning for a vast range of products in our fully equipped workshop facility. Cable Glands can be fitted if you require. Just specify the size and location and we will Manufacture to suit. Colour choice is yours! Available as Stainless Steel or Beige epoxy polyester coating RAL 7032 to mild steel box as a standard. If you have a specifi c colour request just advise us at the point of order and we will powder coat to your exact colour requirements. Need a Local Phone Plug fitted? That s no problem, we can fi t your preferred plug to your enclosure. What about a complete custom enclosure? Again, your choice of stainless, mild steel or custom powder coated. In this case built for 19 Racks. Size does matter!! R&D Technology stocks a full range of both Stainless Steel and Powder Coated Mild Steel Enclosures. So regardless of your requirements we will have an enclosure to suit your needs. Do you require plug combinations? Combinations of plugs can be added to suit your requirements just advise of your preferred locations and we will build to suit you. 12 R&D Technology - Enclosures & Consumables Catalogue Custom Communication & Junction Enclosures, isolators
13 Custom Communication & Junction Enclosures, Isolators, Switchboards & Push Button Stations Isolators, Push Button Stations, Custom Cord Sets We can custom fit almost anything into an enclosure. Our technically qualified team can help you, just ask! Simply contact R&D Technology to obtain the product that suits you...!! Note: all information is subject to change & images are for illustration purposes only. R&D Technology Pty Ltd Specialised Engineering Products Newcastle P: F: Brisbane P: F: Wollongong P: F: Gloucester P: F: Mackay P: F: E: sales@rdtechnology.com.au website:
14 X TREME series ENCLOSURES XT1 IP Stainless Steel Sloped Roof Enclosures IP66 rated 316 Stainless Steel 1.5mm Fully Welded Construction 3mm Galvanised Backing 20 Degree Sloping Roof 8mm Square Locking System The XT1 Xtreme Series IP66 sloped Roof enclosures have been designed & manufactured for the most physically demanding applications. These enclosures are suited to Mining, Industrial, Water & Waste Water, Mineral Processing & Chemical Plants. AUSTRALIAN MADE & OWNED Body Material Stainless Steel Gasket Material Polyurethane foam Grade 316 Gasket Type Pour in place Body Thickness 1.5mm Gasket Surface Smooth, Ingress Resistant Skin Panel Material Mild Steel Lock 8mm Square Panel Thickness 3mm Lock Material Glass Re-inforced Polyamide Brass / Stainless Steel Panel Coating Galvanised Loom Bracket Fitted to hinged side of door Hinge Concealed Pin Mounting Provision 27mm Flanges Hinge Material 316 Stainless Steel Mounting Holes 4 of 8 x 15mm holes Door Opening 120 degrees Roof Angle 20 degrees IP Rating IP66 Roof Overhang 14mm 14 R&D Technology - Enclosures & Consumables Catalogue XT1 Xtreme IP Stainless Steel sloped roof Enclosure
15 Product Information X TREME XT1 IP Stainless Steel series ENCLOSURES Sloped Roof Enclosures Part No. Dimensions (mm) Access Panel Mounting No. Height (A) Width (B) Depth (C) Height (D) Width (E) Depth (F) Height (G) Width (H) Thick ness Height (J) Width (K) of Locks Weight (kg) XT XT XT XT XT XT XT
