REPLACEMENT HINT: 11. REMOVE V RIBBED BELT TENSIONER ASSY (a) Remove the 5 bolts and V ribbed belt tensioner.

Size: px
Start display at page:

Download "REPLACEMENT HINT: 11. REMOVE V RIBBED BELT TENSIONER ASSY (a) Remove the 5 bolts and V ribbed belt tensioner."

Transcription

1 14142 REPLACEMENT HINT: ENGINE MECHANICAL Refer to CAMSHAFT (RH BANK) or CAMSHAFT (LH BANK) for the replacement procedure of the No.2 chain (see page or 14175). 1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE 1421) 2. REMOVE ENGINE WIRE 3. REMOVE FRONT FRAME ASSY (SEE PAGE 1421) 4. REMOVE STARTER ASSY (SEE PAGE 199) 5. REMOVE AUTOMATIC TRANSAXLE ASSY (SEE PAGE 408) 1424J01 6. REMOVE OIL LEVEL GAUGE GUIDE SUBASSY (a) Remove the oil level gauge. (b) Remove the bolt and pull out the oil level gauge guides No.1 and No.2. (c) Remove the 2 Orings from the oil level gauge guide. G REMOVE DRIVE PLATE & RING GEAR SUBASSY (SEE PAGE 14208) SST ( ), FIX ENGINE ASSY (a) Fix the engine onto the engine stand. 9. REMOVE IDLER PULLEY SUBASSY NO.2 (a) Remove the bolt and idler pulley. 10. REMOVE ENGINE MOUNTING BRACKET RH (SEE PAGE 1421) 11. REMOVE VRIBBED BELT TENSIONER ASSY (a) Remove the 5 bolts and Vribbed belt tensioner. G REMOVE WATER PUMP PULLEY (SEE PAGE 1610) SST ( , ) 13. REMOVE TIMING GEAR COVER NO REMOVE ENGINE MOUNTING STAY NO.2 RH (SEE PAGE 1421) 15. REMOVE ENGINE MOUNTING BRACKET FRONT NO.1 LH (SEE PAGE 1421) 16. REMOVE WATER INLET HOUSING (SEE PAGE 1610) 3011

2 ENGINE MECHANICAL REMOVE CRANKSHAFT PULLEY (a) Using SST, hold the crankshaft pulley and loosen the pulley set bolt. SST ( ), SST SST G42372 (b) Using the pulley set bolt and SST, remove the crankshaft pulley. SST ( , , , ) SST G REMOVE OIL PAN SUBASSY NO.2 (a) Remove the 16 bolts and 2 nuts. G41576 (b) Insert the blade of SST between the oil pans. Cut through the applied sealer and remove the oil pan subassy No.2. SST Be careful not to damage the contact surfaces of the oil pans. A

3 14144 ENGINE MECHANICAL 19. REMOVE OIL STRAINER SUBASSY (a) Remove the bolt, 2 nuts and oil strainer and gasket. G REMOVE OIL PAN SUBASSY (a) Remove the 16 bolts and 2 nuts. HINT: Be sure to clean the bolts and stud bolts and check the threads for cracks or other damage. G41577 Protective Tape (b) Remove the oil pan by prying between the oil pan and cylinder block with a screwdriver. Be careful not to damage the contact surfaces of the cylinder block and oil pan. HINT: Tape the screwdriver tip before use. Protective Tape G41578 (c) Remove the Orings from the oil pump. G REMOVE INTAKE AIR SURGE TANK (SEE PAGE 1115) 22. REMOVE IGNITION COIL ASSY 23. REMOVE OIL PIPE NO.1 (SEE PAGE 14157) 24. REMOVE OIL PIPE NO.2 (SEE PAGE 14157) 25. REMOVE CYLINDER HEAD COVER SUBASSY RH (SEE PAGE 14157) 3013

4 ENGINE MECHANICAL REMOVE CYLINDER HEAD COVER SUBASSY LH (SEE PAGE 14157) 27. REMOVE TIMING CHAIN COVER SUBASSY (SEE PAGE 177) 28. REMOVE TIMING CHAIN COVER OIL SEAL (SEE PAGE 177) Center Line 29. SET NO. 1 CYLINDER TO TDC/COMPRESSION (a) Temporarily tighten the pulley set bolt. (b) Set the timing mark on the crank angle sensor plate to the RH block bore center line. (TDC/compression) Sensor Plate G41585 (c) Check that the timing marks of the camshaft timing gears are aligned with the timing marks of the bearing caps as shown in the illustration. If not, turn the crankshaft 1 complete revolution (360 ) and align the timing marks as above. G41586 Push 30. REMOVE CHAIN TENSIONER ASSY NO.1 (a) Move the stopper plate upward to release the lock, and push the plunger deep into the tensioner. (b) Move the stopper plate downward to set the lock, and insert a hexagon wrench into the stopper plate s hole. (c) Remove the 2 bolts and chain tensioner. Stopper Plate Stopper Plate A REMOVE CHAIN TENSIONER SLIPPER 3014

5 14146 ENGINE MECHANICAL 10 Center Line 32. REMOVE CHAIN SUBASSY (a) Turn the crankshaft 10 counterclockwise to loosen the chain of the crankshaft timing gear. (b) Remove the chain from the crank timing gear and place it on the crankshaft. Sensor Plate G41587 RH Side: (c) (d) Turn the camshaft timing gear assy on the RH bank clockwise (approximately 60 ) and set it as shown in the illustration. Be sure to loosen the chain between the center banks. Remove the chain subassy. A94657 G40486 Mark Plate Timing Mark Mark Plate Timing Mark 33. INSTALL CHAIN SUBASSY (a) Align the mark plate and timing mark as shown in the illustration and install the chain. Do not pass the chain over the crankshaft, just put it on it. HINT: The chain mark plate is orange. G41597 RH Side: (b) Turn the camshaft timing gear assy on the RH bank counterclockwise to tighten the chain between banks. A94657 G

6 ENGINE MECHANICAL Mark Plate (c) Align the mark plate and timing mark as shown in the illustration and install the chain onto the crankshaft timing gear. HINT: The chain mark plate is yellow. (d) Temporarily tighten the pulley set bolt. G INSTALL CHAIN TENSIONER SLIPPER Stopper Plate 35. INSTALL CHAIN TENSIONER ASSY NO.1 (a) Move the stopper plate upward to release the lock, and push the plunger deep into the tensioner. (b) Move the stopper plate downward to set the lock, and insert a hexagon wrench into the hole of the stopper plate. A95595 Plunger G40516 (c) Install the chain tensioner No.1 with the 2 bolts. Torque: 10 N m (102 kgf cm, 7 ft lbf) A

7 14148 ENGINE MECHANICAL (d) (e) Remove the lock pin of chain tensioner assy No.1. Check that each timing mark is aligned with the crankshaft at the TDC/compression. Remove the pulley set bolt. Center Line G INSTALL TIMING CHAIN COVER OIL SEAL (SEE PAGE 177) SST ( ) 37. INSTALL TIMING CHAIN COVER SUBASSY (SEE PAGE 177) 38. INSTALL WATER INLET HOUSING (SEE PAGE 1610) 39. INSTALL ENGINE MOUNTING BRACKET FRONT NO.1 LH (SEE PAGE 1421) Install engine mounting bracket front No.1 LH within 15 minutes after apply FIPG to timing chain cover. 40. INSTALL CYLINDER HEAD COVER SUBASSY LH (SEE PAGE 14157) 41. INSTALL CYLINDER HEAD COVER SUBASSY RH (SEE PAGE 14157) 42. INSTALL OIL PIPE NO.2 (SEE PAGE 14157) 43. INSTALL OIL PIPE NO.1 (SEE PAGE 14157) 44. INSTALL IGNITION COIL ASSY Torque: 10 N m (102 kgf cm, 7 ft lbf) 45. INSTALL INTAKE AIR SURGE TANK (SEE PAGE 1115) 46. INSTALL OIL PAN SUBASSY (a) Remove any old packing (FIPG) material. Be careful not to drop any oil on the contact surfaces of the cylinder block, rear oil seal retainer and oil pan. 3017

