Triumph Tiger 800. Torque settings. Torque (Nm) Camshaft cover to cylinder head 10 Camshaft drive chain tensioner to head 9
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1 Triumph Tiger 800 Torque settings Cylinder Head Camshaft cover to cylinder head 10 Camshaft drive chain tensioner to head 9 Camshaft bearing ladder to head Camshaft sprocket to camshaft 10 Camshaft drive chain rubbing blade to crankcase 9 Camshaft drive chain top pad to cylinder head Cylinder head to crankcase (M6 screws) 10 Cylinder head to crankcase bolts Camshaft cap and ladder to head Cylinder head dry seal plug 22 Sound suppression bolt in head 12 Spark plugs 12 Cylinder head exhaust stud 10 Clutch Clutch cover to crankcase (28 mm bolts) 9 Clutch cover to crankcase (35 mm bolts) 10 Clutch centre nut 98 Clutch pressure plate to centre drum 10 Clutch lever clamp bolts 12 Clutch lever nut 3.5 Clutch cable adjuster bracket to crankcase 12 Switch cube screws (left) 3 Clutch cover protector 6 Crankshaft, Crankcase and Sprag Crankcase upper to lower (M8 fixings) Crankcase upper to lower (M6 fixings) Crankcase dry seal plug 22 Breather cover to crankcase 9 Connecting rod big end nut Camshaft drive sprocket gear to crankshaft 27 Sprag clutch to alternator rotor Triumph Tiger 800 Torque settings Page 1 of 7
2 Engine Covers Clutch cover to crankcase 9 Sprocket cover to crankcase 9 Alternator cover (25 mm bolts) to crankcase 8 Alternator cover (35 mm bolts) to crankcase 9 Wire retainer on alternator cover 6 Crank cover (25 mm bolts) to crankcase 8 Crank cover (35 mm bolts) to crankcase 9 Balancer cover to crankcase 8 Transmission Output sprocket to output shaft 85 Detent wheel to selector drum 12 Detent arm bolt 12 Input shaft bearing carrier/retainer 12 Selector shaft retainer 12 Spring abutment bolt 20 Gear position sensor 5 Gear selector arm pinch bolt 9 Gear pedal pivot bolt 22 Gear change rod adjuster nuts 6 Sprag housing to rotor 16 Lubrication System Sump to crankcase 12 Sump drain plug to sump 25 Oil pressure relief valve to crankcase 15 Low oil pressure warning light switch to crankcase 13 Oil filter to adapter 10 Heat exchanger to crankcase 59 Oil pump drive chain retainer plate 9 Oil pump to crankcase 12 Oil pump drive sprocket to pump shaft 12 Oil pump rotor cover to pump body bolts 12 Oil pump pick up pipe 12 Oil transfer pipe 12 Water pump cover to oil pump body bolts 12 Transmission oil feed pipes to crankcase 8 Breather drain tube 9 Triumph Tiger 800 Torque settings Page 2 of 7
3 Final Drive Rear sprocket to cush drive 55 Chain guard bolts 9 Chain rubbing strip to swinging arm 9 Cooling System Radiator to frame 6 Coolant bypass to head 15 Thermostat housing to head 9 Water elbow to crankcase (left hand) 9 Water elbow to crankcase (right hand and upper fixing only) 12 Fan shroud to radiator 2.5 Water temperature sensor 18 Radiator lower bracket to radiator 6 Radiator lower bracket to water outlet bracket 6 Expansion tank to frame 3 Expansion tank cover to frame 3 Radiator bleed screw 1.5 Top hose bleed screw 1 Water pump outlet pipe 12 Water pump inlet pipe 12 Coolant hose clips 2 Fuel System, Exhaust System and Airbox Fuel tank to frame (rear fixing) 12 Fuel cap to fuel tank 4 Fuel pump mounting plate to fuel tank 9 Throttle body transition piece to cylinder head 12 Throttle body adaptor clip 1.5 Fuel rail to throttle body 3.5 Throttle position sensor 2 Idle speed control stepper motor 3.5 Throttle cable bracket to throttle body 3.5 Throttle cable guide screws 3 Exhaust downpipe to cylinder head Exhaust downpipe to frame 19 Silencer heat shield 5 Silencer to frame 15 Silencer rear finisher 5 Silencer front finisher 5 Silencer clamp to intermediate pipe 10 Oxygen sensor 25 Catalytic converter heat shield 5 Air filter cover to housing 1.5 Triumph Tiger 800 Torque settings Page 3 of 7
4 Airbox to breather housing 9 Air filter to housing 1 Air intake trumpet to airbox 6 Air temperature sensor 1.5 Manifold air pressure (MAP) sensor 1.5 Barometric pressure sensor 1.5 Fall detection switch 3 Crankshaft sensor 4 Road speed sensor 9 Evaporative canister to bracket 8 Evaporative bracket to frame 9 Rear Suspension Swinging arm spindle nut 110 Chain rubbing strip to swinging arm 9 Rear suspension unit upper mounting bolt 48 Rear suspension unit lower mounting bolt to drop link 80 Rear suspension reservoir 3 Drag link pivot at frame 80 Drop links to swinging arm 80 Chain guard (upper and lower) 9 Front Suspension Upper yoke pinch bolt 20 Lower yoke pinch bolt 20 Upper yoke centre nut 90 Fork top cap 35 Damping cylinder bolt 20 Damping rod to top cap 20 Handlebar clamp riser to top yoke (10 mm bolt) 35 Handlebar upper clamp to lower clamp (8 mm bolt) 26 Handlebar end weights 5 Switch cube screws 3 Mirror 25 Wheels Front wheel spindle/axle bolt 65 Front wheel spindle pinch bolts 22 Rear wheel spindle 110 Chain adjuster locknut 15 Rear sprocket to cush drive 55 Triumph Tiger 800 Torque settings Page 4 of 7
5 Front Brakes Front brake caliper to fork 28 Front brake pad retaining pin 18 Front brake pad retaining pin plug 3 Front brake caliper bleed screw 6 Front brake hose to caliper 25 Front brake master cylinder to handlebar 12 Front brake hose to master cylinder 25 Front brake disc to wheel 22 Brake lever pivot bolt 1 Brake lever pivot bolt locknut 6 Master cylinder brake hose clamp to fork leg 6 Brake hose wire guide 7 Rear Brakes Rear brake caliper to carrier 22 Rear brake caliper sliding bolt 27 Rear brake pad retaining pin 18 Rear brake pad retaining pin plug 3 Rear brake caliper bleed screw 6 Rear brake hose to caliper 25 Rear brake master cylinder to frame 16 Rear brake master cylinder reservoir to mounting 7 Rear brake master cylinder pushrod locknut 18 Rear brake light switch 15 Brake pedal pivot bolt 22 Brake hose P-clip bolt 6 Rear brake disc to wheel 22 ABS System ABS module to bracket 9 ABS bracket to frame 9 ABS pulser ring to brake disc 5 ABS sensor to bracket 9 ABS lines to modulator 25 ABS hard line to front brake hose 17 Triumph Tiger 800 Torque settings Page 5 of 7
6 Frame, Footrests, Control Plates and Engine Mountings Lower crankcase to frame 48 Cylinder head to frame 48 Heel guard to frame 12 Side stand mounting bracket 45 Side stand pivot bolt 20 Side stand pivot bolt 45 Side stand switch 7 Seat lock to frame 5 Front subframe 15 Lower rear engine mounting frame adjuster 3 Electrical Alternator rotor to crankshaft 120 Alternator stator to cover 12 Alternator regulator to bracket 9 Starter motor to crankcase 10 Starter motor power lead connection 3 Starter motor solenoid lead connection 5 Spark plug to cylinder head 12 Horn 18 Immobiliser ECU 9 Ignition switch 12 Instrument assembly 2 Headlight 3.5 Headlight bezel 3 Rear light 4 Front and rear indicator 3 Negative battery lead to upper crankcase 9 Triumph Tiger 800 Torque settings Page 6 of 7
7 Bodywork Mudguard extension bracket 9 Front mudguard to forks - Tiger Front mudguard to forks - lower - Tiger 800XC 6 Front mudguard to forks - upper - Tiger 800XC 6 Handguard bracket to lever pivot bolt 1 Handguard to bracket 9 Handguard to handlebar spacer 6 Sumpguard nuts 10 Sumpguard rubber to sump 3 Sumpguard Bracket 15 Sumpguard front bolts 15 Screen fixings to brackets 3 Screen bracket (pressed, at side) 5 Screen bracket (cast, at front) 5 Centre panel (Tiger 800) or Beak support moulding (Tiger 800XC) to subframe (nut and screw) 5 Beak to beak support moulding 3 Beak support moulding to subframe 5 Cockpit infill panels to cockpit moulding 3 Ignition switch cover 5 Fuel tank panel, front 5 Lower radiator panel 3 Upper radiator panel 5 Radiator infill panel lower fixing 6 Radiator infill panel upper fixing 3 Battery tray 6 Rear mudguard upper fixing 3 Rear mudguard lower fixing 5 Rear mudguard splash cover 3 Rear panel M6 bolts 5 Rear panel M8 bolts 20 Grab rail to subframe bolts 20 Rear rack 3 Front seat bridge 5 Fuel tank infill 3 Rear seat bracket lower fixing 5 Rear seat bracket upper fixing 5 * Certain fasteners require complex tightening sequences. Refer to the sevice manual for detailed insructions. Triumph Tiger 800 Torque settings Page 7 of 7
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Torque settings Torque settings. Frame torque settings. Note
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