TABLE OF CONTENTS DISCLAMER
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1 PRODUCT CATALOGUE
2
3 TABLE OF CONTENTS Introduction 2 Series Series Series Series Series Series Series Series Series Series Series Series Series Series Series Blanking plates & conversion assemblies 23 Machine oil level & temperature switch 24 Phase rotation indicator 25 AF-E-Series 26 Service exchange enclosures 25 DISCLAMER While every effort has been made to assure the accuracy of this document at the date of issue, Ampcontrol assumes no liability resulting from any omissions or errors in this document, and reserves the right to revise content at any time.
4 ATF Mining Electrics specialises in the design, manufacture and overhaul of mining electrical systems for non-hazardous and hazardous area as well as mining machinery electrical systems. With over 35 years experience our enclosures and components are made in Australia from high quality, durable components and are engineered to the highest quality standards, including products certified to IEC Ex standards for use in hazardous areas. ATF has a strong commitment to work with machine manufacturers and end users to supply the highest quality fit for purpose electrics. ENCLOSURE Pump/Fan Starter Fixed and Mobile Substations Distribution Boards Conveyor Systems Motor Control Centres Mobile Machinery Continuous Miners Shuttle Cars Feeder Breakers Control and Monitoring Shearer decoupler Blanking plates Oil level & Temp Phase rotation AF-E-2100 AF-E-2200 AF-E-2220 AF-E-2230 AF-E-2250 AF-E-2350 AF-E-2400 AF-E-2440 AF-E-2450 AF-T
5 series 170 Junction Box The Series 170 Junction Box can be used for various applications including but not limited to motor junction boxes or cable reel junction boxes. It is manufactured from mild steel with a bolt on cover that can be fitted with a viewing window. The junction box can be fitted with selector switch operators, pushbutton operators and gland entries in the side walls. There are various options available as a standard enclosure with other options available under the IEC. Series Junction box ATF product catalogue Ampcontrol V1 December 2015 Certificate Number IEC Ex SIM X Dimensions (HxWxD) Ex d I T6 Mild Steel 18 kg 180 x 230 x 125 mm IP55 Part numbers Series 170 Option 1 fitted with 6 x M20 Entries Series 170 Option 2 A2U Series 170 Option 3 Fitted with 8 x M20 Entries, Hour Meter, Flame Trap/Pressure Switch & Relay Series 170 Option 4 Fitted with 4 x M32 Entries Series 170 Option 5 Fitted with 4 x M20 Entries and 2 x M20 Entries on the opposite side Series 170 Option 6 Fitted with 8 x M20 Entries Spot faced at 52mm Series 170 Option 7 Fitted with 8 x M20 Entries, 6, 6 x 5 Pin FLP Sockets Series 170 Option 8 Fitted with 16 x M20 Entries Series 170 Option 9 Fitted with 8 x M20 Entries, Flame Trap/Pressure Switch & Relay Series 170 Option 10 Fitted with 4 x M20 Entries & tapped holes for mounting of din rail on one (1) side wall Series 170 Option 11 Fitted with 16 x M20 Entries 3
6 series 178 Junction Box The Series 178 Enclosure can be used for various applications including but not limited to motor junction boxes, motor isolators and cable reel junction boxes. It is manufactured from cast high tensile bronze with a bolt on cover. The enclosure can be fitted with switch operators, pushbutton operators, restrained receptacle, windows and gland entries in the side walls. The enclosure can be fitted with various components available under the IEC. The enclosure is stocked as blank and will be drilled to customer and according to certification requirements. Certificate Number IEC Ex SIM X Ex d I High tensile bronze 35 kg Dimensions (HxWxD) 225 x 355 x 150 mm IP55 Part numbers Series 178 Blank Enclosure Note: entry details must be provided and quoted prior to sale Series 178 Enclosure Fitted with 4 x M20 Entries on each short side with 5 x M20 Plugs 4 Series Junction box ATF product catalogue Ampcontrol V1 December 2015