16 X TREME series ENCLOSURES XT2 IP Stainless Steel Sloped Roof Junction Boxes IP67 rated 316 Stainless Steel 1.5mm Fully Welded Construction Polyurethane foam Gasket 20 Degree Sloping Roof 3mm Galvanised Mounting Pan The XT2 Xtreme Series IP67 sloped Roof Junction boxes have been designed & manufactured for the most physically demanding applications. These enclosures are suited to Mining, Industrial, Water & Waste Water, Mineral Processing & Chemical Plants. AUSTRALIAN MADE & OWNED Body Material Stainless Steel Gasket Material Polyurethane foam Grade 316 Gasket Type Pour in place Body Thickness 1.5mm Gasket Surface Smooth, Ingress Resistant Skin Panel Material Mild Steel Roof Angle 20 degrees Panel Thickness 3mm Roof Overhang 16mm Panel Coating Galvanised Mounting Provision 21mm Flanges Lid Fastening Post Screw onto Stud Mounting Holes 4 of 8 x 15mm holes IP Rating IP67 16 R&D Technology - Enclosures & Consumables Catalogue XT2 Xtreme IP Stainless Steel sloped roof junction box
17 Product Information X TREME XT2 IP Stainless Steel series ENCLOSURES Sloped Roof Junction Boxes Part No. Dimensions (mm) Access Panel Mounting No. Height (A) Width (B) Depth (C) Height (D) Width (E) Depth (F) Height (G) Width (H) Thick ness Height (J) Width (K) of Post Screws Weight (kg) XT XT XT XT XT XT XT XT
18 XT3 IP66 Sloped Roof Visual Isolator IP66 CERTIFIED AS FEATURES BENEFITS AUSTRALIAN Certifi ed to IP66 (entire isolator) New design isolator handle Small to large double sided handle 160A to 1250A ratings Guide to centre any slightly misaligned shafts LED lighting option Flame retardant & uv stabilised handle MADE & OWNED Impervious to dust & water 3 Position safety handle Handle lockable in OFF position, preventing door opening Current range to suit your application Ensures Positive engagement of isolator Easy visual Inspection of contact position Extended life in outdoor environments The XT3 Xtreme Series IP66 sloped Roof visual isolator have been designed & manufactured for the most physically demanding applications. Unlike conventional isolators that are certifi ed IP66 on the enclosure only, our unit is certifi ed IP66 for the complete fi nished product. Our range of enclosures are 316 Stainless Steel with an option for Zincalume (Powder Coating). These enclosures are suited to Mining, Industrial, Water & Waste Water, Mineral Processing & Chemical Plants. IP66 Rated 30º sloping roof Lockable Flame Retardant UV Stabilised X TREME series ENCLOSURES XT3 Xtreme IP66 Sloped Roof Visual Isolator R&D Technology - Enclosures & Consumables Catalogue XT3 Xtreme IP Stainless steel sloped roof visual indicator
19 Product Information XT3 IP66 Sloped Roof Visual Isolator Configuration Chart Part Number Configuration Example: X SS-LP-GRE-GB5-V1 IP66 CERTIFIED AS AUSTRALIAN MADE & OWNED X SS-LP-GRE-GB5-V1 Differ Code: (If Required) Gland Plates: (If Required) Push Buttons: (If Required) Other Colours: Non Standard: 00, 01, 11, B2, CC, V1 etc. Custom Code for non-standard variations. This Differ Code is only assigned during entry into the RDT system. GB3 = Gland Plate Brass 3mm GB5 = Gland Plate Brass 5mm GS3 = Gland Plate Stainless Steel 3mm GS5 = Gland Plate Stainless Steel 5mm GA3 = Gland Plate Aluminium 3mm GA5 = Gland Plate Aluminium 5mm G = Green / Start R = Red / Stop E = Emergency Stop (Red Mushroom Head) K = Black, U = Blue, Y = Yellow, N = Brown, W = White C = Custom Buttons / Colours / Contacts / Indicators etc. LED Power Supply: P = Power Supply 24VDC fi tted to operate LED lights (If Required) LED Lighting: (If Required) Enclosure Type: L = LED Lighting Kit fi tted S = Standard Single Door, D = Dual Door Enclosure Material: S = 316 S/Steel, Z = Zincalume (Powder Coated) Enclosure Thickness: 1 = 1.6mm, 2 = 2mm Enclosure Size: A (H 563 x W 315 x D 150mm) (Standard 3 Pole) A (H 730 x W 400 x D 200mm) (To Suit Amps) A (H 730 x W 400 x D 200mm) A (H 900 x W 400 x D 200mm) A (H 990 x W 600 x D 250mm) A (H 1200 x W 800 x D 300mm) Poles: 3, 4, 6 (Switches greater than 3 Pole may require larger enclosures) Amp Rating: 160, 250, 400, 630, 1000, 1250 Simply contact R&D Technology to obtain the product that suits you...!! Model: Xtreme Isolator XT3 Series 2 Note: all information is subject to change & images are for illustration purposes only. 19
20 X TREME series ENCLOSURES XT4 IP Stainless Steel Enclosures IP66 rated 316 Stainless Steel 1.5mm Fully Welded Construction 3mm Galvanised Backing Concealed Pin Hinges 8mm Square Locking System 120 degree Door Opening The XT4 Xtreme Series IP66 enclosures have been designed & manufactured for the most physically demanding applications. These enclosures are suited to Mining, Industrial, Water & Waste Water, Mineral Processing & Chemical Plants. AUSTRALIAN MADE & OWNED Body Material Stainless Steel Gasket Material Polyurethane foam Grade 316 Gasket Type Pour in place Body Thickness 1.5mm Gasket Surface Smooth, Ingress Resistant Skin Panel Material Mild Steel Lock 8mm Square Panel Thickness 2mm Lock Material Glass Re-inforced Polyamide Brass / Stainless Steel Panel Coating Galvanised Loom Bracket Fitted to hinged side of door Hinge Concealed Pin Mounting Provision 27mm Flanges Hinge Material 316 Stainless Steel Mounting Holes 4 of 8 x 15mm holes Door Opening 120 degrees IP Rating IP66 20 R&D Technology - Enclosures & Consumables Catalogue XT4 Xtreme IP Stainless Steel enclosure
21 Product Information X TREME series ENCLOSURES XT4 IP Stainless Steel Enclosures Part No. Dimensions (mm) Access Panel Mounting No. Height (A) Width (B) Depth (C) Height (D) Width (E) Depth (F) Height (G) Width (H) Thick ness Height (J) Width (K) of Locks Weight (kg) XT XT XT XT XT XT XT
22 X TREME series ENCLOSURES XT5 IP Stainless Steel Terminal Box IP67 rated 316 Stainless Steel 1.2mm Fully Welded Construction Galvanised Backing Polyurethane Foam Gasket The XT5 Xtreme Series IP67 enclosures have been designed & manufactured for the most physically demanding applications. These enclosures are suited to Mining, Industrial, Water & Waste Water, Mineral Processing & Chemical Plants. AUSTRALIAN MADE & OWNED Body Material Stainless Steel Gasket Material Polyurethane foam Grade 316 Gasket Type Pour in place Body Thickness 1.2mm Gasket Surface Smooth, Ingress Resistant Skin Panel Material Mild Steel Mounting Provision 21mm Flanges Panel Thickness 2mm Mounting Holes 4 x 8mm holes Panel Coating Galvanised IP Rating IP67 Lid Fastening Post screws onto Stud 22 R&D Technology - Enclosures & Consumables Catalogue XT5 Xtreme IP Stainless Steel terminal box
23 Product Information X TREME series ENCLOSURES XT5 IP Stainless Steel Terminal Box Part No. Dimensions (mm) Access Panel Mounting No. Height (A) Width (B) Depth (C) Height (D) Width (E) Depth (F) Height (G) Width (H) Thick ness Height (J) Width (K) of post screws Weight (kg) XT XT XT XT XT XT XT XT