8 ENGINE MECHANICAL (b) Install 2 new Orings to the oil pump. G to 4.0 mm (0.118 to in.) : Seal Packing Nut G41604 A A (c) Apply seal packing in a continuous bead as shown in the illustration. Seal packing: Part No or equivalent Seal diameter: 3.0 to 4.0 mm (0.118 to in.) Remove any oil from the contact surface. Install the crankcase within 3 minutes after applying seal packing. Do not start the engine for at least 2 hours after installation. (d) Install the oil pan with the 16 bolts and 2 nuts. Torque: 10 N m (102 kgf cm, 7 ft lbf) for bolt A 21 N m (214 kgf cm, 15 ft lbf) for bolts except A Nut G INSTALL OIL STRAINER SUBASSY (a) Install a new gasket and the oil strainer with the bolt and 2 nuts. Torque: 10 N m (102 kgf cm, 7 ft lbf) 48. INSTALL OIL PAN SUBASSY NO.2 (a) Remove any old packing (FIPG) material. Be careful not to drop any oil on the contact surfaces of the oil pan and oil pan No.2. G to 4.0 mm (0.118 to in.) G41605 : Seal Packing G43210 (b) Apply seal packing in a continuous bead as shown in the illustration. Seal packing: Part No or equivalent Seal diameter: 3.0 to 4.0 mm (0.118 to in.) Remove any oil from the contact surface. Install the crankcase within 3 minutes after applying seal packing. Do not start the engine for at least 2 hours after installation. 3018

9 14150 ENGINE MECHANICAL Nut (c) (d) Install the oil pan No.2 with the 16 bolts and 2 nuts. Torque: 10 N m (102 kgf cm, 7 ft lbf) Install a new gasket and the drain plug. Torque: 40 N m (408 kgf cm, 30 ft lbf) Nut G41576 SST 49. INSTALL CRANKSHAFT PULLEY (a) Using SST, install the pulley set bolt. SST ( ), Torque: 250 N m (2,549 kgf cm, 184 ft lbf) SST G INSTALL ENGINE MOUNTING STAY NO.2 RH (SEE PAGE 1421) 51. INSTALL TIMING GEAR COVER NO INSTALL WATER PUMP PULLEY (SEE PAGE 1610) SST ( , ) 53. INSTALL VRIBBED BELT TENSIONER ASSY A (a) Temporarily install the Vribbed belt tensioner with the 5 bolts. 1 (b) Install the Vribbed belt tensioner by tightening the bolt 1 B and bolt 2 in the order shown in the illustration. B B Torque: 43 N m (438 kgf cm, 32 ft lbf) B 2 (c) Tighten the other bolts. Torque: 43 N m (438 kgf cm, 32 ft lbf) G42367 HINT: Each bolt length is as follows: A: 70 mm (2.76 in.) B: 35 mm (1.38 in.) 54. INSTALL ENGINE MOUNTING BRACKET RH (SEE PAGE 1421) 55. INSTALL IDLER PULLEY SUBASSY NO.2 (a) Install the idler pulley with the bolt. Torque: 43 N m (438 kgf cm, 32 ft lbf) 56. REMOVE ENGINE ASSY (a) Remove the engine from the engine stand. 57. INSTALL DRIVE PLATE & RING GEAR SUBASSY (SEE PAGE 14208) SST ( ),

10 ENGINE MECHANICAL No.1 No.2 G INSTALL OIL LEVEL GAUGE GUIDE SUBASSY (a) Install 2 new Orings to the oil level gauge guide. (b) Apply a light coat of engine oil to the 2 Orings. (c) Push in the oil level gauge guide end into the guide hole. (d) Install the oil level gauge guide No.1 with the bolt. Torque: 10 N m (102 kgf cm, 7 ft lbf) (e) Install the oil level gauge guide No.2 with the bolt. Torque: 21 N m (214 kgf cm, 15 ft lbf) (f) Install the oil level gauge. 59. INSTALL AUTOMATIC TRANSAXLE ASSY (SEE PAGE 408) 60. INSTALL STARTER ASSY (SEE PAGE 199) 61. INSTALL FRONT FRAME ASSY (SEE PAGE 1421) 62. INSTALL ENGINE WIRE 63. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE 1421) 3020

CAMSHAFT (LH BANK) (2GR FE) ENGINE MECHANICAL 1424N 01 REPLACEMENT

CAMSHAFT (LH BANK) (2GR FE) ENGINE MECHANICAL 1424N 01 REPLACEMENT REPLACEMENT N0. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE ). REMOVE ENGINE WIRE 3. REMOVE FRONT FRAME ASSY (SEE PAGE ). REMOVE STARTER ASSY (SEE PAGE 99). REMOVE AUTOMATIC TRANSAXLE ASSY (SEE PAGE

More information

11. REMOVE OIL PAN SUB ASSY NO.2 (a) Remove the 18 bolts and 2 nuts.

11. REMOVE OIL PAN SUB ASSY NO.2 (a) Remove the 18 bolts and 2 nuts. 1444 ENGINE MECHANICAL REPLACEMENT 1. REMOVE ENGINE ASSEMBLY (SEE PAGE 1419) 2. REMOVE DRIVE PLATE & RING GEAR SUBASSY (AUTOMATIC TRANSMISSION) (SEE PAGE 1419) SST 0921354015 (9165160855), 0933000021 3.

More information

25. REMOVE OIL PIPE NO.1 (a) Remove the 2 oil pipe unions, and oil pipe No.1. (b) Remove the oil control valve filter LH and gaskets.

25. REMOVE OIL PIPE NO.1 (a) Remove the 2 oil pipe unions, and oil pipe No.1. (b) Remove the oil control valve filter LH and gaskets. CAMSHAFT (RH BANK) (2GRFE) REPLACEMENT 1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (SEE PAGE 1421) 2. REMOVE ENGINE WIRE 3. REMOVE FRONT FRAME ASSY (SEE PAGE 1421) 4. REMOVE STARTER ASSY (SEE PAGE 199). REMOVE

More information

3/13/ :32 AM. NOTICE: Do not disconnect the hose.

