Rainwater Underground & Soil Systems
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1 Rainwater Underground & Soil Systems underground soil rainwater
2 Kayflow is a comprehensive range of Rainwater, Soil and Underground drainage products. Builders Merchants & PVC Stockists The Kayflow range is ideal for builders merchants and PVC stockists. Kayflow is easy to deal with having a straight forward pricing structure and a national delivery service with low minimum order levels. Kayflow customers say that they like the service they receive and the strong relationship that is built with them. Specification Kayflow can be specified with confidence. The technical team are there to help with questions concerning flow rates and installation procedures. The range covers all the major installation variations that are generally encountered on domestic and commercial buildings. Installation Kayflow installers have a wide choice of rainwater products, and the quality and fit of the clipping system is widely regarded as excellent. NEW The new Cast Iron Effect range allows installers to create an authentic period look to any domestic property. For a brochure please call or info@kayflow.co.uk 2
3 contents Standard Gutters Easy to fit with a complete range of colour matched fittings Choice of 4 designs 10 year guarantee High gloss finish with a choice of up to 5 colours Lightweight for ease of storage and transportation Low maintenance Durable and tough Kitemarked Half Round Half Round Gutter P 6 Square Gutter P 7 Square Ogee Gutter P 8 Deep Gutter P 9 Ogee Round Downpipe P 10 KM Square Downpipe P 11 Deep Underground Drainage User friendly easy fit system Lightweight, easy to handle Impact resistant and extremely durable in use A wide range of products and ancillary fittings Tested in accordance with BS EN : 1998 PVC-U Underground Drainage Systems P Soil Wide range of profiles and fittings manufactured from PVC-U. High gloss PVC-U for low maintenance Lightweight, durable and easy to install Compatible with most other UK systems Choice of 2 colours P
4 Specification Guide for Guttering This guide sets out the basic methods for working out which gutter system should be installed and how many downpipes would be required for the location and roof size involved. For further technical help please telephone How much water? The gutter system must be able to drain the roof during an unusually heavy rainfall event which lasts at least two minutes. This is the sort of intense rainfall that could occur once a year anywhere in the UK. To guide installers in their choice of gutter for different roof sizes BS12056 shows how to work out the amount of rainwater (in litres per second) that could run off a roof. The Calculation The calculation is a simple multiplication. The roof area is multiplied by the amount of water running off each square metre of the roof area in litres per second. Volume of water coming off a roof = A x B A = rainfall intensity (litres per second per m 2 ) Use litres per second. This will be ok for most places in the UK. B = the effective roof area (m 2 ). There are two ways to calculate B: (W+H/2) x L or L x W x Pitch factor (see table) Roof Pitch Pitch Factor 10º º º º Which Gutter to Choose To determine which gutter system is required compare the result of the calculation (AxB) with the flow capacity of the Kayflow systems available. Please note the following: The flow capacity and area drained are based on gutter sections that are: 1. Straight - the flow rate of gutter sections with an angle must be reduced by 15%. 2. Short - ie not longer than 50 x the height of water when the gutter is full. The flow rate may be reduced for longer sections (see BS12056). 3. Laid level - this can be up to 3mm fall per metre. 4. A centrally placed outlet will drain a much larger area and volume of water. The whole roof A roof can be broken down into a series of squares, rectangles and triangles (triangles at the valleys and hips). Calculate the runoff for each of these shapes then add together the values for all the shapes that will feed into each section of gutter. The number of outlets and down pipes required will be determined by dividing the runoff by the flow rate for any given gutter type. Designers should try to use as few pipes as possible and this may mean increasing the capacity of gutter used. H W = eaves to below the ridge H = vertical height from eaves to ridge L = length of roof section L W System Specifications Gutter Type Flow rate Central Outlet Area Drained Short length gutter Downpipe Round 0.9l/s 43m 2 2.4m 68mm Round Square 1.6l/s 76m 2 2.7m 68mm Round 65mm Square Deep 1.8l/s 86m 2 3.4m 68mm Round Ogee 2.2l/s 105m 2 3.4m 68mm Round 65mm Square 4
