infrastructure rotational moulding catalogue vrm - innovation for tomorrow edition iii

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1 rotational moulding infrastructure catalogue vrm - innovation for tomorrow edition iii

VRM Viscount Rotational Mouldings Pty Ltd (VRM) has been providing product solutions to the market

VRM forms part of the Viscount Plastics network with operations over ustralasia specialising in

VRM itself has manufacturing facilities located in arrum Downs (Vic).

range of infrastructure products and components.

2 VRM Viscount Rotational Mouldings Pty Ltd (VRM) has been providing product solutions to the market for over 25 years. VRM forms part of the Viscount Plastics network with operations over ustralasia specialising in rotational and injection moulding processes. VRM itself has manufacturing facilities located in arrum Downs (Vic). VRM - Innovation for Tomorrow We are pleased to present this catalogue highlighting our extensive range of infrastructure products and components. In addition we also service the needs of customers with specific requirements utilising our inhouse design and development department. Should you have a special requirement please contact our customer service department. VRM provides the complete solution with a range of pits, gaskets and lids. Viscount Rotational Mouldings P/L 81 Frankston Gardens Drive arrum Downs, Victoria, 3201 ustralia Tel: (03) Fax: (03) Sales Enquires: vrmsales@viscount.com.au Web: N:

3 Index Telecommunication Products Telecommunication Products Electrical Products Gas Products Water Products Rail Products 01/ 02 03/ 04 05/ 06 07/ 08 09/ 10 11/ 12 Road Products 13/ 14 ustom Moulding Lid lassification Installation Instructions 15/ 16

Telecommunication Products Viscount offer a comprehensive range of polymer pits designed for use in a range of cabling and telecommunications applications.

vertical loads required in general use. The pits come in a range of standard sizes and are made from black UV stabilised polyethylene.

4 Telecommunication Products Viscount offer a comprehensive range of polymer pits designed for use in a range of cabling and telecommunications applications. Viscount pits provide a unique side wall design that offers the necessary structural integrity to withstand the loads applied by the compaction of the surrounding soil while still supporting the vertical loads required in general use. The pits come in a range of standard sizes and are made from black UV stabilised polyethylene. The built-in cutting guides on all the pits ensure fast transformations of the pit height when installers require a reduction in the depth of the pit or for general installment. Viscount pits have been designed, developed and approved in conjunction with the major ustralian uthorities in Telecommunications and Energy supply. UG P1 Pit UG P2 Pit UG P3 Pit UG P4 Pit UG P5 Pit UG P6 Pit UG P7 Pit UG P8 Pit UG P9 Pit ode Product UG2001 P1 Pit UG2002 P2 Pit UG2003 P3 Pit UG2004 P4 Pit UG2005 P5 Pit UG2006 P6 Pit UG2007 P7 Pit UG2008 P8 Pit UG2900 P9 Pit ll measurements in millimetres [01]

Telecommunication Products Viscount also have a range of injection moulded polymer pits.

This range of products offers strength, low weight, rigidity with transport and storage efficiencies that is hard to beat.

Made in 3 sections the pit can be broken down into its basic elements by simply unclipping the tabs.

5 Telecommunication Products Viscount also have a range of injection moulded polymer pits. From the P1 pit to the new P5 pit, Viscount continue to develop products to suit the changing needs of the infrastructure market. This range of products offers strength, low weight, rigidity with transport and storage efficiencies that is hard to beat. The innovative P5 3 piece pit has the option to be disassembled for fast reinstatement applications. Made in 3 sections the pit can be broken down into its basic elements by simply unclipping the tabs. The new single piece P5 pit offers the highest standard in pit design encompassing strength, low weight, nestability and efficient production techniques resulting in a superior, cost effective product. ll Viscount products are manufactured in accordance with S/NZ ISO 9001 ustralian Standards. VP P1 Pit (Injection) VP P2 Pit (Injection) VP P5 Pit (Injection) VP P3 Pit (Injection) VP P4 Pit (Injection) VP P5 Split Pit (Injection) Split View ode Product VP0151 P1 Injection Pit VP0152 P2 Injection Pit VP0153 P3 Injection Pit VP0154 P4 Injection Pit VP0155 P5 Injection Split Pit VP0158 P5 Injection Pit ll measurements in millimetres [02]

Telecommunication Products Viscount Rotational Moulding s Pty Ltd range of extension collars provide for installations that require an increase in the depth of the pit connections.

