Torque Specifications for 2003 Hyundai Tiburon (GK) 2.7L DOHC

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1 Torque Specifications for 2003 Hyundai Tiburon (GK) 2.7L DOHC Engine Mechanical System Camshaft sprocket bolt 90 ~ ~ 1, ~ 80 Cylinder head cover bolt 8 ~ ~ ~ 7.2 Main bearing cap bolt M10 27~ ~ ~24 + (90 ~ M8 13~ ~ ~14 + (90 ~94 ) Connecting rod bolt 16~ ~ ~15 + (90 ~94 ) Cylinder head bolt (Cold engine) 25 + (58 ~92 ) (58 ~92 ) (58 ~92 ) + (43 ~47 ) (43 ~47 ) (43 ~47 ) Oil pan drain plug 35 ~ ~ ~ 33 Lower oil pan bolt 10 ~ ~ ~ 9 Upper oil pan bolt [10 38mm ( in.)] 30 ~ ~ ~ 30 [8 22mm ( in.)] 19 ~ ~ ~ 20 [161.5mm(6.3582in.)] 5 ~ 7 50 ~ 70 4 ~ 5 [152.5mm (6.0039in.)] 5 ~ 7 50 ~ 70 4 ~ 5 Oil screen bolt 15 ~ ~ ~ 16 Oil pump case bolt 12 ~ ~ ~ 11 Oil relief valve plug 40 ~ ~ ~ 36 Oil pressure switch 15 ~ ~ ~ 16 Oil pump cover screw 8 ~ ~ ~ 9 Oil filter 12 ~ ~ ~ 12 Fly wheel bolt 73 ~ ~ ~ 56 Drive plate and adaptor plate bolt 73 ~ ~ ~ 56 Air cleaner body installation bolt 8 ~ ~ ~ 9 Surge tank stay 15 ~ ~ ~ 14 Air intake surge tank to intake manifold (bolt) 15 ~ ~ ~ 14 Air intake surge tank to intake manifold (nut) 15 ~ ~ ~ 14 Intake manifold to cylinder head 19 ~ ~ ~ 15 Heat protector to exhaust manifold 12 ~ ~ ~ 11 Exhaust manifold to cylinder head (Self-locking nut) 30 ~ ~ ~ 26 Oil level gauge guide to engine 12 ~ ~ ~ 11 Water outlet fitting bolt 17 ~ ~ ~ 14 Power steering oil pump bracket to cylinder head 17 ~ ~ ~ 19 Power steering oil pump bracket 17 ~ ~ ~ 19 Crank position sensor wheel screw 5 ~ 6 50 ~ ~ 4.3 Engine mounting insulator bolt 40 ~ ~ ~ 40 Engine mounting bracket nut 60 ~ ~ ~ 58 Engine mounting bracket bolt 60 ~ ~ ~ 58 Engine support bracket stud 30 ~ ~ ~ 59 Front roll stopper bracket to sub cross member bolt 40 ~ ~ ~ 40 Front roll stopper insulator bolt and nut 50 ~ ~ ~ 47 Rear roll stopper bracket to cross member bolt 40 ~ ~ ~ 40 Rear roll stopper insulator bolt and nut 50 ~ ~ ~ 47 Transaxle mounting bracket bolt 40 ~ ~ ~ 40 Transaxle mounting insulator bolt 90 ~ ~ 1, ~ 80 Fuel hose clamp to rear cylinder head assembly 12 ~ ~ ~ 11