5 Installation Guide for Guttering General Make sure all fascias are sound and provide adequate support. Ensure that the chosen gutter has the capacity to cope with the size of roof to be drained (see p4). In order to properly support the gutter in its fittings and accommodate thermal expansion and contraction, fascia brackets must be used within 150mm of any gutter fitting. Use all fixing positions on all unions, angles and outlets for all systems. Whilst it is best practice to make use of all available fixing holes for gutter brackets, the specification in the table (right) may be adopted. Ensure the fixings are long enough to penetrate the rear face of the board. If the fascia cellular PVC board is less than 16mm thick, install support timbers to accept gutter bracket fixings.the gutter should be fitted as high as possible but not such that the outer edge projects above the line of the roof. For all gutters, the tile overhang from the fascia board should not be more than 50mm. Where over fascia ventilation is used, it may be necessary to use a gutter spacer and height adjuster bracket in conjunction with fascia brackets to ensure the gutter is fitted in the optimum position. Installation Fix an outlet directly above each drain and fix the fascia bracket that is furthest away from the outlet at a point higher than the outlet. Run a string line from the bracket to the outlet. Mark and attach fascia brackets at the appropriate intervals (see table) to the outlet. Cut the gutter to length. Remove any swarf and lubricate seals with silicone spray. Clip the gutter into the fascia brackets and fittings by tilting it to fit under the back lip then pushing the front clip over. Ensure the gutter is inserted to the "Fit gutter to here marking inside all fittings. Use 2 x Offset Bends to bridge the distance back to the wall with a piece of pipe in between. All bends etc are designed to fit onto or into pipe and will not fit directly to each other. Fix the down pipe to the wall using pipe clips at 1m intervals and join with Pipe Sockets as necessary. A branch or a Hopper may be used to collect water from more than one pipe. Fit a shoe to the bottom of the downpipe supported by a pipe clip. How Much Product? Ignore gable ends and measure around the building at ground level to work out the amount of gutter required. Fascia brackets are required as per the fixing centres in table below. Measure the length of downpipe required at each drain point, from the ground to the eaves or count the number of brick courses and divide by 13 to get the length of downpipe in metres. Downpipe lengths are connected by pipe sockets and fixed to the wall with pipe clips at 1m maximum intervals. Offset bends are used to angle the downpipe around eaves and other obstructions or to angle the downpipe towards a drain. Use a Branch or Hopper to link two outlets into one downpipe. Specifications for gutter bracket fixings Gutter Type Normal / Sheltered Areas Snowfall / Exposed Areas Max distance between brackets Round 2 x 25 x 4mm or 1 x 32 x 5mm 2 x 25 x 5mm 1m Square 2 x 25 x 4mm or 1 x 32 x 5mm 2 x 25 x 5mm 1m Deep 2 x 25 x 4mm or 1 x 32 x 5mm 2 x 25 x 5mm 1m Ogee 2 x 25 x 4mm or 1 x 32 x 5mm 2 x 25 x 5mm 800mm (4mm = 8 gauge, 5mm = 10 gauge, 6.5mm = 12 gauge stainless steel pan head screw) Last fascia bracket Fascia board Outlet Snow Loading Guidance Changing weather conditions in recent years have seen an increase in flash, high intensity rainfall events and periods of standing snow with prolonged freeze/thaw loading on gutter systems. It is important that the recommended fixing centres and other gutter positioning advice is followed in order to minimise the effects of adverse weather conditions on the gutter system. Plumb line used to set correct fall and outlet position above drain Drain point 5