Viscount has a range of moulded lockable lids. These have an anti slip surface and have been independently tested by Nata pproved Laboratories to S/NZS 3661.

6 Telecommunication Products Viscount Rotational Moulding s Pty Ltd range of extension collars provide for installations that require an increase in the depth of the pit connections. These collars are quick and easy to install by attaching the collar to the appropriate pit by means of stainless steel screws. maximum of two collars per pit can be used. Viscount has a range of moulded lockable lids. These have an anti slip surface and have been independently tested by Nata pproved Laboratories to S/NZS Our locking mechanism (as shown below) offers cost effective security. ll locking lids are supplied with plastic keys and protection plugs. The rotomoulded lockable lids are certified to lass ; footways and areas accessible only to pedestrians and pedal cyclists. Viscount s collars and lids are moulded in black, UV stabilized, high density polyethylene to handle the toughest ustralian conditions. UG P4 ollar UG P5 ollar UG P6 & P8 ollar UG P7 ollar ode Product UG2016 P4 ollar UG2010 P5 ollar UG2011 P6 ollar UG2017 LP7 ollar ll measurements in millimetres UG P4 Lockable Lid UG P5 Lockable Lid UG2350 P6 Lockable Lid to suit P6, P8 & P9 Pit (P6 Lockable Lid x 2 Req) ode Product 1 UG2200 P4 Lockable Lid UG2300 P5 Lockable Lid UG2350 P6 Lockable Lid ll measurements in millimetres Have your lids branded to display your company logo or end application. Please contact our sales office for more information [03] 1

Telecommunication Products To further enhance Viscount s

pit from foreign objects entering the pit cavity.

and P9 pit and the fabricated steel bar for the smaller P7

range 21U0012 Plug 20F0013 - Key to suit: P4 to P6 Lids

7 Telecommunication Products To further enhance Viscount s range of Infrastructure Products we now have included gaskets and cross bars. The new range of Viscount gaskets ensures security of the pit from foreign objects entering the pit cavity. The gaskets fit neatly below the lid and are available in 5 common sizes. The Viscount gaskets are made from black fluted polypropylene sheet. The VRM cross bars are designed to fit the larger pits that require more than one lid. The crossbars come in two types of cast iron for the P6, P8 and P9 pit and the fabricated steel bar for the smaller P7 pit. Viscount - the one stop shop for all your Infrastructure needs! UG Reinstatement kit Locking mechanism for P4-P6 Lid range 21U0012 Plug 20F Key to suit: P4 to P6 Lids Gasket: UG3002 to suit P2 Pit UG3003 to suit P3 Pit UG3004 to suit P4 Pit UG3005 to suit P5 Pit UG3006 to suit P6, P8 & P9 Pit 21M25I - rossarm ar For P6, P8 & P9 Pits 21M26I P7 Pit rossarm ar Please Note: Two gaskets are required for P6 and P8 Pits. Three gaskets are required for P9 Pits. rossarm ar and Gaskets [04]

Electrical Products Viscount Rotational Mouldings Pty Ltd have been supplying the electrical services industry with mouldings for above and below ground applications for over 18 years.

The security, corrosion resistance and strength of these robust mouldings ensure the service life expected from the power industry.

