sewerage systems product selector

Transcription

1 niclass L7312:P71 I/Sf (52.3) In6 PI J344:X71 sewerage systems product selector ffective 14th June 2004

2 INTROUTION Polypipe ivils Limited is firmly established as the UK's leading manufacturer of ducting, drainage, sewerage and environmental systems to the utilities, construction, civil engineering and agricultural industries. This brochure is dedicated to our sewerage systems and the legend below will assist in deciding which system is appropriate for your needs. If further technical information is required please contact our technical department who will be happy to assist. Specific product brochures are available for other application areas. Please contact Polypipe ivils for further information. R Surface Water rainage R ucted Systems R gricultural Systems R Stormwater Management Solutions PG01 U Introduction ONTNTS Product Page number 2 Technical 2 Ridgisewer ( mm) 3 - Pipe 4 - ouplers 4 - Seals & nd aps 4 - ends & Socket plugs 5 - Junctions 6 - Rocker & Stub Pipe 7 Polysewer ( mm) 8 - Pipe 9 - ouplers & Seals 9 - ends 10 - nd aps & Socket Plugs 10 - Junctions 11 - Rodding ye 11 - daptors 12 Ridgitite Saddle 13 Ridgigully 14 Midigully 14 ontact etails 19 isclaimer: ll descriptions and illustrations in this publication are intended for guidance only and shall not constitute a sale by description. ll dimensions given are nominal and Polypipe ivils Limited may modify and change the information, products and specifications from time to time for a variety of reasons, without prior notice. The information in this document is provided as is at the date specified on the cover. Updates will not be issued automatically. This information is not intended to have any legal effect, whether by way of advice, representation or warranty (express or implied). We accept no liability whatsoever (to the extent permitted by law) if you place any reliance on this document and you must do so at your own risk.

3 Polypie ivils Ltd are committed to an ongoing programme of substantial capital investment and will continue to offer the most advanced and diverse range of products to the industry, which are independently certified to ritish and uropean standards wherever possible. INTROUTION n example is our dedicated well equipped 14,000 square foot fabrications facility which allows us to respond quickly to customers needs and oversee the complete design process to construct answers to their pipeline problems. ll our fabrications are checked for quality of workmanship and for integration into the full range of Polypipe ivils systems. ll products are supported by our unrivalled laboratory facilities, including the UKS accredited erry & Hayward laboratory and the state of the art materials and quality control test laboratories. RITISH OR O GRÉMNT U THNIL Research & evelopment Laboratory Technical Office WIS ertificate No. KM55701 SI RGISTR THNIL R We are proud to be considered experts in the innovative application of ducting, agricultural, drainage, sewerage and environmental products. We provide a technical service for the construction, civil engineering and agricultural industries at detailed design level including: No R ull integration of all systems R Sustainable Urban rainage integration R Tender interpretation R Product selection R Site training R Take-offs R...and more PG02 IR M Q06225, M11944, M318

4 RIGISWR Ridgisewer features: R ull compliance with WIS R Reduced health and safety risks in handling, storage and installation with a weight approximately 6% of equivalent sizes of concrete pipe R Pipe ring stiffness in exess of 8kN/m 2 R urable long life material R Longer lengths and with integral sockets for reduced jointing operations R xcellent leak tightness WIS ertificate No. KM55701 RITISH OR O GRÉMNT RTIIT No. 03/3979 Ridgisewer continues to gain water industry approvals, for the latest details contact Polypipe ivils. RIGISWR R Ridgisewer is the largest structured wall range in the industry, featuring 6 sizes from 400 to 900mm. Ridgisewer is manufactured in high strength polypropylene, offering stiffness well in excess of other plastic products combined with exceptional durability. The range includes a complete system of couplings, seals, bends, junctions and specialist fabrications. The Ridgisewer range also includes junctions to connect to the Polypipe Polysewer system. abrications are available to meet customer requirements. or example, swept lobster back bends and specialist fittings for back drop manholes. Ridgisewer Nominal size I.. mm O.. mm Stiffness class * * * * * Stiffness class 8 is available subject to order quantities and lead times. R Jointing systems that remain intact even under extreme site conditions R Strong yet flexible design allows pipeline to withstand some ground movement and differential settlement R In-built robustness for installation and maintenance operations R Superior chemical, impact and abrasion resistance R Immunity from sulphate attack or corrosion due to sewer gases R mple resistance to high pressure water jetting to the WRc code of practice R oloured internal wall for ease of TV surveying Performance tests: R Long-term structural performance R Joint integrity under extreme conditions R Resistance to the effects of routine maintenance operations, including internal impact and high pressure water jetting R xternal impact R Material tests to ensure long-term durability PG03 N INTROUTION TO WIS R WIS is the UK specification for thermoplastic structured wall pipes for gravity sewer applications. The specification, developed by Water UK in conjunction with participating members of the ritish Plastics ederation, ritish Standards Institution, ritish oard of grément and the Water Research entre, follows extensive research and investigation and sets out a comprehensive range of performance based tests.

