Bracket, Mounting, Air Cleaner Assembly - Remove & Replace Hose / Elbow, Intake System, (One) - Remove & Replace

Transcription

1 CLICK ON SRT TO VIEW STANDARD REPAIR TIMES Group 10 - Air Cleaner System Bracket, Mounting, Air Cleaner Assembly - Remove & Replace Hose / Elbow, Intake System, (One) - Remove & Replace Hose, All Tighten Check For Leaks Restriction Indicator - Remove and Replace Air Restriction Line - Remove & Replace Von # 33 Air Intake Tube Air Cleaner Tube Replacement ( PSB - Index 10, Bulletin 3) Air Restriction Mounting Bracket (PSB - Index 10, Bulletin 2) 0.2 Page 1 Revision Date 3/7/2013

2 Group 11 - Front Axle System Front Axle Beam Assembly - Replace (Includes Remove & Replace Assembly, Transfer All Parts To New Beam Assembly, Lubrication, Center Steering - Does Not Include Checking Alignment) Drag Link - Replace & Align Hub Assembly Front Remove & Replace. Clean & Inspect Bearings Hub Cap Assembly - Remove & Replace Front Bearing & Cup (Wheel Removed) - Remove & Replace Inner Bearing Front Bearing & Cup (Wheel Removed) - Remove & Replace Outer Bearing Kingpin and Bushings, Both Sides - Remove & Replace Steering Knuckle Assembly - Remove & Replace Steering Arm, Upper - Remove & Replace Steering Arm, Lower - Remove & Replace (Includes Checking Toe In) Wheel Studs Remove & Replace Up to 3 Per Wheel Tie Rod End - Remove & Replace (Includes Resetting Toe In) Not in Use Remove & Replace Tie Rod Tube Includes checking Toe In Page 2 Revision Date 3/7/2013

3 Group 12 - Rear Axle System Rear Axle Housing, Standard Suspension - Replace (Includes Remove & Replace Axle Assembly, Transfer All Parts) Rear Axle Housing, Air Suspension - Replace (Includes Removing Entire Suspension Rear Axle Shaft Remove & Replace (one) Differential Carrier Assemebly Remove & Replace Includes R/R Axle Shafts Differential Carrier Assembly Overhaul, Includes R/R From Unit Hub and Wheel Assembly, Rear (One) Remove & Replace Seal, Wheel, Hub Removed - Replace Pinion Seal - Remove & Replace Vent, Housing - Replace Brake Camshaft Tube Differential Carrier Assembly With Air Suspension Includes R/R Axle Shafts Drive Axle Studs, Up to 3 R/R Wheel Studs Rear Axle Up to 3, R/R Seal, Wheel, Hub Removed- Replace w/contaminated Brakes Page 3 Revision Date 3/7/2013

4 Group 13 - Brakes - Pneumatic and Hydraulic System Drain Valve, Automatic - Remove & Replace Double Check Valve - Remove & Replace Single Check Valve - Remove & Replace PR- 2 Valve - Remove & Replace Quick Release Valve - Remove & Replace Relay Valve - Remove & Replace SR - 1 Valve - Remove & Replace Safety Valve - Remove & Replace Treadle (Application) - Remove & Replace Compressor, Cummins - Remove & Replace Dryer - Remove & Replace Governor, Air - Remove & Replace Governor, Air - Adjust Hose, Brake - Remove & Replace Switch, Stop Light - Remove & Replace Switch, Low Pressure- Remove & Replace Troubleshoot Air System Tank - Air - Remove & Replace Fitting - Air (Any One) Remove & Replace Von # 31 - PP1 Valve MVP- EF & ER Von # 32 - PR2 Valve PP - 1 Valve - Remove & Replace Ind. 17 Bul. 5 Air Compressor Mtg. Brkt or Cummins 6B Ind. 17 Bul. 5 Air Compressor Mtg. Brkt on Cummins not in use ABS Module Remove and Replace Page 4 Revision Date 3/7/2013

