Dümmel. BROACHING Minimill. premium carbide cutting tools. KEYWAYS IN THE RANGE OF 2-20 mm AND HEXAGON. Express Delivery Only Item. Ultramini.

Transcription

1 E Ultramini Minicut System DED / System ZTP Tool Holders Rotaline Mikromill BROACHING Minimill KEYWAYS IN THE RANGE OF 2-20 mm AND HEXAGON System 0 Swissline premium carbide cutting tools Express Delivery Only Item Dümmel

2 Broaching Broaching keyways in the range of 2-20 mm and hexagon

3 broaching keyways according summary machining example broaching Ø 6 mm type / NPU bore Ø from 6 mm width from 2-5 mm type type NPU tolerance grade C11 / JS9 / P9 / H type NPU 45 chamfering Ø 10 mm type / NP10 bore Ø from 10 mm width from 4-6 mm type type NP10 tolerance grade C11 / JS9 / P9 / H

4 summary broaching keyways according Ø 17 mm type NHM / NPM bore Ø from 17 mm width from 5-6 mm type NHM type NPM depth of groove up to 3.4 mm tolerance grade C11 / JS9 / P9 / H Ø 15 mm type NHV15 / NV15 bore Ø from 15 mm width from 4-6 mm type NHV type NV15 depth of groove up to 3.3 mm tolerance grade C11/JS9/P

5 broaching keyways according summary Ø 22 mm type NHV / NPV bore Ø from 22 mm width from 6-24 mm type NHV... 5 type NPV depth of groove up to 8.5 mm tolerance grade C11 / JS9 / P9 / H type NPV 45 chamfering... 9 type NPU / NP10 for hexagon socket

6 summary broaching keyways according set NPU tolerance grade JS set NP10 tolerance grade JS set NPV tolerance grade JS Technical instructions TIPP! general recommendation cutting data

7 broaching keyways according broaching keyways on CNC turning machines complete machining on cnc turning- and milling centres in one clamping. simple and efficient 238

8 Type broaching keyways according toolholder bore-ø from 6 mm L1 L L2 d2 d1 h dg6 dg6 d1 d2 L L1 L2 h special toolholder for driven slotting tool for broaching device time of delivery version»schwarzer 1Schwarzer 2 in 1EWS Slot«+»Benz LinAMarchettiWTO« MT16.1.WT16.1 spare parts screw = M5x6 key = M5x8 for = M5x8 239

9 broaching keyways according Type NPU insert bore Ø from 6 mm tolerance grade C11 / JS9 / P9 / H9 L r r H B f L1 Ø h width of groove DIN dimensions in mm B H r f L L1 useable from Ø toolholder type NPU NPU.0.1 NPU NPU NPU order-example: grade AL41F NPU.023.1/AL41F

10 Type NPU broaching keyways according insert bore Ø from 6 mm tolerance grade C11 / JS9 / P9 / H9 insert JS9 slightly fit DIN 6885 B H r f L L1 useable from Ø toolholder type NPU NPU NPU NPU NPU NPU insert P9 strong fit DIN 6885 NPU NPU NPU NPU NPU insert H9 DIN 6885 NPU.020H.01.1 NPU.030H.01.1 NPU.0H.01.1 NPU.0H.02.2 NPU.0H order-example: grade AL41F NPU.023.1/AL41F 241

11 broaching keyways according Type NPU 45 insert chamfering bore-ø from 7 mm L B L1 B ø g6 45 Nutbreite width t2 width B1 B L L1 toolholder type width of groove NPU mm 242

12 Type toolholder bore-ø from 10 mm broaching keyways according L1 L L2 d2 d1 h dg6 dg6 d1 d2 L L1 L2 h NH0 NH022.1 NH0.1 NH special toolholder for driven slotting tool for broaching device time of delivery Version / version»schwarzer 1Schwarzer 2 in 1EWS Slot«+»Benz LinAMarchettiWTO«NH012.1 NH015.1 NH016.1.MT16.1.WT16.1 spare parts screw = M6x6 key