5 INTGRLLY SOKT STINSS LSS 4 R Order seals separately if required Integrally Socketed Stiffness lass 4 Nominal ode I O Length Weight Size mm mm m kg/m 400 RSW400X3IS RSW450X3IS RSW500X3IS RSW600X3IS RSW750X3IS RSW900X3IS RSW400X6IS RSW450X6IS RSW500X6IS RSW600X6IS RIGISWR PIP PLIN N STINSS LSS 4 R Order seals and couplings separately if required Plain nded Stiffness lass 4 Nominal ode I O Length Weight Size mm mm m kg/m 400 RSW400X3P RSW450X3P RSW500X3P RSW600X3P RSW400X6P RSW450X6P RSW500X6P RSW600X6P OUL SOKT OUPLRS R Order seals separately if required ouble Socket ouplers Nominal size ode mm mm 400 RSW RSW RSW RSW WIS ertificate No. KM55701 OUL SOKT SLIP OUPLRSR Order seals separately if required ouble Socket Slip ouplers Nominal size ode mm mm 400 RSWS RSWS RSWS RSWS RITISH OR O GRÉMNT RTIIT No. 03/3979 SLING RINGSR Sealing Rings Nominal size ode Nominal size ode 400 SR SR SR SR SR SR900 Seals are PM to N681 Part 1 as standard. Optional nitrile seals are available but may be subject to minimum order quantities and lead times. N PSR Nominal size nd aps ode 400 RSW RSW RSW RSW RSW RSW900 ll dimensions provided are nominal. PG04

6 RIGISWR NS 11.25º ends Nominal size ode mm mm 400 RSW RSW RSW RSW * RSW * RSW * These bends are made to order and subject to lead times º NS R * 750 & 900mm bends 22.5º ends 22.5º NS R Nominal size ode mm mm 400 RSW RSW RSW RSW * RSW * RSW * These bends are made to order and subject to lead times. * 750 & 900mm bends RITISH OR O GRÉMNT RTIIT No. 03/ º ends 45º NS R Nominal size ode mm mm 400 RSW RSW RSW RSW * RSW * RSW * These bends are made to order and subject to lead times. * 750 & 900mm bends 90º ends 90º NS R Nominal size ode mm mm mm mm 400 RSW Spigot 450 RSW Spigot 500 RSW Spigot 600 RSW Spigot 750 * RSW * RSW * These bends are made to order and subject to lead times. * 750 & 900mm bends Socket Plugs Nominal size ode mm mm mm mm 400 RSWSP RSWSP RSWSP RSWSP RSWSP RSWSP Socket plugs are made to order and are subject to lead times. SOKT PLUGS R PG05 ll dimensions provided are nominal.