24 Klemsan - QUICK REFERENCE AVK Series Terminals AVK AVK AVK AVK AVK AVK 16 RD AVK 25 RD AVK 35 RD AVK 35 IRD AVK T Series Earth Terminals AVK 2,5 / 4T AVK 6 / 10T AVK 16 T RD AVK 35 T RD AVK 50 T AVK RD Series Terminals AVK 2,5 RD AVK 4 RD AVK RD Series Multi input/output Terminals AVK 2.5 CC AVK 4 C AVK 4 GD AVK 10 RD R&D Technology - Enclosures & Consumables Catalogue Klemsan Terminals - Quick Reference
25 Klemsan - QUICK REFERENCE AVK RD Series Earth Terminals AVK 2,5 T RD AVK 4 TRD AVK 2,5 CCT AVK 10 T RD MVK Series Mini Terminals MVK 2, MVK MVT 2,5 T MVK 4 T AVK Series Functional Terminals AVK 2,5 F AVK 2,5 CF AVK Screw Type High Current Terminals AVK AVK 70 RD AVK AVK AVK AVK PB Series Terminals AVK PB AVK PB 70 RD AVK PB AVK PB AVK PB
26 Klemsan - QUICK REFERENCE AVK Series Bolt Connection Terminals AVK 95 B AVK 150 B AVK 240 B Screw Type Double-deck Terminals PIK 2,5 N PIK 2,5 NK PIK 2,5 ND PIK 2,5 NLD PIK 4 N PIK 4 NK PIK 4 ND PIK 4 NLD PIK 4 FS PIK 10 N Screw Type Multilevel Terminals PUK PUK 2 T PUK 3 T Screw Type SensorTerminals PUK 3 S PUK 3 SLD (NPN) PUK 3 SLD (PNP) Screw Type Disconnect Terminals ASK 2 B R&D Technology - Enclosures & Consumables Catalogue
27 Klemsan - QUICK REFERENCE ASK 3 A AVK 2,5 EA AVK 2,5 CCA ASK 3 MB ASK 3 FB ASK 4 B Test and Disconnect Terminals WGO WGO 2 N Distribution Terminals WGO 2 IR WGO WGL AYK 10 / AYK 10 / AYK 10 / Screw Type Fuse Terminals ASK 2 S ASK 2 SLD ASK 3 M ASK 3 MLD ASK 3 F ASK 3 FLD
28 Klemsan - QUICK REFERENCE Screw Type Fuse Terminals AVK 4 FS ASK 4 S ASK 4 LD PYK Series Terminals PYK 1, PYK 2, PYK PYK PYK PYK Series Earth Terminals PYK 1,5 T PYK 2,5 T PYK 4 T PYK 6 T PYK 10 T PYKM Series Mini Terminals PYKM 2, PYKM 2,5 T PYK Series Double-Deck Terminals PYK 2,5-2 F PYK 2,5-2 FK PYK 2,5-2 FLD PYK 4-2 F PYK 2,5-2 FD A R&D Technology - Enclosures & Consumables Catalogue
29 Klemsan - QUICK REFERENCE PYK 2,5-2 FD B PYK Series Multilevel Terminals PYK 2,5-3 F PYK 2,5-2 FT PYK 2,5-3 FT PYK Series Sensor Terminals PYK 3 S PYK 3 S (NPN) PYK 3 S (PNP) PYK Series Fuse and Disconnect Terminals PYK 4 S PYK 4 SLD PYK 4 I PYK 4 ILD PYK Series Disconnect Terminals PYK 2,5 A PYK 2,5 EA PYK 2,5 CCA PYK Series Multi input/output Terminals PYK 2,5 E PYK 2,5 ET PYK 2,5 C PYK 2,5 CT PYK 4 E
30 Klemsan - QUICK REFERENCE YBK Series Terminals YBK 2, YBK YBK YBK YBK Series Earth Terminals YBK 2,5 T YBK 4 T YBK 6 T YBK 10 T MYK Series Mini Terminals MYK 2, MYK 2,5 T MYPK 2, MYSK 2, YBK Series Double-Deck Terminals YBK 2,5-2 F YBK 2,5-2 FK YBK 2,5-2 FD A YBK 2,5-2 FD B YBK 2,5-2 FLD YBK 4-2 F YBK 4-2 FK YBK 4-2 FD A R&D Technology - Enclosures & Consumables Catalogue
31 Klemsan - QUICK REFERENCE YBK 4-2 FD B YBK 4-2 FLD YBK Series Multilevel Terminals YBK 2,5-3 F YBK 2,5-2 FT YBK 2,5-3 FT YBK Series Sensor Terminals YBK 3 S YBK 3 SLD (NPN) YBK 3 SLD (PNP) YBK Series Fuse and Disconnect Terminals YBK S YBK SB YBK SLD YBK 2,5 A YBK I YBK IB YBK ILD YBK Series Multi input/output Terminals YBK 2,5 E YBK 2,5 C YBK 2,5 CX YBK 2,5 CD YBK 2,5 CLD
32 Klemsan - QUICK REFERENCE YBK Series Multi input/output Earth Terminals YBK 2,5 CT YBK 2,5 ET PCY Series Terminals PCY 2, PCY 2,5 N PCY 2,5 E PCY 2,5 L PCY 2,5 EL Transformer Terminals TRV TRV 4 B TRV 4 M TRV 4 S R&D Technology - Enclosures & Consumables Catalogue