5 Group 13 - Brakes - Pneumatic and Hydraulic System Foundation Air Brake System Front Brake Chamber- Remove & Replace Front Brake Drum, Outboard Mounted - Remove & Replace Front Brake Shoes, One Wheel - Remove & Replace (Includes Inspecting and Ajusting Bearings) Front Brake Shoes R/R And Reline ( Per Wheel. ) Slack Adjuster - Remove & Replace Rear Brake Chamber, Spring Brake Assembly (Remove & Replace) Rear Brake Drum, Outboard - Remove & Replace Rear Brake Drum, Spoke Wheel - Remove & Replace 1.6 Rear Brake Shoes, Outboard Drum, One Wheel - Remove & Replace Rear Brake Shoes, Spoke Wheel, One Wheel - Remove & Replace Rear Brake Shoes Remove and Replace and Reline (Per Wheel) Rear Brake Spider Assembly - Remove Rear Camshaft, Brake, Includes New Bushings, One - Remove & Replace Slack Adjuster, Spring & Neway Suspension ( Remove & Replace) not in use Slack Adjuster, Ridewell Suspension - Remove & Replace Front "S" Cam Bracket to Remove & Replace To R&R Dust Shield Page 5 Revision Date 3/7/2013

6 Group 13 - Brakes - Pneumatic and Hydraulic System Hydraulic Brake System Front Caliper - Remove & Replace (With Wheels Removed ) Includes Bleeding System 0.7 Brake Line Assembly - Remove & Replace (Reservoir, Right or Left ) (Includes Bleeding System) 0.8 Brake Line Assembly Primary Supply - Remove & Replace (Includes Bleeding System) 0.8 Brake Line Assemble Secondary Supply - Remove & Replace (Includes Bleeding System) 0.8 Hose Front to Caliper Right or Left - Remove & Replace (Includes Bleeding System) 0.8 Fitting Replace (Any 1 fitting) (Includes Bleeding System) 0.8 Front Rotor - Remove & Replace Disc Wheel (Wheel Removed) Front Rotor - Remove & Replace Spoke Wheel ( Wheel Removed) Brake Hydra - Max- Remove & Replace (Includes Bleeding of all Brakes) Brake Booster Over Haul Electric Motor for Booster Pump (Includes Bleed of Brakes) 1.8 Reservoir - Remove & Replace (Includes Bleeding of Brakes) 0.5 Rear Caliper Remove & Replace (Wheel Removed) (Includes Bleeding System) 1 Brake Line Assembly to Rear (Includes Bleeding System) 0.8 Hose Assembly Rear Brake to Rear Caliper (Right or Left) (Includes Bleeding System) 0.8 Rear Rotor Remove & Replace (Disc Wheel Removed) 1.2 Page 6 Revision Date 3/7/2013

7 Group 13 - Brakes - Pneumatic and Hydraulic System Rear Rotor Remove & Replace (Spoke Wheel Removed) R&R Hydraulic Brake Modulator (includes bleeding of all brakes 2 To Remove & Replace The Manual Park Brake Lever Assembly 0.5 Page 7 Revision Date 3/7/2013

8 Group 14 - Clutch System Clutch Assembly - Remove & Replace (Includes Remove & Replace Transmission Assembly) Clutch Linkage Adjustment 1 Page 8 Revision Date 3/7/2013

9 Group 15 - Throttle System not in use not in use not in use not in use not in use not in use Throttle Pedal / Position Sensor R/R not in use not in use Treadle / Adjustable Motor Page 9 Revision Date 3/7/2013

10 Group 16 - Belt System Belt, Air Conditioner Drive - Replace Caterpillar Belt, Air Conditioner Drive - Replace Cummins Belt, Alternator / Compressor ( With Air Conditioning - Replace Caterpillar Belt, Alternator / Compressor ( With Air Conditioning ) - Replace Cummins Belt, Alternator / Compressor ( Without Air Conditioning ) - Replace Caterpillar Belt, Alternator / Compressor (Without Air Conditioning) - Replace Cummins Belt, Water Pump (Without Air Conditioning ) - Replace Caterpillar Belt Tensioner Belt, Mechanical Fan Drive Caterpillar Belt, Mechanical Fan Drive Cummins Belt, Alternator / Compressor John Deere Bel, Alternator / Compressor MBE Index 16 Bulletin 7 A/C Idler/ Bracket Upgrade Retrofitting the AC Tensioner TBB to TBB This is For Units Built Prior to Body Page 10 Revision Date 3/7/2013