13 broaching keyways according Type NP10 insert bore-ø from 10 mm tolerance grade C11 / JS9 / P9 / H9 L r r L1 B ø h6 H f width of groove DIN dimensions in mm B H r f L L1 useable from Ø toolholder type NP NP NP NP order-example: grade AL41F NP /AL41F

14 Type NP10 broaching keyways according insert bore-ø from 10 mm tolerance grade C11 / JS9 / P9 / H9 insert JS9 slightly fit DIN 6885 B H r f L L1 useable from Ø toolholder type NP NP NP NP NP insert P9 strong fit DIN 6885 NP NP NP NP NP insert H9 DIN 6885 NPH.02.2 NPH.02.3 NPH.02.2 NPH.02.3 NP60H order-example: grade AL41F NP /AL41F 245

15 Type NHM broaching keyways according toolholder bore Ø from 17 mm L2 L1 mm ø D2 ø 35mm SW ødg6 D min. dg6 L1 SW L2 Ø D2 bush toolholder NHM.10.1 NHM.10.2 NHM EH10.1 EH10.2 EH HM HM HM NHM NHM NHM EH EH EH HM HM HM spare parts screw M5-MC key TX

16 broaching keyways according Type NHM toolholder NHM toolholder bore Ø from 17 mm Attention! Toolholder NHM is built out of two-parts. toolholder bush EH17... bush EH17... toolholder insert NPM special toolholder for driven slotting tool for broaching device time of delivery version»schwarzer 1Schwarzer 2 in 1EWS Slot«+»Benz LinA«NHM NHM NHM

17 f Type NPM insert bore Ø from 17 mm depth of groove up to 3.4 mm tolerance grade C11 / JS9 / P9 / H9 broaching keyways according Klemmhalter toolholder face Stirnseite toolholder face d t max. s r B r width of groove DIN dimensions in mm B r f d t max. useable from Ø toolholder type NPM NHM insert JS9 slightly fit DIN 6885 NPM NPM NHM NHM order-example: grade AL41F NPM /AL41F 249

18 broaching keyways according insert P9 strong fit DIN 6885 Type NPM insert bore Ø from 17 mm depth of groove up to 3.4 mm tolerance grade C11 / JS9 / P9 / H9 B r f d t max. useable from Ø toolholder type NPM.0492 NPM NHM NHM insert H9 DIN 6885 NPM.0H.02 NPM.060H NHM NHM 2 order-example: grade AL41F NPM /AL41F

19 broaching keyways according Type NHV15 toolholder with internal cooling bore Ø from 15.0 mm L2 L B f h d g6 d1 L1 d min. dg6 L1 L L2 h f d1 NHV.15.IK.1 NHV.15.IK.2 NHV.15.IK special toolholder for driven slotting tool for broaching device time of delivery Version / version»schwarzer 1Schwarzer 2 in 1EWS Slot«+»Benz LinAMarchettiWTO«NHV NHV NHV NHV.15.MT16.1 NHV.15.WT16.1 spare parts screw M4-NH15 key Torx TX15 2

20 Type NV15 insert bore Ø from 15.0 mm depth of groove up to 3.3 mm tolerance grade C11 / JS9 / P9 broaching keyways according L r t max. B r f width of groove DIN dimensions in mm B r f L t max. useable from Ø toolholder type NV15.04 NV15.05 NV NHV.15 NHV.15 NHV.15 3

21 broaching keyways according Type NV15 insert bore Ø from 15.0 mm depth of groove up to 3.3 mm tolerance grade C11 / JS9 / P9 insert JS9 slightly fit DIN 6885 B r f L t max. useable from Ø toolholder type NV NV NV NHV.15 NHV.15 NHV.15 insert P9 strong fit DIN 6885 NV NV NV NHV.15 NHV.15 NHV.15 4 order-example: grade AL41F NV /AL41F

22 Type NHV broaching keyways according toolholder bore Ø from 22 mm L2 L B f h d g6 d1 L1 d min. dg6 L1 L L2 h f d1 NHV NHV NHV NHV NHV NHV NHV NHV NHV NHV NHV spare parts screw key Torx TX20 5