7 series 251 Flameproof Headlight The Series 251 Flameproof Headlight is manufactured from high tensile bronze. The enclosure can be fitted with various components available under the IEC. The headlight is suitable for use on all electric mining machinery. Series 251 1, the cover is fitted with a standard glass lens and configured with either of the following components - indication lamps, 35W lamp assembly or a CCD camera. Series 251 2, the cover is fitted with a Germanium lens. The internal option is for an IR camera. Series 251 3, the cover is fitted with a standard lens and is fitted with a MR16 LED lamp assembly. Series 251 4, the cover is fitted with a standard lens with a custom LED cluster of four 3W LEDs. The Series 251 Guard is suitable for use with the Headlight. The guard is manufactured from 5mm zinc plated mild steel with a stainless steel mesh guard. The headlight can be supplied with the guard fitted. Certificate Number IEC Ex SIM Ex d I High tensile bronze 7 kg Dimensions (HxWxD) 110 x 135 x 160 mm IP66 Series Flameproof headlight ATF product catalogue Ampcontrol V1 December
8 LB2 Folded mesh guard Flat mesh guard LB1 LB3 Headlight Part Numbers & Spares Series W white globe + 2 red indicator LED s Series Series Series W LED + 2 red indicator LED s Series 251 LB1 Guard (standard guard) Series 251 LB2 Guard (LB1 with front guard) Series 251 LB3 Guard (LB1 bracket without lid) Series 251 Mesh Guard folded, Stainless Steel Series 251 Mesh Guard flat, Stainless Steel Globe 35W (251-1) Globe 20W (251-1) Globe LED 10W (251-3) Custom LED Cluster (251-4) Lamp holder + 2 red LED s 6 Series Flameproof headlight ATF product catalogue Ampcontrol V1 December 2015
9 series 351 Enclosure The Series 351 Enclosure is suitable for use on all electric mining machinery and fixed locations where a small enclosure is required. The enclosure is manufactured from high tensile bronze. The enclosure can be fitted with various components available under the IEC. The options are switch, pushbutton, window or junction box. Note: Other voltages for the hour run meter are available upon request. Certificate Number IEC Ex SIM X Ex d I High tensile bronze 6 kg 130 x 130 x 130 mm Dimensions (HxWxD) (105 mm depth short base) IP66 Part numbers Series 351 Switch complete with dual pole on / off switch and 3 blanking plug Series 351 Push button tall base with latching operator and 3 blanking plug Series 351 Push button short base with latching operator and 3 blanking plug Series 351 Window Enclosure with hour run meter (12V) fitted and 3 blanking plug Series 351 Window Enclosure with BLU/RED strobe fitted and 3 blanking plug Series 351 Window Enclosure with AMB/GRN strobe fitted and 3 blanking plug Series 351 Junction Box fitted with 3 blanking plug. Series 351 Junction Box fitted with 2m of dusky light tube fitted with 2 blanking plug BLU/RED Strobe assembly AMB/GRN Strobe assembly Standard K & N Switch Complete with window Junction box with short base + 3 plugs Push button latching with safety contacts Series Enclosure ATF product catalogue Ampcontrol V1 December
10 series 351 Flameproof Lanyard Switch The Series 351 Flameproof Lanyard Switch is suitable for use in hazardous locations on stationary or mobile machines. These lanyards utilise the Series 351 Emergency Stop Enclosure with additional mounting brackets and operators. The parts are available as separate items or as an assembly. Refer to Series 351 Enclosure for spares. Certificate Number IEC Ex SIM X Ex d I Dimensions (HxWxD) High tensile bronze 6 kg 130 x 130 x 130 mm (105 mm depth short base) IP66 Part numbers Complete Assembly Series 351 Emergency Stop Lanyard Bracket 8 Series Flameproof lanyard switch ATF product catalogue Ampcontrol V1 December 2015
11 Series 363 JUNCTION BOX The Series 363 Junction Box is a multipurpose Junction Box suitable for use in hazardous areas or where flameproof equipment is required. The enclosure can be fitted with various components available under the IEC. Options include terminal blocks, fuses, control relays or cable termination junction box. Cable entries are provided through the side walls of the base. The enclosure is manufactured from high tensile bronze. Certificate Number IEC Ex SIM X Ex d I High tensile bronze 5kg (without glands) Dimensions (HxWxD) 100 x 150 x 75 mm IP66 Part numbers Series 363 Junction Box Note: entry details must be provided and quoted prior to sale Series Enclosure ATF product catalogue Ampcontrol V1 December