8 Electrical Products Viscount Rotational Mouldings Pty Ltd have been supplying the electrical services industry with mouldings for above and below ground applications for over 18 years. The extensive range includes the smaller P1 to P4 pits, round service pits including lids, above ground flame retardant pillars and bases, cable entry ducts and cable guards. The security, corrosion resistance and strength of these robust mouldings ensure the service life expected from the power industry. UG Service Pit - 3 Holes UG Service Pit ode Product 1 1 UG2022 Service Pit - 3 Holes UG2023 Service Pit ll measurements in millimetres UG Snap Lock Lid UG Lid ode Product 1 UG2036 Snap Lock Lid UG2026 Lid ll measurements in millimetres [05]

Electrical Products The electrical cable guards

on both timber and concrete poles from impact and

These cable guards are now available in two sizes

5 metre sections can be buried or left exposed to

UG2029 - URDI65 Pillar UG2028 - URDI65 ase UG2020

UGDI65 Pillar 380 340 365 270 660 630 UG2028

Pillar 384 330 360 260 460 436 ll measurements in

Guard - 150mm UG0028 - able Guard - 70mm ode

9 Electrical Products The electrical cable guards are designed to protect external conduits mounted on both timber and concrete poles from impact and vandalism. These cable guards are now available in two sizes and are moulded in UV stabilized polyethylene. The contoured profile allows the cable guard to sit neatly against the pole and is secured by either screws or metal strapping. Designed to be overlapped, these 1.5 metre sections can be buried or left exposed to the toughest ustralian conditions. UG URDI65 Pillar UG URDI65 ase UG LV Service Pillar ode Product UG2029 UGDI65 Pillar UG2028 URDI65 ase UG2020 LV Service Pillar ll measurements in millimetres UG able Entry Duct M able Guard - 150mm UG able Guard - 70mm ode Product UG2024 able Entry Duct M0029 able Guard UG0028 able Guard ll measurements in millimetres [06]

Gas Products Viscount Rotational Mouldings Pty Ltd have a range of infrastructure products that suit the growing demand to bury gas meters and

The larger G3 pit has options including a 240mm extension collar, removable shelf or the option of either the rotationally moulded class lockable

ll lids are supplied with keyhole security plugs to keep the lock stem free of foreign material and ready to use.

UG2031 - G1 Pit UG2032 - G2 Pit UG2033 - G3 Pit ode Product 1 2 3 1 2 3 1 UG2031 G1 Pit 460 420 320 317 400 367 317 324 350 301 UG2032 G2 Pit 565

10 Gas Products Viscount Rotational Mouldings Pty Ltd have a range of infrastructure products that suit the growing demand to bury gas meters and valve connections. Developed in conjunction with the Energy uthorities the range of pits and lockable lids cover most requirements. The larger G3 pit has options including a 240mm extension collar, removable shelf or the option of either the rotationally moulded class lockable lid or the heavy duty reinforced class lockable resin lid. ll lids are supplied with keyhole security plugs to keep the lock stem free of foreign material and ready to use. The resin lids also have the option of a galvanized support frame that can be used in high traffic areas. UG G1 Pit UG G2 Pit UG G3 Pit ode Product UG2031 G1 Pit UG2032 G2 Pit UG2033 G3 Pit ll measurements in millimetres UG G3 ollar UG Shelf to suit UG2033 G3 Pit ode Product UG2030 G3 ollar UG2058 Shelf ll measurements in millimetres [07]

Gas Products These frames are generally cast into the concrete or bitumen pathway surface and prevent the load transfer to the pit itself.

Whatever your requirement, Viscount have the safe option for restricted access to your control and metering equipment.

115 50 ll measurements in millimetres UG2041 - G1 Gas Resin Lockable Lid UG2042 - G2 Gas Resin Lockable Lid UG2043 - G3 Gas Resin Lockable Lid UG2055 - G2 Gas Resin Lockable Lid Frame

11 Gas Products These frames are generally cast into the concrete or bitumen pathway surface and prevent the load transfer to the pit itself. The lockable lids have load bearing capability from class to class and have a certified anti-slip surface profile. Whatever your requirement, Viscount have the safe option for restricted access to your control and metering equipment. UG G1 Lid UG G1 Lid lass UG G3 Lid ode Product 1 UG2034 G1 Lid UG2038 G1Lid lass Locking mechanism For G1 & G3 Lids UG2350 G3 Lid ll measurements in millimetres UG G1 Gas Resin Lockable Lid UG G2 Gas Resin Lockable Lid UG G3 Gas Resin Lockable Lid UG G2 Gas Resin Lockable Lid Frame UG G3 Gas Resin Lockable Lid Frame UG Gas Pit Key to suit: Resin Lockable Lids ode Product UG2041 G1 Gas Resin Lockable Lid UG2042 G2 Gas Resin Lockable Lid UG2043 G3 Gas Resin Lockable Lid UG2055 G2 Gas Resin Lockable Lid Frame UG2053 G3 Gas Resin Lockable Lid Frame ll measurements in millimetres 1 [08]