33 INSULATED CRIMP TERMINALS R&D Technology s range of pre-insulated terminals is comprehensive, and is being developed continually as switchgear, contractors, terminal blocks etc evolve. In more recent years terminals have been getting smaller and we have developed our range of 0.5mm tab thickness quick connectors, increased our range of bootlace pins and introduced the 0.3mm range of terminals to name a few developments. Our terminals are of high quality, having many advanced features for ease of use. High quality product meeting the following International Standards ISO9001 UL Listed CUL Listed All terminals should be crimped onto the connector using an R&D Technology s crimper or any quality crimper that is designed to crimp the specifi c terminal type. If unsure of the terminal/conductor/crimper combination refer to the technical information following and test the nominal pull out force of the crimped connection. If the conductor does not pull out when the nominal pull out force is applied and held for one minute, this will give a good indication of the integrity of the joint. R&D Technology offer a range of crimpers for various applications and terminal types that are shown within this catalogue. Nominal Current Ratings and other specification (according to UL/cUL Standard) Terminal color Red Blue Yellow Wire Range (Sqmm) Terminal Material Plating Maximum Volts Maximum Temp. Ring Terminal 19A 27A 48A 600V Forked Spade 19A 27A 48A Copper 600V 75 degree C for PVC Pin connector 19A 27A 48A 99.9% Pure insulated 600V 105 degree C for Nylon Flat Blade 19A 27A 48A 600V insulated Tin Bullet 10A 15A 24A 300V Quick Splice 10A 15A 24A Brass 70% Copper 600V 105 degree C Quick Connector Strip length for Terminals 10A 15A 24A 30% Zinc 300V 6.0mm 6.0mm 7.0mm 75 degree C for PVC insulated/105 degree C for Nylon insulated Nominal Pull Out Force (according to UL/cUL Standard) Wire size (Sqmm) Pull Out Force (kg) Insulated Crimp Terminals Introduction 33
34 PVC INSULATED RING TERMINALS Double Crimp PVC INSULATED SPADE TERMINALS Double Crimp 1. MAXIMUM ELECTRICAL RATING : 600 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL: COPPER 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6. INSULATION MATERIAL: VINYL (PVC) 1. MAXIMUM ELECTRICAL RATING : 600 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL: COPPER 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6 INSULATION MATERIAL: VINYL (PVC) WIRE RANGE mm 2 ITEM NO. PACKET QTY. STUD SIZE d2 DIMENSIONS mm B L F E D dl WIRE RANGE mm 2 ITEM NO. PACKET QTY. STUD SIZE d2 DIMENSIONS (mm) B L F E D dl R1-2VC S1-3SVC R1-3VC S1-3VC R1-3.5SVC S1-3.5SVC R1-3.5MVC S1-3.5MVC R1-3.5LVC S1-3.5LVC mm 2 R1-4SVC R1-4LVC mm 2 S1-4SVC S1-4MVC R1-5VC S1-4LVC R1-6VC S1-5SVC R1-8VC S1-5LVC R1-10VC S1-6SVC R1-12VC S1-6LVC R2-2VC S1-8VC R2-3VC S2-3SVC R2-3.5SVC S2-3VC R2-3.5MVC S2-3.5SVC R2-3.5LVC S2-3.5MVC R2-4SVC S2-3.5LVC mm 2 R2-4LVC S2-4SVC R2-5SVC mm 2 S2-4MVC R2-SLVC S2-4LVC R2-6VC S2-5SVC R2-8VC S2-5LVC (7.3 R2-10VC S2-6SVC R2-12VC S2-6LVC R5-3VC S2-8VC R5-3.5SVC S5-3.5SVC R5-3.5LVC S5-3.5LVC R5-4SVC S5-4SVC mm 2 R5-4LVC R5-5VC mm 2 S5-4LVC S5-5VC R5-6VC S5-6SVC R5-8VC S5-6LVC R5-10VC S5-8VC ) R5- I2VC Australian Stocked Australian Stocked 34 R&D Technology - Enclosures & Consumables Catalogue PVC insulated ring terminals PVC insulated spade terminals