3/13/ :32 AM. NOTICE: Do not disconnect the hose. 1 of 25 REPLACEMENT 1. REMOVE HOOD SUB-ASSEMBLY 2. REMOVE FRONT WHEEL RH 3. REMOVE ENGINE UNDER COVER LH 4. REMOVE ENGINE UNDER COVER RH 5. REMOVE FRONT FENDER APRON SEAL RH 6. DRAIN ENGINE OIL a. Install

More information

2004 Toyota CAMRY. Submodel: Engine Type: L4 Liters: 2.4 Fuel Delivery: FI Fuel: GAS

2004 Toyota CAMRY. Submodel: Engine Type: L4 Liters: 2.4 Fuel Delivery: FI Fuel: GAS 2004 Toyota CAMRY Submodel: Engine Type: L4 Liters: 2.4 Fuel Delivery: FI Fuel: GAS REPLACEMENT 1. REMOVE HOOD SU-ASSY 2. REMOVE FRONT WHEEL RH 3. REMOVE ENGINE UNDER COVER LH 4. REMOVE ENGINE UNDER COVER

More information

1GR-FE ENGINE MECHANICAL: TIMING CHAIN: INSTALLATION (2007 4Runner) Model Year: 2007 Model: 4Runner Doc ID: RM WS002X

1GR-FE ENGINE MECHANICAL: TIMING CHAIN: INSTALLATION (2007 4Runner) Model Year: 2007 Model: 4Runner Doc ID: RM WS002X Last Modified: 4-26-2007 Service Category: Engine/Hybrid System 1.6 A Section: Engine Mechanical Model Year: 2007 Model: 4Runner Doc ID: RM0000029WS002X Title: 1GR-FE ENGINE MECHANICAL: TIMING CHAIN: INSTALLATION

More information

TIMING CHAIN COMPONENTS

TIMING CHAIN COMPONENTS h Page 1 of 52 TIMING CHAIN COMPONENTS ht Page 2 of 52 Fig. 24: Displaying Timing Chain Components (1 Of 2) Page 3 of 52 Fig. 25: Displaying Timing Chain Components (2 Of 2) Page 4 of 52 REMOVAL NOTE:

More information

2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE)

2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE) 2005 Toyota Truck RAV4 2WD L4 2.4L (2AZ FE) Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair TIMING CHAIN TIMING CHAIN http://alldatapro.com/alldata/pro~v440713400~c39519~r0~od~n/0/108596970/110859775/110859788/110859790/34853741/100411974/34853743/56492475

More information

VALVE CLEARANCE (3ZZ FE/4ZZ FE)

VALVE CLEARANCE (3ZZ FE/4ZZ FE) ENGINE MECHANICAL ADJUSTMENT 1. REMOVE CYLINDER HEAD COVER NO.2 1487 140M901 Remove the 2 nuts, 2 clips and cylinder head cover. 2. REMOVE IGNITION COIL ASSY Disconnect the 4 connectors. (b) Remove the

More information

26/01/2017 3GR-FSE ENGINE MECHANICAL: ENGINE UNIT: DISASSEMBLY; 2006 MY GS300 [01/ ]

26/01/2017 3GR-FSE ENGINE MECHANICAL: ENGINE UNIT: DISASSEMBLY; 2006 MY GS300 [01/ ] Last Modified: 8-24-2016 6.6 A Doc ID: RM000000T4X000X Model Year Start: 2006 Model: GS300 Prod Date Range: [01/2005 - ] Title: 3GR-FSE ENGINE MECHANICAL: ENGINE UNIT: DISASSEMBLY; 2006 MY GS300 [01/2005

More information

Page 1 of 25. Service and Repair REMOVAL SIZED FOR PRINT. Related Components

Page 1 of 25. Service and Repair REMOVAL SIZED FOR PRINT. Related Components Page 1 of 25 Service and Repair REMOVAL Related Components Page 2 of 25 1ZZ-FE Page 3 of 25 2ZZ-GE 1. REMOVE UPPER FRONT FENDER APRON SEAL AND UPPER RADIATOR SUPPORT SEAL 2. DRAIN ENGINE COOLANT 3. REMOVE

More information

Page 1 of 44 REPLACEMENT 1. 2. 3. 4. REMOVE ENGINE UNDER COVER RH DRAIN COOLANT (See REPLACEMENT ) REMOVE FRONT WHEEL RH REMOVE CYLINDER HEAD COVER NO. 2 a. Remove the 2 nuts, 2 clips and cylinder head

More information

REPLACEMENT. 1. REMOVE CYLINDER HEAD COVER NO.2 (a) Remove the 4 nuts and cylinder head cover No. 2.

REPLACEMENT. 1. REMOVE CYLINDER HEAD COVER NO.2 (a) Remove the 4 nuts and cylinder head cover No. 2. ENGINE MECHANICAL 1475 REPLACEMENT 141FV01 1. REMOVE CYLINDER HEAD COVER NO.2 (a) Remove the 4 nuts and cylinder head cover No. 2. A66316 2. REMOVE IGNITION COIL NO.1 (a) Remove the 4 bolts and pull out

More information

10. SEPARATE COMPRESSOR (a) Remove the nut, 3 bolts compressor stay and compressor. HINT: Hang up the hoses instead of detaching.

10. SEPARATE COMPRESSOR (a) Remove the nut, 3 bolts compressor stay and compressor. HINT: Hang up the hoses instead of detaching. 14108 ENGINE MECHANICAL REPLACEMENT 1. DRAIN ENGINE COOLANT(See page165 ) 2. SEPARATE BATTERY NEGATIVE TERMINAL 3. REMOVE VBANK COVER SUBASSY (a) Remove the 2 cap nuts and Vbank cover subassy. 4. REMOVE

More information

12. REMOVE ENGINE MOVING CONTROL ROD (a) Remove the 4 bolts, the engine moving control rod and the bracket.

12. REMOVE ENGINE MOVING CONTROL ROD (a) Remove the 4 bolts, the engine moving control rod and the bracket. TIMING BELT (3MZFE) REPLACEMENT 1. REMOVE FRONT WHEEL RH 2. REMOVE FR WIPER ARM RH (See page 669) 3. REMOVE FR WIPER ARM LH (See page 669) 4. REMOVE COWL TOP VENTILATOR LOUVER SUBASSY (See page 669) 5.

More information

REPLACEMENT. 12. REMOVE ENGINE MOVING CONTROL ROD (a) Remove the 5 bolts, the engine moving control rod and the engine mounting stay.

REPLACEMENT. 12. REMOVE ENGINE MOVING CONTROL ROD (a) Remove the 5 bolts, the engine moving control rod and the engine mounting stay. 1484 ENGINE MECHANICAL REPLACEMENT 1. REMOVE FRONT WHEEL RH 2. REMOVE FRONT WIPER ARM HEAD CAP 3. REMOVE FR WIPER ARM RH (See page 668 ) 4. REMOVE FR WIPER ARM LH (See page 668 ) 5. REMOVE COWL TOP VENTILATOR

More information

VALVE CLEARANCE (1NZ-FXE)

VALVE CLEARANCE (1NZ-FXE) 146 ENGINE MECHANICAL ADJUSTMENT 1. REMOVE REAR FLOOR BOARD NO.2 (See page 211 16) 2. REMOVE DECK FLOOR BOX REAR (See page 211 16) 3. REMOVE REAR FLOOR BOARD NO.3 (See page 211 16) 4. DISCONNECT BATTERY

More information

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly.

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly. Service and Repair REPLACEMENT 1. SEPARATE BATTERY NEGATIVE TERMINAL 2. REMOVE AIR CLEANER INLET NO.1 3. DRAIN ENGINE COOLANT 4. REMOVE V-BANK COVER 5. REMOVE INTAKE AIR CONNECTOR PIPE 6. REMOVE ENGINE

More information

VALVE CLEARANCE (1ZZ FE)

VALVE CLEARANCE (1ZZ FE) ENGINE MECHNICL DJUSTMENT 145 140OE02 1. REMOVE CYLINDER HED COVER NO.2 (a) Remove the 2 nuts, 2 clips and cylinder head cover. 65077 2. DISCONNECT ENGINE WIRE (a) Remove the 5 clamps from the 5 clamp

More information

PARTIAL ENGINE ASSY (2ZZ GE)

PARTIAL ENGINE ASSY (2ZZ GE) COMPONENTS 14189 140R701 7.0 (71, 62 in. lbf) Cylinder Head Cover No. 2 19 (194, 14) Radiator Support Upper 19 (194, 14) Radiator Hose Inlet Cruise Control Actuator Assy 6.0 (61, 53 in. lbf) Radiator Assy

More information

PARTIAL ENGINE ASSY (2TR FE)

PARTIAL ENGINE ASSY (2TR FE) COMPONENTS 147 1421Z01 Clip Hood Subassy x9 Radiator Support to Frame Seal LH 30 (306, 22) 30 (306, 22) Fan and Generator V Belt 5.0 (51, 44 in. lbf) Fan Shroud Fan Pulley Fan w/ Fluid Coupling PRE RUNNER

More information

OVERHAUL 1. REMOVE OIL FILLER CAP SUB ASSY. 2. REMOVE CYLINDER HEAD COVER SUB ASSY (a) Remove the 10 bolts, 2 nuts, cylinder head cover and gasket.