12 series 800 Enclosure The Series 800 Enclosure is a multipurpose enclosure suitable for use in hazardous areas or where flameproof equipment is required, the enclosure can be fitted with various components available under the IEC. The enclosure is manufactured from welded mild steel plate construction and comprise of two compartments. The enclosure can be manufactured vertically or horizontally. The main compartment has a hinged and bolted door which may be fitted with up to 30 threaded entries for fitting of separately certified operators or components. The door can also be fitted with a single window. The isolator compartment has a bolted cover. The isolator chamber may include provision to remove power from the main compartment. The front of the isolator compartment may be fitted with up to 9 threaded entries for fitting of separately certified operators or components. The side walls include pads to allow the fitting of separately certified operators or components including receptacles and adaptors. Certificate Number IEC Ex SIM X Ex d I Mild steel as per construction Dimensions (HxWxD) x 480 x 360 mm (not including attachments) IP66 Part numbers Series 800 Enclosure Note: entry details must be provided and quoted prior to sale 10 Series Enclosure ATF product catalogue Ampcontrol V1 December 2015
13 Series 810 WINDOW The Series 810 Window is fitted with a M63 male thread for fitting to certified enclosures suitable for use in hazardous areas or where flameproof equipment is required under the IEC. The window is manufactured from stainless steel with an armoured glass lens. Certificate Number IEC Ex SIM U Ex d I Dimensions (HxWxD) Grade 303 stainless steel 1 kg 80 mm across hex IP Series 810 Window Part numbers Series Window ATF product catalogue Ampcontrol V1 December
14 series 820 flametrap The 820 Series Flametrap has a M20 male thread intended for fitting to certified enclosures suitable for use in hazardous areas or where flameproof equipment is required under the IEC. Internal thread has been tapped at 1/8 BSPT or 1/8 NPT for the fitting of airlines. The flametrap is manufactured from stainless steel. Approximate dimensions, 32mm W across hex. Certificate Number IEC Ex SIM U Ex d I Dimensions (HxWxD) Grade 304 or 316 stainless steel 1 kg 32 mm across hex IP65 Part numbers Series 820 Flametrap 12 Series 820 -Flametrap ATF product catalogue Ampcontrol V1 December 2015
15 Series 850 Enclosure The Series 850 Enclosure is a multipurpose enclosure suitable for use in hazardous areas or where flameproof equipment is required. The enclosure can be fitted with various components available under the IEC. The enclosure is manufactured from welded mild steel plate construction and comprises of two compartments. The enclosure can be manufactured vertically or horizontally. The main compartment has a hinged and bolted door which may be fitted with threaded entries for fitting of separately certified operators or components. The door can also be fitted with a single window. The isolator compartment has a hinged and bolted door. The isolator chamber may contain a disconnector to remove power from the main compartment. The front of the isolator compartment may be fitted with entries for fitting of separately certified operators or components. The side walls can be configured to allow the fitting of separately certified operators or components including receptacles and adaptors. Certificate Number IEC Ex SIM X Ex d I Mild steel as per construction Dimensions (HxWxD) x 1250 x 500 mm IP65 Part numbers Series 850 Enclosure Note: entry details must be provided and quoted prior to sale Series Enclosure ATF product catalogue Ampcontrol V1 December