35 PVC INSULATED PIN TERMINALS Double Crimp PVC INSULATED BLADE TERMINALS Double Crimp 1. MAXIMUM ELECTRICAL RATING : 600 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL: COPPER 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6 INSULATION MATERIAL: VINYL (PVC) 1. MAXIMUM ELECTRICAL RATING : 600 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL: COPPER 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6. INSULATION MATERIAL: VINYL (PVC) WIRE RANGE mm 2 ITEM NO. PACKET QTY. DIMENSIONS (mm) B L F E D dl WIRE RANGE mm 2 ITEM NO. PACKET QTY. DIMENSIONS (mm) B L F E D dl mm mm 2 PT1-9VC PT1-10VC PT1-12VC PT1-13VC PT1-18VC PT2-9VC PT2-10VC PT2-12VC PT2-13VC PT2-18VC mm 2 P T 5-13VC Australian Stocked BT1-10VC BT1-11VC mm BT1-14VC BT1-18VC BT2-9VC BT2-10VC mm 2 BT2-13VC BT2-18VC mm 2 BT5-10VC BT5-18VC Australian Stocked PVC INSULATED BUTT CONNECTORS Double Crimp 1. MAXIMUM ELECTRICAL RATING : 600 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL : COPPER STRIP 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6. INSULATED MATERIAL : VINYL (PVC) WIRE RANGE mm 2 ITEM NO. PACKET QTY. DIMENSIONS (mm) L d D mm 2 WBC1VC mm 2 WBC2VC mm 2 WBC5VC Australian Stocked PVC insulated pin terminals PVC fully insulated blade terminals PVC insulated butt connectors 35
36 PVC INSULATED FEMALE DISCONNECTORS Double Crimp PVC FULLY INSULATED FEMALE DISCONNECTORS Double Crimp 1. MAXIMUM ELECTRICAL RATING : 300 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL: BRASS 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6. INSULATION MATERIAL: VINYL (PVC) WIRE RANGE mm mm mm 2 ITEM NO. PACKET QTY. NEMA TAB F1-2.8VC/5 0.5*2.8 F1-2.8VC/8 0.8*2.8 F1-4.8VC/5 0.5*4.8 F1-4.8VC/8 0.8*4.8 DIMENSIONS (mm) B F L E D dl F1-6.4VC * F1-8VC 0.8* F2-2.8VC/5 0.5*2.8 F2-2.8VC/8 0.8*2.8 F2-4.8VC/ F2-4.8VC/8 0.8* F2-6.4VC 0.8* F2-8VC 0.8* F2-9.5VC 1.2* F5-6.4VC 0.8* mm F5-9.5VC 1.2* MAXIMUM ELECTRICAL RATING : 300 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL: BRASS 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6. INSULATION MATERIAL: VINYL (PVC) WIRE RANGE mm mm mm 2 ITEM NO. PACKET QTY. NEMA TAB F1-2.8VFC/5 0.5*2.8 F1-2.8VFC/8 0.8*2.8 F1-4.8VFC/5 0.5*4.8 F1-4.8VFC/8 0.8*4.8 DIMENSIONS (mm) B F L E D dl F1-6.4VFC * F2-2.8VFC/5 0.5*2.8 F2-2.8VFC/8 0.8*2.8 F2-4.8VFC/5 0.5*4.8 F2-4.8VFC/8 0.8* F2-6.4VFC * mm 2 F5-6.4VFC * Australian Stocked PVC INSULATED MALE DISCONNECTORS Double Crimp PVC INSULATED PIGGY BACK DISCONNECTORS Double Crimp 1. MAXIMUM ELECTRICAL RATING : 300 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL: BRASS 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6. INSULATION MATERIAL: VINYL (PVC) WIRE RANGE mm 2 ITEM NO. PACKET QTY. NEMA TAB DIMENSIONS inch (mm) B B1 F Fl L E D dl mm 2 PB1-6.4VFC mm 2 PB2-6.4VFC * mm 2 PB5-6.4VFC Australian Stocked 1. MAXIMUM ELECTRICAL RATING : 300 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL: BRASS 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6. INSULATION MATERIAL: VINYL (PVC) WIRE RANGE mm mm mm 2 ITEM NO. PACKET QTY. NEMA TAB DIMENSIONS (mm) M1-2.8VC/5 0.5* M1-2.8VC/8 0.8* M1-4.8VC/5 0.5* M1-4.8VC/8 0.8* M1-6.4VC * M2-2.8VC/5 0.5* M2-2.8VC/8 0.8* M2-4.8VC/5 0.5* M2-4.8VC/8 0.8* M2-6.4VC * B F L E D dl mm 2 M5-6.4VC * Australian Stocked 36 R&D Technology - Enclosures & Consumables Catalogue PVC insulated female disconnectors PVC fully insulated female disconnectors PVC insulated male disconnectors PVC insulated piggy back disconnectors