6 half round gutter Height Width Flow Rate Area Drained Down Pipe 48mm 110mm 0.9 l/s 43m 2 Round (P10) running outlet internal stopend 90º angle or 135º angle external stopend union bracket fascia bracket 135º angle uses 68mm round downpipe system see page 10 half round gutter fascia bracket code pk colours code pk colours KFG4 6x4m W, BL,, GY KFK1 100 W, BL,, GY KFG5 6x5m W, BL 90º angle running outlet KFA1 20 W, BL,, GY KFO1 20 W, BL,, GY 135º angle KFA2 20 W, BL,, GY union bracket KFU1 30 W, BL,, GY external stopend KFE1 100 W, BL,, GY square/round gutter adaptor KFDS1 10 W, BL,, internal stopend KFE2 20 W, BL,, GY hopper (square/round) KFHS1 10 W, BL,, GY 6 Add suffix as follows for colours: W=White, BL=Black, =Brown, C=Caramel, GY=Grey Note: Please order as single items but in multiples of pack quantity only
7 Height Width Flow Rate Area Drained Down Pipe 56mm 117mm 1.6 l/s 76m 2 Round/Square (P10/11) stopend outlet running outlet square gutter 90º angle or 135º angle fascia bracket union bracket uses 68mm round or 65mm square downpipe system see pages 10/11 internal stopend external stopend square gutter fascia bracket code pk colours code pk colours KFGS4 6x4m W, BL, KFKS1 100 W, BL, KFGS5 6x5m W, BL, 90º angle running outlet KFAS1 10 W, BL, KFOS1 20 W, BL, 135º angle KFAS2 10 W, BL, union bracket KFUS1 30 W, BL, external stopend KFES1 100 W, BL, stopend outlet KFOS2 20 W, BL, internal stopend KFES2 20 W, BL, square/round gutter adaptor KFDS1 10 W, BL, 7
8 ogee gutter Height Width Flow Rate Area Drained Down Pipe 68mm 120mm 2.2 l/s 105m 2 Round/Square (P10/11) running outlet stopend oulet fascia bracket 90º angle or 135º angle or 150º angle top hung bracket external stopend union bracket uses 68mm round or 65mm square downpipe system see pages 10/11 ogee gutter external stopend code pk colours code pk colours OGG4 4x4m W, BL, 90º internal angle L/H R/H OGE1 (L) OGE2 (R) 10 W, BL, fascia bracket OGA1 10 W, BL, OGK1 100 W, BL, 90º external angle top hung bracket OGA2 10 W, BL, OGK2 20 W, BL, 135º internal angle OGA3 10 W, BL, running outlet OGO1 10 W, BL, 135º external angle stopend outlets OGA4 10 W, BL, 150º external angle L/H R/H OGO2 (R) OGO3 (L) 10 W, BL, union bracket OGA5 4 W, BL, OGU1 8 W, BL, 8 Add suffix as follows for colours: W=White, BL=Black, =Brown, C=Caramel, GY=Grey Note: Please order as single items but in multiples of pack quantity only
9 Height Width Flow Rate Area Drained Down Pipe 68mm 114mm 1.8 l/s 86m 2 Round (P10) deep gutter fascia bracket internal stopend running outlet 90º angle or 135º angle uses 68mm round downpipe system see page 10 union bracket external stopend deep gutter fascia bracket code pk colours code pk colours KDG4 6x4m W, BL, KDK1 100 W, BL, 90º angle KDA1 4 W, BL, running outlet KDO1 10 W, BL, 135º angle KDA2 4 W, BL, external stopend KDE1 10 W, BL, union bracket KDU1 10 W, BL, accessories rainwater diverter and leaf trap KFRD1 1 W, BL internal stopend KDE2 10 W, BL, hopper (square/round) KFHS1 10 W, BL,, GY 9
10 round down pipe 68mm diameter use with half round, square, ogee & deep running outlet hopper round down pipe code pk colours 2.5m KFP2.5 6 W, BL,, GY 4m KFP4 6 W, BL, 5.5m KFP5.5 6 W, BL,, GY 92.5º offset bend KFB1 20 W, BL, GY 112.5º offset bend 112.5º offset bend KFB2 30 W, BL, GY shoe 92.5º offset bend KFB3 30 W, BL, GY pipe clip concealed fixing pipe clip pipe clip KFC1 100 W, BL, GY concealed fixing pipe clip pipe socket OGC3 10 W, BL, 112.5º branch square/round hopper KFHS1 10 W, BL,, GY pipe socket downpipe KFS1 20 W, BL, GY 112.5º branch KFY1 10 W, BL,, GY square/round down pipe adaptor shoe KFDS2 10 W, BL, 10 Add suffix as follows for colours: W=White, BL=Black, =Brown, C=Caramel, GY=Grey Note: Please order as single items but in multiples of pack quantity only
11 square down pipe code pk colours 2.5m KFPS2.5 6 W, BL, 4m KFPS4 6 W, BL, 5.5m KFPS5.5 6 W, BL, square down pipe 65mm x 65mm use with square and ogee running outlet 92.5º offset bend KFBS1 20 W, BL, 112.5º offset bend KFBS2 30 W, BL, 112.5º offset bends KFBS3 30 W, BL, shoe pipe clip KFCS1 100 W, BL, pipe clip (flush) KFCS2 100 W, BL, pipe clip (flush) pipe clip pipe socket 90.5º offset bend hopper (square/round) KFHS1 10 W, BL,, GY pipe socket KFSS1 20 W, BL, 112.5º branch downpipe 112.5º branch KFYS1 10 W, BL, square/round down pipe adaptor KFDS2 10 W, BL, shoe 11
12 Cowl Pipe 3m Strap Boss (32mm and 40mm Adaptors available) 90º Branch - Triple Socket (Also 45º Double and Triple Socket) Kayflow Soil System (p22) 110mm Compatible with most other UK systems Comprehensive range High gloss PVC-u for low maintenance Lightweight durable and easy to install Pipe Clip Black Grey Coupler (Also Slip Coupler) Rodding Eye 45º Junction Double Socket 87º Swept Bend (Single Socket) 450 Manhole Cover 450 Manhole Riser 450 Manhole Base (110mm outlets) This drawing is for illustration only - full product range guides available Removable Plug 15º Single Socket Bend 12