11 Group 18 - Transmission Control System not in use Shift Control, Manual - Replace Shift Control Cables, Automatic - Replace Modulator - Mechanical Remove & Replace (Includes Adjust) Modulator - Mechanical - Adjust ECU, Allison Trans R/R Page 11 Revision Date 3/7/2013

12 Group 19 - Cooling System Cooler, Transmission Oil R/R not in use Fan Blade - Replace Fan Clutch Assembly - Replace (EF units - Includes removal of engine cover) Pump, Coolant Booster - Replace Radiator Assembly, Cummins, With After Air Cooler Remove & Replace Radiator Assembly - With After Cooler Remove & Replace Radiator Core Remove & Replace Radiator Endtank Remove & Replace Radiator Hose, Upper - Replace Radiator Hose Lower - Replace Shutter Assembly - Repace Shutter Cylinder - Replace Shutterstat - Replace (Includes Draining & Flushing Radiator) Shroud, Radiator - Replace With Shutters Shroud, Radiator Replace Without Shutters Surge Tank - Replace Sight Glass, in Surge Tank - Replace Valve, Heater Shut - off - Replace (Includes Draining & Flushing Radiator) Radiator Draining & Flushing VON # 28 Coolant Recovery System VON # 29 Cooling System Modification- Cat not in use VON # 30 Air Fan Drive Modification VON # 35 MVP-ER Coolant Recovery 0.5 Page 12 Revision Date 3/7/2013

13 Group 19 - Cooling System Radiator Mounting Bushings Radiator Support Rod Bushings not in use not in use not in use Ind. 33 Bul. 7 Trans. Oil Cooler Hose Index 23 Bul. 17 Heater Plumbing Revision Index ss 19 Bul. Surge Tank Refrofit Draining & Refilling MD3060R Accumulator Pre 07 Includes Draining MD3060R Accumulator 07 Includes Draining To R&R The Fan Blade On EPA 07 Engines To R7R Radiator Rock Shield EPA 07 Units Only 0.5 Surge Tank to Remove & Replace on EF'S only includes draining & flushing 4.5 Page 13 Revision Date 3/7/2013

14 Group 20 - Electrical System Alternator - Remove & Replace Batteries - Replace (Per Battery) Battery Cables, Positive - Replace Battery Cables, Ground - Replace Bell or Buzzers, Warning - Replace Circuit Breakers, Front Panel - Replace Circuit Breaker, Rear Panel - Replace Diode, Turn Signal, Hazard - Replace, Diode - General Alarmstat - Replace (Includes Draining Coolant) Module Low Coolant - Replace Pressurestat - Replace Engine Protection System - Kysor Probe, Low Coolant - Replace Flashers Flasher, Turn Signal, Standard - Replace Flasher, Turn Signal, Heavy Duty - Replace Flasher, Emergency - Replace Gauges - Dash and Rear Panel Air Pressure - replace Ammeter - Replace Fuel - Replace Oil Pressure - Replace Speedometer - Replace Tachometer - Replace Temperature, Engine - Replace Temperature, Transmission Oil Replace Voltmeter - Replace 0.3 Page 14 Revision Date 3/7/2013

15 Group 20 - Electrical System Gauges - Dash And Rear Panel Horn, Electric - Replace Relay, Horn - Remove & Replace Sender, Fuel Gauge - Replace Sender, Oil Pressure - Replace Sender, Water Temperature - Replace Sender, Transmission Temperature - Replace Sender, Speedometer, Front Wheel- Replace Sender, Speedometer, Transmission - Replace Starter Remove & Replace Solenoid, Door Interlock - Remove & Replace Solenoid, Fast Idle - Remove & Replace Solenoid, Hydraulic Control Valve - Remove & Replace Solenoid, Retarder - Remove & Replace Solenoid, Starter Removed - Replace Page 15 Revision Date 3/7/2013