7 45º UNQUL JUNTIONS R 110 & 160mm branches are for N1401 pipes. 150mm branches are for Polysewer. 45º Unequal Junctions Nominal Size ode mm mm mm mm mm mm RSWJ400110Y RSWJ400160Y RSWJ450110Y RSWJ450160Y RSWJ500110Y RSWJ500160Y RSWJ600110Y RSWJ600160Y RSWPSJ400150Y RSWPSJ450150Y RSWPSJ500150Y RSWPSJ600150Y RIGISWR JUNTIONS 45º Unequal Junctions Nominal Size ode mm mm mm mm mm mm RSWJ750110Y RSWJ750160Y RSWJ900110Y RSWJ900160Y RSWPSJ750150Y RSWPSJ900150Y RITISH OR O GRÉMNT RTIIT No. 03/ º UNQUL JUNTIONS R 110 & 160mm branches are for N1401 pipes. 150mm branches are for Polysewer. 90º Unequal Junctions Nominal Size ode mm mm mm mm mm mm RSWJ400110T RSWJ400160T RSWJ450110T RSWJ450160T RSWJ500110T RSWJ500160T RSWJ600110T RSWJ600160T RSWPSJ400150T RSWPSJ450150T RSWPSJ500150T RSWPSJ600150T º Unequal Junctions Nominal Size ode mm mm mm mm mm mm RSWJ750110T RSWJ750J160T RSWJ900110T RSWJ900J160T RSWPSJ750150T RSWPSJ900150T ll dimensions provided are nominal. PG06

8 RIGISWR JUNTIONS 45º qual Junctions Nominal Size ode mm mm mm mm mm mm RSWJ400Y RSWJ450Y RSWJ500Y RSWJ600Y * 750 RSWJ750Y * 900 RSWJ900Y * These junctions are made to order and subject to lead times. 90º qual Junctions Nominal Size ode mm mm mm mm mm mm RSWJ400T RSWJ450T RSWJ500T RSWJ600T * 750 RSWJ750T * 900 RSWJ900T * These junctions are made to order and subject to lead times. 45º QUL JUNTIONS R 90º QUL JUNTIONS R * 750 & 900mm junctions * 750 & 900mm junctions RITISH OR O GRÉMNT RTIIT No. 03/3979 3m Junctions - Single & ouble ranch Nominal Size ode G mm mm mm mm mm mm mm RSWPSJ400150Yx3* RSWJ400160Yx3* RSWPSJ450150Yx3* RSWJ450160Yx3* RSWPSJ500150Yx3* RSWJ500160Yx3* RSWPSJ600150Yx3* RSWJ600160Yx3* RSWPSJ750150Yx3* RSWJ750160Yx3* RSWPSJ900150Yx3* RSWJ900160Yx3* * dd S for Single ranched Junctions and for ouble ranched Junctions. These are specialist fabrications and are manufactured to order and subject to extended lead times. 3M JUNTIONS R G G G Rocker Pipes Nominal size ode I O Length m ROKR PIPSR 750 RSWRP RSWRP WIS ertificate No. KM55701 Stub Pipes Nominal size ode I O Length m STU PIPSR 750 RSWST RSWST PG07 ll dimensions provided are nominal.

9 Polysewer features: R ull compliance with WIS R Reduced health and safety risks in handling, storage and installation R urable long life material R Longer lengths and with integral sockets for reduced jointing operations POLYSWR R xcellent leak tightness R Jointing systems that remain intact even under extreme site conditions R Strong yet flexible design allows pipeline to withstand some ground movement and differential settlement R In-built robustness for installation and maintenance operations R Superior chemical, impact and abrasion resistance R Immunity from sulphate attack or corrosion due to sewer gases R mple resistance to high pressure water jetting to the WRc code of practice POLYSWR R Polysewer is a range of 150 to 300mm upv structured wall pipes and fittings for use in gravity sewers. Polysewer is manufactured in accordance with SI Kitemark Licence Number KM55698 to WIS , entitled Specification for Thermoplastic Structured Wall Pipes, Joints and ouplers with a Smooth ore for Gravity Sewers for the Size Range 150 to 900 Inclusive. Polysewer Nominal size I.. mm O.. mm Stiffness class WIS ertificate No. KM55698 RITISH OR O GRÉMNT RTIIT No. 02/3923 ll dimensions provided are nominal. PG08

10 POLYSWR PIP Integrally Socketed Pipes Nominal size ode I mm O mm Length m 150 PS PS PS PS PS PS Plain nded Pipes INTGRLLY SOKT PIPSR ach pipe supplied with 1 seal PLIN N PIPSR Nominal size ode I mm O mm Length m 150 PS PS PS PS PS PS WIS ertificate No. KM55698 ouble Socket ouplings Nominal size ode mm mm 150 PS PS PS OUL SOKT OUPLINGSR ach coupler supplied with 2 seals RITISH OR O GRÉMNT RTIIT No. 02/3923 ouble Socket Slip ouplings Nominal size ode mm mm 150 PS PS PS OUL SOKT SLIP OUPLINGSR ach coupler supplied with 2 seals PG09 ll dimensions provided are nominal.