OVERHAUL 1. REMOVE OIL FILLER CAP SUB ASSY. 2. REMOVE CYLINDER HEAD COVER SUB ASSY (a) Remove the 10 bolts, 2 nuts, cylinder head cover and gasket. 144 ENGINE MECHANICAL OVERHAUL 1. REMOVE OIL FILLER CAP SUBASSY 1410H01 2. REMOVE CYLINDER HEAD COVER SUBASSY (a) Remove the 10 bolts, 2 nuts, cylinder head cover and gasket. A11090 3. REMOVE CAMSHAFT

More information

OVERHAUL 1. REMOVE OIL FILLER CAP SUB ASSY. 2. REMOVE OIL FILLER CAP GASKET (a) Using a screwdriver, remove the gasket from the oil filter cap.

OVERHAUL 1. REMOVE OIL FILLER CAP SUB ASSY. 2. REMOVE OIL FILLER CAP GASKET (a) Using a screwdriver, remove the gasket from the oil filter cap. 14218 ENGINE MECHANICAL PARTIAL ENGINE ASSY (2ZZGE) OVERHAUL 1. REMOVE OIL FILLER CAP SUBASSY 140R901 2. REMOVE OIL FILLER CAP GASKET (a) Using a screwdriver, remove the gasket from the oil filter cap.

More information

TIMING BELT (1MZ FE Jan., 2003)

TIMING BELT (1MZ FE Jan., 2003) 14 100 TIMING BELT (1MZ FE Jan., 2003) REPLACEMENT 1. REMOVE FRONT WHEEL RH 2. REMOVE FRONT FENDER APRON SEAL RH 3. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See Pub. No. RM972U on page

More information

REMOVAL EM SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (a) Remove the bolt shown in the illustration.

REMOVAL EM SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (a) Remove the bolt shown in the illustration. 21 ROVAL 1. ROVE HOOD SUB-ASSBLY 2. DISCHARGE FUEL SYST PRESSURE (See page FU-1) 3. ROVE NO. 1 ENGINE UNDER COVER SUB- ASSBLY (for 4WD and Pre-Runner) (a) Remove the 4 bolts, then remove the No. 1 engine

More information

EG 18 ENGINE MECHANICAL TIMING BELT EG5EK 01 COMPONENTS FOR REMOVAL AND INSTALLATION

EG 18 ENGINE MECHANICAL TIMING BELT EG5EK 01 COMPONENTS FOR REMOVAL AND INSTALLATION EG18 ENGINE TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION EG5EK01 ENGINE EG19 EG20 ENGINE ENGINE EG21 EG22 ENGINE TIMING BELT REMOVAL EG5G101 1. REMOVE OIL PAN PROTECTOR 2. REMOVE ENGINE UNDER COVER

More information

OVERHAUL. 1. REMOVE OIL FILLER CAP SUB ASSY (a) Remove the oil filler cap from the cylinder head cover.

OVERHAUL. 1. REMOVE OIL FILLER CAP SUB ASSY (a) Remove the oil filler cap from the cylinder head cover. 1452 ENGINE MECHNICL OVERHUL 140QU01 1. REMOVE OIL FILLER CP SUSSY (a) Remove the oil filler cap from the cylinder head cover. 64852 2. REMOVE OIL FILLER CP GSKET (a) Using a screwdriver, remove the gasket

More information

REMOVAL EM SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (a) Remove the bolt shown in the illustration.

REMOVAL EM SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (a) Remove the bolt shown in the illustration. 21 ROVAL 1. ROVE HOOD SUB-ASSBLY 2. DISCHARGE FUEL SYST PRESSURE (See page FU-1) 3. ROVE NO. 1 ENGINE UNDER COVER SUB- ASSBLY (for 4WD and Pre-Runner) (a) Remove the 4 bolts, then remove the No. 1 engine

More information

CYLINDER HEAD GASKET (2AZ-FE)

CYLINDER HEAD GASKET (2AZ-FE) 190 REPLACEMENT 1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT (See page 111 ) 2. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/ FRONT SUSPENSION BRACE UPPER CENTER) 3. REMOVE CHAIN SUBASSY (See page

More information

2000 Toyota Truck Tundra. Timing Belt: Service and Repair

2000 Toyota Truck Tundra. Timing Belt: Service and Repair Timing Belt: Service and Repair REMOVAL 1. REMOVE ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE RADIATOR ASSEMBLY 4. REMOVE THROTTLE BODY COVER 5. REMOVE INTAKE AIR CONNECTOR ASSEMBLY 6. REMOVE

More information

REPLACEMENT. 9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1 (a) Remove the 2 bolts and control cable bracket No.1.

REPLACEMENT. 9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1 (a) Remove the 2 bolts and control cable bracket No.1. AUTOMATIC TRANSMISSION / TRANS REPLACEMENT 1. REMOVE HOOD SUBASSY 2. REMOVE BATTERY 3. REMOVE WINDSHIELD WIPER LINK ASSY (See page 666) 4. REMOVE FRONT PANEL ASSY (See page 2610) 5. REMOVE CYLINDER HEAD

More information

2003 Toyota Truck Highlander 2WD V6-3.0L (1MZ-FE) Copyright 2013, ALLDATA Page 1

2003 Toyota Truck Highlander 2WD V6-3.0L (1MZ-FE) Copyright 2013, ALLDATA Page 1 2003 Toyota Truck Highlander 2WD V6-3.0L (1MZ-FE) Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair TIMING BELT REPLACEMENT 1. REMOVE FRONT WHEEL RH 2. REMOVE FRONT FENDER APRON SEAL

More information

Technical Service BULLETIN

Technical Service BULLETIN Technical Service BULLETIN May 19, 2003 Title: Models: 00 02 Celica GTS EG010-03 ENGINE Introduction In some cases, owners of 2000 2002 model year Celica GTS vehicles equipped with the 2ZZ GE engine may

More information

TIMING CHAIN COMPONENTS

TIMING CHAIN COMPONENTS Page 1 of 30 TIMING CHAIN COMPONENTS Fig. 46: Identifying Camshaft Timing Oil Control Valve Assembly Components With Torque Page 2 of 30 Specifications (1 Of 3) Fig. 47: Identifying Camshaft Timing Oil

More information

2001 Toyota MR ENGINES' '1.8L 4-Cylinder

2001 Toyota MR ENGINES' '1.8L 4-Cylinder TIMING CHAIN Removal 1. Disconnect negative battery cable. Drain cooling system. On Corolla, remove windshield washer fluid reservoir. On Celica, remove upper front fender apron seal and upper radiator

More information

2/17/2017 Timing Belt Service and Repair, Removal and Replacement

2/17/2017 Timing Belt Service and Repair, Removal and Replacement http://repair.alldata.com/alldata/article/display.action?componentid=64&itypeid=401&nonstandardid=0&vehicleid=39554&miles=&printfriendly=com 1/22 http://repair.alldata.com/alldata/article/display.action?componentid=64&itypeid=401&nonstandardid=0&vehicleid=39554&miles=&printfriendly=com

More information

INSTALLATION EM 21. Inward. Sensor. Plate Washer. 10 mm Hexagon Wrench SST. Fulcrum Length SST TIMING BELT ENGINE MECHANICAL 2002 AVALON (RM872U)

INSTALLATION EM 21. Inward. Sensor. Plate Washer. 10 mm Hexagon Wrench SST. Fulcrum Length SST TIMING BELT ENGINE MECHANICAL 2002 AVALON (RM872U) Inward Sensor A05060 INSTALLATION EM21 EM0ZD02 1. INSTALL CRANKSHAFT TIMING PULLEY (a) Align the pulley set key with the key groove of the timing pulley, and slide on the timing pulley. (b) Install the

More information

REPLACEMENT 1. REMOVE ENGINE UNDER COVER RH. 2. REMOVE CYLINDER HEAD COVER NO.2 (a) Remove the 2 screw, 3 clips and engine under cover.