16 Series 900 junction box The Series 900 Junction Box is a multipurpose junction box suitable for use in hazardous areas or where flameproof equipment is required. The enclosure can be fitted with various components available under the IEC. The enclosure is manufactured from mild steel and comprise of a base and one of three options for the bolted cover. Cable entries are provided through the side walls of the base, up to two M25 threaded entries in each side wall and up to two M20 entries in each end wall. Option1 cover does not have any entry provision. Option 2 cover may have one threaded entry for the fitting of a window (S810) or a separately certified device. Option 3 cover may have up to four threaded entries for the fitting of flametraps or separately certified devices. Certificate Number IEC Ex SIM X Dimensions (HxWxD) TBA TBA Ex d I Mild steel 7 kg 130 x 150 x 80 mm IP65 Part numbers Series 900 Junction Box Note: entry details must be provided and quoted prior to sale Series 900 Junction Box Cover Option 1, no entries in cover. (standard) Series 900 Junction Box Cover Option 2, 1 entry for fitting of window. (made to order) Series 900 Junction Box Cover Option 3, fitted with up to 4 entries for the fitting of flametraps. (made to order) Diesel Junction Box fitted with flame trap, pressure switch, 12VDC relay + blanking plugs Junction Box fitted with 5m of lighting polytube cut to length 14 Series Enclosure ATF product catalogue Ampcontrol V1 December 2015
17 Series 950 Enclosure The Series 950 enclosure is a multipurpose enclosure suitable for use in hazardous areas or where flameproof equipment is required. The enclosure can be fitted with various components available under the IEC. The enclosure is manufactured from mild steel and comprises of a base and one of three options for the bolted cover. The enclosure can be orientated to suit requirements, with the door having the capacity to be hinged on any of the four sides. The enclosure is intended to accommodate various cable coupling devices, threaded plain entries, viewing windows and operators as required. Certificate Number IEC Ex SIM X Ex d I Mild steel 50kg (without accessories) Dimensions (HxWxD) 420 x 500 x 290 mm IP65 Part numbers Series 950 Enclosure Note: entry details must be provided and quoted prior to sale Series 950 Enclosure, Shearer De coupler enclosure (3.3kV 300A) Series Enclosure ATF product catalogue Ampcontrol V1 December
18 Series 1000 OPERATORS The Series 1000 Pushbutton and Switch Operators consist of 12mm and 16mm nominal shaft. The operators can be used in plain holes or fitted with a threaded bush that has IEC certification. The parts are available as separate items or as an assembly. Certificate Number IEC Ex SIM U Ex d I Dimensions (HxWxD) 12mm: Brass alloy or Grade 303 or 316 stainless steel 16mm operators: Mild steel or Grade 303 or 316 stainless steel 16mm bushes: Brass alloy or Grade 303 or 316 stainless steel 1 kg 12mm or 16mm nominal shaft IP65 16 Series Operators ATF product catalogue Ampcontrol V1 December 2015
19 Part Numbers Shrouded Push Button Bush x 60 mm Push Button Operator Push Button Spring M25 x 20 x 12 mm Bush M25 x 25 x 12 mm Bush M25 x 20 x 16 mm Bush M25 x 32 x 16 mm Bush Switch Operator Shaft 12 mm Switch Operator Handle 12 mm Emergency Stop Mushroom Head Emergency Stop Connector part A Emergency Stop Connector part B Barco Clip Shrouded Push Button Assembly Emergency Stop Assembly Switch Assembly M25 x 20 x 12 mm Switch Assembly M25 x 25 x 12 mm Series Operators ATF product catalogue Ampcontrol V1 December
20 Series 1100 spigot adaptors The Series 1100 Spigot Adaptors have a range of diameters intended for fitting to certified enclosures suitable for use in hazardous areas or where flameproof equipment is required under the IEC. The spigot adaptors are manufactured from mild steel or stainless steel and have an option of being electroplated. The spigot adaptors have a range of internal metric threads or may be manufactured with no entries to be used as blanking elements. An O-ring in the spigot provides a degree of protection of IP66. Certificate Number IEC Ex SIM U Dimensions (HxWxD) Ex d I Mild steel or Grade 303 or 316 stainless steel 1 kg 40mm, 60mm or 80mm nominal diameter IP66 18 Series Spigot adaptors ATF product catalogue Ampcontrol V1 December 2015