37 PVC FULLY INSULATED RECEPTACLE DISCONNECTORS Double Crimp PVC INSULATED BULLET DISCONNECTORS Double Crimp 1. MAXIMUM ELECTRICAL RATING : 300 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL: BRASS 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6. INSULATION MATERIAL: VINYL (PVC) 1. MAXIMUM ELECTRICAL RATING : 300 VOLTS 2. MAXIMUM TEMPERATURE: 75 C 3. TERMINAL MATERIAL: BRASS 4. PLATING: ELECTRO TIN PLATED 5. REINFORCEMENT SLEEVE: C TYPE SLEEVE 6. INSULATION MATERIAL: VINYL (PVC) WIRE RANGE mm 2 ITEM NO. PACKET QTY. DIMENSIONS (mm) B F L E D dl WIRE RANGE mm 2 ITEM NO. PACKET QTY. DIMENSIONS (mm) B F L E D dl mm 2 RE1-4VFC RE2-4VFC mm RE2-5VFC mm 2 RE5-5VFC Australian Stocked mm 2 BD1-4VC BD2-4VC mm BD2-5VC mm 2 BD5-5VC Australian Stocked TWIN CORD-END TERMINALS (DIN 46228/4) 1. TEMPERATURE RANGE : -40 C UP TO +105 C 2. TERMINAL MATERIAL: COPPER TUBE 3. PLATING: ELECTRO TIN PLATED 4. INSULATION MATERIAL: NYLON WIRE RANGE mm 2 ITEM NO. PACK QTY. DIMENSIONS (mm) F L C W1 W2 COLOUR SYSTEM 2 x 0.5 CT WHITE 2 x x x x 2.5 CT CT CT CT CT CT CT CT GREY RED BLACK BLUE 2 x 4.0 CT GREY 2 x 6.0 CT YELLOW 2 x 10.0 CT RED 2 x 16.0 CT BLUE Australian Stocked PVC fully insulated receptacle disconnectors PVC insulated bullet disconnectors Twin cord-end terminals 37
38 NYLON INSULATED CORD-END TERMINALS (DIN 46228/4) 1. TEMPERATURE RANGE : -40 C UP TO +105 C 2. TERMINAL MATERIAL: COPPER TUBE 3. PLATING: ELECTRO TIN PLATED 4. INSULATION MATERIAL: NYLON WIRE RANGE mm 2 ITEM NO. PACK DIMENSIONS (mm) F QTY. F L C W COLOUR SYSTEM CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE CE VIOLET PINK WHITE BLUE RED BLACK GREY ORANGE GREEN BROWN IVORY BBLACK RED BLUE 70 CE YELLOW 95 CE RED 120 CE BLUE 150 CE YELLOW Australian Stocked 38 R&D Technology - Enclosures & Consumables Catalogue Nylon insulated cord-end terminals
39 CRIMPING TOOLS Australian Stocked JSL307 FOR INSULATED CORD END TERMINALS WIRE RANGE:0.25~2.5mm² JSL FOR 2 PCS INSULATED TERMINALS AND CONNECTORS (SINGLE CRIMP) OR 3 PCS INSULATED DISCONNECTORS (DOUBLE CRIMP) WIRE RANGE: 0.5~1.5mm²=22~16AWG 1.5~2.5mm²=16~14AWG 4~6mm²=12~10AWG JSL FOR 3 PCS INSULATED TERMINALS AND CONNECTORS (DOUBLE CRIMP) WIRE RANGE: 0.5~1.5mm²=22~16AWG 1.5~2.5mm²=16~14AWG 4~6mm²=12~10AWG JSL1370 FOR CORD END TERMINALS WIRE RANGE: 0.5~4.0mm² JSL1371 Crimping Tools 39
40 Coming Soon WIRING DUCT Wiring Duct available in slotted, closed & open or solid wall variations. High impact strength self extinguishing 94V-0 PVC Service temperature 85 o C SPIRAL BANDING Manufactured from P. E. Binds Cables and protects them from damage CABLE TIE SADDLES Available in Screw-in or Stick-on Colour - White CABLE TIES Manufactured from UL approved Nylon 66 94V-2 Service Temperature -40 O C to O C One piece design ensures strong locking Packed Quantity 100 CABLE GLANDS Manufactured from UL approved Nylon 66 94V-2 black Temperature -40 O C to O C Cable Grab Claw stays on gland body to reduce installation time IP68 rating 40 R&D Technology - Enclosures & Consumables Catalogue Coming Soon