2 Transaxle mounting plate 10 ~ ~ ~ 9 Rear plate 10 ~ ~ ~ 9 Oil seal case 10 ~ ~ ~ 9 Crankshaft pulley bolt 180 ~ 190 1,800 ~ 1, ~138 Timing belt cover bolt 10 ~ ~ ~ 9 Engine hanger bracket to engine 20 ~ ~ ~ 20 Alternator mounting bracket to engine 20 ~ ~ ~ 22 Alternator mounting nut (Engine front case side) 20 ~ ~ ~ 22 Alternator mounting bolt (Alternator mounting bracket side) 20 ~ ~ ~ 22 Starter to transmission (Nut) 20 ~ ~ ~ 22 Starter to transmission (Bolt) 27 ~ ~ ~ 25 Driver belt pulley bolt 35 ~ ~ ~ 40 Driver belt tensioner bolt 20 ~ ~ ~ 20 Engine coolant pump to cylinder block bolt (Head mark "7" mark) 15 ~ ~ ~ 16 Engine coolant temperature sensor 20 ~ ~ ~ 29 Engine coolant inlet fitting attaching bolt 17 ~ ~ ~ 14 Throttle body to surge tank bolt 15 ~ ~ ~ 14 Oxygen sensor to exhaust manifold 40 ~ ~ ~ 36 Front exhaust pipe to exhaust manifold nut 30 ~ ~ ~ 29 Front exhaust pipe to catalytic converter bolt 40 ~ ~ ~ 43 Catalytic converter to center exhaust pipe nut 30 ~ ~ ~ 29 Center exhaust pipe to main muffler nut 30 ~ ~ ~ 29 Main muffler hanger support bracket bolt 10 ~ ~ ~ 11 Delivery pipe installation boly 10 ~ ~ ~ 11 Timing belt tensioner pulley bolt 43 ~ ~ ~ 40 Timing belt idler pulley bolt 50 ~ ~ ~ 43 Timing belt tensioner arm fixed bolt 35 ~ ~ ~ 40 Auto tensioner fixed bolt 20 ~ ~ ~ 20 Accelerator cable bracket 4 ~ 6 40 ~ 60 3 ~ 4 Spark plug 20 ~ ~ ~ 22 Engine Electrical System Generator terminal (B+) 5 ~ 7 50 ~ ~ 5.1 Starter motor terminal (B+) 10 ~ ~ ~ 8.8 Battery terminal 4 ~ 6 40 ~ ~ 4.3 Spark plug 20 ~ ~ ~ 22 Emission Control System Positive Crankcase Ventilation Valve 8 ~ ~ ~ 8 Fuel System Delivery pipe installation bolts 10 ~ ~ ~ 11 Engine coolant temperature sensor 20 ~ ~ ~ 29 Heated oxygen sensor 40 ~ ~ ~ 36 Heated oxygen sensor connector bracket bolt 8 ~12 80 ~ ~ 8.7 Fuel pressure regulator installation bolt 7 ~ ~ ~ 8.1 High pressure hose and fuel main pipe 30 ~ ~ ~ 29

3 High pressure hose and fuel filter 25 ~ ~ ~ 25 High pressure hose to delivery pipe 3 ~ 4 30 ~ ~ 3 Fuel pump assembly to fuel tank 2 ~ 3 20 ~ ~ 2.2 High pressure hose at fuel tank 30 ~ ~ ~ 2.2 Throttle body to surge tank 15 ~ ~ ~ 14 Accelerator arm bracket bolts 8 ~ ~ ~ 8.7 ISC actuator 6 ~ 8 60 ~ ~ 5.8 Fuel sender to fuel tank 2 ~ 3 20 ~ ~ 2.2 Clutch System Clutch pedal to pedal support member (Clutch pedal bracket) Clutch pedal support member to master cylinder 19~28 8~10 190~280 80~100 14~20 6~7 Clutch tube flare nut 13~17 130~170 9~13 Clutch tube bracket 4~6 40~60 3~4 Reservoir band 13~17 130~170 9~13 Clutch release cylinder 15~22 150~220 11~16 Clutch release cylinder union bolt 20~25 200~250 15~18 Clutch cover assembly Single mass flywheel 15~22 150~220 11~16 Dual mass flywheel 20~27 200~270 14~19 Manual Transaxle System (6-SPEED M/T) Item N m kg cm lb ft Manual transaxle case to clutch housing bolt 63 ~ ~ ~ 49 Drain plug 30 ~ ~ ~ 28 Reverse lever 11.8 ~ ~ ~ 11.5 Shift check plug 12.7 ~ ~ ~ 12.5 Shift check 22.5 ~ ~ ~ 18.8 Stopper bolt 26.5 ~ ~ ~ 22.4 Control shaft bolt 6.3 ~ ~ ~ 6.0 Shift lever mounting plate 2 ~ 3 20 ~ 30 1 ~ 2 Differential final gear bolt ~ ~ ~ 94 Driveshaft and Axle Item Nm Kgf cm lbf ft Driveshaft nut 2.0L 200 ~ ~ ~ L 200 ~ ~ ~ 207 Knuckle to strut assembly nut 140 ~ ~ ~ 118 Lower arm ball joint to knuckle nut 60 ~ ~ ~ 53 Tie rod end to knuckle 24 ~ ~ ~ 25 Front brake caliper to knuckle 69 ~ ~ ~ 63 Wheel nut 90 ~ ~ ~ 81 Rear hub bearing flange nut 200 ~ ~ ~ 192 Rear brake to rear axle carrier mounting bolt 65 ~ ~ ~ 56 Rear strut to carrier nut 110 ~ ~ ~ 96 Trailing arm to rear axle carrier mounting nut 100 ~ ~ ~ 88 Rear suspension p arm to rear axle carrier mounting gnut 160 ~ ~ ~ 133