21 Part Numbers Reducer Spigot 40/20mm Reducer Spigot 40/20mm Stainless Steel Reducer Spigot 40/25mm Reducer Spigot 40/25mm Stainless Steel Reducer Spigot 60/20mm Reducer Spigot 60/20mm Stainless Steel Reducer Spigot 60/25mm Reducer Spigot 60/25mm Stainless Steel Reducer Spigot 60/32mm Reducer Spigot 60/32mm Stainless Steel Reducer Spigot 60/40mm Reducer Spigot 60/40mm Stainless Steel Reducer Spigot 80/20mm Reducer Spigot 80/20mm Stainless Steel Reducer Spigot 80/25mm Reducer Spigot 80/25mm Stainless Steel Reducer Spigot 80/32mm Reducer Spigot 80/32mm Stainless Steel Reducer Spigot 80/40mm Reducer Spigot 80/40mm Stainless Steel Reducer Spigot 80/50mm Reducer Spigot 80/50mm Stainless Steel Reducer Spigot 80/63mm Reducer Spigot 80/63mm Stainless Steel Spigot 40mm Blank Spigot 40mm Blank Stainless Steel Spigot 60mm Blank Spigot 60mm Blank Stainless Steel Spigot 80mm Blank Spigot 80mm Blank Stainless Steel Keeper Plate 40mm Keeper Plate 60mm Keeper Plate 80mm Series Spigot adaptors ATF product catalogue Ampcontrol V1 December
22 series 1150 Elbow Adaptors The Series 1150 Elbow Adaptors have a range of M20, M20 long, M25, M32, M40, M50 and M63 intended for fitting to certified enclosures suitable for use in hazardous areas or where flameproof equipment is required under the IEC. The elbow adaptors have a range of internal metric threads for the fitting of separately certified devices. The Series 1150 Elbow Adaptors are manufactured from mild steel or stainless steel and have an option of being electroplated. Certificate Number IEC Ex SIM U Dimensions (HxWxD) Ex d I Mild steel or Grade 303 or 316 stainless steel 1 kg IP66 Part numbers Elbow M Elbow M20L (Longer male thread) Elbow M Elbow M Elbow M Elbow M Elbow M63 20 Series Elbow Adaptors ATF product catalogue Ampcontrol V1 December 2015
23 series 1200 Flameproof Plugs and Reducers The 1200 Series is a large range of Flameproof Plugs and Adaptors (Reducers/Step Up) available to close unused openings in explosion protected enclosures or to change threaded entries. The plugs and adaptors range from M20 to M130 as well as 2½ & 3 BSP. Certificate Number IEC Ex TSA Ex d I Dimensions (HxWxD) Brass alloy 1 kg 110 x 135 x 160 mm IP66 Series Flameproof plugs and reducers ATF product catalogue Ampcontrol V1 December
24 Part Numbers Metric Plug 20mm Metric Plug 25mm Metric Plug 28mm Metric Plug 32mm Metric Plug 40mm Metric Plug 50mm Metric Plug 63mm Flameproof Reducer 25/ Flameproof Reducer 28/ Flameproof Reducer 32/ Flameproof Reducer 32/ Flameproof Reducer 40/ Flameproof Reducer 40/ Flameproof Reducer 40/ Flameproof Reducer 50/ Flameproof Reducer 50/ Flameproof Reducer 50/ Flameproof Reducer 50/ Flameproof Reducer 63/ Flameproof Reducer 63/ Flameproof Reducer 63/ Flameproof Reducer 63/ Flameproof Reducer 63/ Adaptor Step Up Adaptor Step Up Adaptor Step Up Adaptor Step Up Adaptor Step Up Adaptor Step Up 22 Series Flameproof plugs and reducers ATF product catalogue Ampcontrol V1 December 2015
25 Blanking Plates and Conversion Assemblies A range of Flameproof Blanking Plates and conversion assemblies are available to close unused openings in explosion protected enclosures or to change connector type or size. The blanking plates can be supplied with threaded or spigot entries. The conversion assemblies can be configured to be either straight or up to 90 with any option of the blanking plates. Certificate Number IEC Ex TSA U Ex d I Mild steel or stainless steel Depends on options Dimensions (HxWxD) Depends on options IP65 Part numbers Receptacle Receptacle /425 Receptacle /425 Adaptor (1.1kV) R 425R Conversion Assembly R 350V Conversion Assembly R 150R Conversion Assembly R 350V Conversion Assembly R 425A Conversion Assembly R 150R Conversion Assembly R 150R Conversion Assembly R 425A Conversion Assembly R 425A Conversion Assembly R 425A Conversion Assembly R 425R Conversion Assembly R - Receptacle; A - Adaptor; V - Victor Blanking plates and conversion assemblies ATF product catalogue Ampcontrol V1 December
26 Machine Oil Level and Temperature Switch purpose float switch for use on all machines in conjunction with IS relays for the protection of low oil and oil temperature. The level switches can be setup at varying heights to allow for customised applications. The oil temperature can be detected via temperature switches or via RTD. Certificate Number N/A Stainless Steel 2 kg Dimensions (HxWxD) Various IP56 Part numbers Various Product made to order. Contact AFT sales for details. 24 Machine oil level and temperature switch ATF product catalogue Ampcontrol V1 December 2015