16 Switches - General Switch, Fast Idle - Replace Switch, Headlight - Replace Switch, Ignition, Front - Replace Switch, Ignition, Rear - Replace Switch, Low Air Pressure - Replace Switch, Master Disconnect - Replace Switch, Starter, Rear - Replace Switch, Stop Light - Replace Switch, Toggle, All - Replace To Remove & Replace The Turn Signal Switch Electric Box Rear Remove & Replace Modular Electric Box Rear Weld Bracket 6C or Replace on 6B Troubleshooting the Electrical Circuit not in use To Remove & Replace the Electronic Hydraulic Module not in use not in use not in use not in use Ind. 20 Bul. 36 Ground Strap Improvement Ind. 20 Bul. 38 LED Brake Lights 0.4 Ind. 20 Bul. 39 Vehicle Electrical Center Upfit 0.4 Ind. 21 Bul., 8 Hehr Powerline Alternator improve ICU 3 Dash Electrical Assembly PC Board To Remove & Replace Ind. 20 Bul. 45 Electrical Harness. Re-routing To R & R The Dual Switch To Remove & Replace the Dash Harness Page 16 Revision Date 3/7/2013

17 Group 23 - Engine Installation System Isolator, Engine Front Support Replace Isolator, Rear Support Replace (PSB - Index 22 Bul. 5) Air in take pipe to the turbo brkt. 0.3 PSB Ind. 22 Bul10 Air intke pipe to turbo support brkt R&R Engine To Remove and Replace the Engine Coolant Prehrate, Element Oil Dipstick Cummins EPA 07 Right hand R/R. 1 Fresh Air Compressor Elbow Hose R/R 6B Cummins 2010 EPA 1 Page 17 Revision Date 3/7/2013

18 Group 24 - Exhaust System Bellows Joint - Replace Muffler Assembly - Replace (Includes Pipe Removal ) Pipe, Manifold to Bellows, Two Piece - Replace Pipe, Bellows to Muffler- Replace Pipe, Tail - Replace Pipe, Tail (Street Side) - Replace Strap, Support - Replace (Any Position) Pipe, Tail (In Front of Wheel) Support, Exhaust Pipe Clamp - (Any Position) Exhaust Pipe From Turbo Exhaust Brake Soleniod not in use Ind. 24 Bul. 10 Exhaust Pipe Heat Shield for Wirng Harness Area Index 24 Bul. 11 Turbo Pipe Flange Crack Index 24 Bul. 12 Exhaust Hanger To Remove & Replace the Def Tank DEF Supply Line On Tank R/R DEF Return Line On Tank R/R DEF Supply Line, Pump to Metering Device R/R DEF Coolant Supply Line on Pump DEF Coolant Supply Line on Pump to Tank DEF Tem Sensor This includes the Removel of the DEF Tank Page 18 Revision Date 3/7/2013

19 Group 26 - Frame System Crossmember, Front - Replace Crossmember, Intermediate - Replace - No Time Set - Depends On Options Or Units, Use "M" Time Actual Crossmember, Rear, Spring Suspension - Replace Crossmember, Rear, Air Suspension - Replace. This will be replaced by a four crossmember Channel, Engine Mount, Front - Replace Engine Mount, Rear - Replace Bumper, Inner, Rear - Replace not in use Frame Rail R/R Page 19 Revision Date 3/7/2013

20 Group 27 - Fuel System Fuel Tank, Between the Rails - Remove & Replace Fuel Tank, 100 Gal. Saddle, School Bus - Remove & Replace Pressure Leak Check, Tighten Fittings - Test Vent Assembly, Fuel Tank - Replace CNG Tank - Remove & Replace, Between the Rails CNG Tank - Remove & Replace, Outboard Frame CNG Tank - Remove & Replace, Davenport Mounted CNG Manifold - Remove & Replace CNG Braided Hoses - Remove & Replace, (Anyone) CNG Fill Line - Remove & Replace CNG Fill Connector - Remove & Replace CNG High Pressure Regulator - Remove & Replace CNG PRD Valve R/R With In Between Frame Rail Tanks CNG PRD Valve R/R Out Board Frame Mounted Tanks not in use Remove and Replace Fuel Fill Tube To Remove & Replace the CNG Tank Guard Fuel filter Assembly R/R To Remove & Replace The Webasto Fuel Pick-Up Tube 0.8 Page 20 Revision Date 3/7/2013