REPLACEMENT 1. REMOVE ENGINE UNDER COVER RH. 2. REMOVE CYLINDER HEAD COVER NO.2 (a) Remove the 2 screw, 3 clips and engine under cover. 14100 ENGINE MECHNICL REPLCEMENT 1. REMOVE ENGINE UNDER COVER RH 140OJ02 2. REMOVE CYLINDER HED COVER NO.2 (a) Remove the 2 screw, 3 clips and engine under cover. 65077 3. REMOVE FN ND GENERTOR V BELT

More information

PARTIAL ENGINE ASSY COMPONENTS. Clip. Radiator Grille. Clip. Front Bumper Cover. Engine Under Cover LH. N m (kgf cm, ft lbf) : Specified torque

PARTIAL ENGINE ASSY COMPONENTS. Clip. Radiator Grille. Clip. Front Bumper Cover. Engine Under Cover LH. N m (kgf cm, ft lbf) : Specified torque ENGINE MECHANICAL 1417 COMPONENTS 141FP01 Radiator Grille Front Bumper Cover Engine Under Cover RH Engine Under Cover LH A79361 962 1418 ENGINE MECHANICAL Heater Outlet Water Hose 7.0 (71, 62 in. lbf)

More information

2012 Kia Soul L4 2.0L

2012 Kia Soul L4 2.0L 2012 Kia Soul L4 2.0L Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair» Repair Procedures» Part 1 Removal Engine removal is not required for this procedure. CAUTION: Use fender

More information

8/14/2016 8:12 PM. Bolt: Part No for Type B

8/14/2016 8:12 PM. Bolt: Part No for Type B 1 of 21 2 of 21 REMOVAL 1. DISCONNECT PS RESERVOIR AND REMOVE RESERVOIR BRACKET 2. DISCONNECT WIRE HARNESS BRACKET FOR DLC1 3. REMOVE GENERATOR 4. REMOVE GENERATOR BRACKET 5. w/ ABS: REMOVE NO.3 ABS ACTUATOR

More information

SHOCK ABSORBER ASSY FRONT LH

SHOCK ABSORBER ASSY FRONT LH 2612 REPLACEMENT COMPONENTS: See page 263 Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1. REMOVE FRONT WHEEL 260H802 2. SEPARATE FRONT STABILIZER

More information

REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT WHEEL RH. 3. REMOVE REAR WHEEL (for 4WD) (a) Move the select lever to N.

REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT WHEEL RH. 3. REMOVE REAR WHEEL (for 4WD) (a) Move the select lever to N. REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT WHEEL RH 3. REMOVE REAR WHEEL (for 4WD) (a) Move the select lever to N. (b) Check that the parking brake is released. (c) Remove

More information

REMOVAL. 5. REMOVE OIL DIPSTICK GUIDE (a) Remove the bolt, dipstick guide and engine wire bracket. (b) Remove the O ring from the dipstick guide.

REMOVAL. 5. REMOVE OIL DIPSTICK GUIDE (a) Remove the bolt, dipstick guide and engine wire bracket. (b) Remove the O ring from the dipstick guide. EM34 ENGINE MECHANICAL (2RZFE, 3RZFE) P23426 EM1MY01 REMOVAL 1. DRAIN ENGINE COOLANT 2. DISCONNECT THESE CABLES: (a) Disconnect the accelerator cable from the throttle body. A/T: Disconnect the throttle

More information

EG-34 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION

EG-34 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION EG34 TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION EG35 TIMING BELT REMOVAL (See Components for Removal and Installation) 1. DISCONNECT NEGATIVE TERMINAL CABLE FROM BATTERY CAUTION: Work must be

More information

TIMING BELT (5S FE) COMPONENTS

TIMING BELT (5S FE) COMPONENTS ENGINE MECHANICAL Timing Belt (5SFE) EM67 TIMING BELT (5SFE) COMPONENTS REMOVAL OF TIMING BELT 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work must be started after approx. 20 seconds

More information

13. INSTALL NO. 2 CHAIN VIBRATION DAMPER 14. INSTALL TIMING CHAIN COVER OIL SEAL

13. INSTALL NO. 2 CHAIN VIBRATION DAMPER 14. INSTALL TIMING CHAIN COVER OIL SEAL 13. INSTALL NO. 2 CHAIN VIBRATION DAMPER 14. INSTALL TIMING CHAIN COVER OIL SEAL (a) Using SST, tap in a new oil seal until its surface is flush with the timing chain cover edge. SST: 0922322010 Keep the

More information

6/6/2018 2ZR-FXE Engine Mechanical: Camshaft: Removal 2012 Toyota Prius V MotoLogic

6/6/2018 2ZR-FXE Engine Mechanical: Camshaft: Removal 2012 Toyota Prius V MotoLogic 2012 Prius V REMOVAL REMOVE ENGINE ASSEMBLY WITH TRANSAXLE Report a problem with this article More Info INSTALL ENGINE STANDMore Info REMOVE ENGINE HANGERMore Info REMOVE THROTTLE BODY ASSEMBLYMore Info

More information

Timing Belt: Service and Repair. Toyota Truck Sienna LE V6-3.0L (1MZ-FE) 2002

Timing Belt: Service and Repair. Toyota Truck Sienna LE V6-3.0L (1MZ-FE) 2002 Timing Belt: Service and Repair Toyota Truck Sienna LE V6-3.0L (1MZ-FE) 2002 REMOVAL 1. REMOVE OUTER FR COWL TOP PANEL ASSEMBLY 2. REMOVE RH FRONT WHEEL 3. REMOVE RH FENDER APRON SEAL 4. REMOVE GENERATOR

More information

INSTALLATION. 6. SET NO.1 CYLINDER TO TDC/COMPRESSION (a) Temporarily install the crankshaft pulley bolt to the crankshaft.

INSTALLATION. 6. SET NO.1 CYLINDER TO TDC/COMPRESSION (a) Temporarily install the crankshaft pulley bolt to the crankshaft. EM19 ENGINE MECHANICAL (5VZFE) INSTALLATION EM0Z003 1. INSTALL CRANKSHAFT TIMING PULLEY (a) Align the pulley set key with the key groove of the timing pulley and slide on the timing pulley. (b) Slide on

More information

INSTALLATION. Check that the idler pulley moves smoothly.