23 broaching keyways according Type NHV toolholder bore Ø from 22 mm special toolholder for driven slotting tool for broaching device time of delivery Version / version»schwarzer 1Schwarzer 2 in 1EWS Slot«+»Benz LinAMarchettiWTO«NHV NHV NHV NHV.22.MT16.1 NHV.22.WT16.1 6

24 Type NPV insert bore Ø from 22 mm depth of groove up to 8.5 mm tolerance grade C11 / JS9 / P9 / H9 broaching keyways according L r t max. B r f width of groove DIN dimensions in mm B r f L t max. useable from Ø toolholder type NPV NPV NPV NPV NPV NPV NPV NHV22 NHV22 NHV22/NHV30 NHV38 NHV38 NHV38 NHV38 7

25 broaching keyways according Type NPV insert bore Ø from 22 mm depth of groove up to 8.5 mm tolerance grade C11 / JS9 / P9 / H9 insert JS9 slightly fit DIN 6885 B r f L t max. useable from Ø toolholder type NPV NPV NPV NPV NPV NPV NPV NPV NPV NPV NHV22 NHV22 NHV22/NHV30 NHV30 NHV38 NHV38 NHV45 NHV45 NHV45 NHV45 insert P9 strong fit DIN 6885 NPV.0492 NPV.0592 NPV.0792 NPV.0993 NPV.1193 NPV.1393 NPV.1593 NPV.1795 NPV NHV22 NHV22 NHV22/NHV30 NHV30 NHV38 NHV45 NHV45 NHV45 NHV45 insert H9 DIN 6885 NPV.0H.02 NPV.060H.02 NPV.080H.02 NPV.100H.03 NPV.120H NHV22 NHV22 NHV22/NHV30 NHV30 NHV38 8 order-example: grade AL41F NPV /AL41F

26 Type NPV 45 insert chamfering broaching keyways according bore Ø from 22 mm 45 L B1 t2 45 width 45 f width of groove DIN dimensions in mm B1 B L toolholder type width of groove NPV NPV NHV 22 NHV 38 6 mm, 7 mm, 8 mm 10 mm 9

27 broaching keyways according Type NPU / NP10 insert for hexagon socket starting at wrenchsize 2.5 mm L r r H B f L1 Ø h width of groove DIN dimensions in mm insert type NPU wrench size B H Ø h6 L L1 blind hole Ø toolholder type NPU.SW..01 NPU.SW NPU.SW NPU.SW..01 NPU.SW NPU.SW..01 NPU.SW NPU.SW Schneideinsätze Typ NP10 insert type NP10 NP10.SW10.2 NP10.SW NP10.SW14.13 NP10.SW order-example: grade AL41F NPU.SW /AL41F

28 Sets 1. NPU / 2. NP10 / 3. NPV broaching keyways according tolerance grade JS9 Set 1 NPU Set / set 2 NP10 Set / set 3 NPV set consists of: set consists of: set consists of: 1 x x NPU /AL41F 1 x NPU /AL41F 1 x NPU.00.01/AL41F 1 x NH0.1 1 x NP /AL41F 1 x NP /AL41F SET-NPU SET-NP10 1 x NHV x NPV.01.02/AL41F 1 x NPV /AL41F 1 x NPV /AL41F SET-NPV 261

29 broaching keyways according Technical instructions, general recommends an undercut is necessary at the end of the broached groove for tool run out. the insert should not touch the bottom of the groove as the tool retracts. setting of the tool is very important. Check accurate the component diameter before taking the first pass. using oil or emulsion helps to achieve better surface finish and flush chips out of the component. the tool should be set at the 12 o clock position to ensure that chips fall away from the groove. avoid interrupted cutting 262

30 Technical instructions, cutting data broaching keyways according approximate value for broaching 0,10 0,09 0,08 0,07 Obergrenze/limit Startwert/start value infeed in mm per pass 0,06 0,05 0,04 0, feed in mm/min 0, , tensile strength in N/mm 2 Example: 42CrMo4 mit 1200 N/mm 2 heat-treated steel for intance 42CrMo4 with 1200 N/mm 2 Zustellung pro Hub mm infeed per pass mm Vorschub 50 mm/min feed 50 mm/min 263

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