21 Group 28 - Hydraulic System Cooler, Oil, Hydraulic - Remove & Replace Filter, Reservoir - Replace Hose Assembly - Replace Motor Assembly, Fan Drive, All Engines - Remove & Replace Seal Assembly, Fan Drive Motor - Remove & Replace O-Rings, Hose Fittings, (One) - Replace Pump, Hydraulic, Caterpillar Engine - Remove & Replace Pump, Hydraulic, Cummins Engine - Remove & Replace Seal, Pump Shaft, All Engines - Remove Relay, Solenoid Control - Replace Sensor, Temperature - Replace Solenoid, Control Valve Replace System, Hydraulic - Flush / Clean Manifold Valve Block Assembly Hydraulic Motor Support Bracket - Remove & Replace not in use Hydraulic Pump MBE Hydraulic Pump John Deere To R/R The EPA 07 Hydraulic Pump On HDX Units Only To Diagnostic Testing For the Hydraulic System Catastrophic Failure To Remove & Replace on HDX's Only 13 Electronic Controller R/R pre 2010 Includes Controller/ Harnesses/ And Proportional Valve 0.5 Transduser / Logic / Proportional Valve 0.1 Electronic Controller R/R EPA 07 units and newer 0.3 Page 21 Revision Date 3/7/2013

22 Group 29 - Propeller Shaft - Driveline System Shaft Assembly, Propeller - Remove & Replace (Per Shaft) Universal Joint, Shaft Removed - Replace Yoke Assembly Pinion Shaft R/R Yoke Assembly, Transmission Output - Replace (With Shaft Removed) Carrier Bearing Support R/R TBB Chassis To R/R Drive Line Guard Per Section Driveline to reinstall after vehicle has been towed Page 22 Revision Date 3/7/2013

23 Group 30 - Front Suspension Standard Spring Suspension Bushings, Spring Eyes & Hanger, (One Spring), Includes Remove & Replace Spring - Replace Center Bolt Spring R/R Hanger, Spring, Front - Remove & Replace Hanger, Spring, Rear - Remove & Replace Pin, Shackle, (One) - Replace Shackle Assembly, Rear, (One) - Replace Shock Absorber Assembly, (One) - Replace Spacers, Front Spring, (One) - Install Remove & Replace Front Springs Remove & Replace Spring Leaf U - bolts, Front - Re - Torque (R & R) not in use Air Suspensions - Neway / Reyco Bushings, Spring Beam - Replace Bushings, Track Bar - Replace Link, Ride Height Valve - Replace Ride Height - Adjust Shock Absorber, (One) - Replace Track Bar - Replace Height Valve Control R/R and Adjust Page 23 Revision Date 3/7/2013

24 Group 30 - Front Suspension Air Suspensions - Ridewell Bar, Sway (Track) - Remove & Replace Bushing, Sway Bar, Bar Removed, (Both) - Remove & Replace Bushing, Torque Beam R/R Hanger Assembly - Remove & Replace Ride Height - Adjust Shock Absorber - Remove & Replace Shock, Mounting Pin, Lower - Remove & Replace Shock, Mounting Pin Upper - Remove & Replace Spring, Air - Remove & Replace not in use Page 24 Revision Date 3/7/2013

25 Group 31 - Rear Suspension System Standard Spring Suspension Bushing, Spring Eyes, Removed Remove & Replace Bushing, Spring Shackle, Removed - Replace Spring Center Bolt R/R Hanger, Spring, Front - Remove & Replace Hanger, Spring, Rear - Remove & Replace Pin Shackle- Remove and Replace Shackle Assembly - Remove and Replace Shock Absorber - Remove & Replace Spacer, Rear Spring - Install Spring, Rear - Remove & Replace Spring Main Leaf Wrap R/R U - Bolts - Re - Torque Air Suspensions - Neway Beam Assembly, Equalizer - Remove & Replace Bushing, Equalizer Beam, Front, Beam Removed - Remove & Replace Bushing, Equalizer Beam, Center, Beam Removed - Remove & Replace Beam Assembly, Transverse - Remove & Replace Bushing, Transverse Beam, (two) - Remove & Replace Link Assembly, Height Control - Remove & Replace Ride Height - Adjust Shock Absorber - Remove & Replace Spring Assembly, Air (One) - Remove & Replace Torque Rod Assembly - Remove & Replace Torque Rod End R/R Both Ends Track Bar Assembly - Remove & Replace Page 25 Revision Date 3/7/2013