27 Phase Rotation Indicator Phase Rotation Indicators are typically used to indicate 1000 volts and each phase healthy. They will also indicate if the phasing has been reversed. If a phase is not healthy then that phase only will be lit up. The units come as standard with 1m of silicon cable and has internal fuses for protection. An optional mounting bracket can also be supplied for panel mounting or can be fitted to the Series 810 Window. Certificate Number N/A 1000V N/A 1 kg Dimensions (HxWxD) 60 x 60 x 80 mm Part numbers Phase rotation indicator Fuse holder for line side protection A fuse for fuse holder Mounting bracket Phase rotation indicator ATF product catalogue Ampcontrol V1 December
28 AF-E-Series Enclosures AF-E kV Longwall distribution control box The AF-E-Series Enclosures are larger enclosures. The certification for this series of enclosures allows the assembly to be configured in various combinations to suit specific applications, e.g. if two PLC compartments are required then an additional section can be added as per its certification. Certificate Number IEC Ex TSA X Ex d or Ex d e or Ex d [ia, ib] ia ib Dimensions (HxWxD) Mild steel Dependant on construction Dependant on construction IP66 with O ring IP54 without O ring 26 AF-E- Series enclosures ATF product catalogue Ampcontrol V1 December 2015
29 Description AF-E-2203 & AF-E-2230 Multi Outlet Load Centre IEC Ex TSA X of protection: Ex d I IP## IP66 with O ring IP54 without O ring Description AF-E-2220 Enclosure IEC Ex TSA X of protection: Ex d I 150ºC IP## IP66 with O ring IP44 without O ring Description AF-E-2250 & AF-E-2290 Control & Monitoring Enclosure IEC Ex TSA X of protection: Ex d I IP## IP66 with O ring IP54 without O ring Description AF-E-2350 Control & Monitoring Enclosure. IEC Ex TSA X of protection: Ex d I IP54 Description AF-E-2400 Low Height LW DCB Enclosure. IEC Ex TSA X of protection: Exd I 150ºC IP66 (when fitted with O ring) AF-E- Series enclosures ATF product catalogue Ampcontrol V1 December
30 Description RF-E-2440 Enclosure IEC Ex TSA X of protection: Ex d I IP## IP66 with O ring IP44 without O ring Description AF-E-2450 Low Height LW CMU Enclosure. IEC Ex TSA X of protection: Ex d I 150ºC IP66 (when fitted with O ring) Description of protection: Substation AF-T-3100 Transformer & AF-E-2200 Enclosures IEC Ex TSA X IEC Ex TSA X Ex d ia px I 145 C IP66 with O ring IP54 without O ring 28 AF-E- Series enclosures ATF product catalogue Ampcontrol V1 December 2015
31 Service Exchange Enclosures Ampcontrol have a large range of enclosures in stock for service exchange. Please contact ATF Sales for availability, costs and quantities available for your specific needs. Note: if the description does not contain IEC Ex then the certification for that item is not IEC Ex certified, however will hold certification under another scheme. service EXCHANGE STOCK Part numbers Service Exchange S363 Junction Box IEC Ex Service Exchange S351 Junction Box Service Exchange S351 Hour Run Service Exchange S351 Emergency Stop Service Exchange S351 Switch Service Exchange S351 Strobe Service Exchange S363 Junction Box Service Exchange Headlight IEC Ex Service Exchange S351 Junction Box IEC Ex Service Exchange S351 Hour Run IEC Ex Service Exchange S351 Emergency Stop IEC Ex Service Exchange S351 Switch IEC Ex Service Exchange S351 Strobe IEC Ex Service Exchange S170 Junction Box SMV IEC Ex Service Exchange Setco Headlight Service Exchange PJB Headlight Service Exchange Vale Emergency Stop Service Exchange Joy Emergency Stop Service Exchange S198 Junction Box Service exchange enclosures ATF product catalogue Ampcontrol V1 December
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34 ATF 16 Old Punt Road, Tomago NSW 2322 Phone: ampcontrolgroup.com ATF product catalogue Ampcontrol V1 December 2015
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