Water Products Viscount Rotational Mouldings over the years have developed an extensive

From the two legged round pit, water hydrant pit, rural water air valve pit, to the combined

The strong reinforced dual skin lids are available in both the standard and snap lock

The lids are also available in a wide range of colours that can assist in identifying the

The UV Stabilised polyethylene flushing meter box comes with a security lid.

Product 1 2 1 W1501 Hydrant Pit 430 395-425 - W1520 ollared Hydrant Pit 610 395 370 420 93

in millimetres UG2033 - G3 Pit UG2005 - P5 Pit W1506 - Flushing ox ode Product 1 2 3 1 2 3 1

12 Water Products Viscount Rotational Mouldings over the years have developed an extensive range of pits suitable for the housing of control valve and meters. From the two legged round pit, water hydrant pit, rural water air valve pit, to the combined collared hydrant pit, Viscount offer the highest quality in underground products. The strong reinforced dual skin lids are available in both the standard and snap lock varieties including embossed names such as Hydrant, ir Valve, Valve and Sewer. The lids are also available in a wide range of colours that can assist in identifying the purpose of the equipment housed. The UV Stabilised polyethylene flushing meter box comes with a security lid. W Hydrant Pit W ollared Hydrant Pit W Rural Valve Pit W Leg Pit ode Product W1501 Hydrant Pit W1520 ollared Hydrant Pit W1504 Rural Valve Pit W Leg Pit ll measurements in millimetres UG G3 Pit UG P5 Pit W Flushing ox ode Product UG2033 G3 Pit UG2005 P5 Pit W1506 Flushing ox ll measurements in millimetres [09] 2

Water Products The rotationally moulded lid offers an anti-slip surface embossed with the word Water or Sewer and is secured with the use of a single corrosion resistant, bolt.

This highlights the flexibility of product application that applies to all infrastructure products and our ability to adapt to future demands.

measurements in millimetres W1522 Snap Lock Lid Embossed Valve W1522 Valve Snap Lock Lid W1521 Hydrant Snap Lock Lid UG2026 Danger Electricity Snap Lock Lid UG2036 Telecommunications Snap Lock Lid

13 Water Products The rotationally moulded lid offers an anti-slip surface embossed with the word Water or Sewer and is secured with the use of a single corrosion resistant, bolt. Viscount s G3 pit along with being in our Gas Product range, has now successfully been used in Grey Water Systems for larger hydrant installations. This highlights the flexibility of product application that applies to all infrastructure products and our ability to adapt to future demands. UG G3 Lockable Lid UG P5 Lockable Lid W Flushing ox Lid ode Product 1 UG2300 P5 Lockable Lid UG2350 G3 Lid W1519 Flushing ox Lid ll measurements in millimetres W1522 Snap Lock Lid Embossed Valve W1522 Valve Snap Lock Lid W1521 Hydrant Snap Lock Lid UG2026 Danger Electricity Snap Lock Lid UG2036 Telecommunications Snap Lock Lid W1502 Hydrant Lid W1503. Sewer Lid W1505 ir Valve Lid W1510 Valve Lid W1525 Sewer Snap Lock Lid W1510 Lid Embossed Valve The VRM lids come in a range of colours and embossed names. ustom made plates can be produced to suit both corporate and special applications. ode Product 1 1 See above Lid ll measurements in millimetres [10]

Rail Products Viscount Rotational Mouldings continue to develop specialised mouldings to suit the growing demands of the challenging ustralian Railway market.

Moulded from a single wall, hollow cored construction these mouldings are built to last in the toughest ustralian environments.

oth 2 and 3 section trays are available and provide a cost effective separation of the services.