26 Group 31 - Rear Suspension System Track Bar Ends Both Ends Valve, Height Control - Remove & Replace Valve, Protection - Remove & Replace Air Suspensions - Ridewell Bar Assembly, Sway - Remove & Replace Bushing, Sway Bar R/R (Two) Beam, Torque, Lower - Remove & Replace Bushing, Torque Beam R/R (Two) Beam, Torque, Upper - Remove & Replace Hanger Assembly - Remove & Replace Leveling Valve, Remove & Replace Ride Height - Adjust Shock Absorber - Remove & Replace Spring, Air - Remove & Replace Valve, Protection - Remove & Replace Page 26 Revision Date 3/7/2013

27 Group 31 - Rear Suspension System Air Suspensions - Reyco Hanger - Front, Remove & Replace, (One) Top Plate, Remove & Replace, (One) U - Bolt, Remove & Replace, (One) Axle Seat, Remove & Replace, (One) Torque Arm, Remove & Replace, (One) Bottom Plate, Remove & Replace, (One) Track & Torque Arm Re- Bush, Remove & Replace, (One) Hanger Pad Replacement, Remove & Replace, (One) Shock Absorber, Remove & Replace, (One) Air Spring Assembly, Remove & Replace, (One) Trailing Beam Assembly, Remove & Replace, (One) Lower Shock Bracket, Remove & Replace, (One) Air Spring Support Assembly, Remove & Replace, (One) Height Control Valve, Remove & Replace (One) & Adjust Track Bar Assembly, Remove & Replace, (One) & Adjust Check Suspension Alignment Adjust Suspension Alignment Hendrickson Suspension Bracket To R/R & Adjust Page 27 Revision Date 3/7/2013

28 Group 32 - Steering System Drag Link Assembly, See Group 11 - Front Axle System Pump, Power Steering, See Group 28 - Hydraulic System Column, Steering - Remove & Replace Seal, Sector Shaft - Replace (Includes Removal of Pitman Arm) Seal Input Shaft R/R And R/R Steering Grear Steering Gear Assembly - Remove & Replace Not In Use Steering Gear Assembly, In Chassis - Adjust Steering Wheel - Remove & Replace System Test, Using Kent - Moore Gauges - Test not in use Reservoir - Power Steering Remove & Replace not in use Power Steering Hose W/Out Luggage Box Power steering Hose With Luggage Box Page 28 Revision Date 3/7/2013

29 Group 33 - Transmission System Dipstick & Tube Assembly - Remove & Replace Flex Plate, Transmission R/R Oil Seal, Output Shaft - Replace ECU, Tranmission R/R not in use Transmission Assembly, Automatic - Remove & Replace Transmission Assembly, Standard - Remove & Replace Splash Guard, Transmission - Remove & Replace not in use Ind. 33 Bul. 6 Trans. Mtg. Brkt for WTEC III Harness Index 33 Bul. 8 VIM Box Cover 0.7 Page 29 Revision Date 3/7/2013

30 Group 34 - Wheel System Rim & Wheel Assembly, Disc, Front or Rear - Remove & Replace Rim Assembly, Spoke Wheel, Front - Remove & Replace Rim Assembly, Spoke Wheel, Rear - Remove & Rplace 0.8 Page 30 Revision Date 3/7/2013

31 Group 38 - Miscellaneous NO. Operation Name 0 ER HD Maintenance Items & Pre- Delivery Inspection Not Warranted Element, Air Cleaner - Service (Remove & Replace, Clean And Inspect - Washing Generally Not Recommended) Steering Axle Stops - Adjust Toe-in Check And Adjust Clutch Pressure Plate - Adjust 0.5 Clutch Linkage - Adjust 0.5 Belt, Air Conditioner Drive - Adjust Belt, Compressor, Air Conditioning - Adjust Shift Control Cables, Automatic - Adjust Shroud, Radiator - Adjust Battery Terminals - Clean / Tighten Poppets and Axle Stops - Adjust Control, Shift, Standard - Adjust 0.5 Oil And Filters, All Engines - Change Differential Lubrication - Drain & Refill Transmission Oil - Drain & Refill Chassis & Hinges - Grease & Lubricate P.M. Inspection # 1- Inspect P.M. Inspection # 1 and # 2 - Inspect Page 31 Revision Date 3/7/2013