11 U 15º NSR ach bend supplied with 2 seals 30º NSR ach bend supplied with 2 seals 15º ends Nominal size ode mm mm 150 PS PS PS º ends Nominal size ode mm mm 150 PS PS PS POLYSWR NS 45º NSR ach bend supplied with 2 seals 45º ends Nominal size ode mm mm 150 PS PS PS RITISH OR O GRÉMNT RTIIT No. 02/ º NSR ach bend supplied with 2 seals 90º ends Nominal size ode mm mm 150 P S PS PS N PSR ach end cap supplied with 1 seal nd caps Nominal size ode mm mm 150 P S PS PS SOKT PLUGSR ach socket plug supplied with 1 seal Socket Plugs Nominal size ode mm mm mm mm 150 PS PS PS ll dimensions provided are nominal. PG10

12 POLYSWR JUNTIONS 45º qual Junctions Nominal Size ode mm mm mm mm mm mm PS PS PS º qual Junctions Nominal Size ode mm mm mm mm mm mm PS º QUL JUNTIONSR ach junction supplied with 3 seals 90º QUL JUNTIONSR ach junction supplied with 3 seals RITISH OR O GRÉMNT RTIIT No. 02/ º Unequal Junctions Nominal Size ode mm mm mm mm mm mm PS643RS º UNQUL JUNTIONSR ach junction supplied with 3 seals Nominal Size ode 45º Unequal Junctions 45º UNQUL JUNTIONSR ach junction supplied with 3 seals mm mm mm mm mm mm PS635RS PS1035RS PS PS1031RS PS1235RS PS PS1231RS PS Rodding ye Nominal Size ode escription 150 PS6225 Sealed oval top in aluminium ROING YR Note: 110mm & 160mm sockets are for connection to N solid wall pipes. 150mm, 225mm & 300mm sockets are for connection to Polysewer structured wall pipes. PG11 ll dimensions provided are nominal.

13 SPIGOT PTORS TO N1401-1R ach adaptor supplied with 1 seal SOKT PTORS TO N1401-1R ach adaptor supplied with 2 seals Spigot daptors to N Nominal ode Size mm mm mm mm mm 225 PS PS Socket daptors to N Nominal ode Size mm mm mm mm mm 150 PS PS PS POLYSWR PTORS LVL INVRT RURSR ach reducer supplied with 2 seals Level Invert Reducers Nominal ode Size mm mm mm mm mm 225X150 PS X225 PS RITISH OR O GRÉMNT RTIIT No. 02/3923 PTORS TO OTHR PIP SYSTMSR ach adaptor supplied with seals PS1063 PS634 daptors Nominal Size ode escription 150 PS634 ouble socket to super clayware pipe 150 PS696 ouble socket to thick clayware pipe 150 PS6105 ouble socket Ultrarib adaptor 225 PS1063 Single socket to clay socket 225 PS10105 ouble socket Ultrarib adaptor 300 PS1263 Single socket to clay socket 300 PS12105 ouble socket Ultrarib adaptor SLING RINGSR Sealing Rings Nominal size ode 150 PSSP1 225 PSSP2 300 PSSP3 SNP PS & SLSR Snap aps & Seals Nominal Size ode escription 150 PS6103 To adapt bends and 45º junctions to N1401 pipes 150 PS6104 To adapt couplers and 90º junctions to N1401 pipes ll dimensions provided are nominal. PG12