INSTALLATION. Check that the idler pulley moves smoothly. ENGINE MECHANICAL (5SFE) INSTALLATION EM23 EM08604 1. INSTALL OIL PUMP PULLEY (a) Align the cutouts of the pulley and shaft, and slide on the pulley. (b) Using, install the pulley nut. 0996010010 (0996201000,

More information

COMPONENTS ILLUSTRATION

COMPONENTS ILLUSTRATION COMPONENTS ILLUSTRATION ILLUSTRATION REMOVAL 1. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY (a) Remove the camshaft housing sub-assembly. 2. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 3. REMOVE MANIFOLD STAY

More information

Toyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI Timing Belt: Service and Repair

Toyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI Timing Belt: Service and Repair Toyota Camry CE Sedan L4-2.2L DOHC (5S-FE) MFI 2001 Timing Belt: Service and Repair REMOVAL 1. REMOVE GENERATOR 2. REMOVE RH FRONT WHEEL 3. REMOVE RH FRONT FENDER APRON SEAL 4. REMOVE PS PUMP DRIVE BELT

More information

2nd Timing Chain and Chain Tensioner Components S6RW0C

2nd Timing Chain and Chain Tensioner Components S6RW0C 8) Install cylinder head cover referring to Cylinder Head Cover Removal and Installation. 9) Install oil pan. Refer to Oil Pan and Oil Pump Strainer Removal and Installation in Section 1E for installation.

More information

REMOVE FRONT WHEEL RH

REMOVE FRONT WHEEL RH 518 OVERHAUL POWER STEERING Do not overtighten when using a vise. When installing, coat the parts indicated by the arrows with power steering fluid (see page 517 ). 1. REMOVE FRONT WHEEL RH 2. DRAIN POWER

More information

LUBRICATION SYSTEM (April, 2003)

LUBRICATION SYSTEM (April, 2003) SYSTEM (April, 2003) SYSTEM (April, 2003) ONVEHICLE INSPECTION 1. CHECK ENGINE OIL LEVEL (a) After warming up the engine and then 5 minutes after the engine stops, oil level should be between the L and

More information

2nd Timing Chain and Chain Tensioner Components S6RW0C

2nd Timing Chain and Chain Tensioner Components S6RW0C 8) Install cylinder head cover referring to Cylinder Head Cover Removal and Installation. 9) Install oil pan. Refer to Oil Pan and Oil Pump Strainer Removal and Installation in Section 1E for 10) Install

More information

TIMING BELT COMPONENTS EM 15

TIMING BELT COMPONENTS EM 15 ENGINE MECHANICAL COMPONENTS EM15 EM16 ENGINE MECHANICAL COMPONENTS (Cont d) ENGINE MECHANICAL EM17 REMOVAL OF (See pages EM15 and 16) 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION: Work

More information

ALLDATA Online Toyota Camry Wagon L4-2.0L (3S-FE) - Timing Belt Installat... Page 1 of 15. Timing Belt Installation. Timing Belt (3S-FE)

ALLDATA Online Toyota Camry Wagon L4-2.0L (3S-FE) - Timing Belt Installat... Page 1 of 15. Timing Belt Installation. Timing Belt (3S-FE) ALLDATA Online - 1990 Toyota Camry Wagon L4-2.0L (3S-FE) - Timing Belt Installat... Page 1 of 15 Timing Belt Installation Timing Belt (3S-FE) INSTALLATION OF TIMING BELT 1. INSTALL OIL PUMP PULLEY a. Align

More information

1ZZ-FE ENGINE MECHANICAL ENGINE UNIT DISASSEMBLY. If you paid for the content in this manual you were screwed!

1ZZ-FE ENGINE MECHANICAL ENGINE UNIT DISASSEMBLY. If you paid for the content in this manual you were screwed! 1ZZ-FE ENGINE MECHANICAL ENGINE UNIT 107 DISASSBLY 1. ROVE OIL FILLER CAP SUB-ASSBLY (a) Remove the oil filler cap from the cylinder head cover. A064852 A065656 A064854 2. ROVE OIL FILLER CAP GASKET (a)

More information

EG1 485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION

EG1 485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION EG1485 OIL PUMP COMPONENTS FOR REMOVAL AND INSTALLATION EG1486 EG1487 EG1488 OIL PUMP REMOVAL (See Components for Removal and Installation) HINT: When repairing the oil pump, the oil pan an^ strainer should

More information

OIL AND FILTER INSPECTION

OIL AND FILTER INSPECTION F 20 C 29 Recommended Viscosity (SAE): 0 18 20 7 5W30 40 4 60 16 80 27 LUBRICATION (2UZFE) 100 38 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE B16233 OIL AND FILTER OIL AND FILTER INSPECTION 1.

More information

TIMING BELT COMPONENTS

TIMING BELT COMPONENTS EG134 3SGTE ENGINE TIMING BELT COMPONENTS 3SGTE ENGINE EG135 EG136 3SGTE ENGINE 3SGTE ENGINE TIMING BELT REMOVAL EG137 (See Components for Removal and Installation) 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL

More information

2012 Kia Soul L4 2.0L

2012 Kia Soul L4 2.0L 2012 Kia Soul L4 2.0L Vehicle» Engine, Cooling and Exhaust» Engine» Timing Chain» Service and Repair» Repair Procedures» Part 2 Installation 1. The TDC marks of the intake and exhaust CVVT sprockets are

More information

Toyota Truck Tacoma Extra Cab 2WD L4-2.4L (2RZ-FE) Timing Chain: Service and Repair

Toyota Truck Tacoma Extra Cab 2WD L4-2.4L (2RZ-FE) Timing Chain: Service and Repair Toyota Truck Tacoma Extra Cab 2WD L4-2.4L (2RZ-FE) 2002 Timing Chain: Service and Repair REMOVAL 1. REMOVE ENGINE UNDER COVER 2. DRAIN ENGINE OIL 3. 4 WD: REMOVE FRONT DIFFERENTIAL AND DRIVE SHAFTS

More information

INSTALLATION. Using the crankshaft pulley bolt, turn the crankshaft and set the set key on the crankshaft upward.

INSTALLATION. Using the crankshaft pulley bolt, turn the crankshaft and set the set key on the crankshaft upward. M20 Timing Mark NGIN MHNIL INSTLLTION M19G01 1. INSTLL MSHFT TIMING SPROKT ND VVT TIMING SPROKT (a) lign the camshaft knock pin with the knock pin groove on the sprocket side with the timing mark, and

More information

CYLINDER HEAD (for Bank 2 4WD and Pre-Runner)

CYLINDER HEAD (for Bank 2 4WD and Pre-Runner) 144 1GR-FE ENGINE MECHANICAL CYLINDER HEAD (for Bank 2 4WD and Pre-Runner) CYLINDER HEAD (for Bank 2 4WD and Pre-Runner) ENGINE 1GR-FE ENGINE MECHANICAL COMPONENTS 88 (897, 65) x4 88 (897, 65) x4 NO. 1

More information

ENGINE ASSEMBLY. COMPONENTS (Part 1)

ENGINE ASSEMBLY. COMPONENTS (Part 1) 1 of 32 ENGINE ASSEMBLY COMPONENTS (Part 1) 2 of 32 COMPONENTS (Part 2) 3 of 32 COMPONENTS (Part 3) 4 of 32 COMPONENTS (Part 4) 5 of 32 COMPONENTS (Part 5) 6 of 32 COMPONENTS (Part 6) 7 of 32 COMPONENTS

More information

OVERHAUL NOTICE: 7. REMOVE BRAKE MASTER CYLINDER (a) Disconnect the 5 connectors from brake master cylinder.