41 Heat Shrink Inclusive Glue Lined option to 120mm stocked Tube Series Heat Shrinkable Tube has excellent un-fl ammability, fl exibility and insulation. The shrinking temperature is very low and it can shrink very quickly. It is suitable for various electric insulation and bonding of cables and connectors and widely applied for connecting or end-handling, electric wire, insulating and harness of electric wire, corrosion-proof of metallic rods or tubes, and antenna protection. Material: Chemical, cross-linked (by radiation), thermally stabilised fl ame retarded polyolefi n Standard: UL 224 VW-1 C-UL CSA C 22.2 OFT Product No: W-1-PT W-1-PT(CB) Property: Operating Temperature: -55ºC-125ºC Shrinking Temperature: Start at 70ºC and shrunk totally at 110ºC(CB) or 115ºC Size Range: Φ0.8 - Φ180mm (3/64-5 inch or larger), special sizes are negotiable. Shrink Ratio: 2:1 Available Colour: Black, Red, Yellow, Green, Blue, White, Grey, Clear and Yellow and Green. Can produce upon customers special requirement. PROPERTY TEST METHOD STANDARD REQUIRED CLASSIC VALUE Tensile Strength (Mpa) GB/T Elongation % GB/T Physical Tensile Strength after Aging (Mpa) UL ºC x 168hr Elongation after Aging % UL ºC x 168hr Heat Resistance UL ºC x 4hr No Viscidity No Cracking PASS Colour Blend UL ºC x 1hr No Cracking PASS Dielectric Strength (kv/mm) GB/ Electrical Dielectric Withstand (volts) 150V UL V PASS Dielectric Withstand (volts) 600V UL V PASS Volume resistance (Ω cm) GB/ x x Corrosion UL ºC x 168hr PASS Chemical Copper Stability UL ºC x 168hr PASS Flammability UL 224 VW-1 PASS Heat Shrink 41
42 Heat Shrink Part Number Size (mm) Product Information NOTE: Add the below suffix to part number for colour preference eg. XLP 1.5 in black would be XLP 1.5BLK COLOUR SUFFIX COLOUR SUFFIX COLOUR SUFFIX COLOUR SUFFIX COLOUR SUFFIX BLACK BLK RED RD CLEAR CL YELLOW YW BLUE BL WHITE WH GREEN GN ORANGE OR As Supplied (mm) After Recovery (mm) Standard Package I.D. Average W.T. Max. I.D. Average W.T. (m/spool) YELLOW/ GREEN Application Range (mm) XLPE 1.5 Φ (+/- 0.3) 0.18 (+/- 0.05) (+/- 0.10) XLPE 2.5 Φ (+/- 0.3) 0.18 (+/- 0.05) (+/- 0.10) XLPE 3.0 Φ (+/- 0.4) 0.18 (+/- 0.05) (+/- 0.10) XLPE 5.0 Φ (+/- 0.4) 0.25 (+/- 0.05) (+/- 0.10) XLPE 7.0 Φ (+/- 0.4) 0.28 (+/- 0.05) (+/- 0.10) XLPE 10.0 Φ (+/- 0.5) 0.30 (+/- 0.08) (+/- 0.10) XLPE 13.0 Φ (+/- 0.5) 0.35 (+/- 0.10) (+/- 0.10) XLPE 20.0 Φ (+/- 0.7) 0.40 (+/- 0.15) (+/- 0.15) XLPE 25.0 Φ (+/- 0.7) 0.55 (+/- 0.15) (+/- 0.15) XLPE 32.0 Φ (+/- 0.7) 0.55 (+/- 0.15) (+/- 0.15) XLPE 38.0 Φ (+/- 0.7) 0.55 (+/- 0.15) (+/- 0.15) XLPE 50.0 Φ (+/- 0.7) 0.55 (+/- 0.15) (+/- 0.15) XLPE 75.0 Φ (+/- 0.15) (+/- 0.20) XLPE Φ (+/- 0.20) (+/- 0.20) XLPE Φ (+/- 0.20) (+/- 0.20) Y/G Medium Wall Glue Lined Part Number Colour SMDW12/3TK Black SMDW22/6TK Black SMDW34/9TK Black SMDW40/12TK Black SMDW56/17TK Black SMDW92/26TK Black SMDW120/35TK Black Other Consumables available: CABLE TIES WIRING DUCT CABLE GLANDS SPIRAL BANDING CABLE TIE SADDLES TERMINALS & DISCONNECTORS * Also Available in 1.2m Lengths 42 R&D Technology - Enclosures & Consumables Catalogue
43
Insulated Crimp Terminals
CONTENTS PVC Insulated ring terminals 3 PVC insulated spade terminals 3 PVC insulated pin terminals 4 PVC insulated blade terminals 4 PVC insulated butt connectors 4 PVC insulated female disconnectors
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