4 Suspension System Wheel nut 90~ ~ ~82 Driveshaft nut 2.0L 200~ ~ ~ L 200~ ~ ~207 Front strut upper installation nut 45~60 450~600 33~44 Front strut assembly to knuckle 140~ ~ ~118 Front strut mounting self-locking nut 40~50 400~500 29~37 Lower arm ball joint to knuckle 60~72 600~720 43~52 Lower arm bushing (A) mounting bolt 130~ ~ ~111 Lower arm bushing (G) mounting bolt 130~ ~ ~111 Stabilizer bar bracket mounting bolt 30~45 300~450 22~33 Tie rod end ball joint to knuckle 24~34 240~340 18~25 Tie rod end lock nut 50~55 500~550 37~41 Stabilizer link nut 35~45 350~450 26~33 Rear strut upper mounting nut 30~40 300~400 22~30 Rear strut lower mounting nut 110~ ~ ~96 Rear strut mounting self locking nut 40~60 400~600 30~44 Rear stabilizer link to stabilizer bar 35~45 350~450 26~33 Rear stabilizer bar bracket bolt 17~26 170~260 13~19 Rear suspension arm tie rod nut 50~60 500~600 37~43 Rear suspension arm (A,B) mounting bolt 160~ ~ ~133 Rear cross member mounting bolt 100~ ~ ~88 Trailing arm to bracket nut 40~50 400~500 30~37 Trailing arm bracket to body frame 40~50 400~500 30~37 Trailing arm mounting 100~ ~ ~88 Steering System Power steering column and shaft Steering column and shaft assembly mounting bolt 13 ~ ~ ~ 13.3 Power steering wheel lock nut 35 ~ ~ ~ 33.2 Pinion gear and joint assembly 15 ~ ~ ~ 15 Steering column shaft and universal joint assembly 18 ~ ~ ~ 15 Dust cover mounting bolt 17 ~ ~ ~ 19.2 Power steering gear box Gear box mounting bolt 60 ~ ~ ~ 59 Tie rod end lock nut 50 ~ ~ ~ 40.6 Tie rod end ball joint and knuckle arm mounting nut 24 ~ ~ ~ 25 Feed tube to gear box 10 ~ ~ ~ 11.8 Gear box to valve body 20 ~ ~ ~ 22 Yoke plug lock nut 50 ~ ~ ~ 52 Power steering oil pump Pressure hose to oil pump 55 ~ ~ ~ 47.9 Oil pump adjusting bolt 35 ~ ~ ~ 37 Oil pump mounting bolt 35 ~ ~ ~ 37 Oil pump bracket mounting bolt 35 ~ ~ ~ 37 Power steering hose

5 Power steering reservoir mounting bolt 4 ~ 6 40 ~ ~ 4.4 Power steering hose mounting bolt 4 ~ 6 40 ~ ~ 4.4 Power steering tube mounting bolt 4 ~ 6 40 ~ ~ 4.4 Brake System Item Nm Kgf cm lbf ft Master cylinder to booster mounting nut 8~12 80~120 6~9 Brake booster mounting nut 13~16 130~ ~11.8 Brake booster vacuum hose fitting to surge tank 15~18 150~ ~13.3 Bleeder screw 7~13 70~ ~9.6 Brake tube flare nut, brake hose 13~17 130~ ~12 Caliper guide rod bolt 22~32 220~ ~23.6 Caliper assembly to knuckle 65~75 650~750 48~55 Brake hose to front caliper 25~30 250~300 18~22 Wheel speed sensor mounting bolt 8~9 80~90 6~7 Hydraulic & electronic control unit mounting bolt 8~10 80~100 6~7.4 Hydraulic & electronic control unit mounting bracket bolt 17~26 170~260 13~19 Body (Interior and Exterior) Item Nm Kg cm lb ft Door Door hinge to body 35~42 350~420 25~31 Door hinge to door 10~12 100~120 7~8 Door striker mounting bolt 17~22 170~220 12~16 Tailgate Tailgate hinge to body 22~27 220~270 16~19.5 Tailgate hinge to tailgate 7~9 70~90 5~7 Tailgate latch mounting bolt 7~11 70~110 5~8 Tailgate striker mounting bolt 9~14 90~ ~10 Hood Hood hinge to body 22~27 220~270 16~19.5 Hood hinge to hood 22~27 220~270 16~19.5 Hood latch to body 7~11 70~110 5~8 Gas lifter mounting bolt 9~14 220~270 16~19.5 Seat Front seat to floor, Bolt 35~55 350~550 25~40 Rear seat back center bracket, Bolt 17~26 170~260 12~19 Rear seat back lower side bracket, Bolt 17~26 170~260 12~19 Rear seat cushion mounting, Bolt 17~26 170~260 12~19 Seat belt Front seat belt retractor mounting bolt 40~55 400~550 29~40 Front seat belt upper anchor mounting bolt 40~55 400~550 29~40 Front seat belt sliding bar mounting bolt 40~55 400~550 29~40 Front seat belt height adjuster mounting bolt 40~55 400~550 29~40 Rear seat belt retractor mounting bolt 40~55 400~550 29~40 Rear seat belt upper anchor mounting bolt 40~55 400~550 29~40 Front seat belt buckle mounting bolt 40~55 400~550 29~40 Sunroof Sunroof lid panel mounting, Nut 7~9 70~90 5~6.5 Sunroof assembly mounting, Bolt 7~11 70~110 5~8

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