14 RIGITIT SL RIGITIT SL R The Ridgitite saddle is a simple and efficient way of joining lateral pipes to existing Ridgisewer systems. The unit is supplied pre-assembled with a 160mm outlet suitable to take 150mm Polysewer and N1401 pipe. 177mm diameter hole drilled in the pipe is required to fit the saddle. The saddle is available in 4 sizes to suit diameters from 300 to 600mm. The saddle has been tested in accordance with the requirements of N 1277:1996 Thermoplastic piping systems for buried non-pressure applications. This is the same joint performance requirements as specified in UK Water Industry Specification WIS , Specification for thermoplastic structured walled pipes, joints and couplers with a smooth bore for gravity sewers. Ridgitite Saddle features Ridgitite Saddles Nominal size ode orrugation Height mm Polypipe System 300 SLPS Polysewer 400/450 SL Ridgisewer 500 SL Ridgisewer 600 SL Ridgisewer HOL mm hole saw R esigned specifically to seal to structured wall plastic pipes R No need to excavate around the pipe and disturb its bedding R Quick and easy to install PT/193/1102 RIGITIT INSTLLTION R R Test and backfill immediately after fitting - no waiting for adhesive / sealants to set R Tested and approved by WRc STP 1 R ut the hole in the pipe using a suitable drill STP 2 R Sand down the rough edges of the hole STP 3 R pply Polypipe lubricant to the seal STP 4 R Push the saddle connector firmly into the hole STP 5 R Tighten the screws with the supplied tool OMPLT SL ONNTION R PG13 ll dimensions provided are nominal.

15 Ridgigully features Unique, patented screw thread corrugations offer: R Lightness and superior strength R ffective keying into the concrete surround RIGIGULLY R Nested gullies lock together for easy handling, transportation and safer storage on site R range of adaptors available. Please contact the sales office for details. RIGIGULLY R high quality, light, easy to handle and install alternative to heavy concrete and clay gullies. Ridgigully is manufactured in durable HP in 3 sizes. Ridgigully is suitable for both trapped and untrapped systems with160mm spigot outlet as standard, which is easily adapted to Polysewer and other pipe systems. range of accessories is available, including gully risers that key into the gully and eliminate the need for brickwork to finished level. RITISH OR O GRÉMNT RTIIT No. 90/R054 pplies to Ridgigully only. Ridgigully escription ode iameter mm apacity litres 750mm Ridgigully RG mm Ridgigully RG S N1401coupling UG Multi daptor RGMulti - - MIIGULLY R Midigully is ideally sized for domestic and smaller capacity industrial and commercial applications. Ridgigully escription ode iameter mm apacity litres 600mm Midigully RG S N1401coupling UG Silt ucket RGS - - Grating (lass 125 to S N124) RGG - - U MIIGULLY Midigully features R Manufactured in durable HP R Spigot outlet, suitable for connection to 110mm S N 1401 sockets that can also be adapted to 100mm Ridgidrain R Optional aluminium silt buckets and cast iron gratings R range of adaptors available. Please contact the sales office for details. ll dimensions provided are nominal. PG14

16 ORRS & INORMTION POLYPIP IVILS IVISION Polypipe ivils Limited Head Office Union Works, ishop Meadow Road, Loughborough, Leicestershire, L11 5R Tel: ax: Tel: Tel: Tel: Tel: ax: POLYPIP IVILS LT SLS OI - XPT SOTLN South West / Midlands / Wales London / Home ounties / ast nglia POLYPIP IVILS LT SLS OI - SOTLN 2410 London Road, Mount Vernon, Glasgow, G32 8Y Tel: ax: HYROTU POLYPIP S..S. Z.. des Sablons, 13 hemin des Petits boulis ammartin en Goële, rance Tel: (00 33) ax: (00 33) POLYPIP GROUP H OI roomhouse Lane, dlington, oncaster, N12 1S Tel: ax: Utilities / North West / Ireland / Yorkshire / North ast Technical Support line Technical ax line Tel: stimations ax sales enquiries and orders to: enquiries@polypipecivils.co.uk SI RGISTR IR M Q06225, M11944, M318 Polypipe ivils Limited ll rights reserved. opyright in this publication belongs to Polypipe ivils Limited and all such copyright may not be used, sold, copied or reproduced in whole or part in any manner or in any media to any person without our prior written consent. esigned & Printed by Technique Studios Ltd Publication No. RS1