OVERHAUL NOTICE: 7. REMOVE BRAKE MASTER CYLINDER (a) Disconnect the 5 connectors from brake master cylinder. OVERHAUL Before starting the work, make sure that the ignition switch is OFF and depress the brake pedal more than 40 times. HINT: When a pressure in power supply system is released, reaction force become

More information

VALVE CLEARANCE (3MZ-FE)

VALVE CLEARANCE (3MZ-FE) ENGE MECHANICAL ADJUSTMENT. DRA ENGE COOLANT (See page ). REMOVE FR WIPER ARM LH (See page 7 ). REMOVE FR WIPER ARM RH (See page 7 ) 4. REMOVE COWL TOP VENTILATOR LOUVER SUBASSY (See page 7 ). REMOVE WDSHIELD

More information

3. Using the ST, align the Top mark on crank sprocket to nine o clock position as shown in the figure

3. Using the ST, align the Top mark on crank sprocket to nine o clock position as shown in the figure 2008 Tribeca (3.6L) MECHANICAL(H6DO) > Timing Chain Assembly Report a problem with this article INSTALLATION Be careful that the foreign matter is not into or onto assembled component during installation.

More information

REMOVAL. 16. LOOSEN CRANKSHAFT PULLEY BOLT Using SST, loosen the pulley bolt. SST ( ), EM 20 SST TIMING BELT

REMOVAL. 16. LOOSEN CRANKSHAFT PULLEY BOLT Using SST, loosen the pulley bolt. SST ( ), EM 20 SST TIMING BELT EM20 REMOVAL EM11901 1. REMOVE NO.1 ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE AIR CLEANER INLET 4. REMOVE AIR CLEANER ASSEMBLY 5. REMOVE NO.2 CYLINDER HEAD COVER 6. REMOVE IGNITION COILS (See

More information

REMOVAL 1. DRAIN ENGINE COOLANT 2. REMOVE THROTTLE BODY COVER 3. DISCONNECT TIMING BELT FROM CAMSHAFT TIM- ING PULLEYS (See page EM 14)

REMOVAL 1. DRAIN ENGINE COOLANT 2. REMOVE THROTTLE BODY COVER 3. DISCONNECT TIMING BELT FROM CAMSHAFT TIM- ING PULLEYS (See page EM 14) EM34 ENGINE MECHANICAL (2UZFE) EM11U02 REMOVAL 1. DRAIN ENGINE COOLANT 2. REMOVE THROTTLE BODY COVER 3. DISCONNECT TIMING BELT FROM CAMSHAFT TIM- ING PULLEYS (See page EM14) A02844 Be careful not to drop

More information

TIMING BELT (3S FE) COMPONENTS

TIMING BELT (3S FE) COMPONENTS Timing Belt (3SFE) TIMING BELT (3SFE) COMPONENTS EM23 REMOVAL OF TIMING BELT 1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY 2. REMOVE RH FRONT WHEEL 3. REMOVE ENGINE RH UNDER COVER 4. REMOVE CRUISE

More information

EM 6 VALVE CLEARANCE ENGINE MECHANICAL EM11I 01 ADJUSTMENT HINT:

EM 6 VALVE CLEARANCE ENGINE MECHANICAL EM11I 01 ADJUSTMENT HINT: EM6 ADJUSTMENT EM11I01 Inspect and adjust the valve clearance when the engine is cold. 1. REMOVE NO.1 ENGINE UNDER COVER 2. DRAIN ENGINE COOLANT 3. REMOVE AIR CLEANER INLET 4. REMOVE AIR CLEANER ASSEMBLY

More information

OVERHAUL 1. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB ASSY

OVERHAUL 1. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB ASSY 1416 OVERHAUL 1. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUBASSY 140RL01. INSPECT CONNECTING ROD THRUST CLEARANCE (a) Using a dial indicator, measure the thrust clearance while moving the connecting rod

More information

ENGINE TUNE-UP INSPECTION OF ENGINE COOLANT INSPECTION OF ENGINE OIL INSPECTION OF BATTERY. INSPECTION OF AIR FILTER (Paper Filter Type)

ENGINE TUNE-UP INSPECTION OF ENGINE COOLANT INSPECTION OF ENGINE OIL INSPECTION OF BATTERY. INSPECTION OF AIR FILTER (Paper Filter Type) ENGINE MECHANICAL - Engine Tune-Up EM-17 ENGINE TUNE-UP INSPECTION OF ENGINE COOLANT (See steps 1 and 2 on page CO-4) INSPECTION OF ENGINE OIL (See steps 1 and 2 on page LU-5) INSPECTION OF BATTERY (See

More information

Oil Pan Seal Cutter Oil Filter Wrench Transmission & Transfer Bearing Replacer. ( ) Replacer Pipe

Oil Pan Seal Cutter Oil Filter Wrench Transmission & Transfer Bearing Replacer. ( ) Replacer Pipe EG359 PREPARATION SST (SPECIAL SERVICE TOOLS) 0903200100 Oil Pan Seal Cutter No.2 oil pan 0922807500 Oil Filter Wrench 0931660010 Transmission & Transfer Bearing Replacer (0931600010) Replacer Pipe Crankshaft

More information

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS 2000 Suzuki Truck Grand Vitara LTD JLS 2WD V6-2.5L Vehicle > Engine, Cooling and Exhaust > Engine > Specifications > Mechanical TORQUE SPECIFICATIONS Engine Torque Specifications TORQUE COMPONENT TIGHTENING

More information

REMOVAL 7. DISCONNECT ACCELERATOR CABLE FROM THROTTLE BODY. 8. DISCONNECT HOSES (a) Remove the 2 bolts from the air intake chamber assembly.

REMOVAL 7. DISCONNECT ACCELERATOR CABLE FROM THROTTLE BODY. 8. DISCONNECT HOSES (a) Remove the 2 bolts from the air intake chamber assembly. ENGINE MECHANICAL (VZFE) EM9 REMOVAL EM1MP01 1. REMOVE ENGINE UNDER COVER. DRAIN ENGINE COOLANT. REMOVE FRONT EXHAUST PIPE (See page EM10 ). DISCONNECT HEATER HOSE. REMOVE AIR CLEANER ASSEMBLY 6. REMOVE

More information

4. Remove the charge air cooler. (See INTAKE AIR SYSTEM REMOVAL/INSTALLATION [L3 WITH TC].)

4. Remove the charge air cooler. (See INTAKE AIR SYSTEM REMOVAL/INSTALLATION [L3 WITH TC].) TIMING CHAIN REMOVAL/INSTALLA... < Previous Next > 2007 Mazda3 Engine TIMING CHAIN REMOVAL/INSTALLATION [L3 WITH TC] 1. Remove the battery cover. 2. Disconnect the negative battery cable. 3. Remove the

More information

TIMING BELT (4A FE) COMPONENTS

TIMING BELT (4A FE) COMPONENTS EM30 Timing Belt (4AFE) TIMING BELT (4AFE) COMPONENTS REMOVAL OF TIMING BELT 1. REMOVE RH FRONT WHEEL 2. REMOVE RH ENGINE UNDER COVER 3. REMOVE WASHER TANK 4. LOOSEN WATER PUMP PULLEY BOLTS AND REMOVE

More information

OVERHAUL. NOTICE: Do not apply grease to each sliding part of the link. HINT: COMPONENTS: See page REMOVE REAR FLOOR FINISH PLATE

OVERHAUL. NOTICE: Do not apply grease to each sliding part of the link. HINT: COMPONENTS: See page REMOVE REAR FLOOR FINISH PLATE 7528 ENGINE HOOD/DOOR OVERHAUL NOTICE: Do not apply grease to each sliding part of the link. COMPONENTS: See page 7526 7506701 1. REMOVE REAR FLOOR FINISH PLATE Using a screwdriver, remove the rear floor

More information

Timing Belt: Service and Repair Timing Belt Replace. Timing Belt Removal

Timing Belt: Service and Repair Timing Belt Replace. Timing Belt Removal 1998 Toyota Corolla DX Sedan 4-Door L4-1762cc 1.8L DOHC MFI Page 1 Timing Belt: Service and Repair Timing Belt Replace Timing Belt Removal SPECIAL SERVICE TOOL (SST) REQUIRED ^ 09213-70010 Crankshaft Pulley

More information

EM 27 2UZ-FE ENGINE MECHANICAL CAMSHAFT REMOVAL

EM 27 2UZ-FE ENGINE MECHANICAL CAMSHAFT REMOVAL 2UZ-F NGIN MCHANICAL CAMSHAFT M 27 RMOVAL 1. RMOV TIMING BLT (See page M-18) 2. RMOV IGNITION COIL ASSMBLY (a) Disconnect the 4 ignition coil connectors. (b) Remove the 4 bolts and 4 ignition coils. 3.