2070 450 70 UG2076 Railway able Tray Lid 1150 430 75 UG2076 - Railway able Tray Lid UG2077 Railway able Tray 1150 540 350 ll measurements in millimetres UG2073 -

14 Rail Products Viscount Rotational Mouldings continue to develop specialised mouldings to suit the growing demands of the challenging ustralian Railway market. The single and double railway base offer strength with lightweight and low cost compared to conventional products. Moulded from a single wall, hollow cored construction these mouldings are built to last in the toughest ustralian environments. The multi compartment cable tray is designed to be laid end to end with overlapping joints and has a removable lid for easy cable installation and access. oth 2 and 3 section trays are available and provide a cost effective separation of the services. UG Railway able Tray UG Railway able Tray Lid UG2077- Railway able Tray ode Product UG2072 Railway able Tray UG2071 Railway able Tray Lid UG2076 Railway able Tray Lid UG Railway able Tray Lid UG2077 Railway able Tray ll measurements in millimetres UG Railway Single Signal ase UG Railway Double Signal ase UG Railway Platform Pit ode Product 1 1 UG2073 Railway Single Signal ase UG2074 Railway Double Signal ase ode Product UG2090 Railway Platform Pit ll measurements in millimetres [11]

Rail Products The large 1000mm diametre railway pits now are available with both standard and lockable galvanized metal lids.

recent addition to the VRM range of infrastructure products is the new Rail Pit 1.

The hot dipped galvanized lockable lids are secured to the ends of the pit by heavy duty hinges.

15 Rail Products The large 1000mm diametre railway pits now are available with both standard and lockable galvanized metal lids. The simple quick action rotating lock mechanism provides security of the lid and protects the contents of the pit from unauthorized entry. recent addition to the VRM range of infrastructure products is the new Rail Pit 1. This robust polyethylene pit has been designed to provide security for cables and components in public accessible locations. The hot dipped galvanized lockable lids are secured to the ends of the pit by heavy duty hinges. The anti-slip reinforced lids provide strong closure with the option of being lockable. strong rib profile has been designed to provide lateral strength necessary to resist the compressive force of backfilling during installation and service. Locking mechanism Rail key (right): UG2069 Locking mechanism UG Railway Pit 1000mm UG Lid UG Lockable Lid UG Square to Round Pit UG Lockable Lid ode Product UG2070 Lid 1000mm UG2104 Lockable Lid 1000mm UG2075 Railway Pit 1000mm UG2550 Square to Round Pit UG2350 Lockable Lid ll measurements in millimetres UG Railway Type 1 Pit Lid details ode Product UG2078 Railway Type 1 Pit & Lid ll measurements in millimetres [12]

Road Products With the need to bury electrical and general traffic services, Viscount have a range of polyethylene pits and lids that are UV stabilized and have been designed to support a

The Square to Round pit with matching lockable lid provide a secure lightweight combination designed for modern cable junction applications.

16 Road Products With the need to bury electrical and general traffic services, Viscount have a range of polyethylene pits and lids that are UV stabilized and have been designed to support a variety of cable installations for the Road uthorities. The 600mm diameter service pit is approved by VicRoads (pproval 96-H700-01). The Square to Round pit with matching lockable lid provide a secure lightweight combination designed for modern cable junction applications. Locking mechanism UG VicRoads Pit UG Square to Round Pit UG Lockable Lid ode Product UG2080 VicRoads Pit UG2550 Square to Round Pit UG2350 Lockable Lid ll measurements in millimetres [13]

Road Products The smaller detector pits with optional slip resistant lockable lids and the reinforced J3 pit compliment this rugged market segment.

17 Road Products The smaller detector pits with optional slip resistant lockable lids and the reinforced J3 pit compliment this rugged market segment. omplimenting the Viscount range of infrastructure pits is the new P5-800 pit. This P5 style pit has an increased depth totalling 800mm offering the greater conduit depth without the need for an extension collar. Made from UV stablised polyethylene the P5-800 pit is both durable and lightweight and is compatible with both the standard P5 lids and the VRM s locking P5 polymer lid. UG P5-800 Pit UG J3 Pit ode Product UG2580 P5-800 Pit UG2086 J3 Pit ll measurements in millimetres UG Detector Pit Lockable UG Detector Lid Lockable UG Detector Pit UG Detector Lid ode Product UG2081 Detector Pit UG2082 Detector Pit Lockable UG2084 Detector Pit Lid Lockable UG2083 Detector Pit Lid ll measurements in millimetres [14]

ustom Moulding Your needs are the driving force in our product development. t Viscount Rotational Mouldings (VRM), we offer the ability to turn good ideas into great products.

