ESP Service Part Look-up Tool

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1 ESP Service Part Look-up Tool A new vehicle BOM report has been developed for users to use as a VIN specific service parts look up tool. This new tool is being made available to serve as a supplemental tool to be used in conjunction with the current ESP and associated AS400 parts link system. The report covers legacy (non-c2) production units with start dates from 1997 through Dec The format of the data in this report is a high level module-to-part format meaning that the sub-parts for any assembly or level 1 numbers that are associated with a given module will not show in this report. Users can either link into the AS400 or use either the BOM or Part Inquiry features in ESP to get the associated sub-part information. For module references, please refer to the Module Reference and Chassis Module Reference links in ESP. Note: These reference documents are included at the end of this document. The following are step-by-step instructions on how to create and use this report.

2 To access the Vehicle BOM Report link, click on the Parts Information tab in the Applications section on the MyTBB Information Portal page. The Vehicle BOM Report link will be located in the Parts Application page

3 Clicking on Vehicle BOM Report link will take you to the following page. From here, you will need to key in the full VIN # of your unit. The report is designed to default to web page view. At this point, you have the option to open and or save the report in Excel. Note: Excel view provides the user with a search feature. Key in VIN and hit the search tab. The following screenshot shows a report that was created in the webpage view. The Unit information that appears will be the same information that is found in the Registration section of the TBB portal. Note: The seat plan link found in this section will be active and will allow you to open the PDF file.

4 Excel View If you want to open/export the report once it has been created in the webpage view, do the following: 1. Click on the box beside View in Excel. and hit the search tab. 2. Once this is done you should receive a pop-up message at the bottom of the page asking you if you want to open, save or cancel. 3. Choose open. The report should open carrying over the unit information from the webpage view. Excel View Search Feature (Find & Select)

5 BOM Report Data The vehicle BOM report data itself is consistent across all product lines in the fact that it is being pulled from the same data base. There will be however some differences in the type of data and the sequence based on the different product models. The following describes those conditions: Minotour: Module No.; BB (Base Body Parts); Module Component Parts; Order#-WDO (Window BOM) Conventional: Module No.; BB (Base Body Parts); Driver Seat; Order#-WDO (Window BOM) EF/ER: (1997 through 2006) Module No. (Body); BB (Base Body Parts); Chassis Major Group; Order#-WDO (Window BOM) EF/HDX: (2007 through 12/2014) Module No. (Body); BB (Base Body Parts); Module No. (Chassis); Order#-CHASSHARN; Order#- CHASSMISC; Order#- HARNESS; Order#- MISC.; WDO BOM; Driver Seat Module BOMs: The components that make up a given module will be grouped together in the column directly to the right of the module with the heading Module Component Part No... Ref: Module 0M04ALBB: This module consists of a total of (7) parts. In this particular example, none of the parts contain additional sub-parts.

6 Sub Component Information This report is considered a module to first level part format. To view part illustrations, installation drawings, schematics and level 1 #s, you can use the Part Inquiry feature in ESP. To obtain associated sub-part information for assemblies and level 1#s: There are (3) available options: 1. AS400 MFPS 2. Part Inquiry in ESP 3. BOM Inquiry in ESP AS400 Reference the following door assembly # in module 0P14AJBD.

7 ESP Part Inquiry ESP BOM Inquiry

8 Body Module Codes 01 Air Conditioning 02 Air Tanks / Valves 03 Air Horn 04 Backing Alarms 05 Body Structure 06 Bumpers 07 Interior Racks 08 Exterior Racks 09 Chassis Prep 10 Compartment Underbody 11 Cowl Handles / Step 12 Certificate Holders 13 Crossing Arms 14 Doors 15 Plate / Labels 16 Electrical 17 Engine Covers 18 Exterior Panels 19 Mirrors 20 Floors 21 Floor Covering 22 Fuel Tanks 23 Rubber Fenderette 24 Fare Boxes 25 Windows / Glass 26 Hand Rails 27 Grill 28 Guard / Belt Rails 29 Exterior Trim 30 Heaters 31 Not Being Used 32 Identification Signs 33 Insulation 34 Interior Panels 35 Lettering 36 Lifts 37 Lights 38 Mud Flaps 39 Pads 40 Paint 41 Pull Cords / Touch Tape 42 Radios 43 Roof Panels 44 Roof Escape Hatches 45 Safety Equipment 46 Seats 47 Stanchion / Modesty Panels 48 Stepwells 49 Stop Signs 50 Sealants 51 Traction Devices 52 Undercoating 53 Ventilators 54 Wheel Chair Restraints 55 Windows Miscellaneous 56 Windshield Wiper / Washer 57 Body to Chassis Seal 58 Parts Manuals 59 Miscellaneous