More information

VALVE CLEARANCE (K3-VE)

VALVE CLEARANCE (K3-VE) ENGINE MECHANICAL VALVE CLEARANCE (K3-VE) 25 ENGINE MECHANICAL VALVE CLEARANCE (K3-VE) INSPECTION 1. DISCONNECT NEGATIVE BATTERY TERMINAL (See page RS-164.) 2. ROVE ENGINE UNDER COVER 3. DRAIN ENGINE COOLANT

More information

AUTOMATIC TRANSMISSION SYSTEM

AUTOMATIC TRANSMISSION SYSTEM AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION SYSTEM PRECAUTION AUTOMATIC TRANSMISSION SYSTEM If the vehicle is equipped with a mobile communication system, refer to the precautions in the IN section.

More information

EG-37 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION 2JZ-GE

EG-37 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION 2JZ-GE ENGINE EG37 TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION 2JZGE EG38 ENGINE 2JZ GTE ENGINE EG39 TIMING BELT REMOVAL (See Components for Removal and Installation) 1. REMOVE BATTERY AND BATTERY TRAY

More information

2003 Hyundai Truck Santa Fe V6-3.5L

2003 Hyundai Truck Santa Fe V6-3.5L Page 1 of 12 2003 Hyundai Truck Santa Fe V6-3.5L Vehicle» Engine, Cooling and Exhaust» Engine» Timing Belt» Service and Repair Page 2 of 12 REMOVAL 1. Remove the wheel of passenger side. 2. Remove the

More information

SLIDING ROOF SYSTEM LOCATION. Sliding Roof Drive Gear Sub Assy (Include Sliding Roof Limit Switch)

SLIDING ROOF SYSTEM LOCATION. Sliding Roof Drive Gear Sub Assy (Include Sliding Roof Limit Switch) /CONVERTIBLE SYSTEM 741 SYSTEM LOCATION 7405N02 Sliding Roof Drive Gear SubAssy (Include Sliding Roof Limit Switch) Sliding Roof Switch Assy (Include Power Window Relay) Sliding Roof Housing A65611 1815

More information

15.Timing Chain Assembly

15.Timing Chain Assembly 15. A: REMOVAL 1. TIMING CHAIN RH When replacing a single part, perform the work with the engine assembly installed to body. 1) Remove the chain cover. 2) Using

More information

INSTALLATION. NOTICE: Do not scratch the angle sensor of the timing pulley.

INSTALLATION. NOTICE: Do not scratch the angle sensor of the timing pulley. EM26 INSTALLATION EM11B01 1. INSTALL OIL PUMP PULLEY (a) Align the cutouts of the pulley and shaft, and slide on the pulley. (b) Using, install the pulley nut. 0996010010 (0996201000, 0996300600) Torque:

More information

INSTALLATION EM 8 1NZ-FE ENGINE MECHANICAL DRIVE BELT INCORRECT CORRECT. Generator Vehicle Front A077960E03. Adjusting Bar. Bolt A. Bolt B.

INSTALLATION EM 8 1NZ-FE ENGINE MECHANICAL DRIVE BELT INCORRECT CORRECT. Generator Vehicle Front A077960E03. Adjusting Bar. Bolt A. Bolt B. 8 CORRECT Adjusting Bar 1NZ-FE ENGINE MECHANICAL DRIVE BELT INCORRECT Generator Vehicle Front A077960E03 INSTALLATION 1. INSTALL VANE PUMP V BELT (a) Temporarily install the belt on each pulley. 2. INSTALL

More information

OIL PUMP (for 4WD and Pre-Runner)

OIL PUMP (for 4WD and Pre-Runner) 1GR-FE BRICATION OIL PUMP (for 4WD and Pre-Runner) OIL PUMP (for 4WD and Pre-Runner) ENGINE 1GR-FE BRICATION COMPONENTS 23 88 (897, 65) 88 (897, 65) NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY FRONT PROPELLER

More information

OIL AND FILTER INSPECTION

OIL AND FILTER INSPECTION F 20 C 29 Recommended Viscosity (SE): 0 18 20 7 5W30 40 4 60 16 80 27 100 38 TEMPERTURE RNGE NTICIPTED BEFORE NEXT OIL CHNGE B16233 OIL ND FILTER OIL ND FILTER INSPECTION 1. CHECK ENGINE OIL QULITY LU1

More information

REPLACEMENT 1. REMOVE FRONT WHEEL

REPLACEMENT 1. REMOVE FRONT WHEEL 3028 REPLACEMENT 1. REMOVE FRONT WHEEL 300HC03 2. REMOVE FRONT DISC BRAKE CALIPER ASSY LH (a) Remove the bolt and separate the brake tube bracket from the steering knuckle. (b) Using, disconnect the brake

More information

5. SEPARATE STEERING INTERMEDIATE SHAFT ASSY (a) Fix the steering wheel with the seat belt. Release the 3 springs and separate the dust cover.

5. SEPARATE STEERING INTERMEDIATE SHAFT ASSY (a) Fix the steering wheel with the seat belt. Release the 3 springs and separate the dust cover. 5119 OVERHAUL When installing, coat the parts indicated by the arrows with power steering fluid or molybdenum disulfide lithium base grease (See page 5116). 1. INSPECT CENTER FRONT WHEEL 510DA02 2. REMOVE

More information

TIMING CHAIN. TIMING CHAIN Removal and Installation EM-35 PFP:13028 EBS00I2X KBIA2511E

TIMING CHAIN. TIMING CHAIN Removal and Installation EM-35 PFP:13028 EBS00I2X KBIA2511E TIMING CHAIN Removal and Installation PFP:13028 EBS00I2X A EM C D E F G H I J K L M KBIA2511E EM-35 1. Camshaft sprocket (left bank EXH) 2. Camshaft sprocket (left bank INT) 3. Camshaft sprocket (right

More information

OIL AND FILTER INSPECTION

OIL AND FILTER INSPECTION F 20 C 29 Recommended Viscosity (SAE): 0 18 20 7 5W30 40 4 60 16 80 27 100 38 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE B16233 OIL AND FILTER OIL AND FILTER INSPECTION 1. CHECK OIL QUALITY LU1

More information

COMPONENT LOCATOR > DISASSEMBLED VIEWS

COMPONENT LOCATOR > DISASSEMBLED VIEWS Page 1 of 45 2006 Pontiac Grand Prix 3.8L Eng Base Service Manual: ENGINE MECHANICAL - 3.8L COMPONENT LOCATOR > DISASSEMBLED VIEWS Fig 1: Engine Block Component Views Callout Component Name 100 Engine

More information