13 soil & underground systems 68mm Rainwater Downpipe Rainwater Adaptor (110mm only) 320 Manhole Cover 30º Double Socket Bend 320 Manhole Riser 320 Manhole Base (110mm outlets) 30º Single Socket Bend Bottle Gully Rear Inlet (Available without Rear Inlet) 45º Single Socket Bend 110mm Plain End or Single Socket Pipe (3m & 6m) Pipes may be coupled using standard or slip coupler 45º Double Socket Bend 15º Double Socket Bend Square Hopper (Available as Rectangular Hopper 110mm only) P Trap (110mm only) Kayflow Underground System (p18) 110mm and 160mm Easy fit system Lightweight Durable and impact resistant Tested to BS EN : 1998 PVC-U Underground Drainage Systems 13
14 110mm underground pipe & fittings code UG1 plain end pipe pk 1x3m coupler and slip coupler (double socket) code pk coupler UG10 1 UG2 1x6m slip coupler UG12 1 single socket pipe solvent weld socket and socket plug UG3 1x3m socket UG117 1 UG4 1x6m socket plug UG º bend (single socket) UG º bend (double socket) UG º bend (single socket) UG º bend (double socket) UG º bend (single socket) UG º bend (double socket) UG º bend (single socket) UG º bend (double socket) UG º swept bend (single socket) UG º swept bend (double socket) UG21 1 rest bend (single socket) UG45 1 rest bend (double socket) Adjustable bend (double socket) UG23 1 0º to 90º 14 UG46 1
15 110mm underground fittings 45º junction (double socket) code pk UG º junction (triple socket) code pk UG º junction (double socket) UG44 1 with twin boss 90º junction (triple socket) UG39 1 with twin boss UG100 1 P trap square hopper UG103 1 standard bottle gully UG101 1 rectangular hopper UG104 1 bottle gully (rear inlet) UG102 1 UG rodding eye gully raising piece UG level invert reducer UG x 110mm round to square grid adaptor UG rainwater adaptor UG for use with bottle gully 110mm straight rubber coupler UG plastic to clay adaptor UG
16 160mm underground pipe & fittings code plain end pipe pk coupler and slip coupler (double socket) code pk UG1/160 1x3m coupler UG10/160 1 UG2/160 1x6m slip coupler UG12/160 1 single socket pipe solvent weld socket and socket plug UG3/160 1x3m socket UG117/160 1 UG4/160 1x6m socket plug UG111/ º bend (single socket) UG28/ º bend (double socket) UG20/ º bend (single socket) UG26/ º bend (double socket) UG18/ º bend (single socket) UG24/ º bend (double socket) UG16/ º bend (single socket) UG22/ º junction (triple socket) UG38/ º junction (double socket) UG47/ º junction 160mm x 110mm (double socket) UG49/ º junction (double socket) UG44/ º junction 160mm x 110mm (double socket) UG48/
17 inspection chambers 320 inspection chamber 450 inspection chamber 1 x Main Entry 2 x 45º Entries 2 x Blanking Plugs Max. Depth 600mm All Chambers 110mm 1 x Main Entry 2 x 90º Entries 2 x 45º Entries 4 x Blanking Plugs Max. Depth 1200mm All Chambers 110mm 105mm 45mm 140mm 175mm 190mm 200mm Note: Dimensions shown denote the installed height of each item 320 manhole cover and frame code pk UG manhole cover and frame code pk UG raising piece UG raising piece UG manhole base UG riser seals for 450 base UG manhole base UG
18 110mm soil pipe (single socket) code pk colours S1 1x3m GY code pk colours S16 24 BL, GY coupler slip/repair coupler S1 1x3m BL S17 24 BL, GY 90º short access bend (single socket) S11 12 BL, GY 15º bend (single socket) S10 18 BL, GY 15º bend (double socket) S6 10 BL, GY 30º bend (single socket) S9 18 BL, GY 30º bend (double socket) S5 10 BL, GY 45º bend (single socket) S8 18 BL, GY 45º bend (double socket) S4 10 BL, GY 90º bend (single socket) S7 18 BL, GY 90º bend (double socket) S3 10 BL, GY 18 Add suffix as follows for colours: BL=Black, GY=Grey Note: Please order as single items but in multiples of pack quantity only
19 110mm soil 45º branch (double socket) code pk colours S15 10 BL 45º branch (triple socket) code pk colours S13 10 BL 90º branch (double socket) S14 10 BL 90º branch (triple socket) S12 10 BL, GY access junction (double socket) S18 10 BL, GY access junction (triple socket) S19 1 BL, GY straight access pipe (double socket) S23 18 BL, GY air admittance valve S24 1 BL, GY 50mm strap boss S50 1 BL, GY S21 1 BL, GY cowl S40 1 BL 40mm adaptor pipe clip S22 1 BL, GY S32 1 BL 32mm adaptor end plug/cap S20 1 BL, GY 19
20 SBP Limited, Unit D, Stafford Park 7, Telford TF3 3BQ Tel: Fax: /12 KW01
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