18 ustom Moulding Your needs are the driving force in our product development. t Viscount Rotational Mouldings (VRM), we offer the ability to turn good ideas into great products. It is the market that determines what we develop, what we produce and ultimately what we sell. The development of a partnership with our customers forms the basis for creating exciting new products. t VRM we have the ability to take an idea and turn it into a finished product utilising the rotational moulding process. To assist our customers, VRM offers the latest design and moulding technologies with the capability of producing parts that range in size from 2 litres up to 45,000 litres. Rotational moulding is an incredibly versatile process The choice of materials is equally diverse with the entire colour spectrum available. ost effective tooling and the ability to produce economical small production runs, gives VRM the means to supply what you need, on time and within budget. So where do you go from here simply call our office and the VRM Staff will take you from start to finish. Together we will create something special. Lid lassifications Viscounts Large Pits P5 / P6 / P7 / P8 / P9 It is important that the pit lid or cover is of an appropriate strength to match the installation location. ccess covers and grates are classified by classes,,, D, E, F and G. Viscount Rotational Mouldings currently provide lids of the first three classifications,, and. Please refer to the table below for application and load bearing capabilities. lass Type of use Nominal wheel load Kg (Guide only) Serviceability design load kn Ultimate limit state design load kn D Footpaths and areas only accessible by pedestrian and cyclist traffic (Extra-light Duty) Footpaths that may be mounted by a vehicle or livestock and light tractor paths (Light Duty) Malls and pedestrian areas open to slow moving commercial vehicles. (Medium Duty) arriageways of roads and areas open to commercial vehicles. (Heavy Duty) [15]

Installation Instructions sk our friendly team at VRM for a

website to download a digital version of our Installation

The guidelines offer step-by-step instructions on the

well as details on installations including reinstatements.

Viscount Rotational Mouldings Pty Ltd shall not accept

or use for any other purpose than its intended use as

ll information supplied in this brochure was correct at time

19 Installation Instructions sk our friendly team at VRM for a hard copy of the installation instructions or see our website to download a digital version of our Installation Instructions for Large Plastic Pits. The guidelines offer step-by-step instructions on the processes of installation, from excavation to backfilling as well as details on installations including reinstatements. over of Installation Instructions For Large Plastic Pits Viscount Rotational Mouldings Pty Ltd shall not accept liability of any kind arising out of misuse of the product or use for any other purpose than its intended use as contained herein. ll information supplied in this brochure was correct at time of printing. Viscount Rotational Mouldings Pty Ltd reserves the right to change specifications, colours and designs without further notice. Effective [16]

20 Viscount Rotational Mouldings Pty. Ltd. Sales Enquires: Web: N: Viscount Rotational Mouldings P/L Vic 81 Frankston Gardens Drive arrum Downs, Victoria, 3201 ustralia Tel: (03) Fax: (03) Viscount Rotational Mouldings P/L NSW 98 irds Road Minto, 2566 New South Wales, ustralia Tel: (02) Fax: (02) Viscount Rotational Mouldings P/L QLD PO ox 83 anyo, 4014 Queensland, ustralia Tel: (07) Fax: (07)

Floatation Systems. Pipeline Hose Polyethylene. Rotational. Pontoon. Viscount Rotational Mouldings. Collar Slurry

Floatation Systems. Pipeline Hose Polyethylene. Rotational. Pontoon. Viscount Rotational Mouldings. Collar Slurry Floatation Systems Mouldings Rotational Collar Slurry Pipeline Hose Polyethylene Pontoon Floatation Systems Mouldings Pty Ltd (VRM) has been providing solutions to the market for over 25 years. VRM forms