9 Chassis Module Codes 10 Air Cleaner System 11 Front Axle System 12 Rear Axle System 13 Air Brake System 15 Accelerator Control System 16 Belt System 17 Emergency Brake Control System 18 Transmission Control System 19 Cooling System 20 Electrical System 21 Alternator Regulator System 22 Engine System 23 Engine Accessories System 24 Exhaust System 25 Toe Board System 26 Frame Assembly System 27 Fuel System 29 Propeller Shaft System 30 Front Suspension System 31 Rear Suspension System 32 Steering System 33 Transmission System 34 Wheel-Rim System 35 Tire-Tube System 36 Piping System 37 Fasteners System 41 Bulk Hose System

10 Chassis Module Designation Codes MVP-EF = 08 Saf-t- Liner HDX = 0Y Module Description Module Description B2 Frame Rail G5 Coolant Package B3 Frame Reinforcement G6 Cooling Oil Cooler B4 Inner Bumper G7 Cooling Fan Control B5 Crossmember Front G8 Cooling Fan Drive B6 Crossmember Mid G9 Hose Clamp B7 Crossmember Rear H2 Transmission B8 Outrigger H3 Transmission Shifter B9 Ballast-Steel Plate H4 Transmission Hose C2 Stepwell Guard H5 Transmission Adaptation C3 Tow Device H6 Transmission Cooler C4 Toeboard H7 Driveshaft Low Torque Air C5 Steering Column H8 Driveshaft Mid Torque Air C6 Steering Wheel H9 Driveshaft High Torque Air C7 Steering Linkage J2 Driveshaft Low Torque Hyd. C8 Steering Shaft J3 Driveshaft High Torque Hyd. C9 Steering Gear J4 Retarder Hand Control D2 Air Cleaner J5 Front Suspension D3 Engine J6 Front Axle D4 Engine Heater J7 Rear Suspension D5 Booster Pump J8 Shock Absorber D6 Heater Plumbing J9 Rear Axle D7 Engine Mounting K2 Hubodometer D8 Engine Rail K3 Front Brake D9 Ether Starting Aid K4 Rear Brake E2 Starter K5 Front Hub and Drum E3 Oil filter K6 Rear Hub and Drum E4 Water Filter K7 Wheel Disc Stud Piloted E5 Compressor K8 Wheel Disc Hub Piloted E6 Power Steering Pump K9 Wheel Cast Spoke/Rim E7 Hydraulic Reservoir L2 Wheel Equipment E8 Fuel Filter L3 Tires E9 Fuel Plumbing L4 Brake Hose F2 Fuel Tank L7 Hydraulic Brake System F3 Fuel Water Separator L8 Air Brake System F4 Exhaust Piping L9 Air Dryer F5 Manuals M2 Air Tank Accessory F6 Dust Pans M3 Brake Chamber F7 Warranty M4 Brake Dust Shield F8 Fuses,Relays,Cables M5 Slack Adjuster F9 Muffler M6 Air Tank Accessory G2 Cooling Hose M7 Electrical- Center G3 Cooling Pipe M8 Electrical- Engine G4 Coolant Recovery M9 Electrical- Transmission REV B

11 Chassis Module Designation Codes MVP-EF = 08 Saf-t- Liner HDX = 0Y Module N2 N3 N4 N5 N6 N7 N8 N9 P2 P3 P4 P5 P6 P7 P8 P9 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 R2 R3 R4 R5 R6 R7 S2 Description Electrical- Rear Modular Box Electrical- Gauge Gauge Cluster Cruise Control Vehicle Diagnostic Electrical- Warning System Electrical- Wiper/Washer Electrical-Circuit Protection Electrical- Chassis Alternator Electrical- Safety Equipment Horn Battery Dash Component Electrical Body/Chassis Int. Diagram- Drilling/Body Build Labeling Programming Charts A/C Kit Body Options Data Plate Exhaust Brake Gross Vehicle Rating Protection Shield Tire Carrier Tire Equalization System Vehicle Lubricant Driveshaft Layout Chassis Layout Standard Equipment Schematics Note: The First 2 Digits of Each Module Will Designate the Unit Type. 0Y = HDX 08 = MVP-EF The 3rd and 4th Digits Will Designate the Specific Module Codes Ex. 0Y6CAAA1= HDX C6 